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2004 Terex Book - Hae In · 2016-07-07 · A hydraulic motor drives a double planetary reduction gear for ... shift, vernier adjustable hand throttle. Switches include ignition, range

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Page 1: 2004 Terex Book - Hae In · 2016-07-07 · A hydraulic motor drives a double planetary reduction gear for ... shift, vernier adjustable hand throttle. Switches include ignition, range

CD225

Page 2: 2004 Terex Book - Hae In · 2016-07-07 · A hydraulic motor drives a double planetary reduction gear for ... shift, vernier adjustable hand throttle. Switches include ignition, range

STANDARD UPPERSTRUCTURE EQUIPMENT

STANDARD CARRIER EQUIPMENT

UPPERSTRUCTURE FRAMEAll welded one-piece structure fabricated with high tensilestrength alloy steel. Counterweight is bolted to frame.

TURNTABLE CONNECTIONSwing bearing is a single row, ball type, with external teeth.The swing bearing is bolted to the revolving upperstructureand welded to the carrier frame.

SWINGA hydraulic motor drives a double planetary reduction gear forprecise and smooth swing function. Swing motor is equippedwith a counterbalance valve. Swing speed (no load) is 3.0 rpm.

OPERATOR’S CABEnvironmental cab with all steel construction, large glass areaprovides optimum visibility, tinted safety glass throughout, andrubber floor matting. Cab is mounted low to enable entry fromground level. The cab has a hinged door on the left side andsliding windows in the door, on the right side and rear.Acoustical foam padding insulates against sound and weather.The deluxe six-way adjustable operator's seat is fullyadjustable and equipped with air suspension.

RATED CAPACITY INDICATORRated Capacity Indicator with visual and audible warning sys-tem and automatic function disconnects. Display includesactual load and percentage of allowable load registered bybar graph. Anti-two block system includes audio/visual warn-ing and automatic function disconnects.

CONTROLSAll control levers and pedals are positioned for efficient opera-tion. Hand operated control levers include swing, telescope,boom hoist, winch(s), shift, vernier adjustable hand throttle.Switches include ignition, range shift, steer mode, outriggercontrols, travel lights, parking brake, swing brake, and twoposition house lock. Foot control pedals include servicebrakes and accelerator.

INSTRUMENTATION AND ACCESSORIESIn-cab gauges include bubble level, engine oil pressure, fuellevel, engine temperature, voltmeter, transmission temperature,and transmission oil pressure. Indicators include high watertemperature/low oil pressure/high transmission temperatureaudio/visual warning, low coolant audio/visual warning, (hoistdrum rotation indicator), and Rated Capacity Indicator.Accessories include fire extinguisher; light package includingheadlights, tail lights, brake lights, directional signals, four-wayhazard flashers, and back-up lights with audio pulsating back-up alarm; windshield washer/wiper and skylight wiper; R.H. andL.H. rear view mirrors; dash lights; and seat belt.

SWING BRAKEHeavy duty multiple disc swing brake is spring set and airreleased from operator’s cab. Control is by electrical switch. Anair operated two position house lock is standard.

OPTIONAL EQUIPMENTAuxiliary Winch • 360° House Lock • Rotating Beacon • Worklights • 3rd Wrap indicator

HYDRAULIC CONTROL VALVESValves are mounted in the carrier and are easily accessible.Valves are mechanically operated and include one four spoolvalve for boom elevation, telescope, main winch, and futureinstallation of auxiliary winch; and one single spool valve forswing. High pressure regeneration feature in telescope valveprovides 2-speed boom extension. Quick disconnects are pro-vided for ease of installation of pressure check gauges.

CARRIER CHASSISChassis is Terex designed with four-wheel drive and four-wheelsteer (4x4x4). Has box-type construction with reinforcing crossmembers, a precision machined turntable mounted plate and inte-grally welded outrigger boxes. Decking has skid-resistant sur-faces, includes access steps and handles on left and right sides.Four interchangeable fenders are installed standard.

AXLES AND SUSPENSIONRear axle is a planetary drive/steer type with automatic oscilla-tion lockouts that engage when the superstructure is swung10° in either direction. Front axle is a planetary drive/steer type,rigid mounted to the frame for increased stability.

SERVICE BRAKESAir over hydraulic drum type brakes on all four wheels; 17" x 4"(43.18 x 10.2 cm) drum brakes.

PARKING BRAKETransmission mounted spring-set, air released external caliperdisk type emergency/parking brake sets automatically whenignition is turned off or in the event of loss of system air.

STEERINGHydraulic four-wheel power steering for two-wheel, four wheel,or crab steer is easily controlled by steering wheel.

Turning radius to center or outside tire.(standard tires) (optional tires)

Two-wheel: 19' 3.44" (5.88 m) 19' 5" (5.92 m)Four-wheel: 34' 8.81" (10.59 m) 34' 10.38" (10.63 m)

Page 3: 2004 Terex Book - Hae In · 2016-07-07 · A hydraulic motor drives a double planetary reduction gear for ... shift, vernier adjustable hand throttle. Switches include ignition, range

STANDARD CARRIER EQUIPMENT (continued)

TRANSMISSIONRange-shift type power-shift transmission with integral torqueconverter has neutral safety start, 6 speeds forward, and 6speeds reverse. Automatic pulsating back-up alarm.

WHEELS & TIRESDisc type wheels with full tapered bead seat rim, 121 in. (3.07m) wheel base.

TIRESStandard: 14.00 x 24, 20 P.R.

Optional: 20.5 x 25, 20 P.R.

OUTRIGGERSFlipper style fully independent hydraulic outriggers extend14 ft. 6 in. (4.42 m) centerline to centerline. Steel floats areswivel connected. Each has an area of 221 in2 (1429 cm2), donot need to be removed for transport. Complete controls andsight leveling bubble are located in the operator’s cab.

OPTIONAL EQUIPMENTCold Weather Staring Aid • Immersion Heater • Rear AxleCentering Light • Independent Rear Wheel Steer • Pintle Hook• Clearance Lights • Tachometer • Air Conditioner • FrontMounted Winch – 20,000 lbs. (9072 kg) • Hot Water Heater

MAIN WINCH SPECIFICATIONSHydraulic winch with bent axis motor and planetary reduction provides 2-speedoperation with equal speeds for power up and down. Winch is equipped with anintegral automatic brake and a grooved drum with tapered flanges for improvedrope spooling.

PERFORMANCE LO-RANGE HI-RANGEMax. line speed (no load)

First layer 157 fpm (47.8 m/min) 252 fpm (76.8 m/min)Fifth layer 227 fpm (69.2 m/min) 364 fpm (110.9 m/min)

Max. line pull-first layer 12,510 lbs (5674 kg) 7,298 lbs (3310 kg)Max. line pull-fifth layer 8,662 lbs (3929 kg) 5,052 lbs (2291 kg)Permissible line pull 9,000 lbs (4082 kg)

DRUM DIMENSIONS DRUM CAPACITY10.62 in (270 mm) drum diameter Max. Storage: 570 ft (173.7 m)17.55 in (446 mm) length 6th layer not a working layer18.0 in (457 mm) flange dia. Max. Usable: 455 ft. (138.7 m)*Cable: 5⁄8” x 450 ft. (16 mm x 137.2 m)Cable type: 5⁄8” (16 mm) 6x19 IWRC IPS *Based on minimum flangeright regular lay, preformed. Min. top layer to comply withbreaking strength 17.9 tons (16.2 mt). ANSI B30.5

OPTIONAL AUXILIARY WINCHSPECIFICATIONS(Same as main winch)

PERFORMANCE(Same as main winch)

DRUM DIMENSIONS AND CAPACITY(Same as main winch)

OPTIONAL HOIST LINEMAIN WINCH AND OPTIONAL AUXILIARYWINCH – 5/8” (16 mm) rotation resistant com-pacted strand 18 x 19 or 19 x 19. Min breakingstrength 22.6 tons (20.6 mt).

HYDRAULIC SYSTEMHYDRAULIC PUMPSThree gear type pumps, one single and two in tandem, with amanual pump disconnect, driven off the transmission.Combined system capacity is 91 gpm (347.4 lpm).

Main and Auxiliary Winch Pump40.6 gpm (153.7 lpm) @ 3,500 psi (246.1 kg/cm2)

Boom Hoist, Telescope Pump30.2 gpm (114.3 lpm) @ 3,500 psi (246.1 kg/cm2)

Power Steering, Outrigger and Swing Pump21 gpm (79.5 lpm) @ 2,500 psi (175 kg/cm2)

FILTRATIONFull flow oil filtration system with bypass protection includes aremovable 60 mesh (250 micron) suction screen-type filterand 5 micron replaceable return line filter.

HYDRAULIC RESERVOIRAll steel, welded construction with internal baffles and dif-fuser. Provides easy access to filters and is equipped with anexternal sight level gauge. The hydraulic tank is pressurizedto aid in keeping out contaminants and in reducing potentialpump cavitation. Capacity is 91 gal (344 liters). Swing-awayhydraulic oil cooler is standard.

Make and Model Cummins 4BA3.9 (Std.) Caterpillar 3116 DIT (Opt.)

Type 4 cylinder 6 cylinder

Bore and Stroke 4.02 x 4.72 in. (102 x 120 mm) 4.12 x 5.0 in (105 x 127)Displacement 239 cu. in. (3.91) 402 cu in (6.6.1)Max. Gross HP 130 hp (97 kw) @ 2500 rpm 140 hp (105 kw) @ 2400 rpmMax. Gross Torque 368 lb •ft. (499 N •m) @ 1200 rpm 426 lb •ft. (578 N •m) @ 1400 rpmAspiration turbocharged and aftercooled turbochargedAir Filter dry type dry typeElectrical System 12 volt 12 voltAlternator 102 amp 115 ampBattery (2) 12V-1600 CCA (2) 12V - 1600 CCAFuel Capacity 50 gal (1891) 50 gal (1891)

ENGINE SPECIFICATIONS PERFORMANCE (Standard Engine)Maximum

Transmission Maximum Tractive GradeabilityRange Gear Speed Effort @ Stall

Low 1 1.9 mph 40,510 lbs. 150.4%(3.1 km/h) (18 372 kg)

2 3.7 mph 20,608 lbs. 45.2%(6.0 km/h) (9348 kg)

3 11.2 mph 6,869 lbs. 12.5%(18.0 km/h) (3111 kg)

High 1 4.2 mph 18,076 lbs. 38.6%(6.8 km/h) (8199 kg)

2 8.3 mph 9,185 lbs. 17.6%(13.4 km/h) (4166 kg)

3 24.5 mph 3,042 lbs. 4.4%(39.4 km/h) (1380 kg)

FILTRATIONFull flow oil filtration system with bypass protectionincludes a removable 60 mesh (250 micron) suctionscreen-type filter and 5 micron replaceable return line filter.

HYDRAULIC RESERVOIRAll steel, welded construction with internal baffles and dif-fuser. Provides easy access to filters and is equipped withan external sight level gauge. The hydraulic tank is pres-surized to aid in keeping out contaminants and in reducingpotential pump cavitation. Capacity is 91 gal (344 liters).Swing-away hydraulic oil cooler is standard.

Page 4: 2004 Terex Book - Hae In · 2016-07-07 · A hydraulic motor drives a double planetary reduction gear for ... shift, vernier adjustable hand throttle. Switches include ignition, range

© Terex Cranes, Inc 2004 Litho in U.S.A.

TEREX Cranes106 12th Street S.E.Waverly, IA 50677-9466 USATEL: +1 (319) 352-3920FAX: +1 (319) 352-5727EMAIL: [email protected]: terex.com