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 Flow Assurance and Dynamic Simulations Seminar Stavanger 21.10.2010 Gjermund Weisz SPT Group Gjøa Flow Assurance System Real Time Production Simulation

2010_Real Time Simulation

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Flow Assurance and Dynamic Simulations SeminarStavanger 21.10.2010Gjermund Weisz SPT Group

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  • Flow Assurance and Dynamic Simulations SeminarStavanger 21.10.2010

    Gjermund Weisz SPT Group

    Gja Flow Assurance SystemReal Time Production Simulation

  • Why are Flow Assurance Systems important?

  • Online flow assurance for optimization and control through automated monitoring and prediction of oil and gas operations

  • Expand your actual Operating Envelope

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1000

    0 100 200 300 400 500 600 700 800 900 1000

    STANDARD LIQUID RATE [Sm]

    G

    A

    S

    O

    I

    L

    R

    A

    T

    I

    O

    [

    S

    m

    /

    S

    m

    ]

    Stable Operating Envelope

    Standard Liquid Rate [ Sm/d]

    G

    a

    s

    O

    i

    l

    R

    a

    t

    i

    o

    [

    S

    m

    /

    S

    m

    ]

    Hydrate Formation Temp. 18C

    Wax Appearance Temp. 32C

    Stability P = 1 barStability P = 6 bar

    Reservoir Pressure 80 bara Stability P = 12 bar

    Gas Velocity Limit 12 m/s

    Erosional Velocity Limits

    Full Operating Envelope

    Normal OperatingMargins

    OLGAOnline

    enablesoperation

    closer to margins

  • Identified Operational Benefits:

    Ensure stable operation and optimised production Reduce unplanned shutdowns Faster recovery on start-up Early water break through detection Optimise inhibitor and gas injection Reduce uncertainty better decision making Improved testing, operation and optimisation of wells Extensive virtual instrumentation Focal-point for multi-discipline knowledge building

    Bring Dynamic Flow Assurance into daily operations

  • Install Base of OLGA Online...

    40 Sites

  • OLG

    A O

    nline Architecture

  • FA Challenges - The Gja Field

    Routing of well streams from oil to gas condensate pipelines

    Virtual Meetering backup Control of temperature (wax, hydrates) Control of slugs Early water/gas detection Planning of production Create/Validate operational procedures

  • System Integration: OSI PI historical

    database

    Model (OLGA): Production wells (13) 5 subsea manifolds 2 flowlines (one

    dedicated for oil and one for gas wells)

    1st and 2nd stage separators topside

    Gas lift and gas warm up dynamics

    Modes: Real-time Planning (what-if)

    Applications: Transparent production

    system Gas/water

    breakthrough advisor Liquid inventory

    advisor Slugging advisor MEG tracking advisor Planned production

    forecasting advisor Tuning system

    Includes flow assuranceservice contract for 5

    yearsplus options for 3+3 years

    Client/Operator: GDF SUEZSite: NorwayDelivery: 2010

    Gja Flow Assurance System (FAS)

  • Gja FAS Overview

  • Real-Time Model (RTM) Oil Well With Gas Lift

  • RTM Profile Plot for Well

    PresenterPresentation NotesReal Time mode/model

    RTM for Gja, Well B1. [Gaslift, MEG inj., valves].

  • RTM Trend Plot for Well

  • RTM Hydrate Alarm

  • RTM Water and Gas Breakthrough Advisors

  • RTM Slug and Surge Advisor

  • RTM Liquid Inventory

  • RTM Tuning

  • What-If Model Second Stage Separator

    PresenterPresentation Notes

  • What-If Model Template B

    PresenterPresentation Notes

  • Planning Tool

    Pig signal to launch pig intoPipeline 6Current time

    Select Pig # 1

    Input Simulation tags

    Time to start ramp Down

    Select Pig # 2

    Pig signal to launch pig intoPipeline 6

    Launch Pig # 1

    Launch Pig # 2

    Reduce flow rate

    Increase flow rate

    Reduce flow rate

    Start ramp up to 1600

    Pig signal to launch pig intoPipeline 6Current time

    Select Pig # 1

    Input Simulation tags

    Time to start ramp Down

    Select Pig # 2

    Pig signal to launch pig intoPipeline 6

    Launch Pig # 1

    Launch Pig # 2

    Reduce flow rate

    Increase flow rate

    Reduce flow rate

    Start ramp up to 1600

  • GjaFlow Assurance System

    GDF SUEZ Integrated Operations ambitions are to increase Hydrocarbon recovery factor, increase preventive maintenanceand reduce operational expenditures through better and faster

    decisions through collaboration with external vendors and service companies like SPT Group

    Terje Overvik, Managing Director for GDF SUEZ E&P Norge

  • Thank you for your attention !

    Slide Number 1Why are Flow Assurance Systems important?Slide Number 3Slide Number 4Bring DynamicFlow Assuranceinto daily operationsSlide Number 6Slide Number 7FA Challenges - The Gja FieldGja Flow Assurance System (FAS)Gja FAS OverviewReal-Time Model (RTM) Oil Well With Gas LiftRTM Profile Plot for WellRTM Trend Plot for WellRTM Hydrate AlarmRTM Water and Gas Breakthrough AdvisorsRTM Slug and Surge AdvisorRTM Liquid InventoryRTM TuningWhat-If Model Second Stage SeparatorWhat-If Model Template BPlanning ToolSlide Number 22Slide Number 23