20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

Embed Size (px)

Citation preview

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    1/176

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    2/176

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 2 of 176

    h/p/cosmos saturn 300/125

    h/p/cosmos saturn 450/300rs

    This manual is only valid for the firmware-/software version noted on the first page of this manual and only for the original

    configuration of the first delivery of the machine.

    Firmwareupdates, softwareupdates, changes of the system configuration or retrofittings of additional equipment oraccessories can result in invalidity of this manual. In case of alterations of the device or the additional equipment always the

    actual version of the manual or the according additional information has to be considered.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    3/176

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    4/176

    i ntroduct ion

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 4 of 176

    h/p/cosmos running machine series

    h/p/cosmos 150/50 locomotion DE med

    h/p/cosmos mercury

    h/p/cosmos quasar

    h/p/cosmos pulsar

    h/p/cosmos venus & h/p/cosmos saturn

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    5/176

    content

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 5 of 176

    [2.]Content

    [1.] Introduction ........................................................................................................................................................................ 3

    [2.] Content ............................................................................................................................................................................... 5

    [3.] Safety, warnings, precautions, prohibitions ................................................................................................................. 10

    [3.A] Safety precautions, safety regulations, prohibitions and warnings ..................... ........................ .................... ................ 10

    [3.B]

    Exit the device in emergency case ................................................................................................................................. 11

    [3.C] General Instructions / Safety .......................................................................................................................................... 11

    [3.D] Instructions for safety and operation .............................................................................................................................. 12

    [3.D1]

    Electric safety / Safety classes .......................................................................................................................... 12

    [3.D2] Patient security according to VDE 0750 (IEC 601-1) type B ....................... ....................... ...................... .......... 12

    [3.D3] Potential equalization ......................................................................................................................................... 12

    [3.D4]

    Connection of units installed outside medically utilized locations ........................ ........................ ..................... . 13[3.D5]

    Medical electrical systems ................................................................................................................................. 13

    [3.D6] Subject's surroundings ....................................................................................................................................... 13

    [3.D7] Protection against the danger of electrical shocks ............................................................................................. 14

    [3.D8]

    Environmental requirements .............................................................................................................................. 14

    [3.E] Economic life-time .......................................................................................................................................................... 15

    [3.F] Symbols used ................................................................................................................................................................. 15

    [3.G]

    Safety standards, norms ................................................................................................................................................ 15

    [3.G1] VDE norm .......................................................................................................................................................... 16

    [3.G2] Thecmark ..................................................................................................................................................... 16

    [3.G3]

    Thenmark ........................................................................................................................................... 16

    [3.G4]

    EMC Electromagnetic Compatibility ................................................................................................................... 17

    [3.G5] General advice ................................................................................................................................................... 17

    [3.H] Fields of application / intended use ................................................................................................................................ 17

    [3.H1]

    Professional application in sports and fitness .................................................................................................... 17

    [3.H2] Professional application in the medical field ...................................................................................................... 17

    [3.H3] h/p/cosmos medical running machines - MDD medical device directive. Safety standards .............................. 18

    [3.I]

    Forbidden use ................................................................................................................................................................ 21

    [4.] Installation & commissioning ......................................................................................................................................... 22

    [4.A]

    Transport, unpacking and packaging ............................................................................................................................. 22

    [4.A1] Transport to upper or lower floors and through narrow doors ................... ..................... ..................... ............... 22

    [4.A2] Transport with trolleys ........................................................................................................................................ 24

    [4.A3]

    Transport of oversize running machines ............................................................................................................ 24

    [4.B] Mechanical installation ................................................................................................................................................... 24

    [4.C] Electrical installation ....................................................................................................................................................... 26

    [4.C1]

    Name plate ......................................................................................................................................................... 27

    [4.C2] Electric safety measurements and First Measured Values ............................................................................. 28

    [4.C3] Potential equalization ......................................................................................................................................... 28

    [4.C4] Plug assignment at the UserTerminal ................................................................................................................ 29

    [4.D]

    Starting the running machines ........................................................................................................................................ 33

    [4.D1] Unlocking of the emergency-stop switch ........................................................................................................... 33

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    6/176

    content

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 6 of 176

    [4.D2] Switching the device on ..................................................................................................................................... 33

    [4.D3] Switching the device off ..................................................................................................................................... 34

    [4.E]

    Emergency-Stop / Emergency-Off ................................................................................................................................. 35

    [4.F] Installation, Overview, Checklist ..................................................................................................................................... 36

    [5.] Operation .......................................................................................................................................................................... 38

    [5.A] UserTerminal, keyboard and display .............................................................................................................................. 38

    [5.A1] The keyboard ..................................................................................................................................................... 39

    [5.A2]

    The display ......................................................................................................................................................... 39

    [5.A3] The display (standard configuration) .................................................................................................................. 40

    [5.B] Mode of operation .......................................................................................................................................................... 41

    [5.B1]

    General notes .................................................................................................................................................... 41

    [5.B2] Acceleration levels ............................................................................................................................................. 41

    [5.B3] Manual mode ..................................................................................................................................................... 42

    [5.B4]

    Automatic mode ................................................................................................................................................. 43[5.B5]

    Profile Mode / Pre-programmed training profiles ............................................................................................... 43

    [5.B6] Possibilities of interfering into the profile mode manually .................................................................................. 45

    [5.B7] Profile outline ..................................................................................................................................................... 46

    [5.B8]

    Cardio mode general notes ............................................................................................................................. 49

    [5.B9] Cardio mode - Field of application / control ....................................................................................................... 49

    [5.B10]Cardio mode Operation ................................................................................................................................... 51

    [5.B11]

    Possibilities of interfering with the Cardio Mode manually ..................... ........................ ....................... ............. 53

    [5.B12]Test mode and free program profiles General notes ...................................................................................... 54

    [5.B13]Test profiles / Field of application ...................................................................................................................... 54

    [5.B14]

    Test mode - Operation ....................................................................................................................................... 67

    [5.B15]

    The UKK 2 km walk test ..................................................................................................................................... 67

    [5.B16]Programing example: UKK walk test ................................................................................................................. 69

    [5.B17]Programming-example: free definable profile .................................................................................................... 70

    [5.B18]

    Possibilities of interfering in test mode manually ............................................................................................... 74

    [6.] Optional settings .............................................................................................................................................................. 75

    [6.A] Settings of control and display options ........................................................................................................................... 75

    [6.A1] Select user options ............................................................................................................................................ 75

    [6.A2] List of user options / optional functions .............................................................................................................. 76

    [6.A3]

    Standard settings for the user options ............................................................................................................... 82

    [6.B] Administrator options ...................................................................................................................................................... 83

    [6.B1] List of the administrator options ......................................................................................................................... 83

    [6.B2]

    Standard settings of administrator options ......................................................................................................... 96

    [6.B3] List of running machines types .......................................................................................................................... 98

    [7.] Maintenance and safety inspections ............................................................................................................................. 99

    [7.A]

    Preventive maintenance ................................................................................................................................................. 99

    [7.B] Immediate maintenance ............................................................................................................................................... 100

    [7.C]

    Regular inspections/examinations ................................................................................................................................ 100[7.C1]

    Visual inspections ............................................................................................................................................ 100

    [7.C2] Protective Earth Resistance RPEmeasurement ............................................................................................... 101

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    7/176

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    8/176

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    9/176

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    10/176

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    11/176

    safety , warnings , precaut ions , proh ib i t i ons

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 11 of 176

    [3.B] Exit the device in emergency case

    In any emergency case (e.g. danger of stumbling and/or falling, etc.) the emergency button has to be pressed instantly!

    Hold the side rails and/or the front rail with both hands and step on the footrest (step-platforms) with both feet.

    [3.C] General Instructions / Safety

    This instruction manual is part of the device and must always be accessible for every user.

    Exact observance of the instruction manual is a requirement for the appropriate operation of an h/p/cosmos device.

    Holding the handrails during exercise may effect the exercise results (e.g. heart rate, ECG, oxygen uptake, etc.). Under

    normal conditions and for healthy subjects we recommend to hold the handrails only for emergency or when needed for

    safety or unweighting.

    Important notes, warnings and safety precautions are marked with the opposite sign. It alsoreminds you of concerns which have to be considered for measurements and connection with

    other devices.

    The safety of your subjects and the compliance to the mentioned accuracy of measurement can only be achieved, if the

    consumption goods, sensors and detectors, described in the instruction manual, are being used and the recommended

    preventive maintenance and safety checks are performed by personnel authorised by h/p/cosmos.

    Absorption-, cleansing- and disinfecting chemicals are only to be kept in the appropriate reservoirs. At the connection of

    gas pressure container it has to be examined about its MOT-admissibility (TV) first. Pull the plug before cleansing or

    disinfecting electric devices.

    Safety, reliability and function can only be achieved if ...N installation, extension, alteration and repair is performed by authorized people.N the room for installation corresponds to the DIN and VDE installation directives.N the device is plugged in at a socket with a protection system.N the room for installation corresponds to the requirements of the surroundings for the device.N the device after the instruction is being used in accordance with the instruction manual.

    The entry of fluid into the device has to be removed immediately by the authorized customer service and a safety

    examination has to be performed. Damaged socket connections, wires and pressure control switches have to be

    replaced instantly by trained personnel or by authorised persons.

    In case of any detected and/or assumed malfunctions and/or defects or unreadable safety warning

    labels the device has to be taken out of operation, the device has to be marked and secured

    against operation (for example pull power plug and affix warning/defect label on the power plug)

    and the supplier and authorised service personnel has to be informed in writing.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    12/176

    safety , warnings , precaut ions , proh ib i t i ons

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 12 of 176

    [3.D] Instructions for safety and operation

    The regulations mentioned in this chapter refer to the Federal Republic of Germany. For all other states take into

    account the national legislation. If the running machine is a sports device (onlycmark without 4-digit number), it must

    not be connected with a medical product and must not be used for medical purposes. Due to higher safety requirements

    medical instruments and devices are not allowed to be connected via extension cable and/or multiple plug socket withthe power supply, and a medical product must not be connected with a sports device either.

    Disregard of warnings, disregard of intended and forbidden use, safety precautions and also

    unauthorized or lack of maintenance and/or regular safety checks may lead to injuries or even

    death and/or can damage the device and will result in loss of any liability and warranty

    [3.D1] Electric safety / Safety classes

    In order to protect the subject (athlete and/or patient) and the personnel, the association of German electro-

    technicians Inc, (VDE) has published special directives for medical used rooms and electro-medical devices.Devices with a power supply therefore have to, in order to prevent the passing on of the mains voltage over to

    touchable metal pieces, be equipped with not only a reliable isolation of the parts being under voltage but also

    additional safety precautions. The VDE-association divides it into so called safety classes.

    Of the, for electro-medical devices, licensed safety classes are mainly used the safety class I (i.e. safety

    precautions with protective wiring), and the safety class II, (i.e. safety measures without protective wiring but with

    double isolation): Devices of the safety class I are devices, where the metallic casing-parts are connected with the

    protective wire of the line net via the safety contact. In the case of an isolation error the inserted fuse element

    switches off.

    [3.D2] Patient security according to VDE 0750 (IEC 601-1) type B

    If your h/p/cosmos device has acmark with a 4-digit number (e.g.n) at the identification plate, it is a

    medical product. At your h/p/cosmos medical product the patient is protected/isolated from the mains in

    accordance with the safety standard referring to the requirements for leakage current values according to IEC 601-

    1 type B. The connection of further mains-operated units to your h/p/cosmos-unit may cause that all the leakage

    currents add and the safety of the patient is reduced. Due to this the connection of further units may only be

    carried out on consultation with h/p/cosmos.

    [3.D3] Potential equalization

    The connection of e.g. EDP units to the V24 / RS 232 / USB / LAN / FireWire interface of the computer or of other

    independent measuring stations can only be carried out in medically utilized locations according to VDE 0107 / EN

    ISO 60601-1-1. Parallel connection of the potential equalization ensures, that in case of insulation failure none of

    the connected units exceeds a voltage of 10mV and thus endangers the patient.

    For this purpose all of the h/p/cosmos units are equipped with a connection fixture with which the equipotent

    conductor, being part of the standard equipment, is connected to the equipotent bus bar of the room.

    Standard potential equalization cable (length 5m) with 4mm2cross-section [cos10223]

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    13/176

    safety , warnings , precaut ions , proh ib i t i ons

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 13 of 176

    [3.D4] Connection of units installed outside medically utilized locations

    If units installed outside medically utilized locations (e. g. external printer, host computer etc.) are connected to an

    h/p/cosmos unit installed in a medically utilized location the VDE 0750 regulations must be observed. Connection

    only via

    1. Optical fibre or optocoupler (4 kV checked and approved) or 2. Protective isolation via insulation transformer according to IEC 601-1, appendix k. These units are to be

    connected to the equipotent conductor.

    Due to the increased safety requirements medical instruments may not be connected via extension leads or multi-

    way connectors.

    [3.D5] Medical electrical systems

    The medical electrical system (later in this text referred as system) is a combination of several devices, of which

    at least one is a medical electrical equipment. A combination occurs when devices are connected via so calledfunctional connections or via a mobile multiple socket. Not only electrical connections are defined as functional

    connections but also those for the transmission of signals, electrical energy and/or substances. Thus already the

    operation of two or more devices on the same multiple outlet is defined as a system. Even a mechanical

    connection or a wireless connection produces a medical electrical system.

    Basically it is imperative that a system is as safe as a single medical electrical equipment. The requirements in the

    medical devices act and the applicable regulations (for example MPBetreibV) must be met. The system as a whole

    must ensure that within the patients environment or at contact with patients the same level of safety prevails, as

    determined by DIN EN 60601-1 (VDE 0750 Part 1).

    [3.D6] Subject's surroundings

    The surroundings of the subject must

    have a gap of 1.5 m as it has been

    proofed by experience. This has been

    laid down here as the surrounding.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    14/176

    safety , warnings , precaut ions , proh ib i t i ons

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 14 of 176

    [3.D7] Protection against the danger of electrical shocks

    Casing and cover: Parts of non-medical

    electric devices within the surrounding of

    the subject, which, after having taken off

    the coverings etc. without the use of toolsfor a routine maintenance etc., are in

    touchable reach, have to operate with a

    voltage that does not exceed 25 volt

    alternate voltage and 60 volt direct

    voltage, which is produced by a separate

    source as described in IEC 601-1.

    According to this example the leakage

    current would flow from the electric device

    to the earthened subject via the trainer/doctor.

    Electrical equipment [3] and a subject [1] must never be touched by the doctor or trainer [2]

    at the same time.

    [3.D8] Environmental requirements

    Running machines are not to be used in medically utilized rooms with a danger of explosions or in easily

    inflammable atmospheres. The devices must not be installed near to e.g. an x-ray device, motors or transformer

    with high connection power, as the electric and magnetic interference can falsify measurements or even make

    them impossible. High voltage lines must be avoided nearby the device. h/p/cosmos electrical devices with mains

    connections must neither be used in wet and humid areas (e.g. swimming pool, sauna, etc.) nor in environmental

    chambers.

    If not stated otherwise in the delivery information h/p/cosmos devices are designed for operation in normal climatic

    surroundings (DIN IEC 601-1):

    N Temperature: + 10... + 40 C

    N Relative humidity: 30 ... 70 % (non condensing!)

    N Air pressure: 700 ... 1060 mbar

    N Maximum operating altitude: approx. 10,000 feet (3000m), without pressurization

    The running machine has to be protected from high humidity. Venting slots are not to be covered; otherwise it

    would hinder the air circulation. Store the devices at a temperature of 20 ... + 50C.

    All devices can be stored without power-connection and without operation for a period of 6 9 months. After this

    period batteries in the device may be discharged and maintenance and/or a new setup/programming of the device

    could required by authorized h/p/cosmos technician.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    15/176

    safety , warnings , precaut ions , proh ib i t i ons

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 15 of 176

    [3.E] Economic life-time

    The economic life time of the product is determined at common usage and application to 20 years, provided that after 10

    years all electrical parts and component are renewed (at damage or unusual heavy duty possibly earlier) and the

    recommended maintenance intervals are kept. Every maintenance and repair work needs to be carried out by

    authorized h/p/cosmos technicians. For expendable parts a shorter life-time is due.

    [3.F] Symbols used

    All symbols used comply with the according norms IEC417, IEC878, EN957-1:2005 and Council Directive 2002/96/EC.

    Read manufacturers guide, advises,instructions and manual M Protection groundWarning / safety precautionsPay attention to accompanying instructions N Earth

    R Devices of the type B P Potential compensation

    J Dangerous electric voltage Symbol for collection, treatment, recyclingand disposal of waste electrical andelectronic equipment (WEEE) as set out inDirective 2002/96/EC of 27 January 2003of the European Parliament and of theCouncil on waste electrical and electronicequipment are necessary to reduce thewaste management problems linked to the

    heavy metals concerned and the flameretardants concerned.

    Alternating current (AC)

    [3.G] Safety standards, norms

    All h/p/cosmos running-machines are produced according to strict safety- and quality controls. The running machine

    must not be used, if the certificates/permissions and the (according to the list of technical specifications) defined safety

    standards do not correspond with the local and country-specific requirements. The country-specific requirements must

    be compared before initial operation. Operate running machine only, if the requirements correspond. Full list of

    applicable norms see also in the CE-certificate of compliance.

    The standards with date in this manual with reference to design and construction characteristics, refer to the up to date

    valid versions at the time of manufacture.

    The standards with date in this manual applying to routine measurements and continual safety relevant measures (e.g.

    electrical measurements to determine leakage current, insulation resistances etc.) can and will change with time.

    Therefore the up to date valid versions of the respective standards at the time of measurement and their limit values,

    which can deviate then from the procedures and limit values in this manual, apply.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    16/176

    safety , warnings , precaut ions , proh ib i t i ons

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 16 of 176

    [3.G1] VDE norm

    The running-machines for the professional application in sports and fitness have been built corresponding to the

    DIN EN 60335-1 (VDE 0700) guidelines. The running-machines for the professional application in the medical area

    have been built corresponding to the DIN EN 60601-1 (VDE 0750) guidelines.

    [3.G2] Thecmark

    Thecmark on the nameplate of the sports and fitness running machines confirms the compliance to the council

    directive 89/336/EEC appendix I (EMC electromagnetic compatibility). The audit has been conducted after the

    criterion of jamming and interference immunity.

    [3.G3] Thenmark

    Thenmark on the nameplate of the running machine for medical application confirms the compliance to

    the council directive 93/42/EEC (MDD Medical-Device-Directive).

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    17/176

    safety , warnings , precaut ions , proh ib i t i ons

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 17 of 176

    [3.G4] EMC Electromagnetic Compatibility

    The running-machines for the professional application in sports and fitness (with c mark) have been built

    corresponding to the European Union Council Directive 89/336/EEC (EMC) and the low voltage directive

    73/23/EEC. Norms: EMC: EN55011; EN61000-6-1; EN61000-3-2; EN61000-3-3, Safety: EN60950

    The running-machines for medical applications (with n mark) have been built corresponding to the

    European Union Council Directive 93/42/EEC

    Norms: EMC: EN60601-1-2; EN61000-3-2; EN61000-3-3, Safety: EN60601-1

    Certification bodies: Mitsubishi Electric Europe / EMC-Laboratroy, Mndelheimer Weg 35, DE 40472 Dsseldorf

    EMV Testhaus GmbH, Gustav - Hertz - Strasse 35, DE 94315 Straubing / Germany, J. Schmitz GmbH, 83022

    Rosenheim

    Strong electromagnetic fields, transmitters and interferences, which are above the normal tolerance, can interfere

    with measuring fuctions and displays of the running machines and can lead to other malfunctions.

    Follow details to EMC values, guidance and manufacturers declaration in this manual in chapter technical data

    [3.G5] General advice

    The device is assigned to overvoltage-category II and pollution level I.

    [3.H] Fields of application / intended use

    All running-machines are built corresponding to the classes S and A based on EN 957-1:2005 / EN 957-6:2001.

    [3.H1] Professional application in sports and fitness

    The running machine models designed for sports and fitness have not been tested for application in medical areas

    and therefore are not qualified for that field of application. They must not be connected to other medical devices.

    You can apply these models in endurance training walking and running.

    [3.H2] Professional application in the medical field

    The running machine models designed for professional application in the medical field are also qualified for sports

    and fitness use as well as for application in the medical field.N Endurance training walking and running

    N Endurance tests and EMG-measuring with the subject in the laboratory (only with safety arch / fall stop)

    N Ergometry on the Running-Machine, Exercise- ECG and Ergospirometrie (only with safety arch / fall stop)

    N Gait training

    N Recreational fitness training

    Children are only allowed to use the running machine under constant supervision of a

    medical doctor and only when safeguarded by safety harness with fall-stop. Additionally

    h/p/cosmos suggests the use of adjustable handrails.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    18/176

    safety , warnings , precaut ions , proh ib i t i ons

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 18 of 176

    [3.H3] h/p/cosmos medical running machines - MDD medical device directive. Safety standards

    Over 20 years of experience in the production of treadmill-ergometers and complex systems with accessories and

    special options have made h/p/cosmos the absolute treadmill specialist. We consider ourselves as the market

    precursor in technology and safety amongst all treadmill manufacturers. Safety has a very high priority for us

    above all because we know from experience what kind of accidents can occur and which consequences mightresult from these accidents.

    On the one hand a treadmill is a very effective instrument in rehabilitation, therapy and diagnostics. However, like

    in many areas of daily life (i.e. all kinds of traffic, may it be by car, train or bus or the handling of electrical machine

    tools etc.) the use of a treadmill involves dangers which can be minimized by abiding strictly to safety procedures,

    but can never be fully ruled out. As a manufacturer it is h/p/cosmos duty, and as the distributor or end-

    user/operator of the running machine it is your duty, to minimize those dangers as far as possible.

    In medical applications many additional risks (patients with pacemakers, ECG lead and electrode connections to

    the skin, health and physical limitations, high workloads during stress tests, medication, etc.) have to beconsidered. Therefore medical treadmills with interface and interactive heart rate based load controls are classified

    as risk class IIb medical devices. They have specific additional design characteristics compared to fitness

    treadmills, and can only be sold and serviced by authorized and certified distributors. h/p/cosmos has the

    responsibility to ensure that the systems are correctly installed (with usage instruction) and maintained. Therefore

    we have implemented a medical device observation and reporting system based on the statutory obligations

    contained in, Guideline 93/42 EEC, MDD (medical device directive), ISO9001 and EN13485 standard and our

    internal safety policy and risk management system. This is of utmost importance and all our distributors must sign

    a contract that they will comply with these important international rules for medical devices, particularly for class IIb

    devices and their respective statutory requirements.

    h/p/cosmos fulfils its duty in different ways:

    N All medical treadmill-ergometer device-families have to undergo an internal product-type examination as well

    as external tests performed by the respective examination institutes such as the TUV Product Service in

    Munich / Germany or the EMC laboratory. Our medical treadmill-ergometers meet the norms and guidelines

    stipulated for medical applications such as the, MDD, EU guideline 93/42 EEC for medical products, IEC EN

    60601-1 (VDE 0750), VDE 0751, IEC EN 60601-1-2 (EMC), IEC EN 60601-1-4, EN 957-1, EN 957-6.

    N All h/p/cosmos medical treadmill-ergometers must undergo a 24-hour non-stop test after production with strict

    safety tests, high-voltage-tests and electrical as well as mechanical safetychecks. All tests are recorded,

    checked by a second independent employee and filed. h/p/cosmos treadmills have to pass the checks 100%

    without exception.

    N All medical h/p/cosmos treadmill-ergometers have an Emergency Off Switch (current off with mains

    disconnection, not only the standard software controlled emergency stop button), power supply with

    increased voltage resistance, electrical installation and wiring according to IEC 60601-1, a potential

    equalization pin and a potential equalization transformer.

    N h/p/cosmos has a quality management and risk management system according to ISO 9001:2000 & ISO

    13485:2003 as well as medical device observation and incident reporting system.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    19/176

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    20/176

    safety , warnings , precaut ions , proh ib i t i ons

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 20 of 176

    The use of a product not released for medical use by the manufacturer in a medical application can result in

    increased risks for the patients and for the operator especially in the case of an accident on the treadmill

    ergometer. In this case all parties involved (your insurance company, your professional association, possibly

    patients lawyers and courts) will question negligence and liability. Therefore the use of a sports device for medical

    purposes bears increased risks for the distributor, customer, operator, end user and last but not least the patient.Despite that some of the above mentioned laws and guidelines are only binding within the European Union, the

    patients needs, the risks and the required safety procedures are the same all over the world. We ask all parties

    involved to help in improving safety.

    Some examples for safety features at h/p/cosmos devices:

    Potential isolationtransformer

    Opto coupler board Potential equalizationconnector

    Shielded motorcable

    Frequency inverter metal housing (for shielding)

    Danger zone sticker

    Medical devices are equipped with an Emergency-Off-

    Button instead of a conventional Safety-Stop-Button,

    which disconnects the device from the power supply when

    pushing the button in emergency cases. Sport devicesmostly are only equipped with an emercency-stop-button,

    which only stops the machine but does not disconnet it

    completely from the mains.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    21/176

    safety , warnings , precaut ions , proh ib i t i ons

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 21 of 176

    [3.I] Forbidden use

    N All prohibitions in the chapter "safety precautions, safety regulations, prohibition and warnings"

    N The running machine must not be used without being carefully instructed by specialist staff and without having

    received notes on the safety regulations.

    N Interrupt the training immediately if you start feeling sick or dizzy and see your doctor.N Subject with a cardiac pacemaker or who suffers from any kind of physical restriction must see a doctor before

    using the running machine and ask for allowance.

    N Children and animals are not allowed to use the running machine and must not get near (4m safety area) to it.

    N Other use, then explicitly listed directed use at the point field of application.

    N In case of any detected and/or assumed malfunctions and/or defects or unreadable safety warning labels the

    device has to be taken out of operation, the device has to be marked and secured against operation and the

    supplier and authorized service personnel has to be informed in writing.

    N Every kind of overload of test person / subject / patient is forbidden.

    N Every kind of use with increased risk, e.g. sprint or medical application with patients and increased risk of falling, is

    forbidden without using additional safety precautions and safety equipment, such as e.g. safety-arch with fall-stop.N In case of existence of one or more of the following contraindications we strongly suggests to see a medical doctor

    or a specialist before using the running machine: pregnancy, acute thrombosis, heart- and/or arteries disease,

    fresh wounds e.g. after surgery, artificial joints and limbs, acute fracture, damaged disc or traumatic caused

    disease of the spine, diabetes, epilepsy, inflammations, acute migraine and any kind of tumors. Please contact the

    manufacturer h/p/cosmos, if your doctor or specialist needs further information about the running machine.

    N The automatic operation (modes profile, cardio, test, remote control via PC and peripheral devices) is forbidden, if

    the health and condition of the test person / subject / patient does not allow it and if a doctor has not authorized it.

    Disregard may cause injuries and dangerous health problems and even death.

    N All use with wheels (cycling, wheelchair, inline-skating or roller-ski) is forbidden at standard running surfaces and -

    belts. Such applications are only allowed at special running machines marked with r(e.g. h/p/cosmos saturn300/100r). Additionally a safety harness with fall-stop is prescribed. The brakes at the bike respectively wheelchair

    must be deactivated (e.g. demount brake suspension) and the stop at the inline-skates must be demounted during

    the exercise on the running machine. Do not forget to reactivate brakes before using this equipment outdoor again.

    N Never use running shoes or other shoes with spikes or studs at the standard running surface resp. running belt.

    These applications are only allowed on special running machines with suffix rs which have as an option

    additionally an extra thick running belt. A safety arch with chest belt and fall-stop is also obligatory in this case.

    N In environmental conditions, others than specified in the chapter technical specifications and environmental

    conditions, h/p/cosmos devices must not be used (e.g. in wet and humid areas, swimming pools, sauna,

    environmental chambers, high-pressure-, low-pressure, altitude- and oxygen-chambers, etc.).

    At the suspicion of unauthorized access or other reasons to lock the running machine, it has to be

    locked for starting: See option 40 in chapter option settings. With option 41 ... 44 you can lock

    also separate modes (manual, profile, cardio, test).

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    22/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 22 of 176

    [4.]Installation & commissioning

    [4.A] Transport, unpacking and packaging

    When receiving the machine in a crate or unpacked, make sure the machine, the accessories and/or the packaging is

    not damaged. If you discover any damage and/or missing parts make a note on the packing-list / delivery note of the

    carrier. Inform h/p/cosmos and your dealer immediately in writing about any damages and/or missing parts.

    The manufacturer does not undertake any liability for any damage, complaints and missing parts

    which is not reported immediately by delivery on the packing-list / delivery note.

    Before you unpack the machine and accessories read instructions on the crate. Make sure that the machine, power

    connection cable or any optional equipment will not be damaged during unpacking. Pay special attention on small parts,

    so that you do not dispose them or any instructions with the packaging. Within Germany mostly all devices are delivered

    and assembled by h/p/cosmos directly or by an authorised forwarder. If delivered by h/p/cosmos the packaging will betaken back and recycled.

    If the running machine is being delivered by a carrier, you can recycle the packaging yourself or send it back to the

    manufacturer (transportation is to be paid by the customer). Often a recyclable transport tool or packaging or a

    transport-fuse (metal angle with screws) is included in the extent of delivery.

    Ask your dealer and the carrier to take the packaging and the recyclable transport tool back to your dealer or to

    h/p/cosmos at your own costs. In some cases a credit note can be granted. Special packaging and/or carrier

    constructions must not be disposed unauthorized.

    [4.A1] Transport to upper or lower floors and through narrow doors

    With the standard models (sizes running surface 150/50cm, 170/65cm, 190/65cm / except adjustable handrails)

    the handrail at the left is easy to remove, as there are no cables inside. The handrail at the right can be

    unscrewed, can be put 90 to the left ("lay it on the running belt") and then the handrail has to be temporarily fixed

    with special transport fuse construction (available at h/p/cosmos) in order to avoid damages during the transport.

    Under the condition that the right handrail lies flat and

    temporarily fixed on the running surface, the whole

    machine can be put 90 to the right to an upright

    position. So the width of the machine is fairly reduced

    and can be easily moved through narrow doors or

    windows.

    A special transport tool is available to move the

    machine through aisles - see below (available as loan

    object at h/p/cosmos).

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    23/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 23 of 176

    Transport angle construction running surface 150/50cm [cos10971]

    Transport angle construction running surfaces 170 and 190/65cm [cos10314]

    Transport angle construction running surface 200 ... 300/75 ... 125cm [cos14090]

    Transport tool for construction size running surface 150/50cm [cos10972]

    Transport tool for construction size running surfaces 170 and 190/65cm [cos13794]

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    24/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 24 of 176

    [4.A2] Transport with trolleys

    For an easy transport put 2 usual trolleys under the device (platform

    approximately 30cm x 30cm with 4 maneuverable rolls each) to make the

    device mobile.

    Trolley with 4 rolls for max. 300kg [cos13016]

    Trolley with 4 rolls for max. 500kg [cos13672]

    [4.A3] Transport of oversize running machines

    For big devices it might be the best and only possibility to move them through the window with the help of a special

    basket and a heavy mobile crane.

    Transports of heavy devices must only be carried out by authorised staff in compliance with

    the safety standards. Otherwise there is serious danger for people and devices.

    [4.B] Mechanical installation

    N In order to ensure proper installation and safety, either the manufacturer, an authorised service crew or an

    authorised dealer must always perform transport and installation of the devices

    N For reasons of safety please make sure that there is a safety zone of at least L: 2.5m x W: 1.0m behind and

    L: 1.0m x B: 1.0m to the front the running machine. Please note, that with the optional equipment reversible

    running belt rotation you also have to ensure a safety zone of L: 2.5m x W: 1.0m in front of the running machine.

    N Put an aerobic mat (or something similar) in front of and behind the running machine to protect the subject when

    falling. Put the device on a rubber mat as large as the device to protect the floor from dust and scratches, to

    ensure a firm stand and to reduce noise.

    N The provided space for the running machine must be even and horizontal.

    N Models with leveling sockets (adjustable "feet") at the rear of the running machine have to be adjusted so that they

    have a firm stand, otherwise it could lead to noises like knocking or rattling during the training. Check the weight

    load pressure on the leveling sockets (weight of the running machine at the rear), by trying to lift the frame off the

    ground at the rear of the running machine one side after the other. That way you can find out, whether you have

    got the same load on the two sockets. The levelling sockets and the front wheels of the elevation system may

    cause a print in the flooring. In case of sensitive f looring please use h/p/cosmos floor mats for protection:

    Floor protection mat 150/50 for running machines with deck size 150x50 cm [cos14005]

    Floor protection mat 170/65 for running machines with deck size 170x65 cm [cos14042]

    Floor protection mat 190/65 for running machines with deck size 190x65 cm [cos14043]

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    25/176

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    26/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 26 of 176

    [4.C] Electrical installation

    An overload or an voltage drop (even short-time) of more than 20 % of the mains voltage might

    cause malfunctions and/or defects and might totally switch-off the running machine. At such high

    voltage drops or at total power failure the running machine switches off and the running belt stops.

    To start again you have to switch-on the running machine at the main ON switch and than pressSTART at the keyboard.

    N Installation of any electrical device and h/p/cosmos running-machines must only be carried out at a voltage power

    connection with ground wire (earthing) including leakage-current protection-switch (interrupter) and according to

    VDE 0100 or/and the currently valid regulations and directives. Requirements for special locations, areas and

    establishments (e.g. medically used areas) must be strictly adhered. PE-connection (protection-earth-contact) is

    stipulated at all running-machines. The voltage drop between the beginning of the consumers installation and the

    wall socket must not be more than 4% (DIN VDE 0100-520). It is the consignees and users personal responsibility

    to check the correct functions of the mains connection including the outlets and an authorized electrical engineer

    must check these points for perfect functions regularly (1 ... 4 years). Inspections of the electrical installationswithin the building are not incumbent on the supplier h/p/cosmos.

    N Read the nameplate of the machine before connecting the machine to the power outlet, just in case the machine

    was designed for special voltage supply (e.g. 110 Volts and 25 Ampere). As standard, a usual power supply of

    230 Volt / AC, 50/60 Hz is suff icient for most of the running machines.

    N The bigger running machines (size running surface 190/65cm 3p up to 300/125cm)

    require a 3 phase AC power supply: 3 x 400 Volt / 32 Amp (running machine

    190/65cm 3p 16 Amp) fused (read name of the machine just to make sure) and right-

    handed polarized (clockwise rotation field).

    Pictures power-plug (on device) and power-outlet:

    CEE power outlet (socket), 5-pin, 16 Ampere

    [cos11092]

    CEE power outlet (socket), 5-pin, 32 Ampere

    [cos11090]

    Power supply for h/p/cosmos pulsar 3p

    400 Volt AC 3~/N/PE f: 50/60 Hz Imax: 16.0 A

    3 phase current with clockwise rotation field.

    16 Ampere fuse (C-characteristic)

    The plug-in has 5 plugs:

    L1 = Phase 1 (black wire)

    L2 = Phase 2 (brown wire)

    L3 = Phase 3 (black or grey wire)

    N = Neutral (blue wire)

    PE = Ground / Earth (yellow-green wire)

    Power supply for h/p/cosmos venus and saturn

    400 Volt AC 3~/N/PE f: 50/60 Hz Imax: 32.0 A

    3 phase current with clockwise rotation field.

    32 Ampere fuse (C-characteristic)

    The plug-in has 5 plugs:

    L1 = Phase 1 (black wire)

    L2 = Phase 2 (brown wire)

    L3 = Phase 3 (black or grey wire)

    N = Neutral (blue wire)

    PE = Ground / Earth (yellow-green wire)

    The mentioned wire colours are applicable for Germany and different colours may be applicable in other countries.

    Voltage values for 3-phase voltage power supply:

    from L1 to L2: 400 Volt, from L1 to L3: 400 Volt, from L2 to L3: 400 Volt

    from L1 to N: 230 Volt, from L2 to N: 230 Volt, from L3 to N: 230 Volt,

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    27/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 27 of 176

    N After having switched on a 3 phase machine, an elevation of 0 % has to be adjusted automatically. If this is not the

    case, the unit is to be switched off immediately and the two phases of the wall socket have to be changed so that

    the device is supplied with right-handed polarized power. Otherwise the elevation cannot be set correctly and the

    power supply of the motor for controlling the elevation is switched off via the limit stop switch at the ground frame.

    N Use a usual 16 Ampere expulsion fuse with C-tripping-circuit for your house distribution. For running machine-

    models with a construction size of the running surface of 200/75cm up to 300/125cm you will need a 32 Ampere

    expulsion fuse with C-tripping-circuit. If however, the expulsion fuses switch off when starting the device, the circuit

    has to be secured with a blowout fuse or an expulsion fuse with another tripping-circuit (e.g.: Kfuse). Read name

    plate and technical data of the machine just to make sure.

    N For further questions please ask your electrical engineer or h/p/cosmos.

    N Before installing the running machine please compare the specifications on the nameplate concerning the mains

    voltage and the mains frequency with your local characteristics. Connection only if identical.

    N Check the main lead, the voltage power supply outlet and ground wire protection-contacts before plugging it in.

    Damaged leads and couplers and defective or dirty contacts have to be exchanged immediately. Rubber-leads can

    get porous and friable after some years.

    N Plug the running machines directly into the wall socket. Each running machine has to be

    connected to a separate circuit. The socket has to be marked with name and serial number of

    the running machine. The use of an extension cables or a multiple plug sockets is not

    allowed.

    N Electrical devices with mains connections must neither be used in wet and humid areas (e.g.

    swimming pool, sauna, etc.) nor in environmental chambers.

    [4.C1] Name plate

    Name plate examples sports device model h/p/cosmos quasar / medical device h/p/cosmos saturn 300/125r

    For full details please refer to the chapter technical data in this manual.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    28/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 28 of 176

    [4.C2] Electric safety measurements and First Measured Values

    Immediately at first installation at the customers site an electric safety test

    and measurement has to be performed for Protective Earth Resistance,

    Isolation Resistance and Leakage Current and the values have to be

    recorded on a special protocol [cos11690xx] and marked with firstmeasured values. For details please refer to the chapter maintenance /

    inspections in this manual. One copy of this protocol [cos11690xx]

    remains at the owners manual and the original of the protocol with the

    first measured values shall be sent to the manufacturer h/p/cosmos.

    Picture: Example for electric safety testing device based on IEC 601-1

    [4.C3] Potential equalization

    The potential equalization cable [cos10223] must be connected with theconnector on the device plug and with the potential-compensation-

    bearing within the medically used room. During installation, connecting or

    disconnecting the potential equalization, the device (running machine)

    must not be connected to the power supply. Protection against electric

    shock has to be provided in the finished product/device.

    N When used in the medical field, all devices within the system have to be connected via a

    potential-compensation-cable in star-connection with the potential-compensation-

    bearing within the medically used room.

    N First connect the potential compensation (potential equalization) with the correspondingplug pin (next to the main switch at the front) and then connect the mains plug.

    N During electric safety measurements and test (leakage currents, etc.) the potential

    equalization cable has to be disconnected temporarily.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    29/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 29 of 176

    [4.C4] Plug assignment at the UserTerminal

    If the UserTerminal was disassembled during transport please connect the cables according to following

    illustration:

    N Devices with MCU5 control unit (as of manufacturing date 12/2007)

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    30/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 30 of 176

    N Devices with MCU4 control unit (until manufacturing date 12/2007)

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    31/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 31 of 176

    N For devices with MCU4 control unit (until manufacturing date 12/2007) and reverse belt rotation

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    32/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 32 of 176

    Picture top:

    MCU5-control-board and display board inside the UserTerminal

    Picture rightSticker for plug references at the back plate of the UserTerminal

    Above: Drawing cable connection for ON/OFF button and emergency stop in

    the UserTerminal

    Right hand side: Ground connection at the UserTerminal

    Note: GND / GND = ground

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    33/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 33 of 176

    [4.D] Starting the running machines

    [4.D1] Unlocking of the emergency-stop switch

    In order to be able to switch on the device, you may have to unlock the Emergency-stop switch first by pulling it

    (depending on the type) or turning it around (to the left hand side, see symbol).

    [4.D2] Switching the device on

    If the running machine is at an angle of elevation > 0 when switching it on, it will

    automatically drive into the position zero (display: ELEVATION INIT). So please take care

    before switching on, that while driving down the elevation no harm can be done to persons

    and there are no objects under the running machine.

    No. Illustration Description

    [01] Release all emergency stop buttons of the treadmill-ergometer.

    picture left unlatching by turning

    picture below unlatching by pulling

    [02] The expulsion fuse at the front of the device (front terminal below

    the hood) has to be switched on.

    [03] Switch on the running machine by using the white key (until 2003

    green "ON" or "I" key). at the FrontTerminal. At some models built

    before the year 12/2007 the location of the ON-/OFF-key could

    also be the UserTerminal.

    The indicator light within the key is glowing (if the indicator does

    not flash up, please check the power supply, the expulsion fuseand the Emergency-stop).

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    34/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 34 of 176

    Devices for Sports and Fitness manufacturing before manufacturing date 12/2007

    The running machine can be switched on directly at the expulsion fuse at the FrontTerminal (frontal section below

    the hood) to the condition "stand-by mode" (if the emergency-stop has been activated a flashing notice PULL

    STOP appears on the display.).

    Expulsion fuse and

    main switch 2- or 3-poleON / OFF button

    with control lampON / OFF button

    until 2003Main switch from construction

    size running surface

    200...300/75...125cm onwards

    [4.D3] Switching the device off

    N The ON-/OFF-intervals must not be shorter than 1-2 minutes (at models with 3-phase

    connection: 2-3 minutes). Otherwise it could lead to interference in the adjustment of

    the motor or to the failure of the backup.

    N The models for medical application with the isolation transformer have an inrush-

    current limiter (surge guard). Too short switch on / switch off intervals will lead to adeactivation of the inrush current limiter and results in an overload of the circuit fuse.

    N For the professional use, where the devices are often being used daily, we recommend

    to switch on the devices in the morning, and leave it in the stand-by mode during the

    day.

    Switch off the running machine by pressing the black key (until 2003 red O key) at the UserTerminal (some

    models at the front of the device). The indicator within the key is extinguished. At some models built before

    12/2007 the location of the ON-/OFF-key could also be the UserTerminal.

    Devices for Sports and Fitness manufacturing before 12/2007The machine can be switched off directly with the explusion fuse at the FrontTerminal (frontal section below the

    hood).

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    35/176

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    36/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 36 of 176

    [4.F] Installation, Overview, Checklist

    The authorized technician (distributor or service partner) has to check whether the installation of the device has been

    performed properly, before the customer is introduced into the operation of the h/p/cosmos device. For detailed

    information and instructions for installation and commissioning please refer to all respective individual chapters in this

    manual. Among others, following points save to be performed or controlled:No. Illustration Description

    [01] Compare the delivery note with the installed running machine.

    Are all parts like running machine, accessories, service box and

    running machine folder complete and without damage.

    [02] Adjust the levelling sockets.

    [03] Tighten all fixation screws of the handrails.

    [04] Check the wall socket: Optical check for damages, burned

    contacts, proper fixation and good ground contact (no paint, dirt,

    deformation)

    Check out the correct pin assignment of the wall socket with a

    socket-tester with direct indication (see picture left).

    As testing-device we recommend the Testavit Schuki 3

    [cos15900]- Separate instruction available at h/p/cosmos.

    Check the electrical connection of the device: Direct connection to

    the wall socket with separate fuse, no danger of stumbling, no

    extension cable, no multiple plug socket, separate circuit for the

    treadmill. If a correct connection to the wall socket is not possible,

    note this on the delivery note, inform the customer and put the

    device out of operation (if necessary) and safe

    against start-up.

    accomplished

    accomplished

    accomplished

    accomplished

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    37/176

    i nsta l l at ion & commission ing

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 37 of 176

    [05] Immediately at first installation an electric safety test / measurment

    has to be performed for Protective Earth Resistance, Isolation

    Resistance and Leakage Current and the values have to be

    recorded on a special protocol [cos11690xx] and marked with first

    measured values. For details please refer to chapter

    maintenance / inspections. One copy of this protocol

    [cos11690xx] remains at the owners manual and the original with

    the first measured values shall be sent to h/p/cosmos. The

    potential equalization cable has to be

    connected AFTER the measurements.

    [06] Lubricate the running machine before introduction according to

    instruction with 30 ml special silicon oil which is part of the service

    box.

    [07] Check the tension of the running belt (no slip).

    [08] Adjust the running belt properly before instruction with the

    customer.

    The allen-key must be pulled out of the screwimmediately after usage due to risk of injury!

    [09] Test the function of the heart rate transmission with the help of a

    simulator or a POLAR sender. Search for interferences and

    possible reasons.

    accomplished

    accomplished

    accomplished

    accomplished

    accomplished

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    38/176

    operat ion

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 38 of 176

    [5.]Operation

    [5.A] UserTerminal, keyboard and display

    If your running machine has no UserTerminal (no display, no keyboard), it can only

    be controlled via interface RS 232, e.g. via ECG, Ergospirometry, PC with software

    h/p/cosmos para graphicsor h/p/cosmos para control. Important security advices,

    warnings, system requirements and a list of the compatible peripheric devices you

    can find in this manual under RS232 interface and option functions RS232 protocol

    or at our homepage www.coscom.org

    More recent computers will have only an USB interface instead of the RS232 interface. For that case an USB to RS232

    interface-adapter-cable is available at h/p/cosmos under order number cos12769. To control via USB interface the

    processor must be a Pentium 1.8 GHz or higher.

    To use all the functions described below and for maintenance and service we recommend the PC software h/p/cosmos

    para control(Freeware). It is possible to purchase a keyboard or an external UserTerminal as optional equipment for

    these models, which can be connected to the running machine via interface RS232. Option 1: UserTerminal MCU4

    remote control with 5 meter cable: h/p/cosmos order number cos10002. Option 2: additional keyboard 6 keys with 2

    meter cable: h/p/cosmos order number [cos10106]. When using an additional keyboard it is necessary (depending on

    the model) to install a additional wiring and a connector, or the UserTerminal backplate has to be re-fitted/removed.

    At the suspicion of unauthorized access or other reasons to lock the running machine, it has to be

    locked for starting: See option 40 in chapter option settings. With option 41 ... 44 you can lock

    also separate modes (manual, profile, cardio, test).

    Oversize running machines and devices without UserTerminal

    The oversize running machines series

    h/p/cosmos venus and h/p/cosmos

    saturn have an external control unit

    with integrated UserTerminal.

    It is possible to re-fit lt-models and to

    equpip oversize running machines withan additional UserTerminal at the

    handrail.pic. top: Retrofitting UserTerminal at handrail

    pic. left: External control unit with options:

    rolls set and monitor-/laptop arm

    Attachment for retrofitting UserTerminal at handrail [cos13514]

    Monitor arm (movable-) for PC monitors or laptops [cos13321]

    Laptop computer [cos13476]

    Roll set (4 rolls) for external control unit [cos14184]

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    39/176

    operat ion

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 39 of 176

    [5.A1] The keyboard

    Do not lean on the UserTerminal. Do not put any pressure on the display. Press the keys softly. As

    confirmation you will hear a beeping sound.

    Modus-bernahme (Manual, Profile, Cardio, Test)

    The keys may also have special functions within different modes. See the instructions manual mode, profile mode, cardio

    mode and test mode

    [5.A2] The display

    The display consists of 6 four digit LCD-displays, which show speed, exercise period, (energy consumption,

    wattage and MET by turns), exercise distance, elevation (inclination) and heart rate. Next to the LCD-displays you

    will find light-emitting diodes (LED) in addition, which supply information about mode, measuring unit and so on.

    Flashing displays indicate:

    N select option (LED)

    N alterable parameter (LCD)

    N interference / error

    Basic functionsSelection of mode (manual, profile, cardio, test)

    Alteration of parameters (speed, acceleration / deceleration)

    Selection of options, program parameter

    Basic functions

    Alteration of elevation

    Program steps

    Basic functionsConfirmation of mode (manual, profile, cardio, test)

    Confirmation of parameter (speed, time, pulse, a.s.)

    Confirmation of options (measuring unit)

    Start (of selected mode)

    Modification of acceleration / deceleration

    Basic functions

    Stop

    Discontinuance of operation

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    40/176

    operat ion

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 40 of 176

    The indicated values remain, after stopping the running machine, until ...

    ... the running machine has been started again with the c-key

    ... the mode (manual, profile, cardio, test) has been changed

    ... the display has been initiated by pressing the b-key once more.

    If the running machine has been stopped by reducing the speed with the a-key (PAUSE-position), then thedisplay continues with the previous values after starting again.

    [5.A3] The display (standard configuration)

    LED on /LED off

    Speed

    LED Status Unit Definition

    max

    m/min

    km/hm/s

    mph

    m/min

    km/hm/s

    mph

    0.1

    0.010.01

    0.01

    Running distance

    LED Status Unit Definition

    m

    km

    miles

    m

    km

    miles

    0.1

    0.1

    0.1

    Runing time

    LED Status Unit Definition

    mm:ss

    hh:mm

    1

    1

    Elevation

    Program sequence (Step) / -number (No)

    LED Status Unit Definition

    %

    Step

    No

    %

    0.1

    0.1

    1

    1

    Display LED Status Unit Definition

    MET *

    Energy consumption

    Wattage

    Fitness-Index (UKK)

    MET

    Energy

    Power

    MET

    KJ

    Watt

    Index

    0.1

    1

    1

    1

    * One metabolic equivalent (MET) is defined as the consumption of oxygen

    while sedentary life. Two MET correspond to the consumption while walkingwith ca. 3.5 km/h and 8 MET correspond to the consumption while runningwith ca. 13 km/h. Displayed not for all models.

    Display LED Status Unit Definition

    Heart rate (max.)

    Heart rate (min.)

    Sex

    Age

    Weight

    Height of subject

    Sex

    M = male

    F = female

    Age

    Weight

    H ....

    1/min

    1/min

    M/F

    year

    kg

    cm

    1

    1

    1

    1

    1

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    41/176

    operat ion

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 41 of 176

    [5.B] Mode of operation

    [5.B1] General notes

    The running machine is equipped with 4 modes of operation: manual, profile, cardio and test. Some of the modes

    of operation can also be changed online into another while the running machine is in operation.

    Select the Mode first (see 4 LED) with aor dand confirm the Mode withc

    The incorporated series interface is always active. This means, that you can send and receive data/commands at

    any time (parallel) and during any mode. Always the latest command will be executed. No matter if the command

    came via interface or from the UserTerminal during one of the 4 modes.

    [5.B2] Acceleration levels

    7 different acceleration levels and deceleration levels are available for all modes and for remote control via

    interface and h/p/cosmos coscom protocol. Max. acceleration level and minimum acceleration level see chapter:User options / optional functions. The following diagram shows the acceleration levels at a running machine with

    maximum speed of 40km/h.

    Explanation: [a] Speed in km/h, [b] Time in seconds

    0 to maximum speed: Intensity [1] 131 sec., [2] 66 sec., [3] 33 sec., [4] 16 sec., [5] 8 sec., [6] 5 sec. and [7] 3 sec.

    Never set too high loads (speed, acceleration, elevation). High loads are forbidden, if the

    health and the condition of the test person / patient do not allow them and a doctor has not

    authorized these loads. Disregard may cause injuries and dangerous health problems. At

    high loads and identifiable risks meet the appropriate higher and reasonable safety

    precautions.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    42/176

    operat ion

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 42 of 176

    [5.B3] Manual mode

    Initiation: Running belt is not moving. One of the modes LEDis flashing: (manual, profile, cardio, test)

    [5.B3] Step no. Activity Keys Response / Display

    [01] Select operational mode manual aord Alteration of the mode (manual, profile, cardio, test) untilmanual is flashing[02] Start operational mode manual c A) In case of deactivation (standard) in the optionalfunctions:

    manual, km/h, m and % are glowing

    met, energy and power are glowing by turns

    Running belt accelerates up to the pre-selected starting-

    speed (standard: 0.5 km/h, can be changed in the

    optional mode), start of measuring

    %indicates present heart rate: P. 40 ... P. 220. Thedisplay indicates every single heart-beat with a flashing

    dot behind the P

    B) In case of activation in the optional functions:

    %indicates: 65 flashing (for 65 kg body weight)weight is glowing

    in order to enter with aor dand then cthe body

    weight for an accurate calculation of the POWER and

    ENERGY consumption.

    Further steps see A)

    [03] Alteration of speed aordpress and hold

    Speed is being increased / reduced (0-max.) as long as

    the key get pressed. If Speed is being reduced down to

    0= Pause-position:

    =indicates: PAUS. Current values will besustained.

    [04] Alteration of acceleration and

    deceleration level for speed aordpress several times

    and then hold

    Example: For acceleration or deceleration level 3,

    press 3 times the corresponding key and then hold.

    Note: Maximum 7 levels, limited by the maximum

    acceleration level selected in the Optional Mode /

    standard value = 4.

    [05] Pause mode a If Speed is being reduced down to 0 = Pause position=indicates: "PAUS". Running belt stops. Alldisplays stop. Current values will be sustained.

    When restart with dor call display values will be

    "added".

    [06] Alteration of elevation

    for

    e

    press and hold

    Elevation is being increased / reduced (0 ... max.) as

    long as the key get pressed.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    43/176

    operat ion

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 43 of 176

    [5.B3] [07] Switch over to the next mode or

    one mode backcand simultaneous

    aord

    Switch (Jump) over to the next Mode, or jump to the

    previous Mode. This is a perfect way to change to other

    Modes without stop of the belt.

    [08] Stop running belt b Running-Belt stops.(Deceleration time can be adjusted in the optional

    functions)

    Display values and pre-selected mode remain for 2

    minutes and will then be deleted (reset) automatically

    [5.B4] Automatic mode

    The automatic mode is for starting a training profile, a heart rate dependant speed control or a test profile.

    Caution: The treadmill belt will start moving automatically and the speed and elevation will be changed

    automatically after one of the 3 modes (profile, cardio, test) has been started. You and all other users need to get

    familiar with the details and risks of these modes (e.g. the max. speed and elevation of these modes) for not facing

    the danger of too high speeds and injuries.

    Additionally there is the possibility to disable each mode (manual, profile, cardio, test) in the user-option-mode (see

    chapter optional settings. This can be required in special cases for additional safety or to reduce functions of

    more simple operation.

    N Automatic operation (mode profiles, cardio, test, remote control via PC and peripheric

    devices) is forbidden, if the health and the condition of the test person / patient do not

    allow them and a doctor has not authorized these loads. Disregard may cause injuries and

    dangerous health problems.

    N At automatic operation the test person / patient and supervisory staff have to impropriate

    exact knowledge about the expected loads before starting and anticipate an automatic

    load alternation (speed, acceleration, decelaration, elevation and STOP) at any time. It is

    necessary to meet the appropriate higher and reasonable safety precautions.

    [5.B5] Profile Mode / Pre-programmed training profiles

    Profile-mode offers 6 different programs, which, with the help of various speed and elevation combinations,

    simulates easy running training as well as a cross-country run.

    In case of activation (standard deactivated) in the user-options (OP11): The maximum speed, maximum elevation

    and the duration of the 6 profiles can be selected ("scaled"), in order to provide 6 x 6 x 6 (216 total) variations of

    profiles. Standard set-up is without scaling, for quicker and easier access.

    All of the 6 profiles are predefined and cannot be changed in the memory. For creating your personal profile:

    Test No 21 ... 28 are user defined (free programmable Profiles).

    For a better and easier documentation we recommend to use the serial printer interface or to connect an external

    PC in order to use the h/p/cosmos para graphics for documentation.

  • 7/21/2019 20080901 Cos14310m5-V1 04hpc-En Manual H-p-cosmos Running Machine St

    44/176

    operat ion

    file: n:\article\cos14310m5-v1.04hpc-en\20080901_cos14310m5-v1.04hpc-en_manual_h-p-cosmos_running_machine.doc 2008 h/p/cosmos sports & medical gmbh [email protected] created 01.09.2008 printed 08.10.2008 page: 44 of 176

    Initiation: Running-Belt is not moving. One of the modes LEDis flashing: (manual, profile, cardio, test)

    [5.B5] Step no. Activity Keys Response / Display

    [01] Select operational mode profile aord Alteration of the mode (manual, profile, cardio, test) untilprofile is flashing[02] Start operational mode profile c profile is glowingspeed max. is glowing

    program no. is glowing

    =indicates: max. speed in this profile

    !indicates: time in this profile

    $indicates: profil no. 1

    [03] Select profile no. 1 ... 6 aord profile is glowingspeed max. is glowingprogram no. is glowing

    =indicates: max. speed in this profile

    !indicates: time in this profile.

    $indicates: profil no. 1 ... 6

    [04] Start operational mode profile:

    The selected profile no. 1 ... 6 cA) In case of deactivation (standard) in the optional

    functions:

    profile is gl