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Technology Industry

145131_VDMA_ECTS_Broschuere_2012.indd 1 10.05.12 16:00

Cover Picture©Videowokart – Fotolia.com

Fourth Edition/May 2012

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Welcome to ECTS!

ECTS stands for European Ceramitec Technology Suppliers. It is a working group of European suppliers of machinery, materials and engineering services for the production of

• ceramics

• powder metallurgy

• related technologies

Ceramics here, includes all kinds of raw materials as well as plant and machinery for the production of refractories, bricks, tiles, sanitary ceramics, tableware and industrial ceramics.

With this booklet we would like to introduce you to the companies that have joined ECTS so far and to their indivi-dual expertise in ceramic technology.

If you like to know more about the European industry or about ECTS, how it works or how to become a member, please contact us.

ECTS – Your gateway to Europe’s ceramic technology industry

Alessandro ColucciECTS working group

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Bedeschi S.p.A. www.bedeschi.it

Beralmar Tecnologic S.A. www.beralmar.com

Beumer Maschinenfabrik GmbH & Co. KG www.beumer.com

Bongioanni Macchine SpA www.bongioannimacchine.com

Bongioanni Stampi s.r.l. www.bongioannistampi.com

Burton GmbH + Co. KG www.burton.de

Ceratec S.A. www.ceratec.eu

Ceric Technologies S.A.S. www.ceric.com

De Boer Machines Nederland B.V. www.deboermachines.nl

Maschinenfabrik Gustav Eirich GmbH & Co. KG www.eirich.de

Elster GmbH www.kromschroeder.de

Händle GmbH www.haendle.com

Keller HCW GmbHwww.keller-hcw.de

Lachenmeier A/S www.lachenmeier.com

Laeis GmbH www.laeis.eu

Members of ECTS

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Hans Lingl GmbH & Co KG www.lingl.com

RTE Akustik + Prüftechnik GmbH www.rte.de

Sabo SAwww.sabo.gr

Sacmi Heavy Clay www.sacmi.com

Stafier Holland B.V. www.stafier.com

Tecnofiliere s.r.l. www.tecnofiliere.it

Tecton GmbHwww.tecton-germany.de

Talleres Felipe Verdés S.A.www.verdes.com

VHV Anlagenbau GmbH www.vhv-anlagenbau.de

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BEDESCHI S.p.A Via Praimbole, 38 35010 Limena (Padua)/ItalyPhone +39 049 766 31 00 Fax +39 049 884 80 06 [email protected]

Bedeschi S.p.A specializes in the design and manufacture of machinery, plants and equipment for companies who are in the brick and roofing tile businesses, cement producers, and mining firms, including machines for the logistics of dry bulk cargo handling terminals.

The Limena office and main factory comprises over 50,000 square metres, of which 25,000 is covered space; employs 140 people, evenly distributed between office and factory personnel.

Our clients have appreciated our quest for excellence, by es-tablishing a long lasting relationship, which speaks volumes about our commitment in providing complete customer satisfaction.

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BERALMAR TECNOLOGIC S.A. is a manufacturer and supplier of ceramic technology from Terrassa (Barcelona), specialised in the processes of drying, firing and automations for the heavy clay industry.

BERALMAR designs, manufactures and supplies every kind of firing systems for every fuel available, drying equipment such as ventilators and heat generators, automatic control systems for the processes of drying and firing, and every kind of automations for a brick plant. BERALMAR also deve-lops engineering projects and supplies modern tunnel kilns and different types of dryers.

BERALMAR TECNOLOGIC S.A.Av. del Vallès 30408227 Terrassa (Barcelona)/SpainPhone +34 93 731 22 00 Fax +34 93 731 44 83 [email protected]

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BEUMER Group GmbH & Co. KG GmbH & Co. KGOelder Straße 4059267 BeckumPhone +49 2521 24-0Fax +49 2521 24-2 [email protected]

The BEUMER Group is an international leader in the manuf-acture of intralogistics for conveying, loading, palletising, packaging, sortation and distribution technology.

Together with Crisplant a/s, the BEUMER Group employs about 3.000 people and achieves an annual turnover of about 450 million EUR. With its subsidiaries and sales agen-cies, the BEUMER Group is present in many industries the world over. BEUMER is specialised in stretch film packaging machines for efficient end of line packaging.

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BONGIOANNI MACCHINE S.p.A. Via Macallè, 36/44 12045 Fossano/ItalyPhone +39 0172 650-511 Fax +39 0172 [email protected]

BONGIOANNI MACCHINE S.p.A., founded in 1907, is a leading manufacturer of machines and equipment for the clay brick and roofing tile industry, and is certified accor-ding to the norms UNI EN ISO 9001, which always ensures compliance to customer requirements and satisfaction. Through the supply of machines worldwide, BONGIOANNI has consolidated its experience and is now one of the major suppliers to the industry.

BONGIOANNI MACCHINE is leader all over the world for the manufacturing and selling of machines and equipment for the production of clay bricks and roofing tiles; from the quarry to the extruded or pressed product. BONGIOANNI MACCHINE supplies a complete range of machines with high quality standard and innovation according to the best tradition of the BONGIOANNI brand and in particular:

• Automatic box feeders• Rubber belt conveyors for clay• Clay crushers• Bucket excavators• Pan mills• Clay disintegrators• Stone separators• Refining roller mills• Automatic lathes• Mixers• Double shaft filter mixers• Sifting mixers • Extruders• Presses for tiles

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With more than 50 years of experience, Bongioanni Stampi is a leading company in the production of moulds and equipment for the roof tile industry. Thanks to its inno-vation techniques and in particular to its sophisticated CAD CAM stations and numeric-control-machines, Bongioanni Stampi develops projects and moulds for roof tiles of any design type and according to customer needs.

Since 2000, Bongioanni Stampi is a certified company UNI EN ISO 9001-2000. The company makes wood and resin models, to supply its customers with moulds in aluminum alloys suitable for gypsum castings or for resin casting coated with rubber-sheet or pre-formed membranes, moulds with vulcanized rubber, metal moulds, matrices, trimming-heads, extrusion dies and all the necessary items.

Bongioanni Stampi stores and files all drawings, models, sample moulds and equipment. Thus it is able to supply all necessary spare parts for all kinds of mould-tools.

Bongioanni Stampi s.r.l. Via Salmour 1/A12045 Fossano/ItalyPhone +39 0172 69 35 53 Fax +39 0172 69 27 [email protected]

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BURTON GmbH + Co. KGBarkhausener Strasse 5549328 Melle-Buer/GermanyPhone +49 5427 81-0 Fax +49 5427 81-102 [email protected]

As the market leader in the field of refractory systems for ceramic kiln construction BURTON has developed wall, roof und car systems for tunnel kilns as well as a wide variety of kiln furniture for over 60 years.

Our kiln car designs offer a solution for an optimized firing product and simultaneously for an efficient firing process. Tunnel kiln cars equipped with our BurcoLight material show remarkable energy savings.

Worldwide there are approximately 3600 kiln cars with BurcoLight in operation. BURTON also offers monosetters with various BurcoLight materials.

Bongioanni Stampi s.r.l. Via Salmour 1/A12045 Fossano/ItalyPhone +39 0172 69 35 53 Fax +39 0172 69 27 [email protected]

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CERATEC S.A.Rue du Touquetstraat 2287782 Ploegsteert/BelgiumPhone +32 56 565758 Fax +32 56 [email protected]

Ceratec, and a team of over 400 motivated employees, is proud to have over 80 years experience in creative brick making technology. Our activities include the engineering, the manufacturing and the assembling of turnkey pro- duction lines (complete plants) for brick and roof tile manufacturers, and a wide range of machines for the heavy clay industry.

We offer you complete production lines and stand-alone equipment for:

• Clay preparation

• Wet and dry product handling machinery

• Drying and kilns

• Loading and unloading systems

• Kiln and dryer car handling systems

• Packing lines

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CERIC , world expert in solutions and services for the pro-duction of heavy clay building material, is today developing a new project supported by a team of keen experts as well as well known financial partners. The company is setting up a new organization and is becoming CERIC Technologies.

Within the context of its development, CERIC Technologies leans on its international network with local companies, to favour the proximity and the adaptability with its custo-mers at each step of a given project, in terms of technical assistance, after sales service and spare parts, too: „We all speak the same language.“

CERIC Technologies leans on a long tradition of innovation, of technological control, with the goal to test processes and innovative new products through research projects, processes and innovative products.

These projects, aimed at the promotion of new construc-tive solutions, that will contribute towards the sustainable development and the environmental protection, are led in partnership with universities and business schools.

Ceric Technologies S.A.S.60-62 rue de Hauteville75010 Paris/FrancePhone +33 1 53 05 55 00 Fax +33 1 43 12 92 30 [email protected]

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Established in 1936, De Boer Machines Nederland B.V. is a subsidiary company of De Boer Holding B.V. The group is specialized in the production and sales of a variety of equip-ment for “soft-mud” brickmaking under well-known names as Aberson, De Boer, Hubert, Daanen and Petersen.

These machineries for the heavy ceramic industry are deliver-ed all over the world (in Europe, U.S.A., Asia and Australia).

Starting in 2009 De Boer Damle Private Limited was founded in India and started production and sales of De Boer soft mud equipment in the Indian market.

The moulding processToday the machine-moulding techniques are modern, automated process engineering. The particular features of the shaping process call for a relatively low plasticity at the press. This also effects the preparation plant: not a high degree of fine grinding but rather an optimum disintegration of the raw material and achieving the necessary pressing moisture are to the fore. To meet the new production process standards regarding energy consumption De Boer Machines Nederland B.V. has developed a system whereby up to 25% perforation can be achieved without changing the look of the bricks.

ShapingAt the mould chain press the moulds are filled with clay and repressed. The green bricks are turned out by the ejector mechanism and downstroke frame. The largest automatic mould chain press has a capacity of approx. 42.000 green bricks per hour. The mould chain press is integrated into the production process with the help of the stored programme control and automated signaling. The De Boer – mould chain presses are available in several sizes with capacities from 3.000 to 42.000 bricks per hour.

De Boer Machines Nederland B.V.Bijsterhuizen 2402 6604 LL Wijchen/NetherlandsPhone +31 24 3 77 22 33 Fax +31 24 3 78 39 [email protected]

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Maschinenfabrik Gustav Eirich GmbH & Co KGWalldürner Strasse 5074736 Hardheim/GermanyPhone +49 6283 51-0 Fax +49 6283 [email protected]

From the raw materials to a high-quality end product – seamless processing from a one-stop supplier

The companies in the Eirich Group offer machinery, plants and services in the field of processing free-flowing ma-terials, slurries and sludges. The core areas of expertise are continuous and discontinuous processes for mixing, granulating/pelletizing, drying and fine grinding. For many decades Eirich have been delivering advanced technology to the ceramics industry for the processing of raw materi-als and compounds. Through the years, the systems have been continuously refined and improved, with some of the innovations that have taken place in the industry only being made possible by new developments implemented by Eirich – both in coarse ceramics and fine ceramics. Working on the basis of joint process optimization with the customer, Eirich supplies all of the equipment required for the process, from the delivery of raw materials to the handover of products at the molding stage.

Machines and processes for processing of

• Raw materials •Finished compounds • Mixtures •Ceramic combinations• Compounds

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About Elster GmbH

Elster GmbH, Kromschröder Osnabrück is one of the lea-ding manufacturers of cutting-edge products and system solutions for safeguarding, measuring and controlling gases. With domestic and commercial gas meters, as well as safety valves and control components for heating equipment and for industrial use, the company offers a wide range of ser-vices, supported by a global sales and service organisation.

About Elster Group

Elster Group is the world’s largest supplier of metering technology for gas, water, heat and electricity consumption and is a leader in automated meter reading (AMR). The group employs over 7,500 staff and has operations in 38 countries worldwide, focused in North and South America, Europe, Af-rica, the Middle East and Asia. Elster’s high-quality products and systems reflect the wealth of knowledge and experience gained from more than 170 years in the industry.

Elster GmbHStrotheweg 149504 Lotte (Büren)/GermanyPhone +49 541 1214-0 Fax +49 541 1214-370 [email protected]

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Quality. Success. Future. With Händle.

Händle GmbH in Mühlacker, Baden-Württemberg, counts among the world‘s leading producers and suppliers of plant, machinery and services for the preparation and shaping of ceramic raw materials, with focus on heavy clay ceramics.

This tradition-steeped company unites rock-solid know-how with innovative ideas and incessant research and deve-lopment work to turn out a steady stream of machines, technologies and solutions that tread new ground.

Händle GmbH Maschinen und Anlagenbau Industriestrasse 4775417 Mühlacker/GermanyPhone +49 7041 891-1 Fax +49 7041 891-232 [email protected]

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Our teams (KELLER HCW, NOVOCERIC, MORANDO, RIETER) combined forces to become DIVISION KELLER, specialist in turnkey plants and process equipment for the building materials industry.

Our experts have designed more than 1600 plants world- wide.

KELLER`s solutions ensure high standards of technical per-formance combined with economical eco-friendly operation. Combined with its well-known equipment and engineering brands, KELLER‘s expertise covers a wide range of building material production processes dedicated to heavy clay, our historic activity, but also to concrete.

KELLER designs and produces a wide variety of equipment items for such applications as preparation, processing and shaping of raw materials (extraction, grinding, moulding), drying, firing and handling.

KELLER provides assistance and service to customers to help them make optimum use of their equipment and optimize their production. It includes technical assistance and field service, optimization of existing facilities, training and spare parts.

KELLER HCW GmbHCarl-Keller-Str. 2-1049479 Ibbenbüren/GermanyPhone +49 5451 85-0 Fax +49 5451 85-310 [email protected]

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Lachenmeier smartpack for wrapping of tiles and bricks

• Stretch hood wrapping machines• Shrink wrapping machines

With Lachenmeier smartpack you can get all from one source – not only pallet stretch hood and shrink wrapping machines, but also film and service.

Lachenmeier offers customers guaranteed packaging costs, higher availability on their packaging line, less scrap, possibility of less maintenance people, and finally no transfer of responsibility, as they will have only one contact person – Lachenmeier.

Whether you want to improve your load presentation, your pack performance or reduce your packaging costs, Lachen-meier offers you expert guidance in your search for the optimum packaging machinery.

LACHENMEIERFynsgade 6-106400 Sønderborg/DenmarkPhone +45 73 4222-00 Fax +45 73 4222-10 [email protected]

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LAEIS is a worlwide leading supplier for pressing- and mould-shaping technologies, plant components and complete plant for the refractory-, ceramic- and building-material industry.

We develop and produce hydraulic high capacity presses and offer automation and handling equipment as well as additional components for complete plants, also used for the manufacture of specific mould parts. Our subsidiary, ALPHA Ceramics GmbH, Aachen, develops new applications for existing process technologies.

Laeis GmbHAm Scheerleck 76868 Wecker/LuxembourgPhone +352 267 12-0Fax +352 267 12-109 [email protected]

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LINGL – PARTNER TO THE CERAMIC CONSTRUCTION MATERIAL INDUSTRY

Today, LINGL is the biggest, independent and privately-run supplier of highly-developed machines, units and turnkey plants for the production of bricks, roof tiles, split tiles, stoneware pipes and refractory products for the ceramic building materials industry.

With engineering services all around raw material and processes, individual plant optimisations and trend-setting production concepts LINGL offers solutions for the comple-te value chain of the heavy clay production:

LINGL has 650 employees all over the world and is repre-sented by more than 30 branches, sales representatives and licensees.

LINGL offers holistic services for units and plants of the heavy clay industry throughout the world.

LINGL for more than 70 years – quality made in Germany!

Hans Lingl Anlagenbau und Ver- fahrenstechnik GmbH & Co. KGNordstrasse 286381 Krumbach/GermanyPhone +49 8282 825 -0 Fax +49 8282 825-510 [email protected]

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Since 1986, the technology enterprise RTE Akustik + Prüftech-nik GmbH has been supplying acoustic testing technology for production and development:

Noise and Function Testing Acoustic quality control is used in mass production e. g. for motors and gears.

Acoustic Material Testing After an impact, a work piece vibrates in its resonant fre-quencies. From this, a computer determines whether cracks or cavities exist in the work piece. Examples are the automa-tic testing of clay roof tiles or brake discs.

Acoustic Process Control Correct operation of a machining or assembly process is controlled by sound and vibration.

RTE Akustik + Prüftechnik GmbHGewerbestrasse 2676327 Pfinztal/GermanyPhone +49 721 94650-0 Fax +49 721 [email protected]

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SABO SA is a manufacturing company that designs, constructs and assembles production lines and turnkey plants for the brick and tile industry.

It manufactures in house all the machinery for producing bricks and tiles starting from the cutting line up to the pa-ckaging line. SABO’s automations, firing and drying systems are operating successfully in many countries with many customers.

SABO has the experience in handling, drying and firing of all different kind of bricks and tiles. It has also been involved very successfully in the modernization and upgrade of many existing facilities in order to increase the capacity or to solve quality problems.

SABO SAVassiliko-HalkidaEvia/GreecePhone +30 2221 0 51805/9Fax +30 2221 0 [email protected]

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SACMI HEAVY CLAYc/o SACMI IMOLA S. C.Via Selice Provinciale 17/A40026 Imola (BO)/ItalyPhone +39 0542 607111Fax +39 0542 [email protected]

Sacmi Imola is the parent company of an international group that is the world-leading designer, builder and marketer of machines and plants for the ceramic industry, the Group’s core business, plastics, beverage & packaging and food industries.

Founded in 1919, it has become an international leader in the above fields thanks to the development and application of innovative new technologies, secure positioning on world markets and constant research to improve product quality and customer service.

The Group has production plants and support companies in over 20 countries; thousands of Sacmi machines are in use all over the world and exports account for around 80% of total business.

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Stafier Holland & Stafier Solar Systems

Stafier produces various supports for drying ceramic products such as roofing tiles, bricks and pavers. Some customers opt for a total solution with stackable supports, with flat drying cars or cars with shelving. With focus on research and development Stafier translates the require-ments of their clients into well-thought out designs that are tailor-made to the client’s manufacturing process.

For the manufacturers of roofing tiles and façade elements Stafier offers a complete system of solar modules of a tech-nically high quality, that fit seamlessly and aesthetically with any type of roofing tile.

Stafier Holland & Stafier Solar SystemsPO Box 346900 AA Zevenaar/NetherlandsPhone +31 316 332741 Fax +31 316 [email protected]

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Tecnofiliere, the Italian company leader in the market, is spe-cialised in the study, planning and manufacture of every type of dies for the brickworks and ceramics industry.

Tecnofiliere is geared to create ad hoc solutions ready to meet each and any client requirement: from multi-exit dies to dies with fine internal walls, from manufactures with particularly complex geometries to lubricated dies extrusion in semi-dry paste.

In addition to the core business of the dies, Tecnofiliere produces also pressure heads for extrusion machines, augers, augers tubes, accessories and die-washing machines.

TECNOFILIERE S.R.L.Via Provinciale Modena 57/a41016 Novi di Modena (MO)/ItalyPhone +39 059 6777-97 Fax +39 059 [email protected]

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TECTON GmbH is a consolidation of firms which already for decades have been building machines and devices for the ceramic industry - from the cutter to packing. Each indivi-dual name stands for technologically leading systems in its market field.

No matter what ceramic products you want to manufac-ture, TECTON develops innovative, turnkey ceramic plants, which determine high standards. The partners of TECTON GmbH are very experienced in the construction of machines for the production of the following products:

• All kinds of bricks• Roof tiles• Split tiles• Flower pots• Ceramic pipes• Sanitary ceramics

It’s the common aim of all TECTON partners to imple-ment complete production lines. From their high synergy potential innovative ceramic plants arise, which determine high standards. The customers’ wishes and requests and a comprehensive service are at the centre of TECTON‘s efforts.

TECTON GmbH Keramikanlagen Adolf-Kolping-Strasse 30-3286381 Krumbach/Germany Phone +49 8282 88199-0Fax +49 8282 [email protected]

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Talleres Felipe Verdés, S.A. is dedicated to the manufacture of machinery and equipment for the ceramic industry, main-ly red clays.

VERDÉS, established in 1908, offers today a full range of equipment suitable for any requirement and raw material condition:

• Dry and wet grinding: Hammer mills, disintegrators and wet pans

• Automated storage and handling: Storage rooms (reclaimers) and feeders

• Mixing and homogenising: Double shaft mixers and screen feeders

• Shaping and de-airing: Monobloc and combi

Throughout the years, VERDÉS has followed a sustained growing pace consolidating its position as one of the best known and reputed plant constructors in the heavy clays in-dustry worldwide. VERDÉS adds the experience of 100 years of history to its commitment for innovation and performance to entirely match customer needs to their entire satisfaction.

Talleres Felipe Verdés, S.A.C/ Metalurgia, 208788 Vilanova del Camí/SpainPhone +34 93 8060606Fax +34 93 [email protected]

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VHV Anlagenbau GmbH is a successful international manu- facturer of innovative belt conveying systems in modular design.

Beside the standard belt conveyor the company offers individual solutions of steep incline conveying technology. The cover belt as well as double belt conveyors are provided with smooth rubber belts, guaranteeing minimal main-tenance and optimal cleaning. The new VHV technology provides vertical conveying up to approximately 30 meters.

For more information visit our website www.vhv-anlagen-bau.de.

VHV Anlagenbau GmbH Dornierstrasse 948477 Hörstel/Germany Phone +49 5459 9338-0Fax +49 5459 [email protected]

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For your personal notes:

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European Ceramic Technology Suppliers (ECTS)Powered by VDMA Lyoner Strasse 18 60528 Frankfurt am MainPhone +49 69 66 03-12 54 Fax +49 69 66 03-22 54 E-Mail [email protected]

www.eu-ceramics.org

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