19v From a Car Battery

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  • 7/25/2019 19v From a Car Battery

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    POWERSUPPLY

    Vehicle Adapterfor Notebook PCs19 volts from a car battery

    Design by R. Badenhausen

    Notebook PCs are great but stray too far from a source of power and

    its not long before low-battery warnings start to appear. Mains adapters

    come as standard but car adapters are expensive accessories. Good

    enough reason to get the soldering iron out!

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    POWERSUPPLY

    2

    3

    1IC1.A

    6

    5

    7IC1.B

    R1

    10k

    R2

    10k

    R3

    560

    R4

    3k3R7

    1k5

    R9

    6k8

    R11

    3k3

    R10

    220

    R12

    3k3

    R17

    680

    R16

    150

    R18

    82

    0

    R6

    6k8

    R5

    1k5

    R8

    1k5

    R13

    1k8

    R14

    15k

    R15

    680

    D1

    1N4148

    D2

    MBR745

    D3

    MBR745

    D4

    6V8D5

    12V

    D6

    T1BC337-40

    T5BC337-40

    T3

    BD912

    T4

    BD912

    T2BDX53B

    L1

    50H

    SFT830D

    C2

    2200 16V

    C4

    470 16V

    C5

    470 16V

    C3

    47063V

    C6

    10 16V

    C1

    5n6

    8

    4

    IC1

    IC1 = TLC272

    +12V

    +18V

    0 0

    max. 2A5

    +18V

    +12V

    010042 - 11

    1W

    15kHz

    5W

    4A T

    F1

    Figure 1. The adapter circuit diagram.

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    POWERSUPPLY

    20

    19

    18

    17

    16

    15

    14

    13

    1210 11 12 13 14 15 16

    010042 - 12

    21

    R14 [k]

    outputvoltage

    [V]

    500

    400

    300

    200

    100

    0uAC[mV]

    Fi 2. Resistor R14 sets the output voltage.

    COMPONENTS LIST

    Resistors:

    R1,R2 = 10kR3 = 560R4,R11,R12 = 3k3R5,R7,R8 = 1k5R6,R9 = 6k8R10 = 220, 1WR13 = 1k8R14 = 15kR15,R17 = 680R16 = 150, 5WR18 = 820

    Capacitors:

    C1 = 5nF6C2 = 2200F 16V axialC3 = 470F 63V axial *C4,C5 = 470F 16V radialC6 = 10F 16V

    Semiconductors:

    D1 = 1N4148D2,D3 = MBR745D4 = zener diode 6V8 0.4WD5 = zener diode 12V 0.4WD6 = LED, high efficiencyIC1 = TLC272CPT1,T5 = BC337-40T2 = BDX53B

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    increased risk of accidental knocks

    and bumps. Allow adequate spacingbetween the tracks running along

    the edge of the PCB and the inside of

    the case and to be really sure it is a

    good idea to fix thin insulating strips

    of phenolic resin (Pertinax/Bakelite)

    along the inside of the case.

    The spacing under the PCB

    should be no greater than 5 mm oth-

    erwise the tops of the TO220 pack-ages and the inductor will be too

    close to the lid.

    The input and output cabling can

    be attached to the PCB using solder

    pins. The cables should have a cross

    sectional area in the order of 1.5 mm2

    and strain relief grommets should be

    fitted to the entrance and exit holes

    in the case. It is better to use theadapter in unfused cigarette lighter

    sockets because the fuse gives an

    additional voltage drop at the input

    to the adapter, better still fit a good

    quality accessory socket on the dash-

    board for connection of the adapter.

    (010042-1)

    POWERSUPPLY

    010042-1

    (C)ELEKTOR

    1

    2

    C

    1

    C2

    C3

    C4

    C5

    C6

    D1

    D

    2

    D3

    D4

    D5

    D6

    F1

    H1

    H2

    H3

    H4

    IC1

    L1

    R1

    R2

    R3

    R4

    R5

    R6

    R7

    R8

    R9

    R10

    R11

    R12

    R13

    R14

    R15

    R16

    R17R18

    T1

    T2

    T3

    T4

    T5

    4A/T

    0+

    0 +

    01004

    2-1

    010042-1

    (C)ELEKTOR

    Figure 5. The PCB with two small heatsinks (board not available ready-made).