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903077 REV B 9/19/14, INSTR 1968-69 CUTLASS CNTRL PNL PG 1 OF 8 AIR CONDITIONING FAN HI DEF COLD FLR OFF DASH HOT AC an ISO 9001:2008 Registered Company 1968-69 CUTLASS CONTROL PANEL CONVERSION KIT 473079

1968-69 CUTLASS - Vintage Air rev b 9/19/14, instr 1968-69 cutlass cntrl pnl pg 1 of 8 air conditioning an hi def cold flr off ash hot ac an iso 9001:2008 registered company

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Page 1: 1968-69 CUTLASS - Vintage Air rev b 9/19/14, instr 1968-69 cutlass cntrl pnl pg 1 of 8 air conditioning an hi def cold flr off ash hot ac an iso 9001:2008 registered company

903077 REV B 9/19/14, INSTR 1968-69 CUTLASS CNTRL PNL PG 1 OF 8

AIR CONDITIONING FAN HI

DEF

COLD

FLR

OFF

DASH

HOTAC

an ISO 9001:2008 Registered Company

1968-69 CUTLASS CONTROL PANEL CONVERSION KIT

473079

Page 2: 1968-69 CUTLASS - Vintage Air rev b 9/19/14, instr 1968-69 cutlass cntrl pnl pg 1 of 8 air conditioning an hi def cold flr off ash hot ac an iso 9001:2008 registered company

2903077 REV B 9/19/14, INSTR 1968-69 CUTLASS CNTRL PNL PG 2 OF 8

PAGES

1. 2. 3. 4. 5. 6. 7. 8.

COVERTABLE OF CONTENTSPACKING LIST/ PARTS DISCLAIMERREMOVING OEM CONTROL PANELCONTROL PANEL & CONTROL HARNESS INSTALLATIONWIRING DIAGRAMOPERATION OF CONTROLSCONTROL PANEL KIT PACKING LIST

Table of Contents

Page 3: 1968-69 CUTLASS - Vintage Air rev b 9/19/14, instr 1968-69 cutlass cntrl pnl pg 1 of 8 air conditioning an hi def cold flr off ash hot ac an iso 9001:2008 registered company

3903077 REV B 9/19/14, INSTR 1968-69 CUTLASS CNTRL PNL PG 3 OF 8

NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES.REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES

CONTROL KIT473079CONTROL KIT PACKING LIST

No QTY PART No. DESCRIPTION

1. 2.

11

473078232007-VUR

68-69 CUTLASS CONTROL PANEL ASMGEN IV UNIVERSAL CONTROL HARNESS

DASH

1 2

COLD

HOT

AIR CONDITONINGFAN HI

ACDEF

FLROFF

** BEFORE BEGINNING INSTALLATION, OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT. PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.

Page 4: 1968-69 CUTLASS - Vintage Air rev b 9/19/14, instr 1968-69 cutlass cntrl pnl pg 1 of 8 air conditioning an hi def cold flr off ash hot ac an iso 9001:2008 registered company

4903077 REV B 9/19/14, INSTR 1968-69 CUTLASS CNTRL PNL PG 4 OF 8

DISCONNECT BATTERY GROUND CABLE.

DISCONNECT ALL WIRE AND CABLES FROM CONTROL PANEL.

REMOVE CONTROL PANEL FROM DASH BY REMOVING (3) OEM SCREWS.

REMOVING OEM CONTROL PANEL

FIGURE 1

HEATER AIR CONDITIONINGOFF HEAT DEFROST VENT NORMAL RECIRC

HI

AIR

TEMPLO

WARMCOOL

Page 5: 1968-69 CUTLASS - Vintage Air rev b 9/19/14, instr 1968-69 cutlass cntrl pnl pg 1 of 8 air conditioning an hi def cold flr off ash hot ac an iso 9001:2008 registered company

5903077 REV B 9/19/14, INSTR 1968-69 CUTLASS CNTRL PNL PG 5 OF 8

CONTROL PANEL AND CONTROL HARNESS INSTALLATIONINSTALL CONTROL PANEL ASM IN THE OEM MOUNTING LOCATION USING NUT DRIVER. TAKE CARE NOT TO SCUFF CONTROL PANEL FACE DURING INSTALLATION. (SEE FIGURE 2 BELOW.)CONTROL PANEL FACE INTENDED TO POSITION JUST SHY OF FLUSH OF INSTRUMENT PANEL. NOTE: REMOVESHIMMING WASHERS AS REQUIRED TO ADJUST CONTROL PANEL FLUSHNESS AND ACCOMMODATE VARIATIONS IN FACTORY DASH TOLERANCE.PLUG THE CONTROL PANEL HARNESS INTO ECU AS SHOWN IN FIGURE 3 BELOW. PLUG THE OPPOSITE END OF THE HARNESS INTO THE CONTROL PANEL PC BOARD AS SHOWN IN FIGURE 3 BELOW.

473078CONTROL PANEL

ASM

FIGURE 2

FIGURE 3

SIDE VIEW

NOTE: REMOVE SHIMMINGWASHERS IF REQUIRED

DASH

OEM CONTROL PANEL MOUNTING

LOCATION

NOTE: ECU MODULE LOCATED ON EVAPORATOR SUBCASE

232007-VURCONTROL PANEL

HARNESSPLUG FROM

WIRING HARNESS232001-VUR

ECU

Page 6: 1968-69 CUTLASS - Vintage Air rev b 9/19/14, instr 1968-69 cutlass cntrl pnl pg 1 of 8 air conditioning an hi def cold flr off ash hot ac an iso 9001:2008 registered company

6903077 REV B 9/19/14, INSTR 1968-69 CUTLASS CNTRL PNL PG 6 OF 8

WHT/GRN

WHT/YELWHT/RED

RED

WHTBACKLIGHT NEG

FAN WIPER

MODE WIPER

TEMP WIPER

5V-SW

GND

BACKLIGHT POS

AC ANNUNCIATOR

PRE-WIRED

GEN IV WIRING DIAGRAMREV D, 5/6/2014

GEN IV ECU

PROGRAM

Wiring Diagram

TEMP

MODE

FAN

A/C(IF USED)

232007-VUR

232002-VUA

** CIRCUITBREAKER30 AMP

*** WIDE OPENTHROTTLESWITCH

(OPTIONAL)

* DASH LAMP(IF USED)

Dash Lamp Is Used Only With Type 232007-VUR Harness.Warning: Always Mount Circuit Breaker As Close to the Battery As Possible. (NOTE: Wire BetweenBattery and Circuit Breaker Is Unprotected and Should Be Carefully Routed to Avoid a ShortCircuit).Wide Open Throttle Switch Contacts Close Only at Full Throttle, Which Disables A/C Compressor.

JF8

BLK

ORA

TAN

VIEWED FROM WIRE SIDE

••

HEATERCONTROL VALVE

Page 7: 1968-69 CUTLASS - Vintage Air rev b 9/19/14, instr 1968-69 cutlass cntrl pnl pg 1 of 8 air conditioning an hi def cold flr off ash hot ac an iso 9001:2008 registered company

7903077 REV B 9/19/14, INSTR 1968-69 CUTLASS CNTRL PNL PG 7 OF 8

OPERATION OF CONTROLS

A/C MODE

HEAT MODE

DEFROST MODE

ON GEN 4 SYSTEMS WITH THREE LEVER/KNOB CONTROLS, THE TEMPERATURE CONTROL TOGGLESBETWEEN ECONOMY/HEAT AND A/C MODES. TO ACTIVATE A/C, MOVE THE TEMPERATURE LEVER ALL THE WAY TO COLD AND THEN BACK IT OFF TO THE DESIRED VENT TEMPERATURE. FOR ECONOMY/HEAT MODE, MOVE THE TEMPERATURE LEVER ALL THE WAY TO HOT AND THEN ADJUST TO THE DESIRED VENT TEMPERATURE. THE BLOWER WILL MOMENTARILY CHANGE SPEED EACH TIME YOU TOGGLE BETWEEN MODES TO INDICATE THE CHANGE.

BLOWER SPEEDADJUST TO DESIRED

SPEEDSLIDE THE LEVER ALL

THE WAY LEFTFOR DASH MODE

MODE LEVER TEMPERATURE LEVERIN A/C MODE SLIDE THE

TEMPERATURE LEVER ALL THE WAY RIGHT TO ENGAGE

COMPRESSOR. (SLIDE LEVER LEFT OR RIGHT TO ADJUST

DESIRED TEMPERATURE)

BLOWER SPEEDADJUST TO DESIRED

SPEED

TEMPERATURE LEVERSLIDE THE TEMPERATURE LEVER ALL THE WAY LEFTTO THE HOT POSITION.

(SLIDE LEVER LEFT OR RIGHTTO DESIRED TEMPERATURE)

SLIDE THE LEVER TOTHE CENTER POSITION

FOR FLOOR MODE

MODE LEVER

TEMPERATURE LEVER

ADJUST TO DESIREDSPEED

BLOWER SPEEDSLIDE THE LEVER ALL

THE WAY RIGHTFOR DEF MODE

MODE LEVERADJUST LEVER TO

DESIRED TEMPERATURE.(COMPRESSOR IS AUTOMATICALLY

ENGAGED)

TEMPERATURELEVER

BLOWERSPEED

HOT COLD

DASH DEFFLR

OFF FAN HIAIR CONDITIONING

ACMODELEVER

HOT COLD

DASH DEFFLR

OFF FAN HIAIR CONDITIONING

AC

HOT COLD

DASH DEFFLR

OFF FAN HIAIR CONDITIONING

AC

Page 8: 1968-69 CUTLASS - Vintage Air rev b 9/19/14, instr 1968-69 cutlass cntrl pnl pg 1 of 8 air conditioning an hi def cold flr off ash hot ac an iso 9001:2008 registered company

903077 REV B 9/19/14, INSTR 1968-69 CUTLASS CNTRL PNL PG 8 OF 8

CHECKED BY:PACKED BY:

DATE:

NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES.REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES

CONTROL KIT473079CONTROL KIT PACKING LIST

No QTY PART No. DESCRIPTION

1. 2.

11

473078232007-VUR

68-69 CUTLASS CONTROL PLANEL ASMGEN IV UNIVERSAL CONTROL HARNESS

21

COLD

HOT

AIR CONDITONINGFAN HI

ACDEF

FLROFF

DASH