1655 Granular Applicator Assembly & Parts Manual 2017 Ver ...dealer.salfordgroup.com/uploads/userfiles/files... · 10055125 1655 assembly and parts manual 2017 ver a. 2 5 3 4 6 1

1655 Granular Applicator Assembly & Parts Manual 2017 Ver. AManual #: 10055125

Table of ContentsGeneral Information

Serial Number Location ...............................................................................................................................4Salford Recommended Torque Values .........................................................................................................5General Safety Precautions ..........................................................................................................................6Decal Layout ................................................................................................................................................8

Frame & Meter BoxLid Installation ...........................................................................................................................................12Meterbox Assembly ...................................................................................................................................1416 Outlet Roller Options ............................................................................................................................16Venturi Assembly .......................................................................................................................................17Meterbox & Venturi Installation ................................................................................................................18Sightglass Installation ................................................................................................................................20

Gearbox and PlatformGearbox Assembly .....................................................................................................................................22Side Platform Installation ..........................................................................................................................28Gearbox Installation ...................................................................................................................................30Gauge Installation ......................................................................................................................................33

FanFan Installation ...........................................................................................................................................34Hydraulic Fan Motor Assembly .................................................................................................................36Flow Control Valve Installation (Optional) ...............................................................................................38Fan & Motor Installation ...........................................................................................................................39

Ground Drive MeteringGround Drive Installation ..........................................................................................................................40

Hydraulic MeteringHydraulic Meter Drive Installation ............................................................................................................46Hydraulic Meter Drive Layout - Servo Valve ...........................................................................................48Hydraulic Meter Drive Layout - PWM Valve ...........................................................................................50

Electronic Metering Devices (Optional)Teejet Installation (Optional) .....................................................................................................................52Microtrak Installation (Optional) ...............................................................................................................55

Blocker Kit (Optional)Blocker Kit Installation (Optional) ............................................................................................................58

Salford Group Inc. 12-2016

10055125 1655 Assembly and Parts Manual 2017 Ver A

Notes

12-2016 Page 3Salford Group Inc.


Serial Number Location

Your Valmar applicator has a model and serial number to clearly identify it. Always give your dealer the Model Number and Serial Number of your machine when ordering parts or requesting service information. Mark the model and serial numbers in the spaces provided for easy reference.

Applicator Serial Number The Serial Number Plate is located on the front right-hand inside panel of the hopper as shown in the photo below. Model No. ___________________________ Serial No. ___________________________

Hydraulic Motor Serial Number ______________________________

Gas Engine Serial Number _____________________________

General Information

Salford Group Inc.Page 4


12-2016

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Salford Recommended Torque Values



Signal Words The words DANGER, WARNING, or CAUTION are used with the safety alert symbol. Learn to recognize the safety alerts, and follow the recommended precautions and safe practices.

Three words are used in conjunction with the safety-alert symbol:

DANGER Indicates an imminently hazardous situation that, if not avoided, will cause DEATH OR VERY SERIOUS INJURY

WARNING Indicates a potentially hazardous situation that, if not avoided, could cause DEATH OR SERIOUS INJURY

CAUTION Indicates a potentially hazardous situation that, if not avoided, may cause MINOR OR MODERATE INJURY

Replace any DANGER, WARNING, CAUTION, or instructional decal that is not readable or is missing. The location and part number of these decals are identified later in this manual.

The words Important and Note are not related to personal safety but are used to give additional information and tips for operating or servicing this equipment.

IMPORTANT: Identifies special instructions or procedures which, if not strictly observed could result in damage to, or destruction of the machine, process or its surroundings.

NOTE: Indicates points of particular interest for more efficient and convenient repair or operation.

A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT!

General Safety Precautions



12-2016

Signal Words The words DANGER, WARNING, or CAUTION are used with the safety alert symbol. Learn to recognize the safety alerts, and follow the recommended precautions and safe practices.

Three words are used in conjunction with the safety-alert symbol:

DANGER Indicates an imminently hazardous situation that, if not avoided, will cause DEATH OR VERY SERIOUS INJURY

WARNING Indicates a potentially hazardous situation that, if not avoided, could cause DEATH OR SERIOUS INJURY

CAUTION Indicates a potentially hazardous situation that, if not avoided, may cause MINOR OR MODERATE INJURY

Replace any DANGER, WARNING, CAUTION, or instructional decal that is not readable or is missing. The location and part number of these decals are identified later in this manual.

The words Important and Note are not related to personal safety but are used to give additional information and tips for operating or servicing this equipment.

IMPORTANT: Identifies special instructions or procedures which, if not strictly observed could result in damage to, or destruction of the machine, process or its surroundings.

NOTE: Indicates points of particular interest for more efficient and convenient repair or operation.

A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT!

Wing Fold Wings may fall rapidly causing

injury. Do not stand under wings. Always stay clear of wings when

being lowered, raised, or in an elevated state.

Always use wing locks when raised.

Ensure cylinders are completely filled with hydraulic fluid to avoid any unexpected movement.

Hydraulics DO NOT search for high pressure

hydraulic leaks without any hand and face protection. A tiny, almost invisible leak can penetrate skin, requiring immediate medical attention.

Use cardboard or wood to detect leaks – never your hand.

Double check that all is clear before operating hydraulics.

NEVER remove hydraulic hoses or ends with machine elevated. Relieve hydraulic pressure before disconnecting hydraulic hoses or ends.

Use transport/maintenance locks when machine is raised. Maintain proper hydraulic fluid levels. Keep all connectors clean for positive connections. Ensure all fittings and hoses are in good condition and are properly tightened. NEVER work on or under an elevated machine unless it has been locked up

using the transport/maintenance locks.

DANGER

DANGER

General Safety Precautions



Decal Layout

2

11

4

1

12

9

14

85

3

126

14

13

10



12-2016

22.3915 22.391722.3921

13

12

ONLY

22.5840

22.6547

22.6217

22.6190

22.1577

22.6143

22.1578

22.16232

FAN DRIVE

*LONG22.17129

22.17130*SHORT

1 23 4

5

6

7 8

10

9

11

22.3916*GAS ENGINE

14

Decal Layout



Decal Layout

ITEM QTY. PART NO. DESCRIPTION1 1 22-3915 DECAL - GENERAL CAUTION2 1 22-3917 DECAL - ROTATING PARTS3 1 22-6143 DECAL - MOVING PART HAZARD4 1 22-3921 DECAL - WARNING HYDRAULIC5 1 22-3916 DECAL, SAFETY DANGER6 1 22-5840 DECAL - CHEM HAZARD7 1 22-6547 DECAL - CLUTCH LOCK UP8 1 22-6190 CHART-PESTICIDE MED/HIGH9 1 22-6217 CHART-PESTICIDE LOW

10 1 22-1577 DECAL - LUBE GEARBOX SHIFTER11 1 22-1578 DECAL - FAN ROTATION12 2 22-17129 DECAL-1655 33 LONG13 1 22-17130 DECAL-1655 33 SHORT14 2 22-16232 DECAL - SALFORD



12-2016

THIS PAGE INTENTIONALLY LEFT BLANK



Lid Installation

914

11

14

9

3

14

FOR SPACERUSE 3 WASHERS

13

INSIDEHOPPER

8

5

4

6

7

2

12

1

10

Frame & Meter Box



12-2016

Lid Installation

914

11

14

9

3

14

FOR SPACERUSE 3 WASHERS

13

INSIDEHOPPER

8

5

4

6

7

2

12

1

10

ITEM QTY. PART NO. DESCRIPTION1 1 03-5743 LID - 2455/2452 1 06-5967 ANGLE - SCREEN SUPPORT3 2 07-230 BUSHING-HINGE LID4 2 15-9809 FOAM SEAL - 22.25"5 2 15-9810 FOAM SEAL - 49"6 1 17-299 RUBBER LATCH - LONG7 2 26-0204 HHCS 5/16 X 1 NC GR 58 1 26-0208 HHCS 5/16 X 2 NC9 4 26-0305 HHCS 3/8 X 1 1/4 NC10 1 26-1101 NYL INSRT LOCKNUT 5/16 NC11 2 26-1102 NYLON INSERT LOCKNUT - 3/812 2 26-1201 FLANGE LOCKNUT 5/16NC GR5 PL13 2 26-1202 FL LOCKNUT - 3/8 NC GR 514 10 26-1302 FLATWASHER - 3/8 STD

*

* NOTE: 03-5743 INTERCHANGEABLE WITH 10053074

ASSEMBLED VIEW OF LID



9

10

1

5

2

64

1718 16

7

3

17

12

16

1413

15

8

2119 20

11

10

18

Meterbox Assembly



12-2016

Meterbox Assembly

ITEM QTY. PART NO. DESCRIPTION1 1 03-6226 BOTTOM - 16 OUTLET2 1 08-17046 SHAFT - BOTTOM 1655 333 2 11-1408 BEARING HEX 1 3/4 OD X 3/44 1 11-1566 GEAR - 16 TOOTH5 1 14-192 SPROCKET - 40B306 3 17-6004 SPRING PIN 3/16 X 1 1/47 1 17-6488 COLLAR8 1 02-5897 BEARING HOUSING RH9 1 02-5898 BEARING HOUSING LH

10 2 03-6067 MANIFOLD LATCH ARM W/A11 1 23-6235 SHUT OFF PLATE - 24"12 2 26-1301 FLATWASHER - 5/16 STD13 1 09-964 SPRING - COMPRESSION .5OD X .4ID X

.875LG14 1 26-0206 HHCS 5/16 X 1.5 NC GR 515 1 26-1101 NYL INSRT LOCKNUT 5/16 NC16 6 26-0305 HHCS 3/8 X 1 1/4 NC17 8 26-1302 FLATWASHER - 3/8 STD18 6 26-1102 NYLON INSERT LOCKNUT - 3/819 2 23-16003 PLATE - CAP20 4 23-9325 FLANGE LOCKNUT 3/8 NC SS21 4 23-9324 HHCS - 3/8 X 3/4 NC SS

NOTE: METERBOX INSTALLED AS PART NUMBER 02-17040



2

5 3

4

6

1

NOTE: FULL ASSEMBLY CAN BE PURCHASED WITH PART # 02-6296

ITEM QTY PART NO. DESCRIPTION1 1 03-6229 MANIFOLD - 16 OUTLET2 2 02-6249 VENTURI ROD ASSY3 16 15-6256 VENTURI - 1.25"4 2 15-6255 GASKET - MANIFODL5 2 17-5932 COTTER PIN, 1/8" X 1"6 2 15-7837 PLUG - MANIFOLD

16 Outlet Roller Options12 GROOVE GREY ROLLER

NOTE: FULL ASSEMBLY PART NUMBER 10000172 (02-6303)

54

3

2

13

4 5

52

3

4

13

25

28 GROOVE RED ROLLER

NOTE: FULL ASSEMBLY PART NUMBER 10000189 (02-7420)

ITEM QTY PART NO. DESCRIPTION1 1 08-6239 SHAFT - 24" ROLLER2 16 15-13544 ROLLER SEGMENT - 12 GR GREY3 2 15-13545 DISC - ROLLER END4 2 17-5731 SNAP RING 5108-1065 2 14-239 BEARING-1" ID BALL

ITEM QTY PART NO. DESCRIPTION1 1 08-6239 SHAFT - 24" ROLLER2 2 17-5731 SNAP RING 5108-1063 2 15-7389 DISC - ROLLER END4 16 15-7388 ROLLER SEGMENT - 28 GROOVE RED5 2 14-239 BEARING-1" ID BALL



12-2016

2

5 3

4

6

1

NOTE: FULL ASSEMBLY CAN BE PURCHASED WITH PART # 02-6296

ITEM QTY PART NO. DESCRIPTION1 1 03-6229 MANIFOLD - 16 OUTLET2 2 02-6249 VENTURI ROD ASSY3 16 15-6256 VENTURI - 1.25"4 2 15-6255 GASKET - MANIFODL5 2 17-5932 COTTER PIN, 1/8" X 1"6 2 15-7837 PLUG - MANIFOLD

Venturi Assembly



Meterbox & Venturi Installation

A

13

7

2

10

8

1 5

3 6

9

4

11

412



12-2016

Meterbox & Venturi Installation

ITEM QTY. PART NO. DESCRIPTION1 6 26-1201 FLANGE LOCKNUT 5/16NC GR5 PL2 2 26-1302 FLATWASHER - 3/8 STD3 2 26-0304 HHCS 3/8 X 1 NC4 4 26-1202 FL LOCKNUT - 3/8 NC GR 55 6 26-0202 HHCS 5/16 X 3/4 NC6 2 26-1102 NYLON INSERT LOCKNUT - 3/87 1 02-6287 CLEAR SHIELD ASSEMBLY8 2 15-1919 FOAM SEAL - 1/8 X 3/4 X 14.25"9 2 15-1919 FOAM SEAL - 1/8 X 3/4 X 24.5"

10 1 02-6296 MANIFOLD ASSY 16 - 1-1/411 2 09-6070 SPRING LOCK - MANIFOLD BOTTOM12 2 26-0306 HHCS 3/8 X 1 1/2 NC13 1 02-17040 BOTTOM ASSY - 1655 33



Sightglass Installation

ITEM QTY. PART NO. DESCRIPTION1 1 06-5967 ANGLE - SCREEN SUPPORT2 1 15-229 HOPPER SIGHT GLASS3 2 17-6033 POP RIVET 3/16 X .4504 1 26-0305 HHCS 3/8 X 1 1/4 NC5 1 26-1202 FL LOCKNUT - 3/8 NC GR 56 1 05-667 LATCH HANDLE7 1 26-1102 NYLON INSERT LOCKNUT - 3/8

BOLT INSTALLED FROM INSIDE OF HOPPER

6

SEALED WITH SILICONE

2

3

4

5

SIGHTGLASS INSTALLED FROM INSIDE HOPPER AND

7



12-2016




Gearbox Assembly

3 6

5 7 8 1 10 2 4

911

Gearbox and Platform



12-2016

ITEM QTY. PART NO. DESCRIPTION1 1 03-5575 SHIFTER - GEARBOX2 2 23-9642 TRACK - IDLER3 2 26-0308 HHCS 3/8 X 2NC GR54 2 17-6164 JAM NUT - 3/8 NC5 1 11-4541 GEAR - 20T IDLER6 1 14-4540 BEARING-6203 2RS C3 17MM BORE7 1 08-4542 SPACER C/W BEARING MOUNT8 1 11-1397 SPACER TUBE9 1 09-6124 SPRING CLIP - GEARBOX IDLER

10 1 17-6019 FLANGE HHCS 1/4 X 1/2 NC11 1 26-1200 FLANGE LOCKNUT 1/4NC GR5 PL

Gearbox Assembly



Gearbox Assembly12

34

165

7

18

810

96

2

1

13

17

22

11

1915

14

2120

2369

108

75

43

8

55

24

24

24

24

24



12-2016

Gearbox Assembly

ITEM QTY. PART NO. DESCRIPTION1 1 17-6488 COLLAR2 1 07-5579 SHAFT COLLAR - LONG3 2 11-1562 GEAR - 24T4 2 11-5601 GEAR - 23T5 4 11-1563 GEAR - 22T6 2 11-5602 GEAR - 21T7 2 11-1564 GEAR - 20T8 3 11-5603 GEAR - 19T9 2 11-1565 GEAR - 18T10 2 11-5604 GEAR - 17T11 1 03-5587 CARRIAGE CHANNEL12 2 11-1400 BUSHING - PLASTIC13 1 23-6329 PLATE - ADJUST14 1 11-6167 GEAR - 34T15 1 11-5605 GEAR - 12 TOOTH16 1 11-6166 GEAR - 27T17 2 17-6019 FLANGE HHCS 1/4 X 1/2 NC18 1 17-9640 LINCH PIN - 3/16" X 1-1/219 2 26-1200 FLANGE LOCKNUT 1/4NC GR5 PL20 2 17-6416 WASHER-SHIM 7/8 X 1-3/8 X .07521 2 17-3127 WASHER - GEAR SPACER22 1 11-1401 SPRING - EXTENSION23 1 03-5565 CASE - GEARBOX24 8 11-1408 BEARING HEX 1 3/4 OD X 3/4



Gearbox Assembly4

6

5

2

1

3

ITE

MQ

TY.

PA

RT

NO

.D

ES

CR

IPTI

ON

11

08-5

569

SH

AFT

- IN

PU

T2

208

-557

1S

HA

FT -

CE

NTR

E3

108

-648

7S

HA

FT -

OU

TPU

T4

108

-557

3S

HA

FT -

TOP

SH

IFTE

R5

217

-964

0LI

NC

H P

IN -

3/16

" X 1

-1/2

69

23-1

1279

SP

RIN

G P

IN 3

/16

X 1

SS



12-2016




15

816

1

11 14

5

4

10

12

14

9

7

23

6

13

Side Platform Installation



12-2016

Side Platform Installation

ITEM QTY. PART NO. DESCRIPTION1 1 03-5958 PLATFORM2 1 03-6311 CALIBRATING CRANK3 1 03-6314 CRANK STORAGE4 1 03-8535 CALIBRATION FUNNEL5 1 09-964 SPRING - COMPRESSION .5OD X .4ID X

.875LG6 1 15-15475 MANUAL HOLDER C/W CAP7 1 17-9640 LINCH PIN - 3/16" X 1-1/28 1 23-6155 STORAGE LATCH9 2 26-0204 HHCS 5/16 X 1 NC GR 5

10 1 26-0206 HHCS 5/16 X 1.5 NC GR 511 4 26-0304 HHCS 3/8 X 1 NC12 1 26-1101 NYL INSRT LOCKNUT 5/16 NC13 2 26-1201 FLANGE LOCKNUT 5/16NC GR5 PL14 4 26-1202 FL LOCKNUT - 3/8 NC GR 515 1 26-1301 FLATWASHER - 5/16 STD16 4 26-1302 FLATWASHER - 3/8 STD



A

8

1021917 3

2016

15

11

18

1

6

12

5

13

4

9

14

7

Gearbox Installation

ITEM QTY. PART NO. DESCRIPTION1 1 02-5559 GEARBOX ASSY - 60 SPEED2 2 03-6402 HINGE - GEARBOX COVER3 1 03-6406 COVER - GEARBOX4 1 03-6522 CLUTCH SPROCKET - 20T5 1 11-6546 CLUTCH, ELECTRIC, 3/4IN BORE6 1 14-1497 LINK CONNECTOR #40 CHAIN7 1 14-1498 LINK OFFSET #40 CHAIN8 1 14-192 SPROCKET - 40B309 1 14-5316 CHAIN-ROLLER #40-68 ROLLERS10 1 15-10679 BUMPER11 2 15-6397 GRIP-ADHESIVE 2" X 712 1 17-1791 KEY - WOODRUFF 3/16 X 3/413 1 17-1792 COLLAR-3/4 X 1 3/8 X 5/814 2 17-9160 HHCS 5/16 X 1/2 NC GR2 PLATED15 2 26-0204 HHCS 5/16 X 1 NC GR 516 4 26-0304 HHCS 3/8 X 1 NC17 2 26-1201 FLANGE LOCKNUT 5/16NC GR5 PL18 4 26-1202 FL LOCKNUT - 3/8 NC GR 519 2 26-1301 FLATWASHER - 5/16 STD20 4 26-1302 FLATWASHER - 3/8 STD



12-2016

Gearbox Installation

ITEM QTY. PART NO. DESCRIPTION1 1 02-5559 GEARBOX ASSY - 60 SPEED2 2 03-6402 HINGE - GEARBOX COVER3 1 03-6406 COVER - GEARBOX4 1 03-6522 CLUTCH SPROCKET - 20T5 1 11-6546 CLUTCH, ELECTRIC, 3/4IN BORE6 1 14-1497 LINK CONNECTOR #40 CHAIN7 1 14-1498 LINK OFFSET #40 CHAIN8 1 14-192 SPROCKET - 40B309 1 14-5316 CHAIN-ROLLER #40-68 ROLLERS10 1 15-10679 BUMPER11 2 15-6397 GRIP-ADHESIVE 2" X 712 1 17-1791 KEY - WOODRUFF 3/16 X 3/413 1 17-1792 COLLAR-3/4 X 1 3/8 X 5/814 2 17-9160 HHCS 5/16 X 1/2 NC GR2 PLATED15 2 26-0204 HHCS 5/16 X 1 NC GR 516 4 26-0304 HHCS 3/8 X 1 NC17 2 26-1201 FLANGE LOCKNUT 5/16NC GR5 PL18 4 26-1202 FL LOCKNUT - 3/8 NC GR 519 2 26-1301 FLATWASHER - 5/16 STD20 4 26-1302 FLATWASHER - 3/8 STD






12-2016

Gauge Installation

A

ITEM QTY. PART NO. DESCRIPTION1 1 12-1677 GAUGE - H202 1 12-4016 ELBOW - 1/4"3 1 12-4017 CONNECTOR4 1 12-6355 HOSE-POLY 1/4 X 27.5"5 1 13-1793 FITTING-1/4NPT X 90 DEG STREET6 1 13-6074 HEX HEAD PLUG- 1/4 NPT

12

4

35

6



Fan Installation

94

13

6

1114

510

1

3 1516

2

17

1218

8

7

2019

2122

20

FAN

HU

B A

SS

EM

BLY

Fan



12-2016

Fan Installation

FAN HUB ASSEMBLY (02-6193)

ITEM QTY. PART NO. DESCRIPTION1 1 02-6193 FAN HUB ASSEMBLY2 1 03-6149 BKT - FAN MTG3 1 03-6196 SHIELD ASSEMBLY4 1 03-6348 FAN COVER W.A.5 1 03-6472 FAN HOUSING - 16"6 1 11-14551 BUSHING - QTX 7/8 SG7 1 12-17240 HOSE FLEXIBLE 3" X 69"8 2 17-1856 HOSE CLAMP - HS 489 16 17-6019 FLANGE HHCS 1/4 X 1/2 NC10 1 17-6417 KEY - 3/16 X 3/16 X 2"11 1 19-1711 IMPELLOR - 16" BALANCED12 3 26-0202 HHCS 5/16 X 3/4 NC13 2 26-0204 HHCS 5/16 X 1 NC GR 514 4 26-0306 HHCS 3/8 X 1 1/2 NC15 2 26-0411 HHCS 1/2 X 3 1/2 NC16 2 26-1103 NYL INSERT LOCKNUT 1/2 NC17 4 26-1202 FL LOCKNUT - 3/8 NC GR 518 3 26-1301 FLATWASHER - 5/16 STD

ITEM QTY. PART NO. DESCRIPTION19 1 19-3025 HOUSING - FAN HUB20 2 14-3177 BEARING 6305-2RS-C3 LLU21 1 08-6192 SHAFT - FAN HUB22 2 17-3178 SNAP RING #N5000 - 244



Hydraulic Fan Motor Assembly

56

8

8

4

1 7 2

TOR

QU

E B

OLT

STO

95

IN/L

BS

3

A AS

EC

TIO

N A

-A 1/

16"

1/32

"

DE

TAIL

B

SC

ALE

1 :

2

TOR

QU

E B

OLT

SIN

HU

BTO

95

IN/L

BS

ITE

MQ

TY.

PA

RT

NO

.D

ES

CR

IPTI

ON

11

13-5

974

HY

D M

OTO

R -

2.8

CID

22

13-6

146

FITT

ING

- 5/

8 O

RB

X 1

0 JI

C3

213

-614

4H

YD

LIN

E -

FLO

W D

IVID

ER

41

03-6

934

HY

D M

OTO

R M

OU

NT

51

11-2

57B

US

HIN

G -

SP

LIT

TAP

ER

H 1

61

11-6

203

SH

EA

VE

- B

K14

0H7

226

-110

3N

YL

INS

ER

T LO

CK

NU

T 1/

2 N

C8

226

-040

4H

HC

S 1

/2 X

1 1

/2 N

C



12-2016

Hydraulic Fan Motor Assembly

5

1

3

7 8 9

2

6

4

ITEM QTY. PART NO. DESCRIPTION1 2 13-7100 CAP NUT - 10 JIC FEMALE2 1 13-244 CHECK VALVE - 1/2 NPT3 2 H2601-10-10-08 JIC TO PIPE BRANCH TEE4 1 FL05606 PLATE, CLAMPING, CHECK VALVE5 2 BUR061525 U-BOLT ROUND 3/8" x 1 1/2" x 2 1/2"6 4 BN06L 3/8"-16NC NYLOCK NUT7 2 B0510 5/16" NC x 1" LG. HEX BOLT GR. 58 2 BF05 5/16" FLATWASHER9 2 BN05L 5/16" LOCK NUT



5 8 7 6

4

2

1

5

3

ITEM QTY PART NO. DESCRIPTION1 1 13-6145 FITTING - 5/8 ORB RUN TEE2 1 13-6147 FITTING - 5/8 ORB ELBOW 90 DEG.3 1 13-6119 HYDRAULIC FLOW CONTROL4 1 13-6146 FITTING - 5/8 ORB X 10 JIC5 2 13-7100 CAP NUT - 10 JIC FEMALE6 2 26-1200 FLANGE LOCKNUT 1/4NC GR5 PL7 2 26-1300 FLATWASHER - 1/4 STD PLATED8 2 26-0110 HHCS 1/4X2-1/2 NC GR5 PLATED

Flow Control Valve Installation (Optional)

2

1

3

ITEM QTY PART NO. DESCRIPTION1 1 17-3731 KEY - 3/16 X 3/16 X 1.5"2 1 11-6508 SHEAVE BK30 X 7/8 BORE C/W 2 SETSCREWS3 1 11-6148 BELT-BM75



12-2016

2

1

3

ITEM QTY PART NO. DESCRIPTION1 1 17-3731 KEY - 3/16 X 3/16 X 1.5"2 1 11-6508 SHEAVE BK30 X 7/8 BORE C/W 2 SETSCREWS3 1 11-6148 BELT-BM75

Fan & Motor Installation



Ground Drive Installation

BOLT .

3

2

21

16 13

16 13 16

INSERT 3 INTO 2 AND SECURE

INSTALL ON SIDE OPPOSITE TO TIRE

17

7

4

12

11

16

ASSEMBLE LOWER GROUND DRIVE COMPLETELY BEFORE INSERTING IT INTO THE UPPER WHEEL ARM. THE GROUND DRIVE TIRE NORMALLY RUNS ON THE FIELD SURFACE. IF IT IS NECESSARY TO RUN THE TIRE OFF OF AN IMPLEMENT TIRE, THIS WILL CAUSE THE METERING SYSTEM TO RUN IN REVERSE. THIS CAN BE AVOIDED WITH THE INSTALLATION OF A REVERSER KIT (18.5779).

Ground Drive Metering



12-2016

18

11

19

2

14

14

22 8

2311

18

6 1918

1

15

19

9

18

10

5

19

INSERT 14 INTO 2 THEN INSERT INTO 1 . SPRING 15 CAN THENBE INSTALLED IN THE

ORIENTATION SHOWN IN THE DIAGRAM (SHORT END POINTED TOWARDS WHEEL MOUNT AND LONG END POINTED VERTICAL). SEE NEXT PAGE FOR INSTALLED VIEW FOR CLARIFICATION.




EITHER SIDE OF WHEEL ARM.

CONNECTS TO 20T SPROCKET

ORIENTED VERTICALLY

146 28

LONG END OF SPRING

ON TIRE. CAN BE MOUNTED ON

X-SPROCKET CONNECTS TO GEARBOX. CAN BE PLACED ON EITHER SIDE OF WHEEL ARM.

2017




12-2016

ITEM QTY PART NO. DESCRIPTION1 1 03-7538 WHEEL PIVOT BASE2 1 03-6422 WHEEL ARM - UPPER3 1 03-146 LOWER WHEEL DRIVE4 1 03-3139 AXLE - WHEEL DRIVE5 1 03-6428 ARM - CABLE LIFT6 1 03-3144 BEARING TUBE7 1 14-194 SPROCKET - 40B20 1" C/W KEYWAY8 1 08-3239 SHAFT - 1" X 24" LONG9 1 14-196 SPROCKET-40B40-1" 2SS10 1 04-6420 MOUNT - CABLE ARM11 4 14-239 BEARING-1" ID BALL12 1 10-3132 TIRE & RIM 400/8-4 PLY13 2 26-1003 NUT - 1/2 NC14 2 19-6421 BEARING - FLANGE15 1 09-6418 SPRING-TRACTION(TORSION)16 6 10007024 1/2" x 1 1/2" HEX BOLT17 8 26-1203 FLANGE LOCKNUT 1/2 NC18 7 10006975 3/8" X 3/4" LG. HEX BOLT GR. 519 7 26-1202 FL LOCKNUT - 3/8 NC GR 520 2 17-6419 U BOLT 1/2 X 2 5/8 X 4 1/4 21 2 17-14624 PIN - SNAPPER22 1 BSR0420 1/4" x 2" ROLL PIN23 1 10053645 KIT, SPROCKET X, 55 SER*

X SPROCKET SIZE SELECTIONNUMBER OF TEETH PART NUMBER

12 1000181814 1005363316 1000182020 10001831

IMPLEMENT WIDTH (INCHES)NUMBER OF OUTLETS = NUMBER OF TEETH

NOTE: OPERATOR MUST ADJUST CALIBRATION TO MAKE UP FOR ANY VARIANCES IN RATES

USE FORMULA TO DETERMINE NEAREST SUITABLE X SPROCKET OR, IF NESSCESSARY, PURCHASE APPROPRIATE SPROCKET

ALL 4 SPROCKETS INCLUDED IN KIT #10053645





Mount the wheel pivot base to the front or rear base tube extensions using one of the configurations shown above. Note that Positions 7 and 8 are not possible because the base tube will interfere with the normal travel of the wheel arm.



12-2016




18

176

5

1314

1210

910

11

16

8

157

Hydraulic Meter Drive InstallationHydraulic Metering



12-2016

ITEM QTY. PART NO. DESCRIPTION1 4 26-1302 FLATWASHER - 3/8 STD2 4 26-0304 HHCS 3/8 X 1 NC3 4 26-1202 FL LOCKNUT - 3/8 NC GR 54 1 03-5958 PLATFORM5 2 26-1201 FLANGE LOCKNUT 5/16NC GR5 PL6 2 26-1301 FLATWASHER - 5/16 STD7 1 14-1497 LINK CONNECTOR #40 CHAIN8 1 14-11002 SPROCKET - 40B12 1" C/W KEYWAY9 1 15-10620 TENSIONER - CHAIN10 2 23-15877 FLATWASHER - 3/8 X 1 1/211 1 26-1102 NYLON INSERT LOCKNUT - 3/812 1 26-0313 HHCS 3/8 X 3 1/2 NC13 2 26-0405 HHCS 1/2 X 1 3/4 NC14 2 26-1103 NYL INSERT LOCKNUT 1/2 NC15 1 14-11001 CHAIN, ROLLER, #40-88 ROLLERS16 1 03-11018 SHIELD - HYD METERING DRIVE17 2 26-0202 HHCS 5/16 X 3/4 NC18 1 13-11003 MOTOR - CHARLYNN 11.3 CID

Hydraulic Meter Drive Installation



Hydraulic Meter Drive Layout - Servo Valve

1

SERVO VALVE AND MANIIFOLD

5

H1

HOSES TO TRACTOR

2

NOT SUPPLIED

H27

4

3

CONTROLLED

BYPASS

BYP.CONTROLLED

8

IN

2

6



12-2016

Hydraulic Meter Drive Layout - Servo Valve

LABEL QTY. PART NO. LENGTH HOSE SIZE END SIZE END SIZEH1 1 10020639 18" 1/2" 1/2" JIC-F 1/2" JIC-FH2 1 10055064 30" 1/2" 1/2" JIC-F 90 DEG 1/2" JIC-F

HARDWARE AND FITTINGS LISTITEM QTY. PART NO. DESCRIPTION

1 1 10018716 1/2" JIC M x 1/2" JIC F SWIVEL x 1/2" JIC M TEE2 2 10018728 1/2" JIC M x 3/4" ORB M ELBOW3 2 10018726 1/2'' JIC M x 5/8'' ORB M STRAIGHT ADAPTOR4 1 10018655 3/4" JIC M x 3/4" ORB M STRAIGHT ADAPTOR5 1 10018350 -8 JIC M x -12 JIC REDUCER6 1 10018704 FITTING, STR,SWIVEL,1/2JIC F TO 1/2NPT M7 1 10018343 FITTING, STR, 1/2 NPT M X 1/2 JIC M8 1 10001671 VALVE, CHECK, 1/2 NPT

NOTE:THE PORTS FOR THE TRACTOR HYDRAULIC HOSES ARE 1/2" JIC. HYDRAULIC HOSES AND FITTINGS TO MATCH YOUR TRACTOR'S HYDRAULICS MUST BE PURCHASED SEPARATELY.

LABEL QTY. PART NO. LENGTH HOSE SIZE END SIZE END SIZEH1 1 10020639 18" 1/2" 1/2" JIC-F 1/2" JIC-FH2 1 10055064 30" 1/2" 1/2" JIC-F 90 DEG 1/2" JIC-F



Hydraulic Meter Drive Layout - PWM Valve

CONTROLLED

BYPASS

3

(PRESSURE)IN

(RETURN)OUT

6

1

3

1

5

2 - Bypass

Tractor

1 - Supply

2

4

2

13 - Controlled

7

2

Control Valve Ports:

8



12-2016

Hydraulic Meter Drive Layout - PWM Valve

ITEM QTY PART NO. DESCRIPTION1 1 10033071 VALVE, FLOW CTRL, 8 GPM PWM2 1 10001632 MOTOR, HYD, CHARLYN, 11.3 CID4 2 10018658 FITTING, STR, 1/2 JIC M X 5/8 ORB M3 2 10018662 FITTING, STR, 1/2 JIC M X 1/2 ORB M5 1 10018743 FITTING, TEE, 1/2 JIC M(2) X 1/2 ORB M6 1 10018704 FITTING, STR,SWIVEL,1/2JIC F TO 1/2NPT M7 1 10018343 FITTING, STR, 1/2 NPT M X 1/2 JIC M8 1 10001671 VALVE, CHECK, 1/2 NPT

LABEL QTY. PART NO. LENGTH HOSE SIZE END SIZE END SIZEH1 1 10020640 30" 1/2" 1/2" JIC-F 1/2" JIC-FH2 1 10020643 44" 1/2" 1/2" JIC-F 1/2" JIC-F

NOTE:THE PORTS FOR THE TRACTOR HYDRAULIC HOSES ARE 1/2" JIC. HYDRAULIC HOSES AND FITTINGS TO MATCH YOUR TRACTOR'S HYDRAULICS MUST BE PURCHASED SEPARATELY.



ITEM QTY. PART NO. DESCRIPTION1 6 26-1202 FL LOCKNUT - 3/8 NC GR 52 6 26-1302 FLATWASHER - 3/8 STD3 4 26-0304 HHCS 3/8 X 1 NC4 2 10006995 BOLT, HCS, 3/8 X 3, NC, GR5, PLATED5 4 10006915 BOLT, M/C, 10-24 X 3/46 1 10033058 VALMAR 55 SERIES HYDRAULIC DRIVE VALVE MOUNT7 1 10000557 SERVO VALVE MANIFOLD8 1 10000556 8 GPM SERVO VALVE9 1 10000564 TEEJET IC 18

10 1 10018716 1/2" JICM- 1/2" JICF- 1/2" JICM TEE11 1 10018655 -12 JIC TO -12 ORB NIPPLE12 2 10018728 -8 MALE JIC TO -12 MALE ORB13 1 10018350 12 FJ - 08 MJ REDUCER14 4 10007395 #10-24 NYLOCK NUT

SERVO VALVE INSTALLATION AND SET-UP

1. USING THE HYDRAULIC SCHEMATIC, INSTALL THE HYDRAULIC FITTINGS AND SERVO VALVE INTO THE MANIFOLD. LEAVE THE FITTINGS LOSSES UNTIL ALL HOSES ARE CONNECTED AND IN PLACE.2. ONCE THE HOSES ARE INSTALLED TIGHTEN ALL FITTINGS.3. IF THE ROLLER TURNS WHEN HYDRAULICS ENGAGED, BUT WHEN THE CONTROLLER IS OFF, ROTATE THE SERVO UNTIL THE ROLLER STOPS MOVING. THIS SHOULD BE BETWEEN 0 AND 15 DEG.

3

14 2

5

10

127

41113

9

6

2 1

8

1

Teejet Installation (Optional)Electronic Metering Devices (Optional)



12-2016

NOTE:PLACE SENSOR 1/8" AWAY FROM ENCODER OR GEAR

ITEM QTY. PART NO. DESCRIPTION1 1 26-0304 HHCS 3/8 X 1 NC2 1 26-1202 FL LOCKNUT - 3/8 NC GR 53 1 26-1302 FLATWASHER - 3/8 STD4 1 10006940 BOLT, HCS, 1/4 X 1-1/4, NC, GR5, PLATED5 1 10015426 55 SERIES ROLLER SPEED SENSOR BRACKET6 1 10000554 CHERRY SPEED SENSOR7 3 10007313 1/4" FLATWASHER8 1 10007400 1/4" LOCK NUT

INSTALLING ROLLER SPEED SENSOR

1. FASTEN SENSOR TO THE MOUNTING BRACKET USING THE CORRESPONDING HARDWARE AND 3 WASHERS AS SHOWN.2. FOR THE 2455 AND 3255 THE 56 TOOTH ENCODER NEEDS TO BE INSTALLED ON THE DRIVE SHAFT.3. MOUNT THE BRACKET ON THE VALMAR UNIT AND ADJUST POSITION SO THE SENSOR IS 1/8” AWAY FROM THE 56 TOOTH GEAR FOR 1655 AND THE 56 TOOTH ENCODER FOR THE 2455/3255.

2455/3255 SENSOR MOUNTING

1655 SENSOR MOUNTING

4 7 5

6

5

21

1/8" MAX

Teejet Installation (Optional)



3

2

1

4

5

1/8" GAP

USE A PAIR OF WIRE CUTTERS TO TRIM OUT A SMALLL SECTION OF THE FAN GUARD.

MOUNT THE SENSOR IN THE TRIMMED SECTION. USE THE SPACER (FL05313) FOR 2455 AND 3255. THE SPACER IS NOT NECESSARY FOR 1655 FANS. SECURE THE SENSOR 1/8" FROM THE BOLT HEADS TO OBTAIN AN ACCURATE READING. EXTRA WASHERS (BF04) HAVE BEEN PROVIDED TO ADJUSTED THE SENSOR DISTANCE.

FAN SPEED SENSOR INSTALLATION

ITEM QTY PART NO. DESCRIPTION1 1 10006940 BOLT, HCS, 1/4 X 1-1/4, NC, GR5, PLATED2 1 10000554 CHERRY SPEED SENSOR3 1 10015585 TEEJET MAGNETIC SENSOR SPACER4 2 10007313 1/4" FLATWASHER5 1 10007400 1/4" LOCK NUT

*ADD WASHERS AS NEEDED

TRIM SECTION JUST LARGE ENOUGH TO FIT SENSOR

Teejet Installation (Optional)



12-2016

ITEM QTY PART NO. DESCRIPTION1 4 26-1202 FL LOCKNUT - 3/8 NC GR 52 4 26-1302 FLATWASHER - 3/8 STD3 4 26-0304 HHCS 3/8 X 1 NC4 1 10033071 VALVE, FLOW CTRL, 8 GPM PWM5 2 10006943 BOLT, HCS, 1/4 X 2, NC, GR5, PLATED6 4 10007313 1/4" FLATWASHER7 2 10007400 1/4" LOCK NUT8 1 10033058 VALMAR 55 SERIES HYDRAULIC DRIVE VALVE MOUNT9 2 10018662 -8JIC MALE -8 ORING MALE

10 1 10018743 -8 JIC -8 ORING -8 JIC ALL MALE TEE

1

4

6

8

73

592

10

Microtrak Installation (Optional)



1/8" MAX

2

43 5

1

ITEM QTY. PART NO. DESCRIPTION1 1 10006954 BOLT, HCS, 5/16 X 1, NC, GR5, PLATED2 1 BF05 5/16" FLATWASHER

3 1 SENSOR BRACKET MICROTRAK SENSOR BRACKET MICROTRAK

4 1 GS100502 SENSOR, GEAR TOOTH, CHERRY5 1 10007404 5/16" LOCK NUT

*

*

* SOLD TOGETHER IN KIT NUMBER 10033070




12-2016

1/8" MAX

2

43 5

1

ITEM QTY. PART NO. DESCRIPTION1 1 10006954 BOLT, HCS, 5/16 X 1, NC, GR5, PLATED2 1 BF05 5/16" FLATWASHER

3 1 SENSOR BRACKET MICROTRAK SENSOR BRACKET MICROTRAK

4 1 GS100502 SENSOR, GEAR TOOTH, CHERRY5 1 10007404 5/16" LOCK NUT

*

*

* SOLD TOGETHER IN KIT NUMBER 10033070

USE A PAIR OF WIRE CUTTERS TO TRIM OUT A SMALLL SECTION OF THE FAN GUARD.

MOUNT THE SENSOR IN THE TRIMMED SECTION. SECURE THE SENSOR 1/8" FROM THE BOLT HEADS TO OBTAIN AN ACCURATE READING USING THE NUTS INCLUDED WITH THE SENSOR.

ITEM QTY. PART NO. DESCRIPTION1 1 GS100502 SENSOR, GEAR TOOTH, CHERRY

TRIM SECTION JUST LARGE ENOUGH TO FIT SENSOR

1

NUTS INCLUDED WITH SENSOR

1/8" GAP




351 2 4

GEAR DRIVE END

1 2

OUTLET BLOCKER INSTALLATION INSTRUCTIONS - 55 SERIES KIT PART NO. 18.7173This kit is intended to be used with roller assemblies 02.6526, 02.6527 and 02.6795. Its purpose is to reduce the number of venturis used.

Rollers can be shortened to disable up to 6 venturis on each 12 or 16 outlet bottom (4 venturis on a 10 outlet bottom) by removing the appropriate number of roller segments and installing the outlet blocker in their place.

IMPORTANT

Roller segments can be removed only at the end opposite the gear drive.

If possible, an equal number of venturis on each bottom assembly should be disabled so that the hopper empties evenly.

Install the Outlet Blocker as follows:

Remove the metering roller from the applicator1.Remove rollers from side opposite of gear drive side of shaft. Leave only the roller segments that will 2.be needed.Re-assemble the roller and install the butterfly stopper (FL04992) next to the last roller segment.3.Trim the outlet blocker to correspond to the number of outlets to be blocked according to the table 4.below:

20.7174 ITEM QTY PART NO. DESCRIPTION1 6 B0405S 1/4" x 1/2'LG HEX HEAD BOLT STAINLESS STEEL2 6 BN04LS 1/4" UNC SS LOCKNUT3 1 FL04976L VALMAR 55 SERIES 6 ROW BLOCKER PLATE4 1 FL04976R VALMAR 55 SERIES 6 ROW BLOCKER PLATE5 4 FL04992 VALMAR ROLLER STOPPER BUTTERFLY

Blocker Kit Installation (Optional)Blocker Kit (Optional)



12-2016

Blocker Kit Installation (Optional)

Close the shutoff gate and install the outlet blocker to the metering bottom as shown in the photo 5.below. Be sure the end fits between the shutoff guide plate and the shutoff gate.

Align the divider tip of the blocker between the venturis and mark the location of the slot.6.Remove the outlet blocker and drill a hole where the slot is marked.7.Install the blocker with the ¼” bolt provided, leaving the bolt loose.8.Reinstall the roller assembly.9.Fit the divider tip up against the last roller segment and tighten the bolt10.Ensure that the roller turns freely.11.Remove the roller from the assembly. Silcone along all edges of the blocker plate to prevent leaks.12.Remove the venturis from the manifold.13.Insert plastic plugs into the manifold outlet holes where the non-functioning venturis will be. Use 14.silicone to seal around the plugs.Reinstall the venturis.15.

Outlets blocked Length 1 1.25” 2 2.50” 3 4.00” 4 5.50” 5 7.00” 6 NO TRIM



Salford Group Inc. 364018 McBeth Road, N0J 1W0

Salford, Ontario Canada www.salfordgroup.com

1-866-442-1293

Documents

1655 Granular Applicator Assembly & Parts Manual 2017 Ver ...dealer.salfordgroup.com/uploads/userfiles/files... · 10055125 1655 assembly and parts manual 2017 ver a. 2 5 3 4 6 1