17 Welding pocedure qualification.doc

8/16/2019 17 Welding pocedure qualification.doc

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INDCON PROJECTS & EQUIPMENT LTD.

WORK PROCEDURE

FOR

WELDING PROCEDURE QUALIFICATION

IN

STATION PIPING

PROJECT : Panipat-Jalandhar LP Gas Pipeline Project

PROCEDURE NO : INDCON-PJPL-STN-EC!-"PS-#$

O"NER : Indian Oil Corporation Li%ited& NRPL- P'NIP'T

CONTR'CTOR : Indcon Projects ( E)*ip%ent Ltd+

Date: 27

th

OCT. 2007

,, $+#,+,$ S*.%itted /or

appro0al

'jit '%it GS1

Re0+

No

Date description Prepared

.2

Chec3ed

.2

'ppro0ed

.2

'ppro0ed .2

IOCL

Procedure No: INDCON-PJPL-STN-MECH-WPS-17 Rev No: 0, Dt. 7!10!07, P"#e 1 o$ 11


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INDEXINDEX

Sr.No. Descr!to" Pa#e No.

1 Pur%o&e 0'

Sco%e 0'

' Re$ere(ce& 0'

) L*&t o$ E+u*%e(t& 0'

Metodo/o# WPS! P2R 2u"/*$*c"t*o(

0' 0)

3Pro%o&ed WPS "(d 4%%/*c"t*o(

0)

7 He"/t, S"$et 5 E(v*ro(e(t 0

6 2u"/*t 4&&ur"(ce 5 2u"/*t Co(tro/ 0

Docue(t"t*o( 0

10 I(&%ect*o( te&t P/"( $or We/d*(# Procedure 2u"/*$*c"t*o( 07

11 We/d*(# Procedure S%ec*$*c"t*o( 8WPS9 06 0

1 Procedure 2u"/*$*c"t*o( Record 8P2R9 10 11

Procedure No: INDCON-PJPL-STN-MECH-WPS-17 Rev No: 0, Dt. 7!10!07, P"#e o$ 11


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Proce$%re or

WELDING PROCEDURE QUALIFICATIONPro'ect: Pa"!at(Ja)a"$har LP *as P!e)"e Pro'ect

+.0 PURPOSET*& %rocedure de&cr*e& te &te%& to e $o//o;ed $or 2u"/*$*c"t*o( o$ WPS "(d P2R

o$ &t"t*o( %*%*(#.

2.0 SCOPET*& &co%e cover& te ;or< etod $or 2u"/*$*c"t*o( o$ WPS "(d P2R o$ &t"t*o(%*%*(# to e u&ed $or P"(*%"t J"/"(d"r LP ="& P*%e/*(e Pro>ect.

,.0 RE-ERENCES?o//o;*(# docue(t& *( tot"/*t or *( %"rt &"// $or te re$ere(ce docue(t&:

#+ IOCL S%ec*$*c"t*o( + 4SME Sec-I4 - 2u"/*$*c"t*o( St"(d"rd $or We/d*(# Procedure

8/"te&t ed*t*o(9

.0 LIST O- EQUIPMENTS

?o//o;*(# e+u*%e(t&!*(&true(t& "re to e u&ed dur*(# ;e/der +u"/*$*c"t*o(:

". We/d*(# M"c*(e.

. =r*(d*(# M"c*(e.

c. @u$$*(# M"c*(e.d. We/d ="u#e.

e. To(# te&ter. 8C"/*r"ted "(d ;*t cert*$*c"te o$ c"/*r"t*o(9

$. Sto% ;"tc

/.0 METODOLO*1 3PS4 PQR QU5LI-IC5TION 4. ?*r&t te We/der& ;*// e &ort /*&ted o( te "&*& o$ %rev*ou& ;e/der

+u"/*$*c"t*o( cert*$*c"te, eA%er*e(ce "(d or co(duct*(# &o; te&t %*ece& "t te&*te.

4$ter &ort /*&t*(# o$ ;e/der&, O;(er ;*// e *($ored to ;*t(e&& te WPS+u"/*$*c"t*o( te&t "t te &*te.

@. Te ;e/d*(# *& c"rr*ed out o( te &"%/e te&t %*ece "& %er te %ro%o&ed WPS.C. 4$ter te We/d*(# %roce&& *& co%/eted te ;e/ded %*ece *& &e(t to te ;e//e&t"/*&ed te&t*(# "#e(c $or NDT "(d de&truct*ve te&t*(# 8DT9 *( order toev"/u"te te ;e/d et"/ %er$or"(ce.

D. Te $o//o;*(# te&t &"// e co(ducted "& %er 4SME Sec-I4, /"te&t ed*t*o(.We/d*(# $or Procedure 2u"/*$*c"t*o( &"// e c"rr*ed out o(/ *( 3= %o&*t*o(.

E Me(t*o( te (o. o$ ;e/der& re#"rd*(# $or " &*(#/e >o*(t.

Procedure No: INDCON-PJPL-STN-MECH-WPS-17 Rev No: 0, Dt. 7!10!07, P"#e ' o$ 11


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Proce$%re or


DESTRUCTI6E TESTIN*

• H"v*(# %"&&ed te v*&u"/ te&t*(#, te te&t ;e/d &"// e &u>ected to ec"(*c"/ te&t.

• Te&t &%ec*e( $or Te(&*/e, Root @e(d 5 ?"ce @e(d &"// e t"


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Proce$%re or


7. E5LT> S5-ET1 5ND EN6IRONMENT

T*& *& "( e(v*ro(e(t $r*e(d/ %ro>ect. ?o//o;*(# &"$et %o*(t& &"// e t"


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Proce$%re or


LOC5TION O- TEST AUTT 3ELDS SPECIMENS -OR 3ELDIN* PROCEDURE QU5LI-IC5TION

Figure -1

Figure – 2



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INSPECTION TEST PL5N3ELDIN* PROCEDURE SPECI-IC5TION

C/*e(t : I(d*"( O*/ Cor%or"t*o(& /td. ?or"t No: INDCON-PJPL-STN-EC!-ITP-#$

Co(tr"ctor: Indcon Projects ( E)*ip%ents Ltd+ Rev*&*o( : 00

Pro>ect : P"(*%"t J"/"(d"r LP ="& P*%e/*(e Pro>ect& D"te: 7t Oct. 007

Sr. No 4ct*v*t De&cr*%t*o( ?re+ue(c o$ I(&%t!Te&t*(#I(&%ect*o( c"te#or

INDCON IOCL

1Su*&&*o( "(d ot"*(*(# "%%rov"/ o$

Procedure 4t te @e#*((*(# P 4P

?*t u%, %re e"t*(# "(d root, Hot %"&&,

?*//er 5 ?*("/ We/d*(#100F Dur*(# 2u"/*$*c"t*o(

Proce&&P R ! W

' We/d *&u"/ o$ Co%/eted ;e/d100F Dur*(# 2u"/*$*c"t*o(

Proce&&P R ! W

) De&truct*ve Te&t o$ We/d O(ce $or E"c P2R P R ! W

Procedure 2u"/*$*c"t*o( Te&tO(ce %r*or to &t"rt o$

;e/d*(# %roce&&P R ! W

3 4%%rov"/ o$ WPSO(ce %r*or to &t"rt o$

;e/d*(# %roce&&P R

7 S"$et Trou#out P P

Le#e"$

P : Per$or , R : Rev*e; Docue(t& , RM : R"(do, 4P : 4%%rov"/, W : W*t(e&&

-or I"$co" Pro'ects & EB%!8e"t Lt$. -or IOCL

N"e: N"e:

S*#(: S*#(:

D"te: D"te:



8/12

3ELDIN* PROCEDURE SPECI-IC5TIONS 3PSSee Q3(200.+> Secto": IX> 5SME Ao)er & Press%re 6esse) Co$e

Co%"( ("e I(dco( Pro>ect& 5 E+u*%e(t Ltd. ?or"t No.: INDCON-PJPL-STN-MECH-WPS-17

We/d*(# Procedure WPS-17 Rev*&*o( : 0 D"ted : 7.10.007

We/d*(# P2R No. P2R-17 Rev*&*o( : 0 D"ted - 7.10.007

We/d*(# Proce&& =T4W SM4W T%e : M"(u"/

JOINT Q3(02 7,8 de5 9 8 de5

Jo*(t De&*#( : 4& %er $"r*c"t*o( dr";*(#

.)

#+#, %%

#+%% 9 ,+;%%

@"c


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ELECTRIC4L CH4R4CTERISTICS 82W )09 WPS - 17D"ted : 7.10.007

Curre(t DC Po/"r*t EN $or =T4W, EP $or SM4W

4%& r"(#e See t"/e o/t& See t"/e

Tu(#&te( e/ectrode &*Be 5 t%e ' , EWTH-Mode o$ et"/ tr"(&$er $or =M4W Not "%%/*c"/e

E/ectrode ;*re $eed &%eed r"(#e Not "%%/*c"/e

Pu/&*(# No(e

TECHNI2E 82W )109

Str*(# OR ;e"ve e"d Str*(# 5 ;e"ve 8 ' A Core D*". M"A9

Or*$*ce or #"& cu% &*Be -6

I(*t*"/ 5 *(ter%"&& c/e"(*(# @ru&*(# 5 #r*(d*(#

Metod o$ "c< #ou#*(# =r*(d*(#

O&c*//"t*o( No(e

E/ectrode &%"c*(# Not "%%/*c"/e

Mu/t*%/e or &*(#/e %"&& 8%er &*de9 Mu/t*%/e. 8No &*(#e %"&& *& #re"ter t"( 1' 9Mu/t*%/e or &*(#/e e/ectrode& Not "%%/*c"/e 8M"(u"/9

Tr"ve/ &%eed 8r"(#e9 Re$er t"/e

We/d- L"er& Proce&& ?ILLER MET4L CRRENT o/tr"(#e

Tr"ve/&%eedr"(#e8 !M*(9

He"t *(%utKJ!8 M"A 9

C/"&& D*". T%e%o/"r*t

4%.R"(#e

Root ru( =T4W ER-70S .0 DCEN

1&t ru( SM4W ER-7016 . DCEP

(d ru( 5Su&e+ue(t ru(&

SM4W ER-7016 . DCEP

Peror8e$ Chec;e$ 5!!ro=e$



10/12

PROCEDRE 24LI?IC4TION RECORD 8P2R98See 2W 00., Sect*o( I, 4SME @o*/er "(d Pre&&ure e&&e/ Code9

Co8!a" Na8e: I(dco( Pro>ect& 5 E+u*%e(t L**ted -or8at No.: INDCON-PJPL-STN-MECH-P2R-17

Proce$%re Q%a)cato" Recor$ No. P2R !17 Date$ 3.0.0073PS No. WPS !17 Date$ 3.0.0073e)$"# Process =T4W SM4W

T!e O 3e)$"# Process M"(u"/ 7,8 de5 9 8 de5

JOINTS Q3 02

.)

#+%% 9 ,+;%% #, %%

'ppro< 7-=%%

A5SE MET5LS Q3(0, POST 3ELD E5T TRE5TMENT Q3(07

Matera) S!ecs. S4 103 Te8!erat%re ((

T!e or #ra$e =r. @ T8e ((

P No. + To P No. + Other ((

Thc;"ess o Test Co%!o" .)

Da8eter o Test Co%!o" DN 0

-ILLER MET5LS Q3 0 *5S Q3 0? -OR *T53 ONL1

*T53 SM53

S-5 S!eccato" .16 .1 Perce"t Co8!osto"

53S C)asscato" ER 70S E-7016 *as M


11/12

TENSILE TEST Q3 +/0 PQR NO. +7Date : [email protected]

S!ec8e" No. 3$th 88

Thc;"ess 88

5rea 88 G

U)t8ateTota) Loa$NeFto"

U)t8ateTe"s)e

Stre"#th

MPa

T!e o -a)%re &Locato"

T 1

T

*UIDED AEND TESTS Q3 +0

T!e a"$ -#%re No. Res%)t

Root Ae"$ RA +> Q3 2.,a

Root Ae"$ RA 2> Q3 2.,a

-ace Ae"$ -A +> Q3 2.,a

-ace Ae"$ -A 2> Q3 2.,a

Ae"$ $a t < +?0 H C

TOU*NESS TESTS Q3 +70

S!ec8e" No. NotchLocato"

S!ec8e"S9e

TestTe8!.

I8!act 6a)%es T!e o -a)%re &Locato"

Jo%)es Shear M)s

1 N!4

Coe(t& :

-ILLET 3ELD TESTS Q3 +?0 N45

Res%)t Satsactor e& - No - Pe"etrato" "toPare"t Meta)

e& - No -

Macro Res%)ts N!4

OTER TESTS

T!e o Test Ra$o#ra!h

6s%a) "s!ecto" (

3e)$ers Na8e C)oc; No. ( Sta8! No.

Test Co"$%cte$ A Laorator Test Re!ort No.

We cert*$ t"t te &t"tee(t *( t*& record "re correct "(d t"t te te&t ;e/d& ;ere %re%"red, ;e/ded, "(d te&ted *("ccord"(ce ;*t te re+u*ree(t& o$ Sect*o( I o$ te 4SME @o*/er 5 Pre&&ure e&&e/ Code.

Ma"%act%rer: INDCON PROJECTS & EQUIPMENT LTD.

E5D QC 4E5D 3ELDIN* INSPECTION 5*ENC1


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17 Welding pocedure qualification.doc