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2010 August OVERVIEW Commercial Agency for Czech Commercial Agency for Czech Republic Republic

2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

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Page 1: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

2010 August

OVERVIEW

Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

Page 2: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

Page 2

Table Of Contents

COMPANY OVERVIEWWHO ARE WE? ABOUT SAROND s.r.o.OUR POSSIBILITIES CERTIFICATES GROWING OPPORTUNITIES

PRODUCTION FACILITIESPRODUCTION SITESITE PLAN

COMPANY REFERENCE LISTCUSTOMERSOVERVIEW OF KEY PROJECTS

Page 3: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

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Who are we?

2 JCP Overview– Found in 1992, more than 17 years of experience in the engineering

industry

– Significant supplier of high quality products and services for international Oil & Gas and Power generation companies GE Energy, Rolls-Royce and Siemens UK

– 2 JCP owns additional land for the production facility enlargement

– 2 JCP offers complete investment unit supplies:

• Design and planning

• Complete project management

• Manufacturing

• Deliveries

• Installation and commissioning

– The company has four shareholders (two of them are engaged in the management of 2JCP)

– Workers of 2 JCP are highly skilled professionals with long term experience in welding

Impressively growing company

with a full book of order

High-quality portfolio of customers

Growing opportunities: space and production

volume

Quality products and services

Well managed company with highly skilled professionals

PRAHA

BRNO

OSTRAVA

2 JCP

Page 4: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

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Who are we?

Sarond Overview– Company was founded in 2003. Currently is developing

dynamically in the field of power and transport engineering. Management consists people with years of experiences in the field and excellent orientation on domestic and foreign markets.

– Subject of business:

• Supply of metallurgical materials• Engineering production• Commercial Agency for significant production companies

– Fields of activity:

• Investments complexes for power engineering representation company 2JCP, a.s.• Subcontracting to producers of transport machinery and equipments.• Production outsourcing.• Optimization of production capacity.                    

– Sarond is certificated by company TÜV SÜD for system of quality management ISO 9001:2009

 

Modern production and trade company

Extensive experiences in the supply of engineering

Quality products and services

Company building on market knowledges and experiences

their employees

Page 4

PRAHA

BRNO

OSTRAVASAROND

PLZEŇ

Page 5: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

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Our Possiblities

We Offer…– Sheet metal manufacturing, welding, laser cutting

– Site installation

– Machining

– Shot blasting and painting

– Packing (directly in the facility)

Our capacity (in tons)– Carbon steel: 2,000 tons / year (components for gas turbines)

– Stainles steel: 1,500 tons / year (components for gas turbines)

– Five times higher capacity for other heavy steel structures

Core products fabricated by 2JCP– Gas turbine inlet filterhouses

– Gas turbine inlet and exhaust ducts

– Acoustic enclosures for gas and steam turbines

– Diesel generator exhaust silencers

– Other type of ductwork (GT ventilation, kiln ventilation, dryers, catalyst chambers)

Our core business includes…

…moreover we offer additional services such as designing

and complete project management

Page 6: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

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Certificates

Certificates Overview

– 2 JCP is holder of special welding certificates granted by Lloyds Register of Shipping:

• Procedure Qualification Records as per ASME – IX, AWS D1.1

• Welding Procedure Qualification Certificates as per EN ISO 15614-1

– Moreover 2 JCP is an approved supplier for General Electric Company, Rolls Royce Energy System and Siemens Turbomachinery

2 JCP is holder of ISO 9001:2001

quality Systém certificate…

…and Welder’s Qualification

Test Certificates (EN 287-1).

Moreover 2 JCP holds special welding certificates granted by Lloyds Register

of Shipping (ASME IX, EN ISO15614-1).

International Welding EngineerISO 9001:2008

EuropeanWelding Engineer

Page 7: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

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Certification for Pressure Vessels

2 JCP is holder of EN ISO 3834-2 certificate…

…which allows manufacture of

pressure vessels.

EN 3834-2 Certificate

— Since August 2009 2JCP has certified procedures of welding as per EN ISO 3834-2 which allows to manufacture pressure vessels as per PED 97/23/EG

— Since that we have built several pressured air storage tanks for blowing air in self cleaning pulse filterhouses for GE Energy

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NDT Certification

— We have own inspectors for VT,PT,MT with valid certificates.

— We are able to ensure further kind of testing methods according customers needs.

Page 9: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

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Growing Opportunities

Further Expansion Plans— 2 JCP owns additional land which is expected to be used for

production facility enlargement— 33,000 sqm— Up to 5 additional shops

— New services are being introduced – designing — 2 JCP established new design department— 9 professional designers

— Licences for Autodesk Inventor 2010 (9) and Solid Works (2)

— The restoration and expansion of the production site— Building-up of new production shop 3,200 sgm and shipping area 5,000 sgm

( from July to October 2010 finish)— Production shops relocation and setting time(Takt Time) across production

processes to achieving higher number of complete products— Purchase of new machines (mainly laser,grinding,punching machines etc..)

— Optimization of production processes— The employees technical training in volume of 2044 teaching hrs. (2010/11)— Implementation of the new information system focused on management and

production planing (2011)— Building of next production hall and new machines purchase(should be aslo

co-financed by the EU; 2012/13)

Due to full book of order 2 JCP constantly increases its capacity

Growing potential in designing.

Page 10: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

Production Facilities

Page 11: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

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Production Facilities

Production site in Racice– Modern production site in Racice was built in

1997 as a greenfield investment

– Main production sites:• Two preparation shops (1,860 sqm & 550

sqm)• Stainless steel shop (3,300 sqm)• Carbon steel shop (3,200 sqm)• Final assembly shop (3,200 sqm)• Stainless steel storage (1,500 sqm)• Carbon steel storage (1,500 sqm)• Painting shop (1,200 sqm)• New production shop (3,300sqm, 2010

finish)

– Other facilities:• Office space (1,600 sqm)• Outside concrete storage sufaces (15,000

sqm)

– 2 JCP owns additional land of approx 33,000 sqm

Preparation shop Shop size 1,860 square meters Door size 4,000 x 4,000 mm Number of cranes 5 Maximum lifting capacity 5,000 kg Maximum lift height – 5,700 mm

Preparation shop Shop size 1,860 square meters Door size 4,000 x 4,000 mm Number of cranes 5 Maximum lifting capacity 5,000 kg Maximum lift height – 5,700 mm

Stainless steel shop Shop size 3,300 square meters Door size – 6,000 x 6,000 mm Number of cranes 4 Maximum lifting capacity 10,000 Kg Maximum lift height – 9,000 mm

Stainless steel shop Shop size 3,300 square meters Door size – 6,000 x 6,000 mm Number of cranes 4 Maximum lifting capacity 10,000 Kg Maximum lift height – 9,000 mm

Carbon steel shop Shop size 3,200 square meters Door size – 5,500 x 5,700 mm Number of cranes 4 Maximum lifting capacity 10,000 Kg Maximum lift height – 7,750 mm

Carbon steel shop Shop size 3,200 square meters Door size – 5,500 x 5,700 mm Number of cranes 4 Maximum lifting capacity 10,000 Kg Maximum lift height – 7,750 mm

Final assembly shop Shop size 3,200 square meters Door size – 6,500 x 6,000 mm Number of cranes 4 Maximum lifting capacity 25,000 Kg Maximum lift height – 9,000 mm

Final assembly shop Shop size 3,200 square meters Door size – 6,500 x 6,000 mm Number of cranes 4 Maximum lifting capacity 25,000 Kg Maximum lift height – 9,000 mm

Page 12: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

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Plan of Production Facilities

Acid Cleaning

New

Wo

rk S

ho

pIm

ple

men

tati

on

20

10

Storage of products

Carbon Steel Shop

Final Assembly Shop

Paint Shop

Material Warehouse

Machining and Preparation Shop

Stainless Steel Shop

Storage of products

Storage of products

Page 13: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

August 2010 Updated

Page 14: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

– Acoustic Enclosures for Gas and Steam Turbines

– Brick Kiln, BK ventilation

– Catalyst Chambers

– Diesel Generator Exhaust Silencers

– Dryers – Rotary, Fluid

– Gas Turbine Inlet Filterhouses

– Gas Turbine Inlet and Exhaust Ducts

– Gas Turbine Ventilation

– Steel Stacks

– Steel Structures

– Transitions

– Piping Systems

– Platforms

Page 14

CORE PRODUCTS FABRICATED BY 2JCPCORE PRODUCTS FABRICATED BY 2JCP

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90 Bag Filter House 16 Bag Combustion Intake Filter House 2 x 36 Filter House Final Assembly

Evap Cooler 9FA Static Filter 9FA Filter House –Project Dan River

Altair Filter Technology - GE – GE is a provider of advanced technology equipment and services for all segments of the oil and gas industry, from drilling

and production, liquefied natural gas (LNG), pipelines and storage to industrial power generation, refining and petro-chemicals.

– Few 2JCP Projects for Altair:

TURBINE COMBUSTION AIR FILTERSTURBINE COMBUSTION AIR FILTERS

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GE Energy – GE installed base of steam and heavy-duty gas turbines has grown to over 10,000 units, representing over a million Megawatts

(MW) of installed capacity in more than 120 countries. With over 13,500 wind and 3,600 hydro turbines, the installed capacity of renewable energy exceeds 160,000 MW.

– 2JCP´s Projects series for GE:

Inlet Duct -Turbine 9FB Inlect Duct –Turbine 6FA Trailer

Duct work - Turbine LM2500 Intake Silencer Intake Tube Silencer

INLET DUCTS, EXHAUST DUCTS, SILENCERSINLET DUCTS, EXHAUST DUCTS, SILENCERS

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Cullum Detuners Ltd — Established in 1898 Cullum Detuners Limited (CDL) are specialists in industrial environmental noise control solutions. CDL

designs, develops,manufactures and installs jet engine test cell facilities and gasturbine acoustic enclosures for aircraft carriers, oil rigs and submarines throughout the world.

— 2JCP´s projects for CD Ltd :

Project Wingas - Ducting Project New Caledonia Exhaust Stack Project Salman - Exhaust

Transition – Salman Project Combustion Exhaust Duct Ducting with Silencer

INLET DUCTS, EXHAUST DUCTS, SILENCERSINLET DUCTS, EXHAUST DUCTS, SILENCERS

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Fläkt Woods– Fläkt Woods is a leading global supplier of energy-efficient air solutions operating in both the air climate for buildings and air

movementfor the infrastructure and industry markets.

– Projects for Fläkt Woods :

Wind Tunnel for F 1 -body Wind Tunnel for F 1 –blow nozzle Industrial Fan for Dubai Airport

Industrial Fans 2800 mm diameter Casing Manafacture – Project Uppsala

Industrial Fan Casing Manafacture

INDUSTRIAL FUN UNITSINDUSTRIAL FUN UNITS

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GEA Group– GEA group Aktiengesellschaft is one of the largest system providers for food and energy processes

with about EUR 4.4 billion in 2009 revenue. As an internationally operating technology group, the company focuses on process technology and components for own segments of productions in areas: Fram Tech., Heat Exchangers, Mechanical Equipmnet, Process Engineering and Refrigeration Tech.

– 2JCP supplying more over 1000 pcs/year of Fan units . The most common sizes are from 1540 mm to 2155 mm (inside diameter).

INDUSTRIAL FUN UNITSINDUSTRIAL FUN UNITS

Industrial Fan Casing Industrial Fan Complete unit

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GEA Barr - Rosin – GEA Barr-Rosin is a leading supplier of industrial drying systems and offers numerous systems and technologies to dry wet

materials, ranging from granules, cakes, and powders to sludges, slurries, and solutions.

– 2JCP Produkt series for GEA:

Rotary Calciner Rotary Dryer Fluid Bed Crystalliser

Steel Ducting Fluid Bed Dryer Combustion Chamber

ROTARY, RING AND FLUID DRYERSROTARY, RING AND FLUID DRYERS

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Universal Silencer – Universal provides engineered acoustic, emission and filtration solutions for power generation, oil, gas, and industrial

markets. Universal has particular expertise in air movement applications, diesel engines, and gas turbine engine systems.

– Projects for Universal Silencer made by 2JCP:

Project Termomanus Exhaust Silencer Exhaust Gas Silencer Exhaust Silencer - Final Assembly

Project Mac Kabul - Stack Exhaust Silencer –Before Painting

SILENCERS AND STEEL STACKSSILENCERS AND STEEL STACKS

Project Cano Limon - Exhaust

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Hamworthy Combustion Engineering

– World leader in specialist combustion technology.HC cover following market stages:

• Marine • Power • Industrial • Process • Flares and Thermal Oxidation .

– 2JCP product series of burners in small sizes.

Manifa Gas Facilities Project - Burners Stabilisers

BURNERSBURNERS

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E.I.Tec. – The main bussines of E.I.Tec is construction, building, turn-key assembly and commissioning flue gas purification

and energy recovery units.

– Projects for Universal Silencer made by 2JCP:

Project ETR – Catalyst Chamber

CATALYST CONTAINERSCATALYST CONTAINERS

Project ETR – Bottom pipe Project ETR – Complete Unit-Belgium

Page 24: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

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Year; Region Project Customer 2 JCP - Deliveries

2009 Austraila Woodside North Rankin 2Cullum Detuners

LimitedSupply of 4 sets of combustion intake and combustion exhaust systems for MARS gas turbine (Solar Turbines)

2009 Bahrain Al Dur power plantAltair Filter Technology

Ltd. (GE Energy)Supply of 4 sets filterhouses and evaporative coolers for

frame 9FA gas turbine (GE EP)

2009 Russia GAZPROM north stream pipelineCullum Detuners

Limited

Supply of 6 sets of gas turbine enclosures, combustion intake

and ventilation intake system for Trent gas turbine (Rolls Royce)

2009 USA Trailer mounted intakeAltair Filter Technology

Ltd. (GE Energy)Supply of 8 sets trailer mounted combustion intake

system for frame TM2500 gas turbine (GE AEP)

2008 Saudi Arabia Marawig water utilityAltair Filter Technology

Ltd. (GE Energy)Supply of 12 sets filterhouses and evaporative coolers for

frame 7FA gas turbine (GE EP)

2008 USA PallomarAltair Filter Technology

Ltd. (GE Energy)Supply of 2 sets chiller coil housings for inlet chilling

plant for 7FA gas turbine (GE EP)

2008 Brasil GASENE pipelineCullum Detuners

LimitedSupply of 11 sets of combustion intake and combustion

exhaust systems for SGT400 gas turbine (Siemens)

2007 Nigeria Gbaran Ubie development ShellCullum Detuners

LimitedSupply of 6 sets of combustion intake and combustion

exhaust systems for SGT400 gas turbine (Siemens)

2007 India Reliance pipelineAltair Filter Technology

Ltd. (GE Energy)Supply of 24 OFF puls filter houses for PGT25+ gas

turbine

2007 Thailand PTT PCSCullum Detuners

LimitedSupply of 3 off combustion and ventilation intake system

for RB211 gas turbine (Rolls-Royce)

2007 Italy ILVA TarantoBHA Group GmbH (GE

Energy)

Supply of internal parts and casing of Electrostatic Precipitator (GE Energy)

2006 UKRolls-Royce testing facility for

TRENT 900 engine (AIRBUS A380)Cullum Detuners

LimitedCombustion intake and combustion exhaust silencers

(Rolls-Royce)

Poland Bio ethanol plant GEA Barr Rosin, Ltd. Industrial ring dryer

Source: The Company

OVERVIEW OF KEY PROJECTSOVERVIEW OF KEY PROJECTS

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2 JCP a.s.Račice 126, 411 08 ŠtětíCzech Republic

T. +420 416 857 511Fax: +420 416 857 533e-mail: [email protected]

www.2jcp.cz

CONTACTSCONTACTS

SAROND, s.r.o.Božkovské náměstí 17/21, 326 00 Plzeň Czech Republic

T. +420 377 457 612Fax: +420 377 457 611e-mail: [email protected]

www.sarond.cz

Commercial Agency for Czech Commercial Agency for Czech RepublicRepublic

Page 26: 2010 August OVERVIEW Commercial Agency for Czech RepublicCommercial Agency for Czech Republic

BETTER COMMUNICATION » BETTER SYSTEM » BETTER ORGANIZATION » BETTER IDEAS

BETTER SOLUTION » BETTER TECHNOLOGY » BETTER CRAFTSMANSHIP » BETTER PRODUCTION » BETTER PRODUCTIVITY » BETTER QUALITY » BETTER

EMPLOYER BETTER TEAM » JUST BETTER PEOPLE «

BETTER COMMUNICATION » BETTER SYSTEM » BETTER ORGANIZATION » BETTER IDEAS

BETTER SOLUTION » BETTER TECHNOLOGY » BETTER CRAFTSMANSHIP » BETTER PRODUCTION » BETTER PRODUCTIVITY » BETTER QUALITY » BETTER

EMPLOYER BETTER TEAM » JUST BETTER PEOPLE «