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16
KHK Stock Gears Selection Methods
2. Select by Application
■ High Precision Gears with Excellent Low Noise Qualities
■ Quenched, Ground Gears with High Durability
OKUMA 2SP-25HGLathe machine with output of φ 100 to 200 mm. Can be operated 24-hours a day by attaching a loader that pro-duces 150 to 300 units per day. KHK gears (KRGD and MSGA) are used.
Machine Application Example
Recommended Products
Precision Roll FeederA machine for cutting off stainless steel belts at des-ignated lengths. KHK gears (SSG) are used in the feeding device of the servomotor.
Machine Application Example
Recommended Products
MSGA・MSGBGround Spur Gears
m1 ~ 4 Page 34
KHGGround Helical Gears
m1 ~ 3 Page 168
KRHG・KRHGFGround Helical Racks
m1 ~ 3 Page 220
Page 198
SRG・SRGF・SRGFD・SRGFK
m0.5 ~ 6
Series
Ground RacksSSG
Ground Spur Gears
m0.5 ~ 6 Page 48
Series
SMSGGround Spiral Miter Gears
m1 ~ 5 Page 258
SBSGGround Spiral Bevel Gears
m2 ~ 4 Page 290
Gear Ratio 1.5 ~ 3
KRGF-H・KRGFD-HHardened Ground Racks
Series
Page 196m1.5 ~ 3
Series
Newly added
Series
Series
Newly added
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
17
■ Antirust and Oil-free Components
■ High Reduction, High-load Gears
F-T200 High-speed vegetable cutting machine, by DREMAX Inc.A high-precision vegetable cutting machine with a force-feed device used to produce sushi (sashimi) garnishes. To use this machine, just cut off both sides of a Daikon radish, and set to Daikon cutting, the machine performs automatically. In addition, handles two radishes at one time, for doubled efficiency. Our Gear Products (PR and PS) are used in this machine.
Machine Application Example
Recommended Products
Yaesu Steam KettleA food processing machine with water holding capacity of 360L and cooking capacity of 216kg (Machine Model SK-6). KHK gears (SW and CG) are used in this ma-chine.
Machine Application Example
Recommended Products
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SUS・SUSAStainless Steel Spur Gears
m1 ~ 4 Page 114
Series
Stainless Steel Racks
Page 212
SUR・SURF・SURFD
m1 ~ 4
Plastic Racks
Page 216
PR・PRF
m1 ~ 3
PS・PSAPlastic Spur Gears
m1 ~ 3 Page 140v
Series
MHPHigh-Ratio Hypoid Gears
m1, 1.5 Page 288
Gear Ratio 15 ~ 200
CGGray Iron Worm Wheels
m1 ~ 6 Page 374
Reduction Ratio 10 ~ 120
BGBronze Worm Wheels
m0.5 ~ 6 Page 372
Reduction Ratio 10 ~ 60
SWSteel Worms
m0.5 ~ 6 Page 372
Series
For updated information see KHK Web Catalog
Series
Newly added
Series
Newly added
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
18
■ Mount the Gears on the Shaft with a Single Touch
Page 348
2. Select by Application
■ Components with Backlash ConsiderationsExample
KWGDL・KWGDLSDuplex Worms &
Worm Wheels
m1.5 ~ 4 Page 348
AGDLDuplex Worm Shafts &
Worm Wheels
m1.5 ~ 4 Page 348
Reduction Ratio 20 ~ 60
The usual method of adjusting the backlash of a worm gear assembly is to modify the center distance. Once assembled, such adjustment requires a major rework of the gear housing. The use of duplex worm gears and worm wheels allows backlash adjustment to be made by axially shifting the worm. This simplifies greatly the assembly and mainte-nance operations.
■ Description of Duplex Worm Gear Pair
These are designed so that moving the pinion axially by 1mm changes the backlash by 0.05mm.
Features
These are designed so that moving the pinion axially by 1mm changes the backlash by 0.02mm.
Features
Duplex Worms & Worm Wheels
Example
KTSCP Tapered Pinions
CP5, 10 Page 230
CPSTRCPF・STRCPFD
Tapered Racks
CP5, 10 Page 230
CP
● A SRCP5-1000 and SSCP5-30 combination produces backlash values of 0.1 to 0.26.● STRCPF5-1000 and KTSCP5-30 combination can have the backlash value of 0.05 or less. (Target value)
■ Examples
Tapered Racks & Pinions
Example
DSLAcetal Fairloc Hub Spur gears
m0.5 ~ 1 Page 124
SUSLStainless Steel Fairloc
Hub Spur Gears
m0.5 ~ 1 Page 120
SSAY/KSpur Gears with Built-In Clamps
m0.8, 1 Page 106
■ Special Features● Possible to mount repeatedly without marring the shafts.● The component consists of one screw; this simple construction leads to lower costs.● Machining of shafts or auxiliary mounting hardware is not necessary.● Especially suitable when positional adjustment is needed after assembly.
Page 230
Page 120Page 124
Page 108
KHK Stock Gears Selection Methods
4°
Tapered Pinion
Tapered Rack
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
19
● Characteristics of Racks & PinionsAdvantages Description
Simple component including a small number of parts This simple component does not include parts such as balls or retainers, so there is no concern about missing pieces when assembling or disassembling.
Capable of handling large loads Racks with large modules can be used in large loadings.
Compact component systems can be created Allows compact component usage for light loads, while downsizing is possible, more than a ball screw mechanism.
High power transmission efficiency Approximately 98% power transmission efficiency is implemented. (Resistance against lubricant agitation or bearing is not included.)
Rapid feeding It enables quick feeding if the pinion has a large radius,
Has no limitation in length Racks can be joined lengthwise, conversely, in case of using a screw mechanism, defection must be considered and the maximum length should be within 2 meters.
Designed for flexibly Flexibly designed within certain conditions, materials, heat treatments, shapes etc., easily adapting to most machines.
High accuracy Applying tooth-grinding, pitch errors can be lessened
Used in food machine equipments MC Nylon Plastic or Stainless Steel products are available.
Disadvantages DescriptionBacklash evident For smooth revolution, essential backlash is required. In the case of positioning forward reverse revolution, backlash is not a concern.
Lubrication required Lubrication is necessary for metal racks. For plastic racks, using light loads, lubrication is not required, however, accuracy is low.
● Characteristics of Ball ScrewsAdvantages Description
High power efficiencytransmission High power transmission efficiency, exceeding 90%.
High accuracy Grinding treatment allows the creating of high-precision ball screws.
Rapid feeding High-helix lead screws enable rapid feeding.
No backlash is present Pressurizing eliminates backlash.
Disadvantages DescriptionLimited in length Practical limit would be approximately 2m due to warpage.
Special purposes are difficult to create. Since it is difficult to create special-purpose ball screws, the machine must be set up in accordance with the shape of the ball screw.
Functional Comparison of Linear Motion Mechanisms
■ Convenient Positioning in Linear Motion ApplicationsExample
SSCPG Ground Spur Gears
CP5 ~ 20 Page 236
CPSSCP
Spur Gears
CP2.5 ~ 20 Page 244
CPSRCP・SRCPF・SRCPFD
Racks
CP2.5 ~ 20 Page 246
CPSRGCP・SRGCPF・SRGCPD
Ground Racks
CP5 ~ 20 Page 236
CP
Series
Movement of one cycle of the CP10-30 pinion on a CP rack vs.SS3-30 (m3) on a m3 rack.
Difference between CP10 and m3
One half turn
One turn
Pitch
The reference pitch of a metric module is computed by multiplying the number of module by π(3.14159). For example, the reference pitch of m3 rack is 9.425mm (3 x π). When using a rack and a pinion in linear motion applications, the fact that the pitch is not an integral number presents a difficulty in accurate positioning. This problem is solved by using circular pitch racks and pinions where one rotation of a pinion moves it precisely 50, 100, 150, to 600. The difference in movement of one rotation of 30-teeth CP10 vs. SS3 spur gears is illustrated on the left.
■ About CP Racks & Pinions
Table
Stroke
Linear Guide
Motor bracket
Base
Motor
Rack
Pinion
Motor
Table
RackPinion
Stroke
Table
Base
Motor
Motor bracketLinear Guide Support Unit (Fixed-side)
Coupling
Ball Screw Shaft Ball Screw Nut
Nut Bracket
Support Unit (Supported-side)
Page 226
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The basic mechanism of rack gears allows flexibility in the design of materials, heat treatments, strength and accuracy parameters, all in accordance with environmental conditions. Further, this arrangement leads to low-cost maintenance, and selective replacement is possible without the purchasing of an entire set of components. For designing linear motion mechanisms, use the following information about their features as reference.
Series
Newly added
Series
Newly added
Series
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
20
3. Select by Gear StrengthGear Strength is one of the most important factors inselecting gears.
■ Definition of Bending Strength
The allowable bending strength of a gear is defined as the al-lowable tangential force at the pitch circle based on the mu-tually allowable root stress of two meshing gears under load.
Example of failure due to insufficient bending strength.
■ Definition of Surface Durability
The surface durability of a gear is defined as the allowable tan-gential force at the pitch circle, which permits the force to be transmitted safely without in-curring surface failures.
Example of defacement due to insufficient surface dura-bility.
Step 1 Approximate the type of gear, strength and torque load.
Step 2 Make a tentative selection based on the torque load using the printed version of the KHK catalog, or the Web catalog.
■ The KHK catalog is used for the tentative selections. ■ The Web catalog is used for the tentative selections.
Step 3 After calculating the required strength using the actual conditions of usage, examine the se-lection mode in Step 2.
If the Web catalog is used, the strength can be easily confirmed.
Also, please refer to “Safety Considerations when Selecting Gears” . (Page 27)
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KHK Stock Gears Selection Methods
For KHK Stock Gears, see page 11
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
21
KHK Stock Gears Selection Methods
4. Selection by novices
Please select product series from the performance / price indication chart below.
* Please read through the selection / application hints in the pages of each product series, based on your selection. Also, please refer to the product specifications in the dimensional table for selecting gears fitting your requirements in mind.
P29P163P181
P187P187P225
P251P281
P325P339
Motion Direction Parallel Axes Linear Motion Nonparallel &Nonitersecting AxesIntersecting Axes
Product Groups
Features
Spur GearsHelical GearsInternal Gears
RacksHelical RacksCP Racks
Miter GearsBevel Gears
Screw GearsWorm Gear Pairs
RegularAnti rust Unlubricated
HighPerformance
Low Cost
Regular Anti rust Unlubricated Regular Anti
rust Unlubricated Regular Anti rust Unlubricated
■ The Web catalog is used for the tentative selections.
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Sp
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Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
22
Index
■ Feature IconsRoHS Compliant Prod-uct
Stainless Product
Re-machinable products
Resin Product
Finished Product
Copper alloy Product
Heat Treated Product
Injection Molded Product
Ground Gear
Black Oxide Coated Product
Series Gear Type Page Features
A AG Worm Wheels 354~357,364~371AGDL Duplex Worms Wheels 348~353AGF Worm Wheels 358~363AN Aluminum-Bronze Screw Gears 334~335ARL Rack Guide Rails 219
B BB Sintered Metal Bushings 154,279,314BG Bronze Worm Wheels 372~373BSR Brass Racks 216BSS Brass Spur Gears 156~161
C CBX Bevel Gearboxes 404~407CG Gray Iron Worm Wheels 374~387 Series
D DB Injection Molded Bevel Gears 314~315DG Plastic Worm Wheels 388~389DM Injection Molded Miter Gears 278DR Molded Flexible Racks 218~219DRF Plastic Racks 214~215DRFD Plastic Racks 214~215 Series
DRFK Plastic Racks 214~215 Series
DS Injection Molded Spur Gears 124~127DSL Acetal Fairloc Hub Spur Gears 136~139
F FRCP CP Metal Flexible Racks 250G GC Gear Couplings (Inner Hubs) 418~421
GC-I Gear Couplings (Outer Rings) 418~421GCU Gear Assembly Kit 426~427
K KBX Bevel Gearboxes 400~403KHG Ground Helical Gears 168~177 Series
KRCPF CP Thermal Refined Racks 242~243KRCPF-H CP Hardened Racks 240~241KRCPFD CP Thermal Refined Racks 242~243 Series
KRCPFD-H CP Hardened Racks 240~241 Series
KRF Thermal Refined Racks 204~205KRF-H Hardened Racks 200~201KRFD Thermal Refined Racks 204~205 Series
KRFD-H Hardened Racks 200~201 Series
KRG Thermal Refined Ground Racks 196~197KRGCP CP Thermal Refined Ground Racks 234~235KRGCPF CP Thermal Refined Ground Racks 234~235KRGCPD CP Thermal Refined Ground Racks 234~235KRGCPF-H CP Hardened Ground Racks 234~235KRGCPFD-H CP Hardened Ground Racks 234~235 Series
KRGD Thermal Refined Ground Racks 196~197KRGF Thermal Refined Ground Racks 196~197KRGF-H Hardened Ground Racks 196~197
5. Select by Catalog Number
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
23
Series Gear Type Page Features
KRGFD-H Hardened Ground Racks 196~197 Series
K KRHG Ground Helical Racks 220~221KRHGF Ground Helical Racks 220~221KRHGFD Ground Helical Racks 220~221 Series
KSCP CP Spur Gears 242~243KSP Ground Spiral Bevel Gears 318~323KTSCP CP Tapered Pinions 230~231KWG Ground Worm Shafts 354~363KWGDL Duplex Worms 348~353KWGDLS Duplex Worms 348~353
L LM Sintered Metal Miter Gears 270~271LS Sintered Metal Spur Gears 112~113
M MBSA Finished Bore Spiral Bevel Gears 294~297MBSB Finished Bore Spiral Bevel Gears 294~297MBSG Ground Spiral Bevel Gears 290~291MHP High-Ratio Hypoid Gears 288~289MM Carburized & Hardened Miter Gears 270~271MMS Spiral Miter Gears 262~263
MMSA Finished Bore Spiral Miter Gears 260~261
MMSB Finished Bore Spiral Miter Gears 260~261MMSG Ground Spiral Miter Gears 256~257 Series
MRGCPF CP Hardened Ground Racks 232~233MRGCPFD CP Hardened Ground Racks 232~233 Series
MRGF Hardened Ground Racks 194~195MRGFD Hardened Ground Racks 194~195 Series
MSCPG CP Ground Spur Gears 232~233MSGA Ground Spur Gears 34~45MSGB Ground Spur Gears 34~45
N NSU Plastic Spur Gears with Steel Core 128~137 Series
P PB Plastic Bevel Gears 312~313PBX Miniature Bevel Gearboxes 396~399PG Plastic Worm Wheels 390~393 Series
PM Plastic Miter Gears 278~279PN Plastic Screw Gears 336~337PR Plastic Racks 216PRF Plastic Racks 216PS Plastic Spur Gears 140~149 Series
PSA Plastic Spur Gears 140~149 Series
PU Plastic Spur Gears with Stainless Steel Core 138~139 Series
S SAM Angular Miter Gears 274~275SB Steel Bevel Gears 304~309SB Steel Bevel Gears & Pinion Shafts 308~309SBS Spiral Bevel Gears 298~301SBSG Ground Spiral Bevel Gears 292~293SBY Steel Bevel Gears 304~309SBZG Ground Zerol Bevel Gears 302~303SH Steel Helical Gears 178~179SI Steel Internal Gears 184~185SIR Steel Ring Gears 186SM Steel Miter Gears 272~273
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
24
Index
RoHS Compliant Product
Stainless Product
Re-machinable products
Resin Product
Finished Product
Copper alloy Product
Heat Treated Product
Injection Molded Prod-uct
Ground Gear
Black Oxide Coated Product
Series Gear Type Page Features
S SMA Finished Bore Miter Gears 268~269SMB Finished Bore Miter Gears 268~269SMC Finished Bore Miter Gears 268~269SMS Spiral Miter Gears 264~265SMSG Ground Spiral Miter Gears 258~259 Series
SMZG Ground Zerol Miter Gears 266~267SN Steel Screw Gears 328~331 Series
SR Steel Racks 208SRAF Steel Racks with Machined Ends 206~207SRAFD Racks 206~207 Series
SRAFK Racks 206~207 Series
SRCP CP Racks 246~247SRCPF CP Racks 246~247SRCPFD CP Racks 246~247 Series
SRCPFK CP Racks 246~247 Series
SRCPF-H CP Hardened Racks 240~241SRCPFD-H CP Hardened Racks 240~241 Series
SRF Steel Racks with Machined Ends 209SRFD Steel Racks with Bolts Holes 210~211 Series
SRFK Steel Racks with Bolts Holes 210~211 Series
SRF-H Hardened Racks 202~203SRFD-H Hardened Racks 202~203 Series
SRG Hardened Ground Racks 198~199SRGCP CP Hardened Ground Racks 238~239SRGCPF CP Hardened Ground Racks 238~239SRGCPFD CP Hardened Ground Racks 238~239 Series
SRGF Ground Racks 198~199SRGFD Ground Racks 198~199 Series
SRGFK Ground Racks 198~199 Series
SRH Steel Helical Racks 222~223SRHF Steel Helical Racks 222~223SRHFD Steel Helical Racks 222~223SRO Steel Round Racks 217SROCP Round Racks 250SROS Round Racks 217SRS Rack Clamps 218SRT Ratchets 414~415 Series
SRTB Ratchets with Hubs 416~417 Series
SRT-C Pawls 414,416SS Steel Spur Gears 64~95 Series
SSA Steel Hubless Spur Gears 96~101 Series
SSAY Steel Hubless Thin Face Spur Gears 106~107SSAY/K Spur Gears with Built-In Clamps 108~111
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
25
Series Gear Type Page Features
SSCP CP Steel Spur Gears 244~245 Series
SSCPG CP Ground Spur Gears 236~237 Series
SSCPGS CP Ground Spur Pinion Shafts 236~237SSDR DR Rack Pinions 218~219SSG Ground Spur Gears 48~61 Series
S SSGS Ground Spur Pinion Shafts 46~47SSR Steel Ring Gears (Spur Gears) 162SSS Spur Pinion Shafts 62~63SSY Steel Thin Face Spur Gears 102~105STRCPF CP Tapered Racks 230~231STRCPFD CP Tapered Racks 230~231SUB Stainless Steel Bevel Gears 310~311SUKB Stainless Steel Hubs 150~151SUM Stainless Steel Miter Gears 276~277SUMA Finished Bore Stainless Steel Miter Gears 276~277SUN Stainless Steel Screw Gears 332~333SUR Stainless Steel Racks 212~213SURCPF CP Stainless Steel Racks 248~249SURCPFD CP Stainless Steel Racks 248~249 Series
SURF Stainless Steel Racks 212~213
SURFD Stainless Steel Racks 212~213SURO Stainless Steel Round Racks 217SUS Stainless Steel Spur Gears 114~119 Series
SUSA Stainless Steel Spur Gears 116~119 Series
SUSCP CP Stainless Steel Spur Gears 248~249 Series
SUSL Stainless Steel Fairloc Hub Spur Gears 120~123SUW Stainless Steel Worms 388~393 Series
SV Involute Spline Shafts 422~425SVI Involute Spline Bushings 422SW Steel Worms 372~387 Series
SWG Ground Worms 364~371 Series
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
26
All products are ※R HS
KHK Environmental Practices
■ Steel Products ■ Nylon Gears ■ Cardboards ■ Paperboards ■ Other packing materials
Please sort by materials and re-cycle.
Nylon gears are a plastic waste. Please dispose as a reusable industrial waste.
Please recycle cardboards used as packing.
Please recycle paperboards used as packing.
Packing materials like plastic bags, mirrors and boxes are plastic waste. Please dispose as a reusable industrial waste.
An appeal from KHK for the disposal of KHK Stock Gears and packing materials
RoHS Compliance
MSDS ActivitiesIn regards to environmental issues, rust preventive oil and packing materials, which are used in the production of our products, are managed by safety data sheets similar to the disposal management of chemicals.
Green Purchasing70 percent of office supplies we purchase are made of environmentally friendly materials.
For details, please refer to the Page 432 and KHK Environmental Policy.
RoHS Compliance
Restriction of Hazardous Substances
RoHS is a compliance ordinance established by the European Par-liament / European Commission.
The following six substances are regulated by usage due to environ-mental considerations.
Allowable maximum density of these six substances for RoHS compliance Cadmium:0.01wt%(100ppm) Lead:0.1 wt%(1000ppm) ※ Exception depending on usage Steel 0.35 wt% , Aluminum 0.4 wt% , Copper alloy 4 wt% Mercury:0.1 wt%(1000ppm) Hexavalent chromium:0.1 wt%(1000ppm) PBB(Polybrominated biphenyl):0.1 wt%(1000ppm) PBDE(Polybrominated diphenyl ether) :0.1 wt%(1000ppm)
Products can not be ex-ported to EU countries without following.
Compliant !※ Products only in the KHK Stock Gear series are RoHS compliant. For customized gears, please make the request when asking for a quote.
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
27
Safety Considerations when Selecting KHK Stock Gears
To select KHK Stock Gears, please be sure to carefully con-sider the characteristics of the items and contents of the product table in each section of a product series.
As for items not in this catalog or products having specifi-
cations (material, modules, tooth number etc.) not shown
in the dimension tables, KHK handles custom-made gear
product requests. To order custom-made gears, please
refer to the information on the page 8.
Caution in regards to the special characteristics is de-
scribed in each dimension table in the product information
page. Please read carefully to understand the correct specifications and select suitable gears
properly.
When selecting gears with angled teeth, please be careful and understand the helix direc-
tion of the mating gear. These gears cannot be installed with an improper orientation. For
details, please refer to the information in the first page of each product series.
There might be cases that the products shown in each product information page are different
from the actual shown products, in color or shape. Especially for shapes, please be sure and
check the information in the dimension tables.
For the purpose of modifications, there are cases where specifications or dimensions are
changed without notice. The most updated information is published on the KHK Web Catalog,
at our official web site. Keep up to date, by visiting the web site. Thank you very much.
□ www.khkgears.co.jp/en/web_catalog/index.html
We publish any changes and corrections to the catalog on our web site. Keep up to date,
by visiting the web site. Thank you very much.
□ www.khkgears.co.jp/en/catalogs/data_corrections_catalog.html
For ordering KHK Stock Gears, please place an order by letting us know the catalog number of each item. You will find explanations about the catalog number in the first page of each product series.
For more information, please visit our web site, or contact MARYLAND METRICS email: [email protected] web: http://mdmetric.com
Attention
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Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
28
Safety Considerations when Using KHK Gears
In order for our customers to use our products safely:
Warning Protection of Body and Property
Please feel free to contact:
1. Follow all applicable safety regulations (Labor, Safety, and Sanitation Regulations) in in-stalling and operating our products.
2. Adhere to the following procedures when installing, dismantling or inspecting our prod-ucts.① Turn off the power.② Do not place any part of your body in harm's way.③ Wear proper attire and protective gear appropriate for the task.
We consider safety to be of utmost importance. Please consider the following issues in order to prevent danger in handling, assembling, and operating KHK products.
Attention Prevention of Accidents1. Please read the “CAUTION” notes before using our products in your applications.2. Please avoid using the products in an environment where it may cause adverse effects.3. KHK Products are made in accordance with ISO 9000 Quality Standard. However, if any
defective products are found, please contact the dealer.
MARYLAND METRICS email: [email protected]
Precautions on Applications
Precautions on Performing Secondary Operations
Precautions on Assembling
Precautions on Starting Operations1. Before operating, check the following:
① Are the gears firmly mounted on the shafts? ② Have you eliminated uneven tooth contact?
③ Does the gear mesh have a proper amount of backlash? (Please avoid the condition of no backlash)
④ Is there sufficient lubrication?2. If the gears are exposed, install a safety cover for protection. Never touch gears while they are in motion.3. The following are the gear lubrication methods for general use.(a) Grease Lubrication(b) Splash Lubrication (Oil Bath Method)(c) Forced Oil Circulation Lubrication
Check lubrication after start up, sometimes, when the unit is initially being operated, lubricating oil deteriorates rapidly. 4. If there is unusual noise or vibration at the start up, please recheck the gears and correctness of the assembly. Some of the
methods for achieving noise reduction are:(a) High Precision(b) Fine Tooth Surface Finish(c) Accurate Tooth Contact
1. KHK products are individually packaged to avoid damage during shipping. In case you find rust, scratches, dents or other problems when you unpack your gears, please contact the dealer where you made your purchase.
2. Depending on how they are handled, it is still possible to deform or break gears. Please be sure to handle gears care-fully, especially the long racks or ring gears, as they are easily deformed.
1. KHK Gears are designed so to give the proper backlash as long as assembled in accordance with the normal value (theoretical values) of the center distance. For a pair of gears, the center distance tolerance is specified to the plus side of tolerances H7 to H8. However, in case of using multiple gear trains, please aim for near-zero by setting to a plus-tol-erance, or minus-tolerance.
2. When you assemble gears, please read through the information “Points of Caution in Assembling” on the first page of each product series section.
1. We can not guarantee the precision of gears once a customer performs a modification (secondary operation) on any gears.
2. When you apply additional secondary operations on KHK Stock Gears, please read through the information “Cautions on Performing Secondary Operations” on the first page of each product series section.
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18
Order from MARYLAND METRICS P.O. Box 261 Owings Mills, MD 21117 USA web: http://mdmetric.com email: [email protected] ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 rfq form: http://mdmetric.com/rfq.htm
How to order: Please preface each KHK part number with 'R070K-' Example (using the part number): R070K-MSGA1-18