NORM Project Plant Location : Garadagh District 40 km from Baku
Investment Value326 Mio USD Clinker Capacity :5,000 tpd Cement
Capacity :2,000,000 tpa Product Mix : CEM II/A 42.5 CEM II/A
&B32.5 CEM II/A 32.5 SRC API Type "G" HSR&MSR Oil Well
Cement Raw Materials:Limestone Bricks Waste Limestone Iron Ore Clay
Gypsum Volcanic Ash Cemtech Europe, Istanbul, September 2014 5
Slide 6
NORM Project EPC Contract 6 EPC ContractorChina Triumph
International Engineering Co. (CTIEC) Technical ConsultantHOLTEC
Consulting Private Limited Main Equipment Crushers2HAZEMAG1200 tph
1000 tph Raw Mill1PFEIFFER450 tph Kiln and Preheater with Pre-ca
and Cl - By-Pass1CTIEC5000 tpd Cooler1CPAG5000 tpd Cement
Mills2CTIEC150 tph Packing Machines4HAVER&BOECKER2400 bags/h
Main Components Main MotorsSIEMENS Cement Mill GearboxesMAAG Main
GearboxesFLENDER Automation systemSIEMENS WheighfeedersSCHENCK
BurnersFives Pillard On-Line analyzersThermo-Fisher CTIEC Cemtech
Europe, Istanbul, September 2014
Slide 7
-Plant site 160 hectares allocated by the Government -Works
have been realized to prepare infrastructure of the plant: -10 km
power line and a substation of 100 MVA installed capacity in the
plant -Upgrade of Sangachal Main Substation by installation of a
new 200 MVA transformer -10 km gas line with a new 55 000 m3/h
Automated Gas Regulation System -10 km Moto-road to connect the
plant to the high way -10 km water pipeline -Other works out of the
scope of EPC contract -Installation of a 3600 bags/h palletizing
line by BEUMER -Construction of a new 5500 m 2 Technical and
Administrative Building including cement and concrete laboratories
NORM Project Infrastructure Works 7 Cemtech Europe, Istanbul,
September 2014
Slide 8
NORM Project Lay-out 8 Cemtech Europe, Istanbul, September
2014
Slide 9
NORM Project Works 9 Cemtech Europe, Istanbul, September
2014
Slide 10
NORM Project Works 10 Cemtech Europe, Istanbul, September
2014
Slide 11
NORM Project Works 11 Cemtech Europe, Istanbul, September
2014
Slide 12
NORM Project Works 12 Cemtech Europe, Istanbul, September
2014
Slide 13
NORM Project Works 13 Cemtech Europe, Istanbul, September
2014
Slide 14
-The successful outcome of a project depends not only on the
level of engineering (basic design, selection of equipment, quality
of the realization, etc.) but also on the organization that is set
up to prepare and train the teams in charge of operating these
plants. -In NORM we opted for an operation model using local
workforce reinforced with foreign experts. -Through an extensive
program using kiln and mill simulators and other educational tools,
new recruits have been trained for cement manufacturing. -Currently
a team of 36 expatriates and 130 local workers are operating the
plant. -Over 2012 -2013 9400 hours of Technical and HSE training
have been given. Preparation to Operation 14 Cemtech Europe,
Istanbul, September 2014
Slide 15
NORM Project Preparation to Operation 15 Cemtech Europe,
Istanbul, September 2014 First Cement First Clinker
Slide 16
Project Milestones 16 Cemtech Europe, Istanbul, September 2014
-Contract Signing Date: 01 Mar 2011 -Effective Date of the Contact:
13 May 2011 -Start of Construction Works: 01 July 2012 -Start of
Cement Production:20 September 2013 -Start of Clinker Production:
01 May 2014 -Inauguration Date: 21 July 2014
Slide 17
Products & Services 17 Cemtech Europe, Istanbul, September
2014 Current Product Portfolio -CEM II A/P 42.5 -CEM II B/P 32.5
-CEM II B/L 32.5 All our products are CE certified by VDZ
Slide 18
Products & Services 18 Cemtech Europe, Istanbul, September
2014
Slide 19
Performances 19 Cemtech Europe, Istanbul, September 2014
GuaranteeRealized Raw Mill Specific Power Consumption22 kWh/t15,1
kWh/t Output420 tph425 tph Pyroprocess Specific Power Consumption30
kWh/t31,1 kWh/t Specific Heat Consumption3100 MJ/tck3105 MJ/tck
Output5000 tpd5075 tpd Cement Mill Output150 tph for CEM I 42.5
3300 Blaine 148 tph for CEM II/A 42.5 3500 Blaine Specific Power
Consumption42 kWh/t for CEM I 42.5 3300 Blaine 43,5 kWh/t for CEM
II/A 42.5 3500 Blaine