2 TONNE ALUMINIUM QUICK-LIFT GARAGE JACK - Machine Mart

OPERATING & MAINTENANCEINSTRUCTIONS

GC12/11

2 TONNE ALUMINIUM QUICK-LIFTGARAGE JACK

Model No: CTJ2000APART NO: 7623060

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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

INTRODUCTIONThank you for purchasing this CLARKE Garage Trolley Jack.

Before attempting to use this product, please read this manual throughoutand follow the instructions carefully. Thoroughly familiarise yourself with thisproduct & its operation in order to ensure the safety of yourself and othersaround you. In so doing, you can look forward to the product giving youlong and satisfactory service.

GUARANTEEThis product is guaranteed against faulty manufacture for a period of 12months from the date of purchase. Please keep your receipt which will berequired as proof of purchase. This guarantee is invalid if the product is foundto have been abused or tampered with in any way, or not used for it’sintended purpose.

Faulty goods should be returned to their place of purchase, no product canbe returned to us without prior permission. This guarantee does not effectyour statutory rights.

SPECIFICATION

Please note that details and specifications contained herein, are correct atthe time of going to print. However, CLARKE International reserve the right tochange specifications at any time without prior notice.

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GENERAL SAFETY PRECAUTIONS

GENERAL1. ALWAYS read and ensure you fully understand the following precautions

and the hazards associated with this product. Do not allow anyone whohas not read these instructions to use the jack.

2. Only use this jack for its intended purpose.

3. NEVER carry out any modifications to this product. If experiencing difficultyof any kind consult your local dealer.

WORK AREA1. NEVER use the jack on sloping surfaces, only on level ground. The jack

may move away slightly as soon as the tyre leaves the ground.

2. DO NOT start the vehicle engine with the jack in use.

3. This jack is for lifting only. Do not move a load using the jack as a dolly.

4. Ensure the load is taken by the full saddle and that the point of lift on thevehicle is stong enough to support the full weight adequately.

5. Never allow children or bystanders in the area while the jack is in use.

6. NEVER work underneath a vehicle supported only by this jack. If workingunder a vehicle, always use stands designed for the purpose.

7. Ensure the jack is on a firm solid base and that there is no likelihood of itslipping when under load.

8. Ensure that all personnel are well clear of a load being raised or lowered.

SERVICING & REPAIRS1. Check the jack for damage before use and do not use if damaged. If in

doubt, DO NOT use. Consult your local Clarke dealer.

2. ALWAYS use spare parts supplied by Clarke International. Using non-standard parts could be extremely dangerous.

3. Ensure that the jack is properly maintained at all times and that nocorrosion or other damage is allowed to weaken any part of it.

4. When necessary, have your jack serviced or repaired by a qualifiedtechnician using identical replacement parts. This will ensure that thesafety of the jack is maintained.

5. NEVER use the jack if it has been subjected to excess load (over 2000 kg).The jack should be removed from service immediately and fully inspectedby qualified personnel and passed as serviceable before further use.

Please keep these instructions in a safe place for future reference.

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UNPACKING AND ASSEMBLY1. Remove the retaining clip , by

pressing the handle mountingdownwards and releasing the clipfrom the base of the jack andfrom the handle opening.

2. Undo the thumbscrew until thelower handle can be inserted fullyinto the handle socket.

• The handle has a groove whichshould engage with the thumbscrew once it is re-tightened.

3. Re-tighten the thumb screw tosecure the lower handle.

4. Add the upper handle by pushingit onto the lower handle until theball and socket of the handlesections snap together.

OPERATIONBefore use, visually inspect the jack for oil leaks or any other sign of damage.Should any be apparent, have the jack inspected and repaired by aqualified technician before use.

Ensure the vehicle to be raised is chocked and standing on firm, level groundbefore manoeuvring the jack so that the saddle is directly beneath the liftingpoint. Consult the vehicle handbook to determine the suitable lifting points.

USING THE JACK1. Turn the handle fully clockwise to close the release valve, and pump the

handle to raise the saddle until it reaches the vehicle lifting point.

2. Ensure that the saddle is directly below the lifting point and there are noobstructions to prevent a clean lift. Keep all personnel at a safe distancebefore continuing to pump the handle to raise the vehicle.

NOTE: The jack may move slightly during operation. It is importanttherefore, that the floor is clean and completely free from debris.

ThumbScrew

Groove

RetainingClip

Spring-loaded Ball

Socket

HandleMounting

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3. Position axle stands directly beneath suitable supporting points under thevehicle, before very gently twisting the handle anticlockwise.

• This will open the release valve to lower the vehicle onto the stands. Tostop it lowering, turn the handle clockwise again. Always avoid a rapiddescent by turning the handle slowly.

4. Carefully lower the vehicle onto the axle stand, checking constantly,preferably with an assistant, that the vehicles supporting point rests snuglyand cleanly on the axle stand, and that the stand is stable before all theweight is taken.

NOTE: Ensure this operation is carried out under complete control. Donot allow the load to drop suddenly as this could damageinternal components.

5. Completely remove the jack from the vehicle.

WARNING! NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY AJACK. THIS IS A HIGHLY DANGEROUS PRACTICE. THE VEHICLE MUST BESUPPORTED ON AXLE STANDS, OR SUITABLE SUPPORTS, BENEATH THEJACKING/SUPPORT POINTS RECOMMENDED BY THE VEHICLEMANUFACTURER. THERE SHOULD BE NO LOAD ON THE JACK.

MAINTENANCE

CHECKING THE OIL LEVELIf the jack has been stored for long periods, check for oil leaks before use. Ifnecessary, check the oil level as follows:

1. Ensure the jack is fully lowered by turning the handle fully anticlockwise.

2. Remove the oil filler plug on the top of the ram assembly (item 32 on page9). A broad-bladed screwdriver is required.

• The oil should be almost level with the bottom of the oil filler hole.

• Oil can be topped up using Clarke Hydraulic Oil: Part No. 3050830 for 1 litre.

OIL REPLACEMENT1. With the jack lowered, remove the filler plug as above. Tilt the jack onto its

side and drain the old oil into a container.

2. Return the jack upright and re-fill with hydraulic oil up to the lower rim ofthe filler hole.

3. Purge any air from the system as described on the following page.Replace the filler plug.

4. Dispose of old oil appropriately and be sure to wipe up any spillage.

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PURGING AIR FROM THE SYSTEMIf air bubbles become trapped inside the hydraulic system, the efficiency ofthe jack will be reduced and it may not fully support the vehicla weight. Anyair can be purged from the system as follows.

1. Turn the handle 1.5 turns counter-clockwise to allow oil to circulate freelyaround the system. Remove the filler plug.

2. Pump the handle several times to purge air from the system.

3. Replace the filler plug, then turn the handle clockwise and test the jack. Ifefficiency is still low, check the oil level as on page 5.

GENERAL CARE1. Periodically lubricate the hinges, front roller and rear castors with a light oil.

2. Store in a dry location with the arm in its lowest position.

3. In the event of damage or broken components, replacements areavailable from Clarke Parts & Service.

TROUBLESHOOTING

MELBORP ESUAC NOITULOS

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oN NOITPIRCSED oNTRAP oN NOITPIRCSED oNTRAP

1 61oNpilcriC 10A0002JTCAT 81 mm6llaBleetS 81A0002JTCAT

2 rehsaW 20A0002JTCAT 91 )9.1x8.7(gniR-O 91A0002JTCAT

3 gnirpSnoisserpmoC 30A0002JTCAT 02 doRgnitarepOdetnioJ 02A0002JTCAT

4 ydoBnotsiP 40A0002JTCAT 12 gnitsaCydoB 12A0002JTCAT

5 notsiP 50A0002JTCAT 22 gniRteksaG 22A0002JTCAT

6 gniR-Opu-kcaB 60A0002JTCAT 32 rednilyC 32A0002JTCAT

7 )6.2x8.11(gniR-O 70A0002JTCAT 42 gniR-O 42A0002JTCAT

8 gniRteksaG 80A0002JTCAT 52 gniR-Opu-kcaB 52A0002JTCAT

9 mm5llaBleetS 90A0002JTCAT 62 doRnotsiP 62A0002JTCAT

01 gulPni-wercS 01A0002JTCAT 72 gniRgnilaeS 72A0002JTCAT

11 gniRgnilaeS 11A0002JTCAT 82 revoC 82A0002JTCAT

21 paCwercS 21A0002JTCAT 92 )8.2x5.54(gniR-O 92A0002JTCAT

31 gnirpSnoisserpmoC 31A0002JTCAT 03 gulPdnE 03A0002JTCAT

41 eceiPgnikcaB 41A0002JTCAT 13 )5.3x5.72(gniR-O 13A0002JTCAT

51 mm4llaBleetS 51A0002JTCAT 23 gulPrelliFliO 23A0002JTCAT

61 riovreseRliO 61A0002JTCAT 33 gniRgnilaeS 33A0002JTCAT

71 )5.3x45(gniR-O 71A0002JTCAT 43 )nwohston(tiKlaeS 43A0002JTCAT

RAM COMPONENT PARTS

ENVIRONMENTAL PROTECTIONOne of the most damaging sources of environmental pollution is oilproducts. Never throw away used hydraulic oil with domestic refuse orflush it down a sink or drain. Collect all the hydraulic oil in a leak proofcontainer and take it to your local waste disposal site.

If disposing of this product or any damaged components, do not dispose ofwith general waste. This product contains valuable raw materials and shouldbe taken to your local civic amenity site for recycling of metal products.

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RAM COMPONENT PARTS

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FRAME COMPONENT PARTS

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FRAME COMPONENT PARTS

oN NOITPIRCSED oNTRAP oN NOITPIRCSED oNTRAP

1 mm01wercSc/mh/R 53A0002JTCAT 72 doRegniHniaM 16A0002JTCAT

2 mm01rehsaWtalF 63A0002JTCAT 82 toviPraBeiT 26A0002JTCAT

3 emarFediS 73A0002JTCAT 92 raBeiTtrohS 36A0002JTCAT

4 aid8rehsaW 83A0002JTCAT 03 raBeiTgnoL 46A0002JTCAT

5 51x8MtloBh/R 93A0002JTCAT 13 mrAgnitfiLniaM 56A0002JTCAT

6 hsuB 04A0002JTCAT 23 kcihTmm51-recapS 66A0002JTCAT

7 81MtuNkcolyN 14A0002JTCAT 33 doRtoviPelddaS 76A0002JTCAT

8 retsaCleviwS 24A0002JTCAT 43 llams-niPtilpS 86A0002JTCAT

9 gnitnuoMretsaC 34A0002JTCAT 53 31oNpilcriC 96A0002JTCAT

01 21MtuNkcolyN 44A0002JTCAT 63 doRegniH 07A0002JTCAT

11 ylbmessAmaR 54A0002JTCAT 73 kcihtmm21-recapS 17A0002JTCAT

21 toviP.tcAeldnaH 64A0002JTCAT 83 relloRtnorF 27A0002JTCAT

31 wercSgniniateReldnaH 74A0002JTCAT 93 eldnaHediS 37A0002JTCAT

41 gnirpS 84A0002JTCAT 04 doReiT 47A0002JTCAT

51 daPelddaSrebbuR 94A0002JTCAT 14 02x6MwercSS/C 57A0002JTCAT

61 niPleviwSelddaS 05A0002JTCAT 24 rehsaWtalF 67A0002JTCAT

71 elddaS 15A0002JTCAT 34 tuN 77A0002JTCAT

81 rehsaWelddaS 25A0002JTCAT 44 elxAtnorF 87A0002JTCAT

91 esaBelddaS 35A0002JTCAT 54 02x6MtloBH/R 97A0002JTCAT

02 yssAgnitnuoMeldnaH 45A0002JTCAT 64 rehsaW6M 08A0002JTCAT

12 rewoL-eldnaH 55A0002JTCAT 74 rehsaWgnirpS 18A0002JTCAT

22 01x6MtloB 65A0002JTCAT 84 hsuBrebbuR 28A0002JTCAT

32 reppU-eldnaH 75A0002JTCAT 94 egral-niPtilpS 38A0002JTCAT

42 rotcennoCeldnaH 85A0002JTCAT 05 tlobeyE 48A0002JTCAT

52 notsiPciluardyH 95A0002JTCAT 15 rehsaWtalF 58A0002JTCAT

62 91oNpilcriC 06A0002JTCAT 25 pilCgnirpS 68A0002JTCAT

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DECLARATION OF CONFORMITY

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2 TONNE ALUMINIUM QUICK-LIFT GARAGE JACK - Machine Mart