2007 Kawasaki KLX200S

Illustrated Parts Breakdown

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KLX250H7F KLX250S (2007)

AIR CLEANER

BRAKE PEDAL

CABLES

CAMSHAFT(S)/TENSIONER

CARBURETOR

CHASSIS ELECTRICAL EQUIPMENT

CLUTCH

CRANKCASE

CRANKSHAFT

CYLINDER HEAD

CYLINDER HEAD COVER

CYLINDER/PISTON(S)

DECALS (H7F)

ENGINE COVER(S)

ENGINE MOUNT

FENDERS

FOOTRESTS

FRAME

FRAME FITTINGS

FRONT BRAKE

FRONT FORK (H7F)

FRONT HUB

FRONT MASTER CYLINDER

FUEL TANK

GEAR CHANGE DRUM/SHIFT FORK(S)

GEAR CHANGE MECHANISM

GENERATOR

HANDLEBAR

HEADLIGHT(S)

IGNITION SWITCH

IGNITION SYSTEM

LABELS

METER(S)

MUFFLER(S)

OIL PUMP

OPTIONAL PARTS

OWNER'S TOOLS

PUBLICATIONS

RADIATOR

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REAR BRAKE

REAR HUB

REAR MASTER CYLINDER

REAR SUSPENSION

SEAT

SHOCK ABSORBER(S)

SIDE COVERS/CHAIN COVER

STAND(S)

STARTER MOTOR

SWINGARM

TAILLIGHT(S)(H7F)

TRANSMISSION

TURN SIGNALS

VALVE(S)

WATER PUMP

WHEELS/TIRES

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Ref # Part # Description Qty Spec #

702 702A0770 TUBE-RUBBER,7X10X70 1

11011 11011-1616 CASE-AIR FILTER 1

11013 11013-1260 ELEMENT-AIR FILTER 1

11061 11061-1056 GASKET,L=535 1

11065 11065-1182 CAP,AIR FILTER 1

13091 13091-1454 HOLDER,ELEMENT 1

13280 13280-1213 HOLDER,ELEMENT 1

14069 14069-1051 BREATHER 1

14073 14073-1588 DUCT,AIR INTAKE 1

14073A 14073-1790 DUCT,AIR FILTER 1

16126 16126-1411 VALVE,AIR SWITCH 1

92002 92002-1719 BOLT,WING 1

92005 92005-1379 FITTING 1

92022 92022-125 WASHER,6.5X20X1.6 1

92037 92037-147 CLAMP,TUBE 4

92066 92066-1211 PLUG,DRAIN 1

92093 92093-1538 SEAL,L=523 1

92151 92151-1239 BOLT,6X12 4

92153 92153-0503 BOLT,6X12 1

92153A 92153-0936 BOLT,FLANGED,6X14 2

92170 92170-1909 CLAMP 2

92171 92171-0643 CLAMP 2

92171A 92171-1441 CLAMP 1

92191 92191-1077 TUBE,4X9X266 1

92191A 92191-1555 TUBE,BREATHER 1

92191B 92191-1556 TUBE,7X10X300 1

92191C 92191-1574 TUBE,CAP-AIR SWITCH 1

92191D 92191-1663 TUBE,AIR SWITCH-AIR FILTER 1

92191E 92191-1686 TUBE 1

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92210 92210-1164 NUT 4

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Ref # Part # Description Qty Spec #

550 550D2525 PIN-COTTER,2.5X25 1

43001 43001-1331 LEVER-BRAKE,PEDAL 1

92022 92022-1561 WASHER,8.5X20X1.6 1

92055 92055-1148 RING-O,OD=18.5 2

92144 92144-1752 SPRING,BRAKE PEDAL RETURN 1

92190 92190-1488 TUBE,13X16X25 1

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Ref # Part # Description Qty Spec #

222 222C0520 SCREW-CSK-RD-CROS,5X20 1

14090 14090-1309 COVER,THROTTLE CABLE 1

49006 49006-1189 BOOT 1

54001 54001-1198 CABLE-SPEEDMETER 1

54011 54011-0010 CABLE-CLUTCH 1

54012 54012-0072 CABLE-THROTTLE,OPENING 1

54012A 54012-0109 CABLE-THROTTLE,CLOSING 1

92037 92037-1064 CLAMP,CABLE 1

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Ref # Part # Description Qty Spec #

132 132J0612 BOLT-FLANGED-SMALL,6X12 1

670 670B2018 O RING,18MM 1

12044 12044-1327 CAMSHAFT-VALVE,INTAKE 1

12044A 12044-1365 CAMSHAFT-VALVE,EXHAUST 1

12046 12046-0001 SPROCKET,CAMSHAFT,32T 2

12048 12048-1140 TENSIONER-ASSY 1

12053 12053-1315 GUIDE-CHAIN,FR 1

12053A 12053-1317 GUIDE-CHAIN,UPP 1

12053B 12053-1391 GUIDE-CHAIN,RR 1

14014 14014-1130 PLATE-POSITION 1

92022 92022-1108 WASHER,8.5X13.5X2 1

92055 92055-086 RING-O,18.8X1.9 1

92057 92057-1416 CHAIN,CAM,92RH2010 1

92081 92081-1626 SPRING,DECOMPRESSOR 1

92145 92145-0367 SPRING,TENSIONER 1

92150 92150-1650 BOLT,SOCKET,6X10 4

92151 92151-1135 BOLT,6X35 2

92151A 92151-1154 BOLT,L=30 1

92153 92153-0650 BOLT,TENSIONER 1

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Ref # Part # Description Qty Spec #

220 220B0408 SCREW-PAN-CROS,4X8 4

11044 11044-1353 BRACKET,THROTTLE CABLE 1

11048 11048-1818 BRACKET 1

13280 13280-1104 HOLDER,NEEDLE JET 1

14041 14041-1061 COVER-COMP,MIXING,INSIDE 1

15003 15003-0081 CARBURETOR-ASSY,CVK34 1

16007 16007-1117 SEAT-SPRING,VALVE 1

16014 16014-1081 SCREW-PILOT AIR 1

16016 16016-0013 PLUNGER,STARTER 1

16017 16017-1439 JET-NEEDLE 1

16021 16021-1183 SCREW-THROTTLE STOP 1

16030 16030-1007 VALVE-FLOAT 1

16031 16031-1077 FLOAT 1

16044 16044-007 CLAMP,FLOAT VALVE 1

16126 16126-1339 VALVE,VACUUM 1

16187 16187-0271 NEEDLE-JET,NFKT 1

21176 21176-1078 SENSOR 1

49019 49019-1097 FILTER-FUEL 1

92005 92005-1290 FITTING 1

92009 92009-1365 SCREW,5X10 1

92009A 92009-1551 SCREW,DRAIN,6X0.75 1

92009B 92009-1781 SCREW 2

92037 92037-1075 CLAMP,FUEL TUBE 1

92037A 92037-1531 CLAMP,TUBE 1

92055 92055-1222 RING-O,FLOAT CHAMBER 1

92055A 92055-1574 RING-O,SENSOR 1

92059 92059-1110 TUBE,3.5X6.5X330 1

92059A 92059-1237 TUBE,6.5X9.5X350 1

92063 92063-1071 JET-MAIN,#118 1

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92063A 92063-1118 JET-MAIN,#115 AR (OPTION)

92064 92064-0012 JET-PILOT,#32 AR (OPTION)

92064A 92064-1209 JET-PILOT,#35 1

92143 92143-1907 COLLAR 1

92144 92144-1538 SPRING,VACUUM VALVE 1

92170 92170-1496 CLAMP,TUBE 1

92190 92190-1560 TUBE,5X8X430 1

92191 92191-1689 TUBE 1

92200 92200-1369 WASHER 2

220A 220D0414 SCREW-PAN-CROS,4X14 3

223 223D0416 SCREW-PAN-WS-CROS,4X16 1

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Ref # Part # Description Qty Spec #

11012 11012-1589 CAP,BUNGEE CORD HOOK 1

26004 26004-1089 FUSE-ASSY 1

26006 26006-1002 FUSE,10A,L=30 3

26011 26011-1592 WIRE-LEAD,BATTERY(-) 1

26011A 26011-1609 WIRE-LEAD,BATTERY(+) 1

26012 26012-0068 BATTERY,FTX7L-BS,12V6AH 1

26031 26031-0372 HARNESS,MAIN 1

27002 27002-1086 RELAY-ASSY 1

27002A 27002-1101 RELAY-ASSY,TURN SIGNAL 1

27003 27003-0029 HORN 1

49018 49018-1052 DIODE 1

92037 92037-1163 CLAMP,SPEED,L=58 5

92072 92072-1237 BAND,L=250 2

92072A 92072-1288 BAND,L=215 1

92072B 92072-1293 BAND,L=140 4

92150 92150-1689 BOLT,FLANGED,6X14 1

92170 92170-1114 CLAMP,L=150 1

92171 92171-1437 CLAMP 1

92171A 92171-1438 CLAMP 1

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Ref # Part # Description Qty Spec #

13086 13086-1072 WHEEL-CLUTCH 1

13087 13087-1150 HUB-CLUTCH 1

13088 13088-1125 PLATE-FRICTION 7

13089 13089-1085 PLATE-CLUTCH 1

13089A 13089-1094 PLATE-CLUTCH,T=1.6 5

13089B 13089-1116 PLATE-CLUTCH,T=2.0 AR

13089C 13089-1117 PLATE-CLUTCH,T=1.2 AR

13091 13091-1134 HOLDER,CLUTCH PUSHER 1

13091A 13091-1683 HOLDER,CLUTCH SPRING 1

13095 13095-1352 HOUSING-COMP-CLUTCH 1

13114 13114-1068 PUSHER-CLUTCH 1

13236 13236-1259 LEVER-COMP 1

92015 92015-1581 NUT,16MM 1

92022 92022-1356 WASHER,16.3X29X1.75 1

92022A 92022-1974 WASHER,JUDDER SPRING 1

92022B 92022-1993 WASHER,JUDDER SPRING SEAT 1

92026 92026-1496 SPACER,20.3X36X2.0 2

92045 92045-1236 BEARING-BALL,627 1

92143 92143-1959 COLLAR 1

92145 92145-1095 SPRING 6

92151 92151-1218 BOLT,5X35 6

92200 92200-1197 WASHER,7X12.5X0.8 1

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Ref # Part # Description Qty Spec #

172 172G0680 BOLT-STUD,6X80 1

11061 11061-0222 GASKET,10.5X16X2 1

14001 14001-5363 SET-CRANKCASE 1

14067 14067-006 FITTING,BREATHER 1

92001 92001-1829 BOLT,W/WASHER,6X14 2

92022 92022-1415 WASHER,10.2X18X1.0,SK5 1

92037 92037-1318 CLAMP,HARNESS 1

92042 92042-007 PIN,DOWEL,6.3X8X14 8

92045 92045-036 BEARING-BALL,#6905 1

92045A 92045-1041 BEARING-BALL,TMB204 JR 1

92045B 92045-1287 BEARING-BALL,TMB203LU 1

92045C 92045-1288 BEARING-BALL,TMB205LU 1

92045D 92045-1346 BEARING-BALL,TMB302JR2 2

92045E 92045-1347 BEARING-BALL,TMB306JR2 1

92045F 92045-1348 BEARING-BALL,3TM-6207CJR2 1

92045G 92045-1414 BEARING-BALL,DG204012 1

92049 92049-1577 SEAL-OIL,TC32457 1

92066 92066-0070 PLUG,DRAIN 1

92143 92143-1263 COLLAR 1

92150 92150-1803 BOLT,RETURN SPRING 1

92150A 92150-1874 BOLT,SOCKET,6X50 1

92150B 92150-1875 BOLT,SOCKET,6X35 1

92151 92151-1234 BOLT,6X50 6

92153 92153-0018 BOLT,FLANGED,6X70 2

92190 92190-1493 TUBE 1

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Ref # Part # Description Qty Spec #

13031 13031-1386 CRANKSHAFT-COMP 1

13041 13041-0001 BALANCER 1

13097 13097-1385 GEAR-PRIMARY SPUR,30T 1

13101 13101-1253 GEAR-ASSY,BALANCER 1

92015 92015-1581 NUT,16MM 1

92022 92022-1356 WASHER,16.3X29X1.75 1

92033 92033-029 RING-SNAP,18MM 1

92038 92038-1057 KEY 1

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Ref # Part # Description Qty Spec #

11060 11060-1318 GASKET,HEAD COVER 1

14090 14090-1477 COVER,HEAD 1

92055 92055-1352 RING-O,HEAD COVER BOLT 3

92153 92153-1343 BOLT,FLANGED,6X22.5 3

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Ref # Part # Description Qty Spec #

11002 11002-1382 HEAD-ASSY-CYLINDER 1

11004 11004-1249 GASKET-HEAD 1

11009 11009-1105 GASKET,10X14.5X1.5 2

11009A 11009-1344 GASKET,8.2X14X1.0 5

11060 11060-1886 GASKET,AIR SUCTION VALVE 2

11065 11065-1190 CAP 1

12021 12021-1115 VALVE-ASSY-REED 1

16065 16065-1283 HOLDER-CARBURETOR 1

39193 39193-1018 PIPE-OIL 1

49002 49002-1126 GUIDE-VALVE AR

49054 49054-1053 THERMOSTAT 1

92001 92001-1105 BOLT,FLANGED,6X38 6

92001A 92001-1872 BOLT,6X46 2

92004 92004-1217 STUD,8X22 2

92005 92005-1258 FITTING 1

92033 92033-1247 RING-SNAP 4

92037 92037-1304 CLAMP,ID=53,BLACK 1

92042 92042-007 PIN,DOWEL,6.3X8X14 2

92043 92043-4009 PIN,10.1X12X14 2

92055 92055-1255 RING-O 1

92150 92150-1368 BOLT,10X165 4

92150A 92150-1552 BOLT,6X135 2

92151 92151-1133 BOLT,6X12 3

92151A 92151-1937 BOLT,6X22 2

92153 92153-0651 BOLT,BANJO,8X20 2

92153A 92153-1342 BOLT,FLANGED,8X10 1

92153B 92153-1344 BOLT,SOCKET,6X16 2

92153C 92153-1345 BOLT,BANJO,10X23 1

92160 92160-1523 DAMPER,6.3X15X14 1

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92200 92200-1042 WASHER,10.5X19X2.3 4

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Ref # Part # Description Qty Spec #

11005 11005-1982 CYLINDER-ENGINE 1

11060 11060-1740 GASKET,CYLINDER BASE 1

13001 13001-1433 PISTON-ENGINE 1

13002 13002-1073 PIN-PISTON 1

13008 13008-1149 RING-SET-PISTON 1

52014 52014-1084 ELBOW 1

92033 92033-1054 RING-SNAP 2

92043 92043-4009 PIN,10.1X12X14 2

92055 92055-055 RING-O,19.5X1.5 1

92151 92151-1423 BOLT,6X14 2

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Ref # Part # Description Qty Spec #

56052 56052-0948 MARK,RR FENDER,KAWASAKI 1

56052A 56052-0956 MARK,SIDE COVER,KLX250 2

56052B 56052-0965 MARK,SHROUD,KAWASAKI 2

56052C 56052-0968 MARK,HEAD LAMP COVER,KAWASAKI 1

56067 56067-1315 PATTERN,SHROUD,LH 1

56067A 56067-1316 PATTERN,SHROUD,RH 1

56067B 56067-1317 PATTERN,HEAD LAMP COVER,LH 1

56067C 56067-1318 PATTERN,HEAD LAMP COVER,RH 1

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Ref # Part # Description Qty Spec #

11053 11053-1656 BRACKET 1

11060 11060-1324 GASKET,CLUTCH COVER INNER 1

11060A 11060-1325 GASKET,CLUTCH COVER OUTER 1

11060B 11060-1326 GASKET,GENERATOR COVER 1

11060C 11060-1327 GASKET,TRANSMISSION COVER 1

11060D 11060-1641 GASKET,CAP 1

11065 11065-0103 CAP,GENERATOR COVER 1

12053 12053-1337 GUIDE-CHAIN 1

13151 13151-1096 SWITCH-COMP 1

13271 13271-1567 PLATE 1

14014 14014-1062 PLATE-POSITION 1

14026 14026-0027 COVER-CHAIN 1

14031 14031-0042 COVER-GENERATOR 1

14032 14032-0058 COVER-CLUTCH,OUTER 1

14032A 14032-0059 COVER-CLUTCH,INNER 1

14044 14044-1078 HOLDER-CABLE 1

14091 14091-0020 COVER 1

16115 16115-1053 CAP-OIL FILLER 1

16130 16130-1001 VALVE-ASSY-RELIEF 1

49063 49063-1055 SEAL-MECHANICAL,WATER 1

52005 52005-1009 GAUGE,OIL LEVEL 1

55020 55020-1736 GUARD 1

92009 92009-1571 SCREW,5X16 2

92015 92015-1193 NUT,FLANGED,6MM 1

92022 92022-1488 WASHER,8.2X14X1.0 1

92027 92027-1885 COLLAR,6.5X10.5X4.5 1

92045 92045-1246 BEARING-BALL,6901 1

92046 92046-1010 BEARING-NEEDLE,HK1210 1

92046A 92046-1148 BEARING-NEEDLE,HK1312 1

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92046B 92046-1230 BEARING-NEEDLE 1

92049 92049-1191 SEAL-OIL 1

92049A 92049-1228 SEAL-OIL,SC 12X22X5 1

92049B 92049-1262 SEAL-OIL,AG0353-F0 1

92049C 92049-1559 SEAL-OIL 1

92055 92055-012 RING-O 1

92055A 92055-091 RING-O 1

92055B 92055-1146 RING-O,20X2 1

92055C 92055-1619 RING-O,27.7X2.4 1

92066 92066-1397 PLUG 1

92066A 92066-1404 PLUG 1

120 120P0610 BOLT-SOCKET,6X10 1

610 610A0408 ROLLER,4X8 4

92066B 92066-1411 PLUG,RCA297 1

92150 92150-1406 BOLT,5X8 4

92151 92151-1131 BOLT,6X40 6

92151A 92151-1133 BOLT,6X12 2

92151B 92151-1134 BOLT,6X30 3

92151C 92151-1252 BOLT,FLANGED-SMALL,6X20 4

92151D 92151-1311 BOLT,6X18 3

92151E 92151-1930 BOLT,FLANGED-SMALL,6X25 12

92153 92153-0018 BOLT,FLANGED,6X70 2

92153D 92153-0695 BOLT,6X16 2

92153E 92153-0844 BOLT,6X30 1

92153H 92153-1342 BOLT,FLANGED,8X10 1

92153I 92153-1351 BOLT,FLANGED,6X35 1

92161 92161-1182 DAMPER 1

92170 92170-1785 CLAMP 1

92172 92172-0223 SCREW,6X16 1

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Ref # Part # Description Qty Spec #

32029 32029-1855 BRACKET-ENGINE,FR 2

32029A 32029-1886 BRACKET-ENGINE,HEAD,LH 1

32029B 32029-1887 BRACKET-ENGINE,HEAD,RH 1

92001 92001-1499 BOLT,FLANGED,10X44 1

92002 92002-1674 BOLT,10X90 3

92150 92150-1168 BOLT,FLANGED,8X40 2

92150A 92150-1642 BOLT,FLANGED,10X120 1

92210 92210-1080 NUT,LOCK,FLANGED,10MM 5

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Ref # Part # Description Qty Spec #

132 132G0625 BOLT-FLANGED-SMALL,6X25 4

35004 35004-1319-290 FENDER-FRONT,L.GREEN 1

35019 35019-0004 FLAP,RR FENDER,FR 1

35019A 35019-0040 FLAP,RR FENDER 1

35022 35022-0001-290 FENDER-COMP-REAR,FR,L.GREEN 1

35022A 35022-0003-290 FENDER-COMP-REAR,RR,L.GREEN 1

92022 92022-1690 WASHER,6.5X24X2 4

92027 92027-1936 COLLAR 4

92027A 92027-4015 COLLAR 2

92071 92071-024 GROMMET 3

92071A 92071-1210 GROMMET 2

92075 92075-1690 DAMPER 4

92143 92143-1196 COLLAR 4

92143A 92143-1353 COLLAR 4

92150 92150-1339 BOLT,FLANGED,6X20 4

92150A 92150-1340 BOLT,6X14 4

92150B 92150-1506 BOLT,FLANGED,6X16 2

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Ref # Part # Description Qty Spec #

130 130P1020 BOLT-FLANGED,10X20 1

550 550D2515 PIN-COTTER,2.5X15 2

34003 34003-1401-458 HOLDER-STEP,RH,P.SILVER 1

34028 34028-1361 STEP,FR,LH 1

34028A 34028-1362 STEP,FR,RH 1

34028B 34028-1376 STEP,RR,LH 1

34028C 34028-1377 STEP,RR,RH 1

92043 92043-115 PIN,8X35.5 2

92144 92144-1685 SPRING,STEP RETURN,RH 1

92144A 92144-1749 SPRING,STEP RETURN,LH 1

92150 92150-1584 BOLT,SOCKET,8X34 2

92200 92200-0089 WASHER,8.5X16X1.2 2

92200A 92200-1042 WASHER,10.5X19X2.3 2

92200B 92200-1133 WASHER,SPRING 2

92210 92210-1080 NUT,LOCK,FLANGED,10MM 1

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Ref # Part # Description Qty Spec #

130 130G0840 BOLT-FLANGED,8X40 1

132 132L0612 BOLT-FLANGED-SMALL,6X12 3

186 186B0620 BOLT-UPSET-WP,6X20 1

11053 11053-1242 BRACKET 1

12053 12053-0001 GUIDE-CHAIN 1

13091 13091-1875 HOLDER 1

32059 32059-1117 BRACKET-SWITCH,BRAKE 1

32097 32097-0001 CASE-BATTERY 1

55020 55020-1456 GUARD,ENGINE 1

92015 92015-1078 NUT,FLANGED,6MM 1

92022 92022-1561 WASHER,8.5X20X1.6 2

92027 92027-1670 COLLAR,CHAIN ROLLER 1

92066 92066-1034 PLUG,FRAME END,12X13 2

92122 92122-1153 ROLLER,CHAIN GUIDE 1

92150 92150-1340 BOLT,6X14 2

92150A 92150-1435 BOLT,6X12 4

92150B 92150-1481 BOLT,FLANGED,6X22 3

92160 92160-1396 DAMPER 2

92160A 92160-1565 DAMPER 1

92170 92170-1423 CLAMP,HARNESS 1

92170A 92170-1944 CLAMP,HARNESS 1

92172 92172-0004 SCREW,6X14 1

file:///Y|/KLX250S/60329.html1/19/2007 1:35:51 PM

file:///Y|/KLX250S/60316.html

Ref # Part # Description Qty Spec #

11012 11012-1762 CAP,STEERING STEM 1

32160 32160-0149-458 FRAME-COMP,P.SILVER 1

92015 92015-1546 NUT,25MM,T=12 1

92047 92047-017 RACE,ROLLER,32005JR RS 1

92116 92116-1069 BEARING-ROLLER,HI-CAP32006JRRS 1

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file:///Y|/KLX250S/60371.html

Ref # Part # Description Qty Spec #

14079 14079-1097 HOLDER-ASSY,FRONT CALIPER 1

32085 32085-1361 STOPPER,PAD 1

41080 41080-0080-CM DISC,FR,SILVER 1

43048 43048-1064 PISTON-CALIPER 2

43049 43049-1060 PACKING,PISTON SEAL 2

43049A 43049-1061 PACKING,PISTON SEAL 2

43056 43056-1055 BREATHER 1

43057 43057-1001 CAP-BREATHER 1

43080 43080-5119 CALIPER-SUB-ASSY,FR,LH 1

43082 43082-1225 PAD-ASSY-BRAKE 1

49006 49006-1088 BOOT,CALIPER 1

49006A 49006-1242 BOOT,CALIPER 1

92144 92144-1721 SPRING,PAD 1

92150 92150-1691 BOLT,HANGER 1

92150A 92150-1692 BOLT,PLUG 1

92150B 92150-1811 BOLT,DISC PLATE,8X15 4

92153 92153-0517 BOLT,SOCKET,8X40 2

file:///Y|/KLX250S/60371.html1/19/2007 1:20:32 PM

file:///Y|/KLX250S/60346.html

Ref # Part # Description Qty Spec #

11009 11009-1592 GASKET,FORK CYLINDER BOLT 2

11012 11012-1381 CAP,FORK CYLINDER 2

13070 13070-1263-RZ GUIDE,FORK,LH,WHITE 1

13070A 13070-1264-RZ GUIDE,FORK,RH,WHITE 1

44008 44008-1028-JS PIPE-FORK OUTER,BRONZE 2

44013 44013-1387 PIPE-FORK INNER,LH 1

44013A 44013-1388 PIPE-FORK INNER,RH 1

44018 44018-1056 PISTON-FORK,INNER PIPE 2

44022 44022-1327 CYLINDER-FORK 2

44026 44026-1686 SPRING-FRONT FORK,K=3.55N/MM 2

44028 44028-1081 GUIDE-FORK SPRING 2

44028A 44028-1084 GUIDE-FORK SPRING 2

44029 44029-1149 SEAT-FORK SPRING 2

44037 44037-1390 HOLDER-FORK UNDER 1

44039 44039-1242 HOLDER-FORK UPPER 1

44063 44063-1056 HOLDER-FRONT AXLE 1

44070 44070-1683-JS DAMPER-ASSY,FORK,LH,BRONZE 1

44070A 44070-1684-JS DAMPER-ASSY,FORK,RH,BRONZE 1

49116 49116-1168 VALVE-ASSY,FORK 2

55020 55020-0196-RZ GUARD,FORK,LH,WHITE 1

55020A 55020-0199-RZ GUARD,FORK,RH,WHITE 1

92009 92009-1568 SCREW 2

92015 92015-1653 NUT,STEERING STEM,22MM 1

92015A 92015-1839 NUT 2

92022 92022-1299 WASHER 2

92022A 92022-1873 WASHER,STEERING STEM 1

92028 92028-1581 BUSHING 2

92033 92033-1077 RING-SNAP 2

92049 92049-1373 SEAL-OIL 2

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92055 92055-1156 RING-O 2

92055A 92055-1333 RING-O,FORK,AIR TUBE 2

92055B 92055-1441 RING-O,2.8X6.6X1.9 2

92055C 92055-1502 RING-O,FORK VALVE 2

92072 92072-1267 BAND 1

92072A 92072-1283 BAND 1

92093 92093-1342 SEAL,FORK OUTER TUBE 2

92143 92143-1643 COLLAR,FORK 2

92150 92150-1340 BOLT,6X14 5

92150A 92150-1434 BOLT,FLANGED,5X40 4

92150B 92150-1446 BOLT,FLANGED,8X40 2

92150C 92150-1516 BOLT,FLANGED,8X40 4

92152 92152-0315 COLLAR,8X12.7X4 5

92210 92210-1070 NUT,FLANGED,6MM 4

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Ref # Part # Description Qty Spec #

480 480J2400 CIRCLIP-TYPE-C,24MM 1

481 481J3500 CIRCLIP-TYPE-C,35MM 1

601 601B6202UG BEARING-BALL,#6202UG 2

41034 41034-1243 DRUM-ASSY,FRONT BRAKE 1

41060 41060-1143 GEAR-METER SCREW,25T 1

41060A 41060-1144 GEAR-METER SCREW,8T 1

41068 41068-0013 AXLE,FR 1

41078 41078-1095 CASE-ASSY-METER GEAR 1

92022 92022-1511 WASHER,5X9.5X0.8 1

92027 92027-1958 COLLAR,15.2X22.2X75 1

92027A 92027-1959 COLLAR,L=12 1

92049 92049-1176 SEAL-OIL,MH20354.5 1

92049A 92049-1399 SEAL-OIL,SDD 50 62 7 1

92087 92087-1060 BUSHING-METER GEAR 1

92200 92200-1137 WASHER,24X31X0.8 1

file:///Y|/KLX250S/60401.html1/19/2007 1:20:05 PM

file:///Y|/KLX250S/60370.html

Ref # Part # Description Qty Spec #

132 132G0630 BOLT-FLANGED-SMALL,6X30 1

311 311L0600 NUT-HEX 1

27010 27010-0025 SWITCH,BRAKE 1

43015 43015-0040 CYLINDER-ASSY-MASTER,FR 1

43020 43020-1065 PISTON-COMP-BRAKE 1

43022 43022-1010 STOPPER-BRAKE,PISTON 1

43026 43026-1074 CAP-BRAKE 1

43028 43028-1061 DIAPHRAGM 1

43034 43034-1016 HOLDER-BRAKE,MASTER CYLINDER 1

43060 43060-1100 PIPE-BRAKE,FR 1

43095 43095-0163 HOSE-BRAKE,FR 1

46092 46092-1175 LEVER-GRIP,FRONT BRAKE 1

49006 49006-1040 BOOT,DUST 1

49016 49016-1044 COVER-SEAL,MASTER CYLINDER 1

49091 49091-0001 WASHER-SEAL,10.1X14.5X1.5 4

92002 92002-1323 BOLT,SCREW,4X12 1

92002A 92002-1893 BOLT,ADJUST 1

92002B 92002-1894 BOLT 2

92009 92009-1458 SCREW,4MM 2

92015 92015-1642 NUT,ADJUST 1

92022 92022-1814 WASHER 1

92143 92143-1408 COLLAR,6.5X9.5X17 1

92144 92144-1103 SPRING,RETURN 1

92153 92153-0627 BOLT,OIL,L=23 2

92153A 92153-0790 BOLT,LEVER SET 1

file:///Y|/KLX250S/60370.html1/19/2007 1:20:34 PM

file:///Y|/KLX250S/60357.html

Ref # Part # Description Qty Spec #

132 132G0635 BOLT-FLANGED-SMALL,6X35 1

132A 132L0608 BOLT-FLANGED-SMALL,6X8 2

220 220B0308 SCREW-PAN-CROS,3X8 2

220A 220D0510 SCREW-PAN-CROS,5X10 2

43049 43049-1091 PACKING,TAP VALVE 1

49019 49019-1057 FILTER-FUEL,"RES" 1

49019A 49019-1077 FILTER-FUEL,"ON" 1

51001 51001-1715-H8 TANK-COMP-FUEL,EBONY 1

51023 51023-1322 TAP-ASSY,FUEL 1

51049 51049-1134 CAP-TANK,FUEL 1

53044 53044-1209 TRIM,L=490 1

92022 92022-1690 WASHER,6.5X24X2 1

92022A 92022-1977 WASHER,5.1X10X1.0 2

92037 92037-147 CLAMP,TUBE 4

92055 92055-1386 RING-O,ID=9.5 1

92055A 92055-1387 RING-O,11.5X1.5 1

92055B 92055-1419 RING-O,TAP LEVER 1

92055C 92055-1552 RING-O,ID=9 2

92059 92059-1888 TUBE 1

92075 92075-1123 DAMPER,RUBBER 2

92075A 92075-281 DAMPER 1

92143 92143-1353 COLLAR 2

92143A 92143-1459 COLLAR,6.8X10X24.5 1

92153 92153-0502 BOLT,6X20 2

92160 92160-1254 DAMPER,FUEL TANK,RR 1

92160A 92160-1328 DAMPER,FUEL TANK 2

92170 92170-1834 CLAMP,TUBE 2

92190 92190-1486 TUBE,"ON" 1

92191 92191-1138 TUBE,7X12X600 2

file:///Y|/KLX250S/60357.html1/19/2007 1:20:40 PM

file:///Y|/KLX250S/60298.html

Ref # Part # Description Qty Spec #

610 610A0408 ROLLER,4X8 2

13091 13091-1856 HOLDER,CHANGE DRUM 1

13140 13140-1216 FORK-SHIFT,5TH&TOP 1

13140A 13140-1217 FORK-SHIFT,2ND&3RD 1

13140B 13140-1218 FORK-SHIFT,LOW&4TH 1

13141 13141-1198 DRUM-CHANGE 1

13280 13280-1214 HOLDER 1

49047 49047-1056 ROD-SHIFT,L=106.7 1

49047A 49047-1057 ROD-SHIFT,L=71.7 1

92043 92043-1523 PIN 1

92144 92144-1245 SPRING 1

92151 92151-1471 BOLT,SOCKET,6X45 1

file:///Y|/KLX250S/60298.html1/19/2007 1:24:08 PM

file:///Y|/KLX250S/60306.html

Ref # Part # Description Qty Spec #

172 172G0612 BOLT-STUD,6X12 1

311 311G0600 NUT-HEX,6MM 1

480 480J1300 CIRCLIP-TYPE-C,13MM 1

13156 13156-1480 LEVER-CHANGE,PEDAL 1

13161 13161-1214 LEVER-COMP-CHANGE SHAFT 1

13236 13236-1209 LEVER-COMP,NEUTRAL POSITION 1

92022 92022-1496 WASHER,13.3X20X1 1

92022A 92022-1827 WASHER,6X12.8X1.2 1

92026 92026-1217 SPACER 1

92081 92081-076 SPRING,CHANGE LEVER 1

92081A 92081-1129 SPRING,TENSION 1

92143 92143-1148 COLLAR 1

92144 92144-1695 SPRING 1

92151 92151-1252 BOLT,FLANGED-SMALL,6X20 1

92152 92152-1075 COLLAR 1

file:///Y|/KLX250S/60306.html1/19/2007 1:21:02 PM

file:///Y|/KLX250S/60292.html

Ref # Part # Description Qty Spec #

120 120P0530 BOLT-SOCKET,5X30 3

220 220B0512 SCREW-PAN-CROS,5X12 2

510 510A3100 KEY-WOODRUFF 1

21003 21003-1386 STATOR 1

21007 21007-1273 ROTOR,MAGNETO 1

21066 21066-1093 REGULATOR-VOLTAGE 1

92150 92150-1708 BOLT,12X50 1

92151 92151-1930 BOLT,FLANGED-SMALL,6X25 2

92170 92170-1346 CLAMP 1

file:///Y|/KLX250S/60292.html1/19/2007 1:24:05 PM

file:///Y|/KLX250S/60307.html

Ref # Part # Description Qty Spec #

220 220C0525 SCREW-PAN-CROS,5X25 2

220A 220C0530 SCREW-PAN-CROS,5X30 2

220B 220F0514 SCREW-PAN-CROSS,5X14 2

11036 11036-1297 BRACKET-A,LEVER HOLDER 1

13070 13070-1274 GUIDE,THROTTLE CABLE 1

13091 13091-1718 HOLDER,MIRROR 1

14079 14079-1125 HOLDER-ASSY,CLUTCH CABLE 1

32099 32099-1146 CASE,THROTTLE,UPP 1

32099A 32099-1147 CASE,THROTTLE,LWR 1

46003 46003-1383-458 HANDLE,P.SILVER 1

46012 46012-0010-458 HOLDER-HANDLE,UPP,P.SILVER 1

46019 46019-1093 GRIP-ASSY,THROTTLE 1

46055 46055-009 SCREW,CABLE ADJUST,8MM 1

46056 46056-006 NUT,CABLE ADJUST 1

46075 46075-1149 GRIP,LH 1

46076 46076-1219 LEVER-ASSY-GRIP,CLUTCH 1

46091 46091-1690 HOUSING-ASSY-CONTROL,LH 1

46091A 46091-1733 HOUSING-ASSY-CONTROL,RH 1

46092 46092-1159 LEVER-GRIP,CLUTCH 1

56001 56001-1285 MIRROR-ASSY 2

59441 59441-0001-290 COVER-HANDLE,RH,L.GREEN 1

59441A 59441-0002-290 COVER-HANDLE,LH,L.GREEN 1

92001 92001-1034 BOLT,FLANGED,6X10 2

92002 92002-1880 BOLT,LEVER SET 1

92009 92009-1699 SCREW,5X16 2

92015 92015-1603 NUT,LOCK,FLANGED,6MM 2

92037 92037-1621 CLAMP,LEVER HOLDER 1

92072 92072-1293 BAND,L=140 4

92150 92150-1389 BOLT,5X20 2

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92153 92153-1519 BOLT,FLANGED,8X30 4

92170 92170-1255 CLAMP,BRAKE HOSE 1

92210 92210-0006 NUT,LOCK,6MM 1

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file:///Y|/KLX250S/60317.html

Ref # Part # Description Qty Spec #

132 132G0825 BOLT-FLANGED-SMALL,8X25 2

186 186B0614 BOLT-UPSET-WP,6X14 1

220 220B0508 SCREW-PAN-CROS,5X8 2

11054 11054-0054 BRACKET,HEAD LAMP 1

23005 23005-1052 BODY-COMP-HEAD LAMP 1

23005B 23005-5060-266 BODY-COMP-HEAD LAMP,S.WHITE 1

23007 23007-1372 LENS-COMP,HEAD LAMP 1

23014 23014-005 SPRING,FOCUS ADJUSTING 1

23020 23020-018 NUT,4MM,FOCUS ADJUST 1

49016 49016-1037 COVER-SEAL,SOCKET 1

49016A 49016-1160 COVER-SEAL,HEAD LAMP 1

92002 92002-1262 BOLT,UPSET-WP,6X22 2

92009 92009-1065 SCREW,4X48 1

92009A 92009-1286 SCREW,6X10,WHITE 2

92015 92015-1354 NUT,5MM 2

92027 92027-1134 COLLAR,L=14 2

92069 92069-1002 BULB,12V 60/55W,H4 1

92075 92075-209 DAMPER 2

92143 92143-1353 COLLAR 2

92150 92150-1435 BOLT,6X12 3

92160 92160-1007 DAMPER 2

92172 92172-0004 SCREW,6X14 4

file:///Y|/KLX250S/60317.html1/19/2007 1:36:12 PM

file:///Y|/KLX250S/60303.html

Ref # Part # Description Qty Spec #

411 411E0600 WASHER-PLAIN,6MM 2

11053 11053-1720 BRACKET,REFLECTOR,RR 2

11054 11054-0367 BRACKET,REFLECTOR,FR,LH 1

11054A 11054-0368 BRACKET,REFLECTOR,FR,RH 1

21007 21007-5052 ROTOR,LOCK,TANK CAP 1

27005 27005-0025 SWITCH-ASSY-IGNITION 1

27008 27008-1220 KEY-LOCK,BLANK 1 (OPTION)

27010 27010-0045 SWITCH,SIDE STAND 1

27010A 27010-1489 SWITCH,REAR BRAKE 1

27016 27016-5291 LOCK-ASSY,HELMET 1

27045 27045-5320 SWITCH-ASSY 1

28012 28012-016 REFLECTOR-REFLEX,FR 2

28012A 28012-1067 REFLECTOR-REFLEX 2

28012B 28012-1077 REFLECTOR-REFLEX 1

46123 46123-0002 SPRING-COMP,REAR BRAKE SWITCH 1

92009 92009-1459 SCREW,5X20 2

92009A 92009-1753 SCREW,6X30 1

92015 92015-1259 NUT,FLANGED,5MM 2

92151 92151-1946 BOLT,TORX,6X22 2

92210 92210-0007 NUT,FLANGED,5MM 3

file:///Y|/KLX250S/60303.html1/19/2007 1:20:58 PM

file:///Y|/KLX250S/60313.html

Ref # Part # Description Qty Spec #

21119 21119-1579 IGNITER 1

21121 21121-1230 COIL-IGNITION 1

21130 21130-1002 CAP-SPARK PLUG 1

21131 21131-005 GROMMET,HIGH TENSION 1

92070 92070-0019 PLUG-SPARK,CR8E(NGK) 1

92070A PLUG-SPARK,U27ESR-N(ND) AR (LOCAL PROCUREMENT ITEM) (OPTION)

92070B PLUG-SPARK,U24ESR-N(ND) 1 (LOCAL PROCUREMENT ITEM)

92070C 92070-1209 PLUG-SPARK,CR7E(NGK) AR (OPTION)

92070D 92070-1266 PLUG-SPARK,CR9E(NGK) AR (OPTION)

92071 92071-1124 GROMMET,PLUG CAP 1

92151 92151-1311 BOLT,6X18 2

92172 92172-0241 SCREW-PAN-WS-CROS,6X10 2

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file:///Y|/KLX250S/60335.html

Ref # Part # Description Qty Spec #

56031 56031-1845 LABEL-MANUAL,DAILY SAFETY 1

56033 56033-0100 LABEL-MANUAL,DAILY SAFETY 1 [CN]

56033A 56033-0101 LABEL-MANUAL,CHAIN 1 [CN]

56033B 56033-0102 LABEL-MANUAL,CHAIN 1

56033C 56033-0167 LABEL-MANUAL,OIL&OIL FILTER 1

56037 56037-1612 LABEL-SPECIFICATION,TIRE&LOAD 1

56040 56040-1007 LABEL-WARNING,BREAK IN CAUTION 1 [US]

56040A 56040-1314 LABEL-WARNING,MAXIMUM LOAD 1

56040B 56040-1327 LABEL-WARNING,MAXIMUM LOAD 1 [CN]

56053 56053-0151 LABEL-SPECIFICATION,TIRE&LOAD 1 [CN]

file:///Y|/KLX250S/60335.html1/19/2007 1:36:15 PM

file:///Y|/KLX250S/60337.html

Ref # Part # Description Qty Spec #

322 322C0500 NUT-CAP 3

14090 14090-1303 COVER,METER HOUSING 1

23008 23008-0043 SOCKET-ASSY,METER 1 [US]

23008A 23008-1506 SOCKET-ASSY,METER 1 [CN]

25005 25005-1536 SPEEDOMETER,KPH 1 [CN]

25005A 25005-1541 SPEEDOMETER,MPH 1 [US]

25008 25008-1194 BRACKET-METER 1

25009 25009-004 WASHER,5.2X16X1.2 3

25015 25015-1321 TACHOMETER,X1000R/MIN 1

25023 25023-1203 COVER-METER CASE,UPP 1

92009 92009-1172 SCREW,2X6,BLACK 1

92009A 92009-1503 SCREW,TAPPING,4X14 3

92069 92069-1068 BULB,12V 3W,T6.5 2 [US]

92069 92069-1068 BULB,12V 3W,T6.5 3 [CN]

92069A 92069-1070 BULB,12V 1.7W,T6.5 5 [CN]

92069A 92069-1070 BULB,12V 1.7W,T6.5 6 [US]

92077 92077-1059 KNOB,METER 1

92160 92160-1460 DAMPER 3

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file:///Y|/KLX250S/60356.html

Ref # Part # Description Qty Spec #

461 461S0600 WASHER-SPRING,6MM 3

11060 11060-1203 GASKET,EXHAUST PIPE 1

11061 11061-1055 GASKET,EXHAUST PIPE CONNECTING 1

18088 18088-0033 PIPE-EXHAUST 1

18091 18091-0238 BODY-COMP-MUFFLER 1

49107 49107-0062 COVER-EXHAUST PIPE 1

92015 92015-1402 NUT,8MM 2

92022 92022-1488 WASHER,8.2X14X1.0 1

92065 92065-096 GASKET 1

92153 92153-0578 BOLT,6X8 3

92153A 92153-1308 BOLT,FLANGED,8X16 3

92153B 92153-1347 BOLT,SOCKET,6X12 1

92153C 92153-1348 BOLT,SOCKET,8X14 1

92161 92161-0336 DAMPER 2

92171 92171-0631 CLAMP 1

file:///Y|/KLX250S/60356.html1/19/2007 1:20:43 PM

file:///Y|/KLX250S/60333.html

Ref # Part # Description Qty Spec #

220 220B0610 SCREW-PAN-CROS,6X10 3

220A 220B0625 SCREW-PAN-CROS,6X25 1

220B 220B0630 SCREW-PAN-CROS,6X30 2

670 670D2010 O RING 1

11065 11065-0102 CAP,OIL FILTER 1

13216 13216-1193 GEAR-COMP,OIL PUMP 1

16082 16082-1163 PUMP-ASSY-OIL 1

16142 16142-1123 COVER-PUMP 1

16154 16154-1130 ROTOR-PUMP 1

49065 49065-1058 FILTER-OIL 1

52010 52010-1053 ELEMENT-OIL FILTER 1

92033 92033-1327 RING-SNAP,6MM 1

92042 92042-007 PIN,DOWEL,6.3X8X14 2

92055 92055-074 RING-O,OD=13 1

92055A 92055-1577 RING-O,52.6X2.4 1

92144 92144-1761 SPRING 1

92153 92153-0695 BOLT,6X16 2

92200 92200-1591 WASHER,8.5X12X1.0 1

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file:///Y|/KLX250S/60390.html

Ref # Part # Description Qty Spec #

132 132G0616 BOLT-FLANGED-SMALL,6X16 1

480 480J1600 CIRCLIP-TYPE-C,16MM 2

600 600A0800 BALL-STEEL,1/4" 1

11060 11060-1324 GASKET,CLUTCH COVER INNER 1

11060A 11060-1328 GASKET,PUMP COVER 1

13061 13061-1397 BOSS,KICK PEDAL 1

13064 13064-0034 LEVER-ASSY-KICK,PEDAL 1

13066 13066-1088 SHAFT-KICK 1

13070 13070-011 GUIDE,KICK SPRING 1

13078 13078-1052 RATCHET 1

13206 13206-1062 GUIDE-KICK 1

49006 49006-1287 BOOT 1

59051 59051-1131 GEAR-SPUR,KICK,29T 1

59051A 59051-1400 GEAR-SPUR,28T 1

92022 92022-118 WASHER,18.5X23X1.2 1

92022A 92022-269 WASHER,12.3X20X0.5 1

92022B 92022-315 WASHER,16.8X22X0.5 2

92025 92025-1451 SHIM,T=0.7 2

92033 92033-029 RING-SNAP,18MM 1

92050 92050-078 SEAL-OIL 1

92081 92081-020 SPRING,KICK PEDAL 1

92081A 92081-122 SPRING,RATCHET 1

92082 92082-003 SPRING,KICKSTARTER 1

92153 92153-1350 BOLT,SOCKET,8X25 1

92172 92172-0222 SCREW,6X27 1

99999 99999-0073 KIT.,KICK STARTER 1 (OPTION)

file:///Y|/KLX250S/60390.html1/19/2007 1:20:08 PM

file:///Y|/KLX250S/60375.html

Ref # Part # Description Qty Spec #

56007 56007-1383 TOOL-KIT 1

56008 56008-006 BAG,TOOL 1

56019A 56019-120 THREE BOND TB1211,HT/RS,WHITE 1

92104 92104-002 GASKET-LIQUID,TUBE,100G,SILVER 1

92107 92107-1051 TOOL-DRIVER,#2PHILLIPS&SLOT 1

92110 92110-1144 TOOL-WRENCH,HOOK 1

92110A 92110-1152 TOOL-WRENCH,OPEN END,10X12 1

92110B 92110-1153 TOOL-WRENCH,OPEN END,14X17 1

92110C 92110-1160 TOOL-WRENCH,BOX,8&10MM 1

92110D 92110-1172 TOOL-WRENCH,BOX,16MM 1

92111 92111-1051 TOOL-BAR,BOX END WRENCH 1

92112 92112-1001 TOOL-PLIERS 1

file:///Y|/KLX250S/60375.html1/19/2007 1:20:23 PM

file:///Y|/KLX250S/60353.html

Ref # Part # Description Qty Spec #

99987-1421 O/M KLX250H 1

99931-1458-01 A&P KLX250H 1

99924-1165-03 S/M KLX250D/H 1

99924-1240-56 S/M SUPP KLX250H 1

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file:///Y|/KLX250S/60350.html

Ref # Part # Description Qty Spec #

11009 11009-1145 GASKET,RESERVOIR TANK CAP 1

11009A 11009-1152 GASKET,DRAIN BOLT 1

11012 11012-1084 CAP 1

14037 14037-0047-RZ SCREEN,RH,WHITE 1

14037A 14037-1099-RZ SCREEN,WHITE 1

27002 27002-1051 RELAY-ASSY 1

27010 27010-1180 SWITCH,FAN 1

27010A 27010-1199 SWITCH,WARNING 1

39061 39061-1193 RADIATOR-ASSY,LH 1

39061A 39061-1303 RADIATOR-ASSY,RH 1

39062 39062-1535 HOSE-COOLING,HEAD-RADIATOR 1

39062A 39062-1536 HOSE-COOLING,RADIATOR,L-R 1

39062B 39062-1563 HOSE-COOLING,PUMP-CYLINDER 1

39062C 39062-1564 HOSE-COOLING,RADIATOR-PUMP 1

39062D 39062-1613 HOSE-COOLING,RESERVOIR 1

39062E 39062-1891 HOSE-COOLING,5X9X370 1

43078 43078-0001 RESERVOIR 1

49085 49085-1066 CAP-ASSY-PRESSURE 1

49131B 49131-5097-290 SHROUD-ENGINE,LH,L.GREEN 1

49131C 49131-5098-290 SHROUD-ENGINE,RH,L.GREEN 1

59502 59502-1139 FAN-ASSY 1

92002 92002-1682 BOLT,RADIATOR DRAIN 1

92015 92015-1487 NUT 4

92027 92027-194 COLLAR,L=11.1 6

92037 92037-1163 CLAMP,SPEED,L=58 1

92037A 92037-1589 CLAMP,COOLING HOSE 8

92037B 92037-1712 CLAMP 3

92075 92075-1982 DAMPER,IGNITION 1

92075A 92075-209 DAMPER 6

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92143 92143-1196 COLLAR 2

92150 92150-1186 BOLT,6X12 3

92152 92152-1235 COLLAR 4

92153 92153-0502 BOLT,6X20 7

92153A 92153-0503 BOLT,6X12 6

92153B 92153-0936 BOLT,FLANGED,6X14 2

92153C 92153-0950 BOLT,FLANGED,6X22 1

92153D 92153-1008 BOLT,FLANGED WP,6X25 1

92153E 92153-1354 BOLT,FLANGED,6X10 1

92153F 92153-1457 BOLT,FLANGED,6X30 1

92170 92170-1357 CLAMP 1

92170A 92170-1419 CLAMP 1

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Ref # Part # Description Qty Spec #

14079 14079-1105 HOLDER-ASSY,REAR CALIPER 1

32085 32085-1386 STOPPER,PAD 1

41080 41080-0050-CM DISC,RR,SILVER 1

43048 43048-1068 PISTON-CALIPER 1

43049 43049-1060 PACKING,PISTON SEAL 1

43049A 43049-1061 PACKING,PISTON SEAL 1

43056 43056-1055 BREATHER 1

43057 43057-1001 CAP-BREATHER 1

43080 43080-5120 CALIPER-SUB-ASSY,RR 1

43082 43082-1173 PAD-ASSY-BRAKE 1

49006 49006-1088 BOOT,CALIPER 1

49006A 49006-1242 BOOT,CALIPER 1

55020 55020-1488-RZ GUARD,RR CALIPER,WHITE 1

92043 92043-1507 PIN,HANGER 1

92043A 92043-1508 PIN 1

92144 92144-1819 SPRING,PAD 1

92150 92150-1340 BOLT,6X14 2

92150A 92150-1692 BOLT,PLUG 1

92150B 92150-1811 BOLT,DISC PLATE,8X15 6

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Ref # Part # Description Qty Spec #

410 410B0800 WASHER-PLAIN-SMALL,8MM 6

550 550D3025 PIN-COTTER,3.0X25 1

11012 11012-1581 CAP,AXLE 2

41034 41034-1216 DRUM-ASSY,REAR BRAKE 1

41068 41068-0014 AXLE,RR 1

42041 42041-1421 SPROCKET-HUB,42T 1

92015 92015-1432 NUT,8MM 6

92015A 92015-1770 NUT,LOCK,20MM 1

92033 92033-1041 RING-SNAP,42MM 1

92045 92045-1239 BEARING-BALL,6004X8JRLLX2/3A 2

92049 92049-1203 SEAL-OIL,BJNC2 25425 2

92057 92057-1367 CHAIN,DRIVE,EK520LV-OX106L 1

92058 92058-1070 JOINT-CHAIN,DRIVE,EK 1

92143 92143-1259 COLLAR,RR AXLE,L=22 1

92143A 92143-1402 COLLAR,RR BRAKE DRUM,L=105 1

92143B 92143-1840 COLLAR,RR AXLE,RH,L=20 1

92150 92150-1978 BOLT,SOCKET,8X28 6

92200 92200-1146 WASHER,20.2X36X2 1

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Ref # Part # Description Qty Spec #

221 221B0610 SCREW-CSK-CROS,6X10 4

550 550D2015 PIN-COTTER,2.0X15 1

13070 13070-1144 GUIDE,HOSE 2

13159 13159-1056 CONNECTOR 1

43010 43010-1068 ROD-ASSY-BRAKE 1

43016 43016-1149 CYLINDER-MASTER 1

43020 43020-1094 PISTON-COMP-BRAKE 1

43026 43026-1075 CAP-BRAKE 1

43028 43028-1067 DIAPHRAGM 1

43059 43059-1767 HOSE-BRAKE,RR MASTER CYLINDER 1

43078 43078-1189 RESERVOIR 1

43095 43095-0164 HOSE-BRAKE,RR 1

49091 49091-0001 WASHER-SEAL,10.1X14.5X1.5 4

55020 55020-1489 GUARD,RR BRAKE RESERVOIR HOSE 1

92009 92009-1596 SCREW,4X40 2

92022 92022-1028 WASHER,8.5X13X1 1

92022A 92022-1601 WASHER,CIRCRIP 1

92033 92033-1186 RING-SNAP,20.5MM 1

92037 92037-1710 CLAMP 2

92043 92043-0004 PIN 1

92055 92055-1251 RING-O,MASTER CYLINDER 1

92153 92153-0502 BOLT,6X20 1

92153A 92153-0627 BOLT,OIL,L=23 2

92172 92172-0107 SCREW,6X14 4

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Ref # Part # Description Qty Spec #

13107 13107-1330 SHAFT,ARM,14MM 1

39007 39007-1230 ARM-SUSP,UNI TRAK 1

42036 42036-1245 SLEEVE,15X22X57 2

42036A 42036-1248 SLEEVE,10X16X19 1

42036B 42036-1318 SLEEVE,17X25X57 1

46102 46102-1360 ROD,SUSPENSION 2

92001 92001-1499 BOLT,FLANGED,10X44 1

92015 92015-1407 NUT,14MM 1

92046 92046-1162 BEARING-NEEDLE,F-2220 4

92046A 92046-1192 BEARING-NEEDLE,16BM2212 1

92046B 92046-1228 BEARING-NEEDLE,BM2520 2

92049 92049-0069 SEAL-OIL 2

92049A 92049-1254 SEAL-OIL,MHA22 28 5.7F 4

92049B 92049-1426 SEAL-OIL,MF025N1 2

92150 92150-1711 BOLT,FLANGED,10X40 1

92150A 92150-1812 BOLT,ROD,12X90 2

92210 92210-0348 NUT,LOCK,FLANGED,12MM 2

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file:///Y|/KLX250S/60314.html

Ref # Part # Description Qty Spec #

132 132G0830 BOLT-FLANGED-SMALL,8X30 2

411 411B0800 WASHER-PLAIN,8MM 2

53029 53029-1146 CARRIER 1

53066 53066-0095-336 SEAT-ASSY,DUAL,W/BAND,GRN/BLK 1

56008 56008-1074-MA BAG,TOOL,BLACK 1

92015 92015-1078 NUT,FLANGED,6MM 2

92015A 92015-1143 NUT,8MM 2

92150 92150-1340 BOLT,6X14 2

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Ref # Part # Description Qty Spec #

11012 11012-1391 CAP,VALVE AIR 1

13070 13070-1165 GUIDE,SPRING 1

43078 43078-1094 RESERVOIR,SHOCKABSORBER 1

45014 45014-5020 SHOCKABSORBER 1

92002 92002-1955 BOLT,DRAIN 1

92015 92015-1703 NUT,SPRING ADJUST 1

92015A 92015-1704 NUT,SPRING ADJUST LOCK 1

92033 92033-1209 RING-SNAP 1

92033A 92033-1228 RING-SNAP,SHOCKABSORBER 1

92055 92055-1383 RING-O 1

92092 92092-1062 BUSHING-RUBBER,SHOCKABSORBER 1

92145 92145-1161-8V SPRING,SHOCK,K=54N/MM,I.SILVER 1

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file:///Y|/KLX250S/60368.html

Ref # Part # Description Qty Spec #

36001 36001-0078-266 COVER-SIDE,LH,S.WHITE 1

36001A 36001-0079-266 COVER-SIDE,RH,S.WHITE 1

36014 36014-0003 CASE-CHAIN 1

39156 39156-1345 PAD,SIDE COVER,RH 1

39156A 39156-1346 PAD,SIDE COVER,RH 1

39156B 39156-1349 PAD,SIDE COVER,LH 1

92075 92075-1138 DAMPER,8MM 4

92075A 92075-1658 DAMPER 1

92150 92150-1435 BOLT,6X12 2

92152 92152-0334 COLLAR 4

92153 92153-0502 BOLT,6X20 4

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file:///Y|/KLX250S/60315.html

Ref # Part # Description Qty Spec #

34024A 34024-1311-458 STAND-SIDE,P.SILVER 1

92003 92003-157 BOLT,SIDE STAND 1

92015 92015-1188 NUT,LOCK,10MM,BLACK 1

92145 92145-0116 SPRING,SIDE STAND 1

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Ref # Part # Description Qty Spec #

13091 13091-1883 HOLDER,SWITCH 1

13194 13194-1091 CLUTCH-ONEWAY 1

13216 13216-1148 GEAR-COMP,ONEWAY CLUTCH 1

21017 21017-017 GROMMET,STARTER TERMINAL 1

21025 21025-011 WASHER,9.1X18X0.2 AR

21039 21039-1062 BRUSH,CARBON 1

21040 21040-1057 SPRING-BRUSH 2

21163 21163-1256 STARTER-ELECTRIC 1

26006 26006-1051 FUSE,20A-Y 1

26011 26011-1604 WIRE-LEAD 1

27010 27010-1336 SWITCH 1

39076 39076-1069 LIMITER,STARTER IDLER GEAR 1

42034 42034-1181 COUPLING 1

59051 59051-1304 GEAR-SPUR,IDLE 1

92002 92002-1778 BOLT,SOCKET,6X16 6

92015 92015-1476 NUT,STARTER MOTOR 2

92022 92022-1132 WASHER,9.1X18X0.8 1

92022A 92022-1458 WASHER,LOCK,T=2.0 2

92022B 92022-1649 WASHER,10.2X20X0.5 4

92022C 92022-1781 WASHER,27.2X44X1.0 1

92026 92026-1450 SPACER 1

92055 92055-1276 RING-O 1

92055A 92055-1370 RING-O,4.5X2.0 3

92055B 92055-1381 RING-O,STARTER MOTOR 2

92150 92150-1838 BOLT,STARTER MOTOR 2

92151 92151-1134 BOLT,6X30 2

92172 92172-0234 SCREW-PAN-WS-CROS,5X10 2

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file:///Y|/KLX250S/60338.html

Ref # Part # Description Qty Spec #

132 132G0616 BOLT-FLANGED-SMALL,6X16 1

132A 132G0660 BOLT-FLANGED-SMALL,6X60 2

220 220B0608 SCREW-PAN-CROS,6X8 4

221 221B0650 SCREW-CSK-CROS,6X50 2

11012 11012-1259 CAP,SWING ARM 4

12053 12053-1268 GUIDE-CHAIN,RR,OUTSIDE 1

12053A 12053-1270 GUIDE-CHAIN,DRIVE,RR,INSIDE 1

12053B 12053-1323 GUIDE-CHAIN,DRIVE,RR,OUTSIDE 1

12053C 12053-1324 GUIDE-CHAIN,DRIVE,RR,INSIDE 1

12053D 12053-1328 GUIDE-CHAIN,DRIVE,FR 1

33001 33001-1564-458 ARM-COMP-SWING,P.SILVER 1

33032 33032-0006 SHAFT-SWING ARM 1

33040 33040-1113 ADJUSTER-CHAIN 2

39092 39092-0001 PIN-HAIR 2

42036 42036-1064 SLEEVE,SWING ARM 2

92009 92009-1686 SCREW,SET,10X29 2

92015 92015-1078 NUT,FLANGED,6MM 3

92015A 92015-1407 NUT,14MM 1

92043 92043-1590 PIN,6X45 2

92046 92046-1128 BEARING-NEEDLE,TA2030Z 2

92143 92143-1156 COLLAR 4

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file:///Y|/KLX250S/60330.html

Ref # Part # Description Qty Spec #

11009 11009-1371 GASKET,TAIL LAMP 1

11045 11045-1387 BRACKET,LICENSE 1

14025 14025-1725 COVER,LICENSE LAMP 1

23016 23016-1116 LAMP-ASSY,LICENSE PLATE 1

23025 23025-0037 LAMP-TAIL 1

23026 23026-1053 LENS,TAIL LAMP 1

23026A 23026-1064 LENS,LICENSE LAMP 1

23035 23035-1066 REFLECTOR-LAMP,LICENSE 1

39184 39184-0007 BRACKET-ASSY,TAIL LAMP 1

92002 92002-1831 BOLT,TAPPING,5X25 2

92009 92009-1297 SCREW,TAPPING,4X20 2

92009A 92009-1378 SCREW,TAPPING,4X20 2

92015 92015-1367 NUT,FLANGED,6MM 3

92015A 92015-1899 NUT,6MM 2

92022 92022-1581 WASHER,5.5X20X1.2 2

92027 92027-1920 COLLAR,L=14.1 3

92069 92069-1055 BULB,12V 5W 1

92069A 92069-1093 BULB,12V 27/8W 1

92075 92075-1870 DAMPER 2

92143 92143-1047 COLLAR,5.8X9X10.5 2

92153 92153-0684 BOLT,6X16 2

92160 92160-1167 DAMPER 3

92160A 92160-1406 DAMPER,TAIL LAMP 1

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Ref # Part # Description Qty Spec #

13127 13127-1223 SHAFT-TRANSMISSION INPUT,10T 1

13128 13128-1253 SHAFT-TRANSMISSION OUTPUT 1

13129 13129-1603 GEAR,INPUT 5TH,20T 1

13129A 13129-1650 GEAR,OUTPUT 3RD,27T 1

13129B 13129-1653 GEAR,OUTPUT TOP,19T 1

13144 13144-1314 SPROCKET-OUTPUT,14T 1

13260 13260-1385 GEAR,INPUT 2ND,15T 1

13260A 13260-1386 GEAR,OUTPUT 2ND,30T 1

13260B 13260-1595 GEAR,INPUT TOP,21T 1

13260C 13260-1596 GEAR,OUTPUT 5TH,21T 1

13260D 13260-1897 GEAR,INPUT 3RD&4TH,18T&20T 1

13260E 13260-1898 GEAR,OUTPUT 4TH,25T 1

13260F 13260-1901 GEAR,OUTPUT LOW,30T 1

92015 92015-1963 NUT,20MM 1

92022 92022-159 WASHER,25.3X30X0.5 1

92022A 92022-198 WASHER,22.3X27X0.5 1

92022B 92022-252 WASHER,20.5X25.5X0.5 1

92022C 92022-255 WASHER,17.3X28X1 1

92024 92024-038 WASHER,TOOTHED,22.5X31X0.5 2

92024A 92024-039 WASHER,TOOTHED,22.5X27X0.5 2

92025 92025-1451 SHIM,T=0.7 1

92026 92026-079 SPACER,30X38X1.0 1

92028 92028-1016 BUSHING,OUTPUT GEAR 1

92033 92033-025 RING-SNAP,20X25.5X1.2 3

92033A 92033-026 RING-SNAP,24MM 3

92033B 92033-029 RING-SNAP,18MM 1

92055 92055-1293 RING-O,21.5X1.5 1

92152 92152-1350 COLLAR 1

92152A 92152-1357 COLLAR,20X28X8.5 1

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92200 92200-1065 WASHER 1

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Ref # Part # Description Qty Spec #

11009 11009-1128 GASKET,TURN SIGNAL LAMP LENS 4

11012 11012-1367 CAP 2

23037 23037-0027 LAMP-ASSY-SIGNAL,FR 2

23037A 23037-0070 LAMP-ASSY-SIGNAL,RR 2

23048 23048-1076 LENS-SIGNAL LAMP 4

23058 23058-002 WASHER,PLAIN,4MM 8

92015 92015-1428 NUT,FLANGED,10MM 4

92069 92069-055 BULB,12V 32CP(23W) 4

92172 92172-0124 SCREW,TAPPING,4X30 8

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file:///Y|/KLX250S/60376.html

Ref # Part # Description Qty Spec #

12004 12004-1111 VALVE-INTAKE 2

12005 12005-0029 VALVE-EXHAUST 2

12009 12009-1069 RETAINER-VALVE SPRING 4

12011 12011-1053 COLLET 8

12032 12032-1058 TAPPET 4

16007 16007-1163 SEAT-SPRING 4

49078 49078-1094 SPRING-ENGINE VALVE,OUTER 4

49078A 49078-1114 SPRING-ENGINE VALVE,INNER 4

92049 92049-1349 SEAL-OIL,VSB 4.3 7.5 5.3 8.3 4

92180 92180-1014 SHIM,T=2.50 AR

92180A 92180-1016 SHIM,T=2.55 AR

92180B 92180-1018 SHIM,T=2.60 AR

92180C 92180-1020 SHIM,T=2.65 AR

92180D 92180-1022 SHIM,T=2.70 AR

92180E 92180-1024 SHIM,T=2.75 AR

92180F 92180-1026 SHIM,T=2.80 AR

92180G 92180-1028 SHIM,T=2.85 AR

92180H 92180-1030 SHIM,T=2.90 AR

92180I 92180-1032 SHIM,T=2.95 AR

92180J 92180-1034 SHIM,T=3.00 AR

92180K 92180-1036 SHIM,T=3.05 AR

92180L 92180-1038 SHIM,T=3.10 AR

92180M 92180-1040 SHIM,T=3.15 AR

92180N 92180-1042 SHIM,T=3.20 AR

92180O 92180-1044 SHIM,T=3.25 AR

92180P 92180-1046 SHIM,T=3.30 AR

92180Q 92180-1048 SHIM,T=3.35 AR

92180R 92180-1050 SHIM,T=3.40 AR

92180S 92180-1052 SHIM,T=3.45 AR

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92180T 92180-1054 SHIM,T=3.50 AR

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Ref # Part # Description Qty Spec #

670 670B1506 O RING,6MM 1

11060 11060-1328 GASKET,PUMP COVER 1

16142 16142-0022 COVER-PUMP 1

59256 59256-1063 IMPELLER 1

92015 92015-1078 NUT,FLANGED,6MM 1

92151 92151-1199 BOLT,6X65 1

92151A 92151-1930 BOLT,FLANGED-SMALL,6X25 2

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Ref # Part # Description Qty Spec #

11012 11012-1670 CAP,BEAD STOPPER 2

41009 41009-0027 TIRE,FR,3.00-21 51P,D603F(D) 1

41009A 41009-0028 TIRE,RR,4.60-18 63P,D603(D) 1

41022 41022-0004 TUBE-TIRE,120/80-18(D) 1

41022A 41022-1244 TUBE-TIRE,80/100-21(D) 1

41023 41023-1144 BAND-RIM,21XWM1.60-1.85(D) 1

41023A 41023-1145 BAND-RIM,18XWM/MT 1.85-2.15(D) 1

41025 41025-1364-WA RIM,FR,1.60X21,SILVER 1

41025B 41025-1366-WA RIM,RR,2.15X18,SILVER 1

41029 41029-0004 SPOKE-INNER,FR,228MMX165D 36

41029A 41029-0005 SPOKE-INNER,RR,RH,193MMX165D 18

41029B 41029-0006 SPOKE-INNER,RR,LH,189MMX160D 18

41032 41032-0003 NIPPLE-SPOKE,8X9X20(+) 36

41032A 41032-1075 NIPPLE-SPOKE 36

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