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2010 August
OVERVIEW
Commercial Agency for Czech RepublicCommercial Agency for Czech Republic
Page 2
Table Of Contents
COMPANY OVERVIEWWHO ARE WE? ABOUT SAROND s.r.o.OUR POSSIBILITIES CERTIFICATES GROWING OPPORTUNITIES
PRODUCTION FACILITIESPRODUCTION SITESITE PLAN
COMPANY REFERENCE LISTCUSTOMERSOVERVIEW OF KEY PROJECTS
Page 3
Who are we?
2 JCP Overview– Found in 1992, more than 17 years of experience in the engineering
industry
– Significant supplier of high quality products and services for international Oil & Gas and Power generation companies GE Energy, Rolls-Royce and Siemens UK
– 2 JCP owns additional land for the production facility enlargement
– 2 JCP offers complete investment unit supplies:
• Design and planning
• Complete project management
• Manufacturing
• Deliveries
• Installation and commissioning
– The company has four shareholders (two of them are engaged in the management of 2JCP)
– Workers of 2 JCP are highly skilled professionals with long term experience in welding
Impressively growing company
with a full book of order
High-quality portfolio of customers
Growing opportunities: space and production
volume
Quality products and services
Well managed company with highly skilled professionals
PRAHA
BRNO
OSTRAVA
2 JCP
Page 4
Who are we?
Sarond Overview– Company was founded in 2003. Currently is developing
dynamically in the field of power and transport engineering. Management consists people with years of experiences in the field and excellent orientation on domestic and foreign markets.
– Subject of business:
• Supply of metallurgical materials• Engineering production• Commercial Agency for significant production companies
– Fields of activity:
• Investments complexes for power engineering representation company 2JCP, a.s.• Subcontracting to producers of transport machinery and equipments.• Production outsourcing.• Optimization of production capacity.
– Sarond is certificated by company TÜV SÜD for system of quality management ISO 9001:2009
Modern production and trade company
Extensive experiences in the supply of engineering
Quality products and services
Company building on market knowledges and experiences
their employees
Page 4
PRAHA
BRNO
OSTRAVASAROND
PLZEŇ
Page 5
Our Possiblities
We Offer…– Sheet metal manufacturing, welding, laser cutting
– Site installation
– Machining
– Shot blasting and painting
– Packing (directly in the facility)
Our capacity (in tons)– Carbon steel: 2,000 tons / year (components for gas turbines)
– Stainles steel: 1,500 tons / year (components for gas turbines)
– Five times higher capacity for other heavy steel structures
Core products fabricated by 2JCP– Gas turbine inlet filterhouses
– Gas turbine inlet and exhaust ducts
– Acoustic enclosures for gas and steam turbines
– Diesel generator exhaust silencers
– Other type of ductwork (GT ventilation, kiln ventilation, dryers, catalyst chambers)
Our core business includes…
…moreover we offer additional services such as designing
and complete project management
Page 6
Certificates
Certificates Overview
– 2 JCP is holder of special welding certificates granted by Lloyds Register of Shipping:
• Procedure Qualification Records as per ASME – IX, AWS D1.1
• Welding Procedure Qualification Certificates as per EN ISO 15614-1
– Moreover 2 JCP is an approved supplier for General Electric Company, Rolls Royce Energy System and Siemens Turbomachinery
2 JCP is holder of ISO 9001:2001
quality Systém certificate…
…and Welder’s Qualification
Test Certificates (EN 287-1).
Moreover 2 JCP holds special welding certificates granted by Lloyds Register
of Shipping (ASME IX, EN ISO15614-1).
International Welding EngineerISO 9001:2008
EuropeanWelding Engineer
Page 7
Certification for Pressure Vessels
2 JCP is holder of EN ISO 3834-2 certificate…
…which allows manufacture of
pressure vessels.
EN 3834-2 Certificate
— Since August 2009 2JCP has certified procedures of welding as per EN ISO 3834-2 which allows to manufacture pressure vessels as per PED 97/23/EG
— Since that we have built several pressured air storage tanks for blowing air in self cleaning pulse filterhouses for GE Energy
Page 8
NDT Certification
— We have own inspectors for VT,PT,MT with valid certificates.
— We are able to ensure further kind of testing methods according customers needs.
Page 9
Growing Opportunities
Further Expansion Plans— 2 JCP owns additional land which is expected to be used for
production facility enlargement— 33,000 sqm— Up to 5 additional shops
— New services are being introduced – designing — 2 JCP established new design department— 9 professional designers
— Licences for Autodesk Inventor 2010 (9) and Solid Works (2)
— The restoration and expansion of the production site— Building-up of new production shop 3,200 sgm and shipping area 5,000 sgm
( from July to October 2010 finish)— Production shops relocation and setting time(Takt Time) across production
processes to achieving higher number of complete products— Purchase of new machines (mainly laser,grinding,punching machines etc..)
— Optimization of production processes— The employees technical training in volume of 2044 teaching hrs. (2010/11)— Implementation of the new information system focused on management and
production planing (2011)— Building of next production hall and new machines purchase(should be aslo
co-financed by the EU; 2012/13)
Due to full book of order 2 JCP constantly increases its capacity
Growing potential in designing.
Production Facilities
Page 11
Production Facilities
Production site in Racice– Modern production site in Racice was built in
1997 as a greenfield investment
– Main production sites:• Two preparation shops (1,860 sqm & 550
sqm)• Stainless steel shop (3,300 sqm)• Carbon steel shop (3,200 sqm)• Final assembly shop (3,200 sqm)• Stainless steel storage (1,500 sqm)• Carbon steel storage (1,500 sqm)• Painting shop (1,200 sqm)• New production shop (3,300sqm, 2010
finish)
– Other facilities:• Office space (1,600 sqm)• Outside concrete storage sufaces (15,000
sqm)
– 2 JCP owns additional land of approx 33,000 sqm
Preparation shop Shop size 1,860 square meters Door size 4,000 x 4,000 mm Number of cranes 5 Maximum lifting capacity 5,000 kg Maximum lift height – 5,700 mm
Preparation shop Shop size 1,860 square meters Door size 4,000 x 4,000 mm Number of cranes 5 Maximum lifting capacity 5,000 kg Maximum lift height – 5,700 mm
Stainless steel shop Shop size 3,300 square meters Door size – 6,000 x 6,000 mm Number of cranes 4 Maximum lifting capacity 10,000 Kg Maximum lift height – 9,000 mm
Stainless steel shop Shop size 3,300 square meters Door size – 6,000 x 6,000 mm Number of cranes 4 Maximum lifting capacity 10,000 Kg Maximum lift height – 9,000 mm
Carbon steel shop Shop size 3,200 square meters Door size – 5,500 x 5,700 mm Number of cranes 4 Maximum lifting capacity 10,000 Kg Maximum lift height – 7,750 mm
Carbon steel shop Shop size 3,200 square meters Door size – 5,500 x 5,700 mm Number of cranes 4 Maximum lifting capacity 10,000 Kg Maximum lift height – 7,750 mm
Final assembly shop Shop size 3,200 square meters Door size – 6,500 x 6,000 mm Number of cranes 4 Maximum lifting capacity 25,000 Kg Maximum lift height – 9,000 mm
Final assembly shop Shop size 3,200 square meters Door size – 6,500 x 6,000 mm Number of cranes 4 Maximum lifting capacity 25,000 Kg Maximum lift height – 9,000 mm
Page 12
Plan of Production Facilities
Acid Cleaning
New
Wo
rk S
ho
pIm
ple
men
tati
on
20
10
Storage of products
Carbon Steel Shop
Final Assembly Shop
Paint Shop
Material Warehouse
Machining and Preparation Shop
Stainless Steel Shop
Storage of products
Storage of products
August 2010 Updated
– Acoustic Enclosures for Gas and Steam Turbines
– Brick Kiln, BK ventilation
– Catalyst Chambers
– Diesel Generator Exhaust Silencers
– Dryers – Rotary, Fluid
– Gas Turbine Inlet Filterhouses
– Gas Turbine Inlet and Exhaust Ducts
– Gas Turbine Ventilation
– Steel Stacks
– Steel Structures
– Transitions
– Piping Systems
– Platforms
Page 14
CORE PRODUCTS FABRICATED BY 2JCPCORE PRODUCTS FABRICATED BY 2JCP
Page 15
90 Bag Filter House 16 Bag Combustion Intake Filter House 2 x 36 Filter House Final Assembly
Evap Cooler 9FA Static Filter 9FA Filter House –Project Dan River
Altair Filter Technology - GE – GE is a provider of advanced technology equipment and services for all segments of the oil and gas industry, from drilling
and production, liquefied natural gas (LNG), pipelines and storage to industrial power generation, refining and petro-chemicals.
– Few 2JCP Projects for Altair:
TURBINE COMBUSTION AIR FILTERSTURBINE COMBUSTION AIR FILTERS
Page 16
GE Energy – GE installed base of steam and heavy-duty gas turbines has grown to over 10,000 units, representing over a million Megawatts
(MW) of installed capacity in more than 120 countries. With over 13,500 wind and 3,600 hydro turbines, the installed capacity of renewable energy exceeds 160,000 MW.
– 2JCP´s Projects series for GE:
Inlet Duct -Turbine 9FB Inlect Duct –Turbine 6FA Trailer
Duct work - Turbine LM2500 Intake Silencer Intake Tube Silencer
INLET DUCTS, EXHAUST DUCTS, SILENCERSINLET DUCTS, EXHAUST DUCTS, SILENCERS
Page 17
Cullum Detuners Ltd — Established in 1898 Cullum Detuners Limited (CDL) are specialists in industrial environmental noise control solutions. CDL
designs, develops,manufactures and installs jet engine test cell facilities and gasturbine acoustic enclosures for aircraft carriers, oil rigs and submarines throughout the world.
— 2JCP´s projects for CD Ltd :
Project Wingas - Ducting Project New Caledonia Exhaust Stack Project Salman - Exhaust
Transition – Salman Project Combustion Exhaust Duct Ducting with Silencer
INLET DUCTS, EXHAUST DUCTS, SILENCERSINLET DUCTS, EXHAUST DUCTS, SILENCERS
Page 18
Fläkt Woods– Fläkt Woods is a leading global supplier of energy-efficient air solutions operating in both the air climate for buildings and air
movementfor the infrastructure and industry markets.
– Projects for Fläkt Woods :
Wind Tunnel for F 1 -body Wind Tunnel for F 1 –blow nozzle Industrial Fan for Dubai Airport
Industrial Fans 2800 mm diameter Casing Manafacture – Project Uppsala
Industrial Fan Casing Manafacture
INDUSTRIAL FUN UNITSINDUSTRIAL FUN UNITS
Page 19
GEA Group– GEA group Aktiengesellschaft is one of the largest system providers for food and energy processes
with about EUR 4.4 billion in 2009 revenue. As an internationally operating technology group, the company focuses on process technology and components for own segments of productions in areas: Fram Tech., Heat Exchangers, Mechanical Equipmnet, Process Engineering and Refrigeration Tech.
– 2JCP supplying more over 1000 pcs/year of Fan units . The most common sizes are from 1540 mm to 2155 mm (inside diameter).
INDUSTRIAL FUN UNITSINDUSTRIAL FUN UNITS
Industrial Fan Casing Industrial Fan Complete unit
Page 20
GEA Barr - Rosin – GEA Barr-Rosin is a leading supplier of industrial drying systems and offers numerous systems and technologies to dry wet
materials, ranging from granules, cakes, and powders to sludges, slurries, and solutions.
– 2JCP Produkt series for GEA:
Rotary Calciner Rotary Dryer Fluid Bed Crystalliser
Steel Ducting Fluid Bed Dryer Combustion Chamber
ROTARY, RING AND FLUID DRYERSROTARY, RING AND FLUID DRYERS
Page 21
Universal Silencer – Universal provides engineered acoustic, emission and filtration solutions for power generation, oil, gas, and industrial
markets. Universal has particular expertise in air movement applications, diesel engines, and gas turbine engine systems.
– Projects for Universal Silencer made by 2JCP:
Project Termomanus Exhaust Silencer Exhaust Gas Silencer Exhaust Silencer - Final Assembly
Project Mac Kabul - Stack Exhaust Silencer –Before Painting
SILENCERS AND STEEL STACKSSILENCERS AND STEEL STACKS
Project Cano Limon - Exhaust
Page 22
Hamworthy Combustion Engineering
– World leader in specialist combustion technology.HC cover following market stages:
• Marine • Power • Industrial • Process • Flares and Thermal Oxidation .
– 2JCP product series of burners in small sizes.
Manifa Gas Facilities Project - Burners Stabilisers
BURNERSBURNERS
Page 23
E.I.Tec. – The main bussines of E.I.Tec is construction, building, turn-key assembly and commissioning flue gas purification
and energy recovery units.
– Projects for Universal Silencer made by 2JCP:
Project ETR – Catalyst Chamber
CATALYST CONTAINERSCATALYST CONTAINERS
Project ETR – Bottom pipe Project ETR – Complete Unit-Belgium
Page 24
Year; Region Project Customer 2 JCP - Deliveries
2009 Austraila Woodside North Rankin 2Cullum Detuners
LimitedSupply of 4 sets of combustion intake and combustion exhaust systems for MARS gas turbine (Solar Turbines)
2009 Bahrain Al Dur power plantAltair Filter Technology
Ltd. (GE Energy)Supply of 4 sets filterhouses and evaporative coolers for
frame 9FA gas turbine (GE EP)
2009 Russia GAZPROM north stream pipelineCullum Detuners
Limited
Supply of 6 sets of gas turbine enclosures, combustion intake
and ventilation intake system for Trent gas turbine (Rolls Royce)
2009 USA Trailer mounted intakeAltair Filter Technology
Ltd. (GE Energy)Supply of 8 sets trailer mounted combustion intake
system for frame TM2500 gas turbine (GE AEP)
2008 Saudi Arabia Marawig water utilityAltair Filter Technology
Ltd. (GE Energy)Supply of 12 sets filterhouses and evaporative coolers for
frame 7FA gas turbine (GE EP)
2008 USA PallomarAltair Filter Technology
Ltd. (GE Energy)Supply of 2 sets chiller coil housings for inlet chilling
plant for 7FA gas turbine (GE EP)
2008 Brasil GASENE pipelineCullum Detuners
LimitedSupply of 11 sets of combustion intake and combustion
exhaust systems for SGT400 gas turbine (Siemens)
2007 Nigeria Gbaran Ubie development ShellCullum Detuners
LimitedSupply of 6 sets of combustion intake and combustion
exhaust systems for SGT400 gas turbine (Siemens)
2007 India Reliance pipelineAltair Filter Technology
Ltd. (GE Energy)Supply of 24 OFF puls filter houses for PGT25+ gas
turbine
2007 Thailand PTT PCSCullum Detuners
LimitedSupply of 3 off combustion and ventilation intake system
for RB211 gas turbine (Rolls-Royce)
2007 Italy ILVA TarantoBHA Group GmbH (GE
Energy)
Supply of internal parts and casing of Electrostatic Precipitator (GE Energy)
2006 UKRolls-Royce testing facility for
TRENT 900 engine (AIRBUS A380)Cullum Detuners
LimitedCombustion intake and combustion exhaust silencers
(Rolls-Royce)
Poland Bio ethanol plant GEA Barr Rosin, Ltd. Industrial ring dryer
Source: The Company
OVERVIEW OF KEY PROJECTSOVERVIEW OF KEY PROJECTS
Page 25
2 JCP a.s.Račice 126, 411 08 ŠtětíCzech Republic
T. +420 416 857 511Fax: +420 416 857 533e-mail: [email protected]
www.2jcp.cz
CONTACTSCONTACTS
SAROND, s.r.o.Božkovské náměstí 17/21, 326 00 Plzeň Czech Republic
T. +420 377 457 612Fax: +420 377 457 611e-mail: [email protected]
www.sarond.cz
Commercial Agency for Czech Commercial Agency for Czech RepublicRepublic
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EMPLOYER BETTER TEAM » JUST BETTER PEOPLE «
BETTER COMMUNICATION » BETTER SYSTEM » BETTER ORGANIZATION » BETTER IDEAS
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EMPLOYER BETTER TEAM » JUST BETTER PEOPLE «