2011 APRC SE

RSV 4 1000 3981

SPARE PARTS CATALOGUE

RSV4 1000 APRC Factory STD/SE 2011

Chassis prefix: ZD4RKB00Engine prefix:

RSV 4 10003981 - RSV4 1000 APRC Factory STD/SE 2011


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Index

Finished products........................................................................................................................................................................... 4

Alphanumeric index....................................................................................................................................................................... 5

FRAME.......................................................................................................................................................................................... 11

Table 28.01 - Frame I............................................................................................................................................................. 11

Table 28.02 - Frame II............................................................................................................................................................ 13

Table 28.03 - Foot rests..........................................................................................................................................................14

Table 28.04 - Central stand.................................................................................................................................................... 15

Table 28.05 - Steering............................................................................................................................................................ 16

Table 28.06 - Front fork..........................................................................................................................................................17

Table 28.07 - Swing arm.........................................................................................................................................................18

Table 28.08 - Rear shock absorber.........................................................................................................................................20

Table 28.09 - Front body I......................................................................................................................................................21

Table 28.10 - Front body II.....................................................................................................................................................23

Table 28.11 - Front body III....................................................................................................................................................25

Table 28.12 - Rear body I.......................................................................................................................................................26

Table 28.13 - Rear body II......................................................................................................................................................28

Table 28.14 - Fuel tank...........................................................................................................................................................29

Table 28.15 - Saddle............................................................................................................................................................... 31

Table 28.16 - Undersaddle..................................................................................................................................................... 32

Table 28.17 - Dashboard........................................................................................................................................................ 33

Table 28.18 - Handlebar - Controls........................................................................................................................................ 34

Table 28.19 - Clutch lever...................................................................................................................................................... 35

Table 28.20 - Front master cilinder........................................................................................................................................36

Table 28.21 - Cooling system................................................................................................................................................. 37

Table 28.22 - Oil cooler.......................................................................................................................................................... 39

Table 28.23 - Air box.............................................................................................................................................................. 40

Table 28.24 - Throttle body....................................................................................................................................................41

Table 28.25 - Exhaust pipe I...................................................................................................................................................42

Table 28.255 - Exhaust pipe II................................................................................................................................................45

Table 28.26 - Front wheel...................................................................................................................................................... 47

Table 28.27 - Front brake caliper........................................................................................................................................... 48

Table 28.28 - Rear wheel....................................................................................................................................................... 49

Table 28.29 - Rear master cylinder........................................................................................................................................ 50

Table 28.30 - Rear brake caliper............................................................................................................................................ 51

Table 28.31 - Headlight.......................................................................................................................................................... 52

Table 28.32 - Taillight............................................................................................................................................................. 53

Table 28.33 - Electrical system I.............................................................................................................................................54

Table 28.34 - Electrical system II............................................................................................................................................55

Table 28.35 - Electrical system III...........................................................................................................................................56

Table 28.36 - Lock hardware kit.............................................................................................................................................57

Table 28.55 - Plate set and decal...........................................................................................................................................58

Table 28.56 - Fuel vapour recover system............................................................................................................................. 59

Table 28.57 - Rear body II......................................................................................................................................................60



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Table 28.58 - Rear body III.....................................................................................................................................................61

ENGINE......................................................................................................................................................................................... 62

Table 29.37 - Engine...............................................................................................................................................................62

Table 29.38 - Crank-case I...................................................................................................................................................... 63

Table 29.39 - Drive shaft........................................................................................................................................................ 65

Table 29.40 - Cylinder - Piston............................................................................................................................................... 66

Table 29.41 - Valves cover......................................................................................................................................................67

Table 29.42 - Cylinder head - valves...................................................................................................................................... 68

Table 29.43 - Valves pads.......................................................................................................................................................70

Table 29.44 - Front cylinder timing system............................................................................................................................72

Table 29.45 - Rear cylinder timing system.............................................................................................................................73

Table 29.46 - Gear box...........................................................................................................................................................74

Table 29.47 - Clutch I............................................................................................................................................................. 76

Table 29.48 - Clutch II............................................................................................................................................................ 77

Table 29.49 - Clutch cover......................................................................................................................................................78

Table 29.50 - Ignition unit......................................................................................................................................................79

Table 29.51 - Cover................................................................................................................................................................ 80

Table 29.52 - Lubrication........................................................................................................................................................81

Table 29.53 - Secondary air....................................................................................................................................................83

Table 29.54 - Water pump..................................................................................................................................................... 84



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Finished products

Code ValidityAP6117200EBB02AP6117200EBBSEAP6117200ECB02AP6117200ECBSEAP6117201EBB02AP6117201EBBSEAP6117300CCB02AP6117300CCBSEAP6117300YCB00AP6117300YCB02



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Code No. table Pos.006412 29.52 30006630 29.51 13020006 28.29 2122675 29.49 12181746 28.09 22181746 28.13 18197551 28.17 14224035 29.42 23235779 29.50 8254485 28.25 14269783 28.15 6277330 29.52 25289731 29.52 15411209 29.38 5411209 29.42 5411209 29.49 5436438 29.42 11436947 28.25 2436947 28.255 2478895 29.42 32485693 29.49 7575249 28.16 3576836 28.14 12582690 28.34 6584344 28.25 6584344 28.255 6584509 28.33 14598839 28.25 23598839 28.255 23622055 28.21 2638562 28.24 6

6389915 29.49 11639792 28.34 1640485 28.21 25640754 28.31 2641541 29.52 18648708 28.07 20709099 29.52 26825431 29.50 6825597 29.42 8828209 29.41 10828325 28.56 18840509 28.25 33840509 28.255 33840893 29.52 7840893 29.54 4843213 28.04 7845978 28.17 10845978 28.25 36845978 28.255 36846019 29.52 19847075 29.49 18851586 28.25 8851586 28.255 8851998 28.18 5852029 28.07 32852090 28.25 3852090 28.255 3852398 28.18 18852480 29.37 3852702 28.20 10852702 28.27 8852702 28.29 13852702 28.30 5854547 28.06 2854811 28.35 7854909 29.46 44

Code No. table Pos.854951 29.46 45856027 28.18 8856062 28.56 11856063 28.56 4856161 28.56 7856279 28.21 10856543 28.21 28856630 29.53 3856631 29.53 1856632 29.53 2856696 28.01 21857004 29.44 2857004 29.45 2857008 29.44 4857008 29.45 4857009 29.44 3857009 29.45 3857016 29.42 24857017 29.42 22

8570224 29.42 9857023 29.42 10857024 29.42 15857026 29.42 17857027 29.42 14857028 29.42 12857029 29.42 19857030 29.42 13857035 29.42 2857042 29.42 4857043 29.41 8857044 29.42 28857045 29.42 29857046 29.42 31857047 29.42 30857048 29.42 27857048 29.51 7857066 29.42 21857067 29.42 16857070 29.49 9857071 29.41 2857074 29.41 9857077 29.39 13857078 29.49 10857082 29.42 25857083 29.42 26857084 29.41 4857085 29.42 3857087 29.38 2857090 29.38 17857094 29.44 10857094 29.45 10857096 29.44 11857096 29.45 11857098 29.44 12857098 29.45 12857104 29.40 5857105 29.40 6857106 29.40 7857107 29.40 2857108 29.40 3857109 29.38 20

8571145004 29.39 2857115 29.39 3

8571170001 29.39 48571170002 29.39 48571170003 29.39 4

857118 29.39 12

Code No. table Pos.857121 29.39 11857123 29.46 36857125 29.40 9857126 29.40 8857127 29.38 22857128 29.38 11

8571300001 29.39 88571300002 29.39 88571300003 29.39 88571320001 29.39 78571320002 29.39 78571320003 29.39 7

857134 29.38 12857139 29.38 19857140 29.38 18857143 29.52 13857144 29.38 25857147 29.52 22857152 29.52 8857167 29.52 2857168 29.52 10857175 29.46 8857176 29.44 13857176 29.45 13857176 29.51 5857176 29.52 4

8571775 29.49 1857181 29.53 7857184 29.52 21857185 29.46 27857187 29.52 11857189 29.52 9857192 29.52 28857193 29.52 29857201 29.39 14857204 29.51 2857206 29.39 15857208 29.42 7857209 29.54 1857222 29.54 3857230 29.46 31857231 29.46 30857232 29.46 28857233 29.46 16857234 29.46 29857236 29.46 10857240 29.46 22857241 29.46 18857242 29.46 21857244 29.46 17857245 29.46 24857246 29.46 23857247 29.46 13857248 29.46 14857249 29.38 15857250 29.46 7857251 29.46 35857253 29.46 41

8572555 29.39 1857265 29.46 47857268 29.46 1857271 29.46 5857273 29.38 16857274 29.46 37857278 29.46 40857279 29.46 46857284 29.46 9



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Code No. table Pos.857287 29.50 1857288 29.50 9857289 29.50 2857290 29.50 7857298 29.50 5857301 29.50 4857303 28.24 1857304 28.24 2857305 28.24 3857306 28.24 11857307 29.42 18857308 29.46 12857309 29.46 15857312 29.38 14857312 29.49 17857314 29.49 20857317 29.49 22857318 29.49 15857328 29.46 25857427 29.38 4857429 29.38 6857429 29.49 2857435 29.51 9857436 29.49 3857439 29.52 16857439 29.52 20857445 29.40 4857451 29.49 6

8574540001 29.38 108574540002 29.38 108574540003 29.38 10

857455 29.42 20857460 29.49 23857461 29.49 19

85746200XEV 29.51 68574705 29.44 18574715 29.45 1857476 29.44 7857476 29.45 7857477 29.44 8857477 29.45 8857489 29.52 27857495 29.38 23857496 29.38 24857497 29.52 6857498 29.49 16857501 29.41 5857502 29.52 1857535 29.52 5857538 29.44 9857538 29.45 9857539 29.44 6857539 29.45 6857540 29.52 3857544 29.39 9857545 29.39 6858212 28.34 7858475 28.21 26858476 28.21 8858477 28.21 11858478 28.21 17858488 28.21 15858489 28.22 13858559 28.36 1858580 28.33 19858580 28.36 7858703 28.31 1

Code No. table Pos.858704 28.01 4858705 28.01 5858706 28.01 6858707 28.07 2858708 28.07 5858710 28.01 12858711 28.01 14858712 28.01 20858714 28.01 13858717 28.01 7858718 28.01 8858721 28.18 4858722 28.25 27858722 28.255 27858725 28.32 1858726 28.14 17858727 29.53 8858729 28.01 3858731 28.28 7858732 28.22 11858737 28.05 1858738 28.25 1858738 28.255 1858739 28.25 9858739 28.255 9858740 28.25 10858740 28.255 10

8587414 28.25 58587414 28.255 5858745 28.255 12858747 28.255 34858748 28.255 35858750 28.01 1858770 28.07 1858780 28.07 7858781 28.07 23858783 28.07 8858785 28.29 5858786 28.03 1858787 28.03 12858788 28.03 13858790 28.22 1858791 28.30 14858807 28.23 20858808 28.23 26858808 29.52 24858809 28.33 4

85881300XN6 28.09 1858815 28.01 26858817 28.01 28858818 28.01 27858819 28.01 31858827 28.11 3858828 28.10 1858829 28.10 2858830 28.11 2

85883200A1 28.15 185883500XR4 28.12 3

858836 28.16 185883700XN2 28.12 1

858838 28.12 2858839 28.32 6858840 28.13 2858840 28.58 1858842 28.57 8

85884400A1 28.15 485884700XR4 28.12 4

Code No. table Pos.858849 28.02 1858863 28.04 1858867 28.31 10858868 28.13 23858869 28.34 2858871 28.34 3858873 28.24 9858874 28.24 8858875 28.23 19858876 28.23 7858877 28.23 13858878 28.23 17858880 28.23 5858881 28.23 28858882 28.35 5858883 28.35 8858884 28.14 34858885 28.14 6858886 28.14 16858887 28.14 8858896 28.27 1858897 28.27 2858898 28.20 1858902 28.30 6858903 28.02 2858904 28.02 3858906 28.25 22858906 28.255 22858907 28.01 25858908 28.21 31858909 28.08 1858916 28.33 16858918 28.08 2858925 28.01 23858926 28.01 24858927 28.22 7858930 28.23 15858932 28.23 6858936 28.07 18858941 28.04 4858943 28.29 14858955 28.36 5859754 28.28 18859792 28.06 11859792 28.30 3859946 28.29 9860880 28.30 7871094 29.51 8872117 29.40 10872117 29.51 10872664 28.35 6873804 29.49 8874555 28.28 24890499 28.56 3890509 28.20 12890760 28.33 28890769 28.23 25890785 28.17 5890786 28.17 6890787 28.17 7890791 28.20 4890827 29.46 43890878 28.09 12890879 28.09 16890923 28.19 1890928 28.25 28890928 28.255 28



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Code No. table Pos.890931 28.21 6890931 29.54 2890932 28.35 14890938 28.23 3890960 28.28 25890964 28.10 22890966 28.12 6890967 28.12 7890968 28.11 1890969 28.13 9890979 28.33 1890982 28.19 4893044 28.04 8893045 28.04 9893107 28.14 10893108 28.12 18893109 28.12 19893112 28.12 5893113 28.05 17893132 28.23 11893135 28.26 3893136 28.26 4893137 28.30 2893138 28.29 11893224 28.21 19893240 28.23 1893255 28.35 13893257 28.09 11893259 28.12 26893273 28.14 13893513 28.21 22893514 28.21 20893639 28.28 23893751 28.16 2893752 28.23 21893757 28.18 1893758 28.14 30893763 28.09 9893764 28.09 10893767 29.47 1893768 29.47 2893769 29.47 3893770 29.47 4893772 29.47 6893773 29.48 1893774 29.48 2893777 29.48 8893778 29.48 9893779 29.48 10893780 29.48 11893782 29.48 15893783 29.48 4893784 29.48 5893796 28.11 4893819 28.05 16893823 28.21 21

89382400A1 28.15 3893838 28.09 18893839 28.09 20893887 28.23 12893915 28.23 9893916 28.23 10893926 28.19 2893927 28.19 3893929 28.31 3893931 28.27 3893933 28.29 1

Code No. table Pos.893934 28.24 10893935 28.09 14893936 28.09 6893937 28.20 6893940 29.48 6893941 29.48 7893942 29.48 12893943 29.48 13893944 29.48 14893945 28.06 4893954 28.21 5893966 28.06 7893968 29.54 5893969 28.30 8893979 28.10 7893980 28.10 8893996 28.03 21893997 28.03 22894015 28.23 16894019 28.55 11894027 28.01 29894056 28.36 13894057 28.31 13894080 28.14 2

89410700XN2 28.10 5894195 28.12 21894195 28.15 8894196 28.10 13894197 28.10 14894201 28.03 15894228 28.25 24894228 28.255 24894505 28.30 12894519 28.09 12894520 28.09 16894566 28.13 13894566 28.57 9894604 28.14 36894630 28.09 11894657 28.13 19894658 28.24 7894714 28.55 10894794 29.48 3894796 28.31 9894821 29.47 5894846 28.26 2894847 28.28 2894899 28.57 19894900 28.57 10894901 28.56 22894933 28.56 24894943 28.13 14894944 28.13 15894945 28.13 14894946 28.13 15894988 28.11 1895250 28.04 1895316 29.50 11895450 28.21 37895487 28.58 3895488 28.58 5895701 28.34 15895733 28.28 3895734 28.255 11895832 28.255 38895844 28.33 11895844 28.34 14

Code No. table Pos.895909 28.10 24895910 28.10 25895914 28.58 4895915 28.10 30895959 28.14 35896141 28.25 34896142 28.25 35896174 28.12 20896175 28.10 12896175 28.12 12896311 28.05 2896372 28.17 1896565 28.24 12896566 28.24 13896567 28.24 14896715 28.34 5896752 28.33 24896759 28.18 3896859 28.18 6896860 28.18 7896896 28.30 15896943 29.37 11896944 28.06 12897111 28.06 9897113 28.25 11897114 28.35 16897302 28.06 1

89732600XN6 28.09 2897360 29.37 15

89736200XN2 28.10 6897367 28.28 1897434 29.38 3897434 29.42 6897434 29.50 3897435 29.38 26897436 29.38 27897443 29.41 7897444 29.44 5897444 29.45 5897447 29.50 10897448 29.50 13897450 29.50 12897454 29.46 34897455 29.46 32897456 29.46 33897458 29.46 11897459 29.46 20897460 29.46 19897482 28.13 3897482 28.58 2897594 29.37 14897596 28.26 1897775 28.21 3897858 28.21 1898047 28.21 39898092 29.39 5898126 28.17 15898133 29.37 5898134 29.37 12898252 28.16 2898268 29.51 4898269 29.51 12898272 29.37 2898276 29.37 7898383 28.25 12898385 28.25 13898402 29.42 1



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Code No. table Pos.898410 29.41 3898463 29.37 13898466 29.51 3898467 29.41 1898486 28.30 1898532 28.14 29898533 28.09 8898534 28.09 27898535 28.09 28898536 28.10 26898537 28.10 27898540 28.10 17898541 28.10 18898542 28.10 16898543 28.10 15898544 28.12 8898545 28.12 9898546 28.12 10

89856800XN2 28.14 189856900XN2 28.14 189857000XR4 28.09 789857500XN2 28.10 389857600XN2 28.10 4

898586 28.14 4898587 28.14 5

89858800XR4 28.14 3898633 29.46 26898634 29.46 2898635 29.46 3898636 29.46 50898694 28.29 3898695 28.29 4898784 28.55 7898785 28.55 8898786 28.55 6898787 28.55 9898788 28.09 25898789 28.09 26899062 28.09 13899063 28.09 17899068 28.14 37899125 28.36 14899126 28.36 14899127 28.36 14899202 28.09 12899203 28.09 16899299 29.40 5

8994505 29.38 1899483 29.48 16899484 29.39 10899491 28.01 2899510 28.10 19899511 28.10 20899512 28.10 15899512 28.10 16899514 28.10 17899515 28.10 18899516 28.12 32899517 28.12 33

89951800Z1 28.10 389951900Z1 28.10 4

899548 28.14 28899599 29.46 49974229 29.49 13

AP8101595 28.20 13AP8101861 28.03 18AP8102239 28.56 6

Code No. table Pos.AP8102349 28.22 8AP8102375 28.10 11AP8102375 28.14 22AP8102375 28.17 12AP8102375 28.31 7AP8102381 28.11 13AP8102381 28.12 16AP8102504 28.12 28AP8102520 28.56 2AP8102523 28.36 12AP8102524 28.04 10AP8102544 28.02 7AP8102678 28.56 1AP8102688 28.56 20AP8102719 28.56 21AP8102764 28.56 12AP8102902 28.01 22AP8102913 28.36 4AP8102998 28.56 10AP8104390 28.02 8AP8104719 28.36 6AP8104720 28.14 25AP8104720 28.36 3AP8104728 28.26 13AP8104728 28.28 20AP8104754 28.09 17AP8104755 28.09 13AP8104759 28.09 5AP8104760 28.09 15AP8104803 28.14 27AP8104803 28.36 10AP8104836 28.21 30AP8104920 28.36 2AP8106389 28.22 9AP8110065 28.07 29AP8110065 28.08 3AP8110068 28.07 30AP8110068 28.08 4AP8110077 28.05 4AP8110078 28.07 3AP8110079 28.07 4AP8110081 28.28 14AP8110093 28.28 15AP8110094 28.26 5AP8112600 28.13 21AP8112600 28.57 11AP8112916 28.13 6AP8112916 28.57 5AP8112996 28.29 17AP8113004 28.20 9AP8113004 28.27 9AP8113004 28.29 12AP8113004 28.30 4AP8113230 28.20 23AP8113230 28.27 5AP8113230 28.30 11AP8113499 28.20 3AP8113598 28.20 2AP8113722 28.27 6AP8113752 28.30 9AP8113753 28.30 10AP8116071 28.06 6AP8117004 28.12 11AP8117033 28.02 6AP8117033 28.09 4AP8117033 28.21 7AP8117033 28.33 25




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Code No. table Pos.AP8152412 28.08 6AP8152413 28.08 11AP8152414 28.27 7AP8152441 28.01 17AP8152442 28.05 10AP8152481 28.01 10AP8157100 28.55 1AP8161127 28.14 11AP8163064 28.05 3AP8163170 28.05 9AP8176101 28.28 16AP8201169 28.21 16AP8201727 28.22 15AP8201755 28.02 4AP8201755 28.10 23AP8202058 28.12 13AP8213057 28.20 7AP8220150 28.17 4AP8220150 28.35 4AP8220177 29.37 6AP8220186 28.09 24AP8220186 28.32 3AP8220238 28.12 24AP8220283 28.31 12AP8220283 28.33 13AP8220283 28.34 13AP8220323 28.02 9AP8220366 28.14 31AP8221023 28.20 18AP8221023 28.21 9AP8221023 28.22 3AP8221036 28.32 4AP8221043 28.18 11AP8221129 28.36 8AP8221145 28.17 9AP8221145 28.21 32AP8221145 28.35 9AP8221150 28.21 36AP8221150 28.56 5AP8221311 28.56 13AP8221349 28.30 16AP8224164 28.57 1AP8224462 28.31 11AP8224462 28.33 12AP8224462 28.34 12AP8224470 28.03 10AP8224470 28.17 8AP8224470 28.29 18AP8224470 29.37 4AP8225369 28.04 3AP8234020 28.07 13AP8257609 28.55 2AP8257755 28.55 3AP8257794 28.55 5AP8267395 28.55 4AP9100456 28.21 27AP9100519 28.19 5AP9150006 29.46 39AP9150051 29.46 38AP9150145 29.38 28AP9150145 29.46 4CM001901 28.56 15CM001905 29.53 4CM001927 28.23 27CM002903 28.24 4CM002912 28.23 2CM002916 29.53 5

Code No. table Pos.CM083515 28.35 1CM083518 28.35 1CM101711 29.52 14CM178411 28.56 16CM178412 28.56 19CM178413 28.56 14CM223401 29.43 1CM223402 29.43 1CM223403 29.43 1CM223404 29.43 1CM223405 29.43 1CM223406 29.43 1CM223407 29.43 1CM223408 29.43 1CM223409 29.43 1CM223410 29.43 1CM223411 29.43 1CM223412 29.43 1CM223413 29.43 1CM223414 29.43 1CM223415 29.43 1CM223416 29.43 1CM223417 29.43 1CM223418 29.43 1CM223419 29.43 1CM223420 29.43 1CM223421 29.43 1CM223422 29.43 1CM223423 29.43 1CM223424 29.43 1CM223425 29.43 1CM223426 29.43 1CM223427 29.43 1CM223428 29.43 1CM223429 29.43 1CM224903 28.28 4CM225401 29.53 6CM225605 28.34 8CM225607 28.34 9CM225615 28.34 10CM225730 28.34 11

CM2266015 29.37 10CM2266035 29.37 10CM227501 29.40 1CM227502 29.40 1

GU01603480 28.18 16GU05128230 28.25 7GU05128230 28.255 7GU05603331 28.18 17GU05677730 28.03 7GU30027931 28.23 22GU30729330 28.23 23



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Group FRAMECode 28.01

Description Frame IService 1

Pos. Code Description Qty Variants

1 858750 Frame 12 899491 Coppia bussole 13 858729 Dowel 24 858704 LH Insert 25 858705 RH internal Insert 16 858706 RH external Insert 17 858717 Front Insert 48 858718 RH spacer 29 AP8152410 Screw w/ flange M10x55 310 AP8152481 Screw w/ flange 211 AP8150292 Curved spring washer * 712 858710 Bush 213 858714 Rear Insert 314 858711 Insert 115 AP8152398 Screw w/ flange M10x80 116 AP8152301 Self-locking nut 117 AP8152441 Washer 10,5x25x4 218 AP8150107 Hex socket screw 319 AP8152154 Washer 8,4x13* 320 858712 Pin 121 856696 Engine support 122 AP8102902 Hex threaded insert 423 858925 RH lower support 124 858926 LH lower support 125 858907 RH Lower Air duct 126 858815 RH Upper Air duct 127 858818 LH Lower Air duct 128 858817 LH Upper Air duct 1



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Description Frame IService 1


29 894027 Pin 430 AP8150506 Flanged nut 431 858819 RH-LH Gasket 232 AP8150450 Washer for shafts D5 4



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Description Frame IIService 1


1 858849 Saddle support 12 858903 Headlight support clamp 13 858904 Support bracket 14 AP8201755 Threaded rivet 25 AP8150469 Hex socket screw M10x30 46 AP8117033 Adhesive sponge 17 AP8102544 Threaded rivet M6 48 AP8104390 Threaded rivet 69 AP8220323 Plug 110 AP8144707 Gasket 1



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Description Foot restsService 1


1 858786 RH front footrest bracket 12 AP8146862 Front footrest, pair 13 AP8134955 Footrest pin 24 AP8121566 Footrest pin 25 AP8121224 Footrest return spring 26 AP8152409 Stop ring 27 GU05677730 Springs fixing pin 18 AP8146502 LH front footrest bracket 19 AP8150540 Screw 410 AP8224470 Hex socket screw 211 AP8150429 Spring washer 6,4x11x0,5* 812 858787 RH protection 213 858788 LH protection 114 AP8150537 Hex socket screw 615 894201 LH rear footrest guard 116 AP8134829 Footrest pin 217 AP8134451 Footrest plate 418 AP8101861 Ball D6,35 219 AP8121133 Coil compress. spring * 220 AP8146616 Rear footrest, RH 121 893996 Rear footrest, RH cpl 122 893997 Rear footrest, LH 123 AP8150164 Hex socket screw 424 AP8146617 Rear footrest, LH 1



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Description Central standService 1


1 858863 Stand cpl. 11 895250 Stand cpl. 1 Country:Canadian[CA], United States of America[USA]2 AP8152318 Screw w/ flange M10x35 23 AP8225369 Hex socket screw 24 858941 Protection 15 AP8152001 Low nut M10x1,25* 16 AP8150292 Curved spring washer * 37 843213 T bush 28 893044 Outer spring 19 893045 Inner spring 110 AP8102524 Stand spring protection 111 AP8150311 Low self-locking nut 212 AP8150012 Washer 5,3x10x1* 213 AP8150248 Washer 5,5x15x1,6 214 AP8120876 Plug 115 AP8127856 Lateral stand switch 1



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Description SteeringService 1


1 858737 Upper plate 12 896311 Lower plate 13 AP8163064 Steering shock absorber 14 AP8110077 Axial ball bearing 25 AP8121207 Steering security plate 16 AP8123641 Dust cover ring 27 AP8123642 Ring nut 18 AP8123643 Return ring nut 19 AP8163170 Upper plate fixing bush 110 AP8152442 Stem plug washer 111 AP8150236 Hex socket screw M8x35 412 AP8152283 Screw w/ flange 113 AP8150220 Hex socket screw 114 AP8121718 Headlight bush 115 AP8150540 Screw 216 893819 Name plate "aprilia" 117 893113 Front fork lower closing 118 AP8152277 Screw w/ flange 2



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Description Front forkService 1


1 897302 RH hub 12 854547 LH hub 13 AP8123975 Front fork revision kit 14 893945 Spring 25 AP8123977 Plug cpl. 26 AP8116071 Front fork oil 1 lt. 17 893966 Return spring 28 AP8152267 Hex socket screw 39 897111 Sensor support 110 AP8150114 Low self-locking nut 111 859792 Sensor ABS 112 896944 Fairlead 1



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Description Swing armService 1


1 858770 Swing arm 12 858707 Rear swing arm pin 13 AP8110078 Needle bearing 14 AP8110079 Ball bearing 25 858708 Adjustment bush 16 AP8121201 Swing arm ring nut 17 858780 Chain guide plate 18 858783 Chain guard 19 AP8144048 O-ring 134 210 AP8144006 Gasket ring 111 AP8121204 Inside circlip d37 112 AP8144005 Gasket ring 113 AP8234020 Cup for shoe 214 AP8152305 Chain tens.adjuster screw 215 AP8150334 Nut 216 AP8121075 T bush * 117 AP8150430 Low self-locking nut 118 858936 Rear int.sw.arm piv.bush 119 AP8125687 Wheel pin washer 120 648708 Rear wheel spindle nut 121 AP8144443 LH chain guide plate 122 AP8144444 RH chain guide plate 123 858781 Chain guide plate 124 AP8152302 Screw w/ flange 325 AP8152267 Hex socket screw 226 AP8121570 Internal spacer 127 AP8150503 Screw 128 AP8148824 Support 2



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Description Swing armService 1


29 AP8110065 Needle bearing 230 AP8110068 Oil seal D18x24x3 231 AP8150468 Screw M6x40 132 852029 Decal "AGIP" 2



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Description Rear shock absorberService 1


1 858909 Shock absorber 12 858918 Double conrod 23 AP8110065 Needle bearing 44 AP8110068 Oil seal D18x24x3 45 AP8146518 Piston pin L=36 36 AP8152412 Hex socket screw M10x72 17 AP8121155 T bush * 28 AP8152301 Self-locking nut 59 AP8146516 Single conrod comp. 110 AP8152411 Hex socket screw 111 AP8152413 Screw w/ flange M10x61 3



24/03/2011 Page 21 / 84


Description Front body IService 1


1 85881300XN6 Upper RH fairing, black 12 89732600XN6 Upper LH fairing, black 13 AP8150506 Flanged nut 44 AP8117033 Adhesive sponge 15 AP8104759 LH orange lens 1 Country:Canadian[CA], United States of America[USA]5 AP8127700 LH transparent lens 1 Country:Europe[EU], Japan[J]6 893936 LH gasket 17 89857000XR4 ***Front fairing, red 1 Technical specification:With decals applied[D]8 898533 ***Decal 19 893763 RH Front fairing decal 110 893764 LH Front fairing decal 111 893257 Windshield 1 Country:Europe[EU], Japan[J]11 894630 Windshield 1 Country:Australia[AU], Canadian[CA], United States of

America[USA]12 890878 RH rearview mirror 1 Country:Europe[EU]12 894519 RH rearview mirror 1 Country:Canadian[CA], United States of America[USA]12 899202 RH rearview mirror 1 Country:Japan[J]13 899062 RH rearview mirror 1 Country:Japan[J]13 AP8104755 RH rearview mirror 1 Country:Canadian[CA], Europe[EU], United States of

America[USA]14 893935 RH gasket 115 AP8104760 RH orange lens 1 Country:Canadian[CA], United States of America[USA]15 AP8127699 RH transparent lens 1 Country:Europe[EU], Japan[J]16 890879 LH rearview mirror 1 Country:Europe[EU]16 894520 LH rearview mirror 1 Country:Canadian[CA], United States of America[USA]16 899203 LH rearview mirror 1 Country:Japan[J]17 899063 LH rearview mirror 1 Country:Japan[J]17 AP8104754 LH rearview mirror 1 Country:Canadian[CA], Europe[EU], United States of

America[USA]



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Description Front body IService 1


18 893838 Screw 419 AP8144564 Rubber w/ insert M4 420 893839 Screw TBCEI M4X12 421 AP8144565 Nylon washer 422 181746 Lamp R10W 12v 2 Country:Canadian[CA], United States of America[USA]22 AP8127489 Lamp RY10W 12V 223 AP8120622 Front dust cover ring 424 AP8220186 Rubber spacer 125 898788 ***STICKER 126 898789 ***STICKER 127 898534 ***STICKER 128 898535 ***STICKER 1



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Description Front body IIService 1


1 858828 RH internal fairing 12 858829 LH internal fairing 13 89857500XN2 RH Pillar 1 Technical specification:With decals applied[D], Factory MY

2011[STD]3 89951800Z1 RH Pillar 1 Technical specification:With decals applied[D], Special

Edition Biaggi Limited[SE]4 89857600XN2 LH Pillar 1 Technical specification:With decals applied[D], Factory MY

2011[STD]4 89951900Z1 LH Pillar 1 Technical specification:With decals applied[D], Special

Edition Biaggi Limited[SE]5 89410700XN2 RH lat.fairing, black 1 Technical specification:Without decals applied[ND]6 89736200XN2 LH lat.fairing, black 1 Technical specification:Without decals applied[ND]7 893979 RH puller 18 893980 LH puller 19 AP8144616 Rivet, female 610 AP8144563 Rivet, male 611 AP8102375 Clip 612 896175 Hex socket screw M5x12 613 894196 RH heat protection 114 894197 LH heat protection 115 898543 RH lower fairing decal BOSCH 1 Technical specification:Factory MY 2011[STD]15 899512 RH lower fairing decal Aprilia Alitalia 1 Technical specification:Special Edition Biaggi Limited[SE]16 898542 LH Lowerr fairing decal BOSCH 1 Technical specification:Factory MY 2011[STD]16 899512 RH lower fairing decal Aprilia Alitalia 1 Technical specification:Special Edition Biaggi Limited[SE]17 898540 RH lower fairing decal Aprilia Factory 1 Technical specification:Factory MY 2011[STD]17 899514 RH lower fairing decal Aprilia Factory 1 Technical specification:Special Edition Biaggi Limited[SE]18 898541 LH Lowerr fairing decal Aprilia Factory 1 Technical specification:Factory MY 2011[STD]18 899515 LH Lowerr fairing decal Aprilia Factory 1 Technical specification:Special Edition Biaggi Limited[SE]19 899510 Sticker RH SBK 10 1



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Description Front body IIService 1


20 899511 Sticker LH SBK 10 121 AP8120622 Front dust cover ring 722 890964 Spacer 123 AP8201755 Threaded rivet 224 895909 RH clamp 125 895910 LH clamp 126 898536 RH fairing decal RSV4 127 898537 LH fairing decal RSV4 128 AP8120428 Cable-guide 129 AP8120531 Rubber w/ insert * 130 895915 Hex socket screw 1



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Description Front body IIIService 1


1 890968 Front mudguard, carb. 1 Country:Europe[EU], Japan[J]1 894988 Front mudguard, carb. 1 Country:Canadian[CA], United States of America[USA]2 858830 Front fairing lower lockup 13 858827 Pillar 14 893796 Decal "aprilia racing" 15 AP8152269 Hex socket screw 46 AP8150272 Curved spring washer * 47 AP8150248 Washer 5,5x15x1,6 48 AP8150500 Hex socket screw 29 AP8144616 Rivet, female 510 AP8144563 Rivet, male 511 AP8150444 Self-tapping screw 212 AP8150359 Screw 213 AP8102381 Clip M4 214 AP8150158 Washer 4,3x9x0,8* 4 Country:Canadian[CA], United States of America[USA]15 AP8150204 Nut M4 4 Country:Canadian[CA], United States of America[USA]16 AP8124719 Reflector, amber 2 Country:Canadian[CA], United States of America[USA]



24/03/2011 Page 26 / 84


Description Rear body IService 1


1 85883700XN2 Saddle cover, black 1 Technical specification:Without decals applied[ND]2 858838 Saddle cover base 13 85883500XR4 RH rear fairing, red 2 Technical specification:Without decals applied[ND]4 85884700XR4 LH rear fairing, red 3 Technical specification:Without decals applied[ND]5 893112 Cushion 16 890966 RH side panel, carb. 17 890967 LH side panel, carb. 18 898544 RH rear fairing decal RSV4 19 898545 LH rear fairing decal RSV4 110 898546 Saddle cover decal ITALIA 111 AP8117004 Adhesive sponge 15x8 212 896175 Hex socket screw M5x12 413 AP8202058 Plastic rivet, black 214 AP8152302 Screw w/ flange 415 AP8150538 Hex socket screw 216 AP8102381 Clip M4 217 AP8121184 Screw M4x14 218 893108 Net panel (r) 119 893109 Net panel (l) 120 896174 Hex socket screw 221 894195 Hex key 122 AP8150450 Washer for shafts D5 223 AP8150413 Self-tap screw 3,9x14 324 AP8220238 Rubber spacer 225 AP8152043 Hex socket screw M4x10 126 893259 Pin 127 AP8150158 Washer 4,3x9x0,8* 128 AP8102504 Rubber spacer 2



24/03/2011 Page 27 / 84


Description Rear body IService 1


29 AP8150421 Self-tap screw 2,9x12 130 AP8144565 Nylon washer 131 AP8120622 Front dust cover ring 232 899516 RH rear fairing decal "BIAGGI LIMITED" 133 899517 LH rear fairing decal "BIAGGI LIMITED" 1



24/03/2011 Page 28 / 84


Description Rear body IIService 1


1 AP8150413 Self-tap screw 3,9x14 42 858840 Upper Number plate holder 13 897482 Number plate holder 14 AP8152329 Phillips screw, SWP M5x20 35 AP8127098 Number-plate light 16 AP8112916 Rear reflector 17 AP8150204 Nut M4 28 AP8150158 Washer 4,3x9x0,8* 29 890969 Rear mudguard, carb. 110 AP8152137 Hex socket screw 211 AP8150179 Washer 6,6x18* 212 AP8150182 Curved spring washer * 213 894566 T bush 114 894943 Rear RH turn indicator 1 Country:Canadian[CA], United States of America[USA]14 894945 Indicatore di direzione posteriore DX 1 Country:Australia[AU], Europe[EU], Japan[J]15 894944 Rear LH turn indicator 1 Country:Canadian[CA], United States of America[USA]15 894946 Indicatore direzione posteriore sx 1 Country:Australia[AU], Europe[EU], Japan[J]16 AP8152108 Hex socket screw 217 AP8152299 Self-locking nut 218 181746 Lamp R10W 12v 2 Country:Canadian[CA], United States of America[USA]18 AP8127489 Lamp RY10W 12V 219 894657 Plug 120 AP8150522 Screw 4,2x16 121 AP8112600 Rubber spacer * 122 AP8117258 Vibration-damping rubber 123 858868 Taillight wiring harn. 1



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Description Fuel tankService 1


1 89856800XN2 ***Fuel tank, black 1 Country:Australia[AU], Europe[EU], Japan[J]Technical specification:With decals applied[D]

1 89856900XN2 ***Fuel tank, black 1 Country:Canadian[CA], United States of America[USA]2 894080 Fuel tank decal "aprilia" 13 89858800XR4 ***Fuel tank cover 1 Technical specification:With decals applied[D]4 898586 ***STICKER 15 898587 ***STICKER 16 858885 Front support 17 AP8144713 Rubber spacer 18 858887 T bush 19 AP8150536 Special washer 110 893107 Clamp 111 AP8161127 Fixing pin 112 576836 Screw 213 893273 Spacer 214 AP8120663 Rubber spacer * 215 AP8152273 Screw w/ flange 616 858886 LH support 117 858726 Fuel pump cpl. 118 AP8152246 Screw w/ flange 619 AP8150285 Hex socket screw 120 AP8152339 Screw w/ flange 121 AP8150538 Hex socket screw 122 AP8102375 Clip 123 AP8150505 Hex socket screw m4x6 inox 124 AP8150255 Washer 5x20x1,5 125 AP8104720 Fuel filler cap 126 AP8150454 Hex socket screw 4



24/03/2011 Page 30 / 84


Description Fuel tankService 1


27 AP8104803 Fuel filler cap gasket 128 899548 Fuel tank decal 129 898532 ***STICKER 130 893758 Fuel tank decal "aprilia" 131 AP8220366 Rubber spacer 232 AP8144158 Rubber spacer 233 AP8144565 Nylon washer 134 858884 Fuel pipe 135 895959 Breather pipe 236 894604 ***STAND CONTROL DEVICE 137 899068 Fuel level sensor 1



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Description SaddleService 1


1 85883200A1 Driver saddle 12 AP8152302 Screw w/ flange 23 89382400A1 Rear saddle 14 85884400A1 Belt 15 AP8120177 Headlight supp.snap 16 269783 Screw 27 AP8150020 Washer 10,5x21x2* 28 894195 Hex key 1



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Description UndersaddleService 1


1 858836 Saddle supp.lower lockup 12 893751 Clamp 12 898252 ***Clamp 13 575249 Vite metrica M6x22 24 AP8152302 Screw w/ flange 45 AP8152299 Self-locking nut 26 AP8152298 Screw w/ flange 2



24/03/2011 Page 33 / 84


Description DashboardService 1


1 896372 Dashboard 12 AP8150509 Self-tap screw 5x14 33 AP8150255 Washer 5x20x1,5 34 AP8220150 Rubber spacer * 35 890785 RH support 16 890786 LH support 17 890787 Cover 18 AP8224470 Hex socket screw 49 AP8221145 T bush * 410 845978 Fairlead 111 AP8152329 Phillips screw, SWP M5x20 512 AP8102375 Clip 213 AP8150500 Hex socket screw 214 197551 Plug 115 898126 ***CLIP 116 AP8121728 T bush * 4



24/03/2011 Page 34 / 84


Description Handlebar - ControlsService 1


1 893757 H.bars anti.v weight 22 AP8118649 Right half handlebar 13 896759 Left half handlebar 14 858721 LH lights selector 15 851998 Engine stop-start device 16 896859 Gas trasmission delivery 17 896860 Gas trasmission return 18 856027 LH hand grip 19 AP8150543 Screw M8x35 210 AP8150137 Hex socket screw 211 AP8221043 Spacer bush * 212 AP8118502 Front gas lever U-bolt 113 AP8150050 Hex socket screw 214 AP8118503 Rear gas lever U-bolt 115 AP8120190 O-ring 3075 116 GU01603480 RH hand grip 117 GU05603331 Throttle cpl. 118 852398 Gearbox selector control 119 AP8152043 Hex socket screw M4x10 1



24/03/2011 Page 35 / 84


Description Clutch leverService 1


1 890923 Clutch lever cpl. 12 893926 Clutch lever 13 893927 Switch 14 890982 Clutch cable 15 AP9100519 Spring 1



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Description Front master cilinderService 1


1 858898 Front brake hose 12 AP8113598 Pil brake tank plug 13 AP8113499 Brake oil tank 14 890791 Front master cilinder 15 AP8133664 Front brake lever 16 893937 U-bolt 17 AP8213057 Rear brake pump union 18 AP8133666 Lever pin 19 AP8113004 Washer 10x14x1,6* 210 852702 Oil pipe screw 111 AP8127432 Brake light switch 112 890509 Rubber pipe 113 AP8101595 Hose clamp D10,1* 214 AP8150340 Hex socket screw 115 AP8134383 Oil tank plate 116 AP8152137 Hex socket screw 117 AP8120030 Rubber spacer * 118 AP8221023 T bush * 119 AP8150474 Stainless cap nut M6 120 AP8134167 Brake hose hanger 121 AP8150429 Spring washer 6,4x11x0,5* 122 AP8133502 Air bleed valve 123 AP8113230 Bleed valve cap 124 AP8152273 Screw w/ flange 1



24/03/2011 Page 37 / 84


Description Cooling systemService 1


1 897858 ***Water cooler 12 622055 Fan, cpl. 23 897775 Water cooler upper support 14 AP8152279 Screw w/ flange M6x20 45 893954 Plug 16 890931 Hose clamp 107 AP8117033 Adhesive sponge 28 858476 Thermostat-cooler pipe 19 AP8221023 T bush * 210 856279 Thermostat valve set 75°C 111 858477 Hose 112 AP8144033 Thermostat-pump pipe 113 AP8150444 Self-tapping screw 114 AP8120030 Rubber spacer * 215 858488 Cooler-pump pipe 116 AP8201169 Hose clip D22x8,6* 217 858478 Thermostat-engine pipe 118 AP8152272 Screw w/ flange 119 893224 Hose clamp 120 893514 Screw 621 893823 Washer d4,5 622 893513 Spacer 623 AP8150011 Washer 4,3x12x1* 624 AP8150204 Nut M4 625 640485 Temperature gauge 126 858475 Engine-manifold pipe 227 AP9100456 Hose clip 26x8 428 856543 Manifold 1



24/03/2011 Page 38 / 84


Description Cooling systemService 1


29 AP8120952 Fuel pipe 5,5x10 130 AP8104836 Expansion tank plug 131 858908 Expansion tank 132 AP8221145 T bush * 133 AP8150158 Washer 4,3x9x0,8* 134 AP8121728 T bush * 235 AP8121991 Bush 136 AP8221150 Cable-guide 137 895450 Bush 238 AP8144720 Hose 139 898047 Threaded insert M6x16 140 AP8120573 Stop ring 1



24/03/2011 Page 39 / 84


Description Oil coolerService 1


1 858790 Oil cooler 12 AP8152280 Screw w/ flange 13 AP8221023 T bush * 14 AP8120030 Rubber spacer * 55 AP8152299 Self-locking nut 16 AP8121428 Circlip d8 27 858927 Spacer 18 AP8102349 White hose clip D17,5x8 49 AP8106389 Oil pipe 12x19 210 AP8152277 Screw w/ flange 211 858732 Water cooler support 112 AP8150137 Hex socket screw 113 858489 Pipe 114 AP8144008 O-ring 115 115 AP8201727 Black cable guide 2



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Description Air boxService 1


1 893240 O-ring 56,82X2,62 42 CM002912 Hose clamp 13 890938 Clamp 14 AP8152329 Phillips screw, SWP M5x20 15 858880 LH Hose 16 858932 RH Hose 17 858876 Filter housing base 18 AP8144087 Rubber spacer 29 893915 Support 210 893916 Intake opening 411 893132 Screw 812 893887 Mobile system trumpets 113 858877 Support 114 AP8152329 Phillips screw, SWP M5x20 215 858930 Air filter 116 894015 Filter blow-by 117 858878 Frame 118 AP8152329 Phillips screw, SWP M5x20 1519 858875 Filter housing cover 120 858807 Upper fuel rail 121 893752 Rubber spacer 122 GU30027931 Gasket 123 GU30729330 Air temp. Sensor 124 AP8150421 Self-tap screw 2,9x12 125 890769 Injector 426 858808 Pipe blow-by 127 CM001927 Hose clamp 128 858881 Gasket 1



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Description Throttle bodyService 1


1 857303 Rear Throttle body 12 857304 Front Throttle body 13 857305 Union 44 CM002903 Hose clamp 45 AP8152329 Phillips screw, SWP M5x20 26 638562 Air pressure sensor 27 894658 Union 28 858874 Pipe 29 858873 Pipe 210 893934 Injector 411 857306 Hose clamp 812 896565 Fuel pipe, cpl. ant. 113 896566 Fuel pipe, cpl. post. 114 896567 Sec. screw 1



24/03/2011 Page 42 / 84


Description Exhaust pipe IService 1


1 858738 Front. Exhaust pipe 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

2 436947 Nut 8 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

3 852090 Exhaust pipe gasket 4 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

4 AP8121170 Spring 3 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

5 8587414 Central exhaust manifold 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

6 584344 Lamda sensor 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

7 GU05128230 Gasket 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

8 851586 LH manifold pipe 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

9 858739 RH rear exhaust pipe 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

10 858740 LH rear exhaust pipe 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

11 897113 ***Silencer 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

12 898383 ***Heat protection 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

13 898385 ***SCREW (CYLINDER HEAD) 3 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

14 254485 Spring plate M6 3 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

15 AP8150376 Washer 8,5x15x0,8 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

16 AP8150236 Hex socket screw M8x35 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]



24/03/2011 Page 43 / 84




17 AP8121199 Bush 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

18 AP8144558 Rubber spacer 2 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

19 AP8121455 Spacer bush 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

20 AP8150018 Washer 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

21 AP8150431 Low nut 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

22 858906 Clamp 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

23 598839 Screw w/ flange 2 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

24 894228 Silent-block 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

25 AP8150018 Washer 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

26 AP8152112 Hex socket screw 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

27 858722 Exhaust valve actuator 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

28 890928 Heat protection 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

29 AP8152281 Screw w/ flange 2 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

30 AP8134640 Air box spacer 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

31 AP8121725 T bush * 2 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

32 AP8120223 Rubber spacer * 2 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]



24/03/2011 Page 44 / 84




33 840509 Spacer 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

34 896141 Gas trasmission return 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

35 896142 Gas trasmission delivery 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]

36 845978 Fairlead 1 Country:Australia[AU], Canadian[CA], Europe[EU], UnitedStates of America[USA]



24/03/2011 Page 45 / 84


Description Exhaust pipe IIService 1


1 858738 Front. Exhaust pipe 1 Country:Japan[J]2 436947 Nut 8 Country:Japan[J]3 852090 Exhaust pipe gasket 4 Country:Japan[J]4 AP8121170 Spring 3 Country:Japan[J]5 8587414 Central exhaust manifold 1 Country:Japan[J]6 584344 Lamda sensor 1 Country:Japan[J]7 GU05128230 Gasket 1 Country:Japan[J]8 851586 LH manifold pipe 1 Country:Japan[J]9 858739 RH rear exhaust pipe 1 Country:Japan[J]10 858740 LH rear exhaust pipe 1 Country:Japan[J]11 895734 Silencer 1 Country:Japan[J]12 858745 Silencer protection 1 Country:Japan[J]13 AP8150538 Hex socket screw 2 Country:Japan[J]14 AP8150382 Washer 15x5,5X1,2* 2 Country:Japan[J]15 AP8150009 Washer 4 Country:Japan[J]16 AP8150236 Hex socket screw M8x35 1 Country:Japan[J]17 AP8121199 Bush 1 Country:Japan[J]18 AP8144558 Rubber spacer 2 Country:Japan[J]19 AP8121455 Spacer bush 1 Country:Japan[J]20 AP8150018 Washer 1 Country:Japan[J]21 AP8150431 Low nut 1 Country:Japan[J]22 858906 Clamp 1 Country:Japan[J]23 598839 Screw w/ flange 2 Country:Japan[J]24 894228 Silent-block 1 Country:Japan[J]25 AP8150018 Washer 1 Country:Japan[J]26 AP8152112 Hex socket screw 1 Country:Japan[J]27 858722 Exhaust valve actuator 1 Country:Japan[J]28 890928 Heat protection 1 Country:Japan[J]



24/03/2011 Page 46 / 84


Description Exhaust pipe IIService 1


29 AP8152281 Screw w/ flange 2 Country:Japan[J]30 AP8134640 Air box spacer 1 Country:Japan[J]31 AP8121725 T bush * 2 Country:Japan[J]32 AP8120223 Rubber spacer * 2 Country:Japan[J]33 840509 Spacer 1 Country:Japan[J]34 858747 Gas trasmission return 1 Country:Japan[J]35 858748 Gas trasmission delivery 1 Country:Japan[J]36 845978 Fairlead 1 Country:Japan[J]37 AP8150376 Washer 8,5x15x0,8 1 Country:Japan[J]38 895832 DB killer 1 Country:Japan[J]



24/03/2011 Page 47 / 84


Description Front wheelService 1


1 897596 ***Front tyre 12 894846 Front wheel 13 893135 RH front brake disc 14 893136 LH front brake disc 15 AP8110094 Bearing 25x47x12 26 AP8125843 Internal spacer 17 AP8125827 Front wheel spindle 18 AP8125841 Gasket ring 30x47x7 29 AP8125728 Front RH whe.ou.spacer 110 AP8152335 Wheel spindle nut 111 AP8152286 Screw w/ flange M8x20 1212 AP8152323 Washer 25,2x36x1 113 AP8104728 Tubeless tyre valve 90° 114 AP8125842 Snap ring d47 115 AP8128189 Wheel speed sensor, left front 1



24/03/2011 Page 48 / 84


Description Front brake caliperService 1


1 858896 RH front brake caliper 12 858897 LH front brake caliper 13 893931 Pads pair 24 AP8133824 Air bleed valve 25 AP8113230 Bleed valve cap 26 AP8113722 Spring 27 AP8152414 Screw w/ flange M10x55 48 852702 Oil pipe screw 29 AP8113004 Washer 10x14x1,6* 4



24/03/2011 Page 49 / 84


Description Rear wheelService 1


1 897367 ***Rear tyre 12 894847 Rear wheel 13 895733 ***Chain 14 CM224903 Chain ring Z=42 15 AP8121571 Pin 56 AP8125731 Flexible coupling rubber 57 858731 Rear wheel spindle 18 AP8150436 Low self-locking nut 59 AP8152324 Wheel spindle nut M25x1,5 110 AP8125730 Crown holder cpl. 111 AP8121213 Gasket ring 38x55x7 112 AP8125732 Spring drive spacer 213 AP8121212 Inside circlip d55 114 AP8110081 Bearing 30x55x13 215 AP8110093 Bearing 6205-2rs1 25x52x15 216 AP8176101 Internal spacer 117 AP8125838 Gasket ring 38x52x7 118 859754 Connecting link 119 AP8125839 Snap ring d52 120 AP8104728 Tubeless tyre valve 90° 121 AP8121592 Rear wheel spacer 222 AP8152323 Washer 25,2x36x1 123 893639 Rubber cush drive hub 124 874555 Screw 1025 890960 Wheel speed sensor, left front 1



24/03/2011 Page 50 / 84


Description Rear master cylinderService 1


1 893933 Rubber bellows 12 020006 Nut 13 898694 ***BRAKE PUMP 14 898695 ***Plug 15 858785 Rear brake lever 16 AP8121221 Brake lever pin 17 AP8120912 Lever rubber 18 AP8144007 O-ring 11,11x1,78 29 859946 Fixing pin 110 AP8121223 Rear brake lever pin 111 893138 Spring 112 AP8113004 Washer 10x14x1,6* 213 852702 Oil pipe screw 114 858943 Rear master cylinder 115 AP8120822 Silent block, spring 116 AP8150462 Circlip d9 117 AP8112996 Brake light switch 118 AP8224470 Hex socket screw 1



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Description Rear brake caliperService 1


1 898486 Brake supp. plate pin 12 893137 Rear brake disc 13 859792 Sensor ABS 14 AP8113004 Washer 10x14x1,6* 45 852702 Oil pipe screw 16 858902 Rear brake hose 17 860880 Rear brake caliper 18 893969 Pads pair 19 AP8113752 Pin+split pin 110 AP8113753 Air bleed valve 111 AP8113230 Bleed valve cap 112 894505 Screw w/ flange 713 AP8152279 Screw w/ flange M6x20 114 858791 Rear brake hose support 115 896896 ***CALIPER 116 AP8221349 T bush 117 AP8152298 Screw w/ flange 1



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Description HeadlightService 1


1 858703 Headlight 12 640754 Lamp H11 12V 55W 33 893929 Lamp W5WB 2V 5W 24 AP8150515 Self-tapping screw 15 AP8150509 Self-tap screw 5x14 46 AP8150382 Washer 15x5,5X1,2* 47 AP8102375 Clip 28 AP8121032 Bush 19 894796 Front headlight guard 310 858867 Headlight wiring w/harness 111 AP8224462 Relay 12V/30A 512 AP8220283 Rubber spacer * 513 894057 Headlight Covers 114 AP8120405 Rubber spacer * 2



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Description TaillightService 1


1 858725 Taillight 12 AP8150420 Self-tapping screw * 13 AP8220186 Rubber spacer 24 AP8221036 Bush 5,3x8x7,1 25 AP8152298 Screw w/ flange 26 858839 Taillight Cover 1



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Description Electrical system IService 1


1 890979 Horn 12 AP8152285 Screw w/ flange 13 AP8150376 Washer 8,5x15x0,8 14 858809 Voltage regulator 15 AP8152128 Hex socket screw 26 AP8150179 Washer 6,6x18* 27 AP8121075 T bush * 28 AP8152299 Self-locking nut 29 AP8152279 Screw w/ flange M6x20 110 AP8121991 Bush 111 895844 ***CABLE HARNESS 112 AP8224462 Relay 12V/30A 513 AP8220283 Rubber spacer * 514 584509 Sensore antiribaltamento 115 AP8144046 Rubber sensor support 116 858916 Support 117 AP8152238 Shear rivet 118 AP8121475 Fairlead 119 858580 Main switch - steering lock 120 AP8121096 T bush 8,2x12x4 121 AP8150236 Hex socket screw M8x35 122 AP8150017 Washer 8,4x16x1,6* 123 AP8152154 Washer 8,4x13* 224 896752 ECU CLF 125 AP8117033 Adhesive sponge 226 AP8144065 Rubber spacer 427 AP8152179 Spring washer 6,5x12,5 228 890760 Instrument support 5



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Description Electrical system IIService 1


1 639792 Battery 12V-12Ah 12 858869 Earth cable 13 858871 Relay battery wiring 14 AP8124869 Injection relay 15 896715 Relay rubber 16 582690 Starter relay 17 858212 Rubber fuse box 18 CM225605 Fuse 29 CM225607 Fuse 7a 110 CM225615 Fuse 15A 311 CM225730 Fuse 30a 112 AP8224462 Relay 12V/30A 513 AP8220283 Rubber spacer * 514 895844 ***CABLE HARNESS 115 895701 Terminal cap 1



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Description Electrical system IIIService 1


1 CM083515 Electronic control unit 1 Country:Europe[EU], Japan[J]1 CM083518 Electronic control unit 1 Country:Canadian[CA], United States of America[USA]2 AP8150509 Self-tap screw 5x14 33 AP8150382 Washer 15x5,5X1,2* 34 AP8220150 Rubber spacer * 35 858882 Support 16 872664 Demand Sensor 17 854811 Rubber spacer 18 858883 Support bracket 19 AP8221145 T bush * 210 AP8144061 Silent-block 211 AP8150509 Self-tap screw 5x14 412 AP8152299 Self-locking nut 113 893255 Spacer 114 890932 Varable ducts ECU 115 AP8120405 Rubber spacer * 216 897114 Engine wiring 1



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Description Lock hardware kitService 1


1 858559 Lock hardware kit 12 AP8104920 "Aprilia" key with transpo. 13 AP8104720 Fuel filler cap 14 AP8102913 Pass.saddle connecting plate 15 858955 Lock cable 16 AP8104719 Saddle lock 17 858580 Main switch - steering lock 18 AP8221129 Bush 29 AP8150285 Hex socket screw 210 AP8104803 Fuel filler cap gasket 111 AP8134948 Plate 112 AP8102523 Lock nut 113 894056 Toolkit 114 899125 ***HANDBOOK 114 899126 ***HANDBOOK 114 899127 ***HANDBOOK 1



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Description Plate set and decalService 1


1 AP8157100 Decal Shock Adsorber 1 Country:Canadian[CA], United States of America[USA]2 AP8257609 Mirror decal 2 Country:Canadian[CA], United States of America[USA]3 AP8257755 Liquid cooling sticker 1 Country:Canadian[CA], United States of America[USA]4 AP8267395 Battery decal 1 Country:Canadian[CA], United States of America[USA]5 AP8257794 Battery decal 1 Country:Canadian[CA], United States of America[USA]6 898786 ***Decal 1 Country:Canadian[CA], United States of America[USA]7 898784 ***Noise emission sticker 1 Country:Canadian[CA], United States of America[USA]8 898785 ***Emission control sticker 1 Country:Canadian[CA], United States of America[USA]9 898787 ***Decal 1 Country:Canadian[CA], United States of America[USA]10 894714 Dec WARNING rear master cylind 111 894019 Decal 1 Country:Canadian[CA], United States of America[USA]



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Description Fuel vapour recover systemService 1


1 AP8102678 Carbon filter 1 Country:Canadian[CA], United States of America[USA]2 AP8102520 Hose clamp 1 Country:Canadian[CA], United States of America[USA]3 890499 Fuel pipe 8x13 1 Country:Canadian[CA], United States of America[USA]4 856063 Pipe SAE 30 d.12,7x6,35 2 Country:Canadian[CA], United States of America[USA]5 AP8221150 Cable-guide 1 Country:Canadian[CA], United States of America[USA]6 AP8102239 Hose clamp 12,5x8 2 Country:Canadian[CA], United States of America[USA]7 856161 Valve "roll over" 1 Country:Canadian[CA], United States of America[USA]8 AP8120446 Hose clip, green D11x6,6x1 2 Country:Canadian[CA], United States of America[USA]9 AP8121267 Choke hold 1 Country:Canadian[CA], United States of America[USA]10 AP8102998 Hose clamp d.9,5 2 Country:Canadian[CA], United States of America[USA]11 856062 Pipe SAE 30 d.11,11x4,8 1 Country:Canadian[CA], United States of America[USA]12 AP8102764 White hose clip d.13x6 1 Country:Canadian[CA], United States of America[USA]13 AP8221311 Fairlead d18 1 Country:Canadian[CA], United States of America[USA]14 CM178413 Pipe SAE 30 L.50 1 Country:Canadian[CA], United States of America[USA]15 CM001901 Hose clamp 5 Country:Canadian[CA], United States of America[USA]16 CM178411 Pipe SAE 30 L.130 1 Country:Canadian[CA], United States of America[USA]17 AP8152299 Self-locking nut 2 Country:Canadian[CA], United States of America[USA]18 828325 Tee union 1 Country:Canadian[CA], United States of America[USA]19 CM178412 Pipe SAE L.90 1 Country:Canadian[CA], United States of America[USA]20 AP8102688 Hose clamp d.76 1 Country:Canadian[CA], United States of America[USA]21 AP8102719 Hose clamp d.80,5 1 Country:Canadian[CA], United States of America[USA]22 894901 Carbon filter support 1 Country:Canadian[CA], United States of America[USA]23 AP8121032 Bush 4 Country:Canadian[CA], United States of America[USA]24 894933 Spacer 1 Country:Canadian[CA], United States of America[USA]25 AP8150044 Hex socket screw M6x20 3 Country:Canadian[CA], United States of America[USA]



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Description Rear body IIService 1


1 AP8224164 Rear reflector, red 2 Country:Canadian[CA], United States of America[USA]2 AP8152306 Self-locking nut 7 Country:Canadian[CA], United States of America[USA]3 AP8134783 Reflector support 2 Country:Canadian[CA], United States of America[USA]4 AP8152267 Hex socket screw 5 Country:Canadian[CA], United States of America[USA]5 AP8112916 Rear reflector 1 Country:Canadian[CA], United States of America[USA]6 AP8150204 Nut M4 2 Country:Canadian[CA], United States of America[USA]7 AP8150204 Nut M4 2 Country:Canadian[CA], United States of America[USA]8 858842 Lower Number plate holder 1 Country:Canadian[CA], United States of America[USA]9 894566 T bush 1 Country:Canadian[CA], United States of America[USA]10 894900 Extension 1 Country:Canadian[CA], United States of America[USA]11 AP8112600 Rubber spacer * 1 Country:Canadian[CA], United States of America[USA]12 AP8117258 Vibration-damping rubber 1 Country:Canadian[CA], United States of America[USA]13 AP8127098 Number-plate light 1 Country:Canadian[CA], United States of America[USA]14 AP8150522 Screw 4,2x16 1 Country:Canadian[CA], United States of America[USA]15 AP8152299 Self-locking nut 3 Country:Canadian[CA], United States of America[USA]16 AP8149034 Number plate support 1 Country:Canadian[CA], United States of America[USA]17 AP8152181 Washer 6,4x15x1 3 Country:Canadian[CA], United States of America[USA]18 AP8152108 Hex socket screw 3 Country:Canadian[CA], United States of America[USA]19 894899 Support 1 Country:Canadian[CA], United States of America[USA]



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Description Rear body IIIService 1


1 858840 Upper Number plate holder 1 Country:Australia[AU]2 897482 Number plate holder 1 Country:Australia[AU]3 895487 Upper Rear mudguard 1 Country:Australia[AU]4 895914 Number plate holder 1 Country:Australia[AU]5 895488 Lower Rear mudguard 1 Country:Australia[AU]6 AP8152298 Screw w/ flange 5 Country:Australia[AU]7 AP8152306 Self-locking nut 3 Country:Australia[AU]8 AP8144616 Rivet, female 1 Country:Australia[AU]9 AP8144563 Rivet, male 1 Country:Australia[AU]10 AP8150382 Washer 15x5,5X1,2* 2 Country:Australia[AU]



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Group ENGINECode 29.37

Description EngineService 1


1 AP8152278 Screw w/ flange 12 898272 Spacer 13 852480 Gear lever 14 AP8224470 Hex socket screw 25 898133 Bush 16 AP8220177 O-ring 115 27 898276 Sprocket cover, black 18 AP8120253 Spacer * 29 AP8152279 Screw w/ flange M6x20 210 CM2266015 ***PRODUCTIVE ENGINE 1 Country:Australia[AU], Europe[EU], Japan[J]10 CM2266035 ***PRODUCTIVE ENGINE 1 Country:Canadian[CA], United States of America[USA]11 896943 Dispositivo quick shift 112 898134 Bush 113 898463 ***COUNTERSUNK SCREW 114 897594 Tirante comando cambio 115 897360 Gear lever 116 AP8121221 Brake lever pin 117 AP8120912 Lever rubber 118 AP8150431 Low nut 119 AP8150376 Washer 8,5x15x0,8 120 AP8150020 Washer 10,5x21x2* 121 AP8144007 O-ring 11,11x1,78 222 AP8121223 Rear brake lever pin 123 AP8150462 Circlip d9 1



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Description Crank-case IService 1


1 8994505 Carter, pair 1 Technical specification:2 857087 Stud bolt m10x126 143 897434 Nut 64 857427 Pin M8x12 35 411209 Pin 46 857429 Screw w/ flange 7 Technical specification:6 AP8152280 Screw w/ flange 6 Technical specification:7 AP8152294 Screw w/ flange 48 AP8152284 Screw w/ flange 29 AP8152289 Screw w/ flange 410 8574540001 Bushing 210 8574540002 Bushing 210 8574540003 Bushing 211 857128 Gasket ring 30x47x7 112 857134 Ball bearing 30X72X19 113 AP8150044 Hex socket screw M6x20 114 857312 Needle bearing 12X18X12 215 857249 Needle bearing HK1512 116 857273 Ball bearing 117 857090 Support 118 857140 Screw 419 857139 Piston oil jet 420 857109 Gasket ring 17,12X2,62 121 AP8150285 Hex socket screw 222 857127 Gasket ring 123 857495 Stud bolt 1 Technical specification:24 857496 Special nut 1 Technical specification:25 857144 O-ring 1



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Description Crank-case IService 1


26 897435 Bearing 127 897436 Bearing 128 AP9150145 Check bearing plate 229 AP8152166 Screw M6x16 2



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Description Drive shaftService 1


1 8572555 Drive shaft 12 8571145004 Connecting rod DD gr.353-356 43 857115 Connecting rod screw 84 8571170001 Bushing half-shell, red 24 8571170002 Bushing half-shell, blue 24 8571170003 Bushing half-shell, yellow 25 898092 Ring nut 16 857545 Timing gear 17 8571320001 Bushing half-shell, red 47 8571320002 Bushing half-shell, blue 47 8571320003 Bushing half-shell, yellow 48 8571300001 Bushing half-shell, red 28 8571300002 Bushing half-shell, blue 28 8571300003 Bushing half-shell, yellow 29 857544 Timing gear 110 899484 Primary drive gear 111 857121 Ring nut 112 857118 Wheel speed sensor, left front 113 857077 Special screw M8x24 114 857201 Cdi magneto assy 115 857206 Screw w/ flange M12X1,25X50 1



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Description Cylinder - PistonService 1


1 CM227501 ***PISTON-PIN GROUP 41 CM227502 ***PISTON-PIN GROUP 42 857107 Piston pin 17x10x45 43 857108 Stop ring D 17 44 857445 Cylinder head gasket 25 857104 Piston ring 15 899299 Piston ring 46 857105 Piston ring 47 857106 Piston ring 48 857126 Union 19 857125 Gasket 110 872117 Screw w/ flange 2



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Description Valves coverService 1


1 898467 Valves cover 22 857071 Special screw 63 898410 Damper drift 64 857084 HT coil short cable 25 857501 HT coil long cable 26 AP8152277 Screw w/ flange 47 897443 Valve cover gasket 28 857043 Gasket 29 857074 Gasket 210 828209 Spark plug NGK CR9EB 4



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Description Cylinder head - valvesService 1


1 898402 Cylinder head assy. 22 857035 Stud bolt m10x171 83 857085 Hex socket screw M6x45 204 857042 Copper washer 85 411209 Pin 126 897434 Nut 127 857208 Washer 19 x 10,5 x 1,6 128 825597 Pin 11,8X10 49 8570224 Intake valve 32 mm AISA 810 857023 Exhaust valve 26mm 811 436438 Valve gasket ring 1612 857028 Lower cup 813 857030 Exhaust valve spring 414 857027 Upper cup 815 857024 Valve half-cone 3216 857067 Valve lifter bucket 817 857026 Lower cup 818 857307 Ext. valve spring 819 857029 Int. valve spring 820 857455 Upper cup 821 857066 Valve lifter bucket 822 857017 Oil sprayer pipe 223 224035 O-ring 424 857016 Angular union 225 857082 Screw w/ flange M 6x12 226 857083 O-ring 227 857048 Screw M5x16 628 857044 Cover reed valve 2



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Description Cylinder head - valvesService 1


29 857045 Reed valve 230 857047 Spark arrester 231 857046 Spark arrester 232 478895 Screw w/ flange 4



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Description Valves padsService 1


1 CM223401 Pad 1,75 11 CM223402 Pad 1,80 11 CM223403 Pad 1,85 11 CM223404 Pad 1,90 11 CM223405 Pad 1,95 11 CM223406 Pad 2 11 CM223407 Pad 2,05 11 CM223408 Pad 2,1 11 CM223409 Pad 2,15 11 CM223410 Pad 2,2 11 CM223411 Pad 2,25 11 CM223412 Pad 2,3 11 CM223413 Pad 2,35 11 CM223414 Pad 2,4 11 CM223415 Pad 2,45 11 CM223416 Pad 2,50 11 CM223417 Pad 2,55 11 CM223418 Pad 2,6 11 CM223419 Pad 2,65 11 CM223420 Pad 2,7 11 CM223421 Pad 2,75 11 CM223422 Pad 2,8 11 CM223423 Pad 2,85 11 CM223424 Pad 2,9 11 CM223425 Pad 2,95 11 CM223426 Pad 3 11 CM223427 Pad 3,05 11 CM223428 Pad 3,10 1



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Description Valves padsService 1


1 CM223429 Pad 3,15 1



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Description Front cylinder timing systemService 1


1 8574705 Exhaust camshaft 12 857004 Intake camshaft 13 857009 Timing system gear Z=44 14 857008 Screw w/ flange M 8x10,3 25 897444 Driving chain 16 857539 Chain tensioner sliding block 17 857476 Special screw M6x18 18 857477 Bush 19 857538 Chain guide plate 110 857094 Special screw M8 111 857096 Washer 18,5x8,5x3,3 112 857098 Chain stretching drive 113 857176 O-ring 1



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Description Rear cylinder timing systemService 1


1 8574715 Exhaust camshaft 12 857004 Intake camshaft 13 857009 Timing system gear Z=44 14 857008 Screw w/ flange M 8x10,3 25 897444 Driving chain 16 857539 Chain tensioner sliding block 17 857476 Special screw M6x18 18 857477 Bush 19 857538 Chain guide plate 110 857094 Special screw M8 111 857096 Washer 18,5x8,5x3,3 112 857098 Chain stretching drive 113 857176 O-ring 1



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Description Gear boxService 1


1 857268 Support cambio 12 898634 Ball bearing 25x62x17 13 898635 Ball bearing 20x52x15 14 AP9150145 Check bearing plate 15 857271 Check bearing plate 26 AP8152166 Screw M6x16 37 857250 Ball bearing 25x42x9 18 857175 Spring 49 857284 Fork shaft 210 857236 Driven shaft 111 897458 1st wheel gear Z=38 112 857308 Washer 30x40x1,5 113 857247 Clearance washer 214 857248 Circlip D30 315 857309 Roller cage 30x35x13 116 857233 Roller cage 24x28x13 317 857244 Roller cage 26x30x15,6 218 857241 5th wheel gear Z=34 119 897460 3rd wheel gear 120 897459 2nd wheel gear 121 857242 6th wheel gear Z=33 122 857240 4th wheel gear Z=32 123 857246 Washer 24x35x1,5 124 857245 Washer 20,1x33,5x2,5 125 857328 Fork 226 898633 Ball bearing 30X72X19 127 857185 Fork 128 857232 Washer for shafts 3



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Description Gear boxService 1


29 857234 Clearance washer 230 857231 6th pinion gear Z=27 131 857230 5th pinion gear Z=26 132 897455 2nd pinion gear Z=18 133 897456 3rd-4th pinion gear Z=17/22 134 897454 Primary gear shaft 135 857251 Shift cam 136 857123 Index washer 137 857274 Index assy. lever 138 AP9150051 Washer D6,3x18x1 139 AP9150006 Screw w/ flange M6x15 140 857278 Spring 141 857253 Gear shaft+spring cpl. 142 AP8152318 Screw w/ flange M10x35 343 890827 Pinion Z=16 144 854909 Belleville spring 145 854951 T bush 246 857279 O-ring 147 857265 Gear position sensor 148 AP8152280 Screw w/ flange 249 899599 Threaded pin 150 898636 Ball bearing 20x52x15 1



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Description Clutch IService 1


1 893767 Nut 12 893768 Clutch spring 33 893769 Roller cage 35x40x35,8 14 893770 Spacer 15 894821 Oil pump gear Z=39 16 893772 Washer 58x25x8 1



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Description Clutch IIService 1


1 893773 Clutch housing, complete 12 893774 Washer 25,5x47x2,5 13 894794 Support assy. 14 893783 Driven clutch disc 85 893784 Aluminium clutch drum 16 893940 Clutch pressure plate 17 893941 Bearing 18 893777 Clutch spring 69 893778 Spring seat 610 893779 Hex socket screw M6 611 893780 Driving clutch disc 212 893942 Clutch disc 113 893943 Spring 114 893944 Seat judder spring 115 893782 Driving clutch disc 716 899483 Driven clutch disc 1



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Description Clutch coverService 1


1 8571775 Clutch cover 12 857429 Screw w/ flange 163 857436 Screw w/ flange 24 AP8150429 Spring washer 6,4x11x0,5* 185 411209 Pin 26 857451 Gasket 17 485693 Oil level indicator 18 873804 Snap ring 19 857070 Inspection cover 110 857078 O-ring 111 6389915 Phase/revolution sensor 112 122675 Hex socket screw 113 974229 Oil load plug 114 AP8120190 O-ring 3075 115 857318 Needle bearing 116 857498 Shaft pin 117 857312 Needle bearing 12X18X12 118 847075 Oil seal 119 857461 Clutch lever return spring 120 857314 Clutch control lever 121 AP8152279 Screw w/ flange M6x20 122 857317 Pawl clutch 123 857460 T bush 1



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Description Ignition unitService 1


1 857287 Starter motor 12 857289 Gear 13 897434 Nut 14 857301 Balance shaft Gear 15 857298 Tab 16 825431 Sprag clutch 17 857290 Roller cage 30X35X17 18 235779 Washer 19 857288 Sprag clutch gear 110 897447 Balance shaft 111 895316 Cap 112 897450 Fifth wheel 113 897448 Counterweight 1



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Description CoverService 1


1 AP8152272 Screw w/ flange 12 857204 Clamp 13 898466 Cover 14 898268 Gasket ring 18x30x7 15 857176 O-ring 16 85746200XEV ***FLYWHEEL COVER 17 857048 Screw M5x16 38 871094 Screw w/ flange 69 857435 Washer 210 872117 Screw w/ flange 211 AP8150429 Spring washer 6,4x11x0,5* 612 898269 Clearance washer 113 006630 Snap ring 1



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Description LubricationService 1


1 857502 Oil strainer 12 857167 O-ring 13 857540 Oil valve cpl. 14 857176 O-ring 15 857535 Motor oil cup 16 857497 Gasket new type 17 840893 Hex socket screw M6x25 18 857152 Oil pump assy. 19 857189 O-ring 110 857168 Oil filter union 111 857187 Oil filter 112 AP8144012 O-ring 121 113 857143 Jet 314 CM101711 Main jet 60 115 289731 Screw w/ flange M6x30 1116 857439 Oil hose union 117 AP8150429 Spring washer 6,4x11x0,5* 1118 641541 Sensore pressione olio 119 846019 Connection 120 857439 Oil hose union 121 857184 Plug 122 857147 Gasket OR 123 AP8144012 O-ring 121 124 858808 Pipe blow-by 125 277330 Hex socket screw 126 709099 Hex socket screw 527 857489 Oil pump gear Z=36 128 857192 Roller 5X19,8 1



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Description LubricationService 1


29 857193 Safety washer D=21 130 006412 Circlip 131 AP8150044 Hex socket screw M6x20 1



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Description Secondary airService 1


1 856631 Pipe 12 856632 Pipe 13 856630 Pipe 14 CM001905 Hose clamp 35 CM002916 Hose clamp 16 CM225401 Hose clamp 27 857181 SAS valve 18 858727 Clamp 19 AP8121032 Bush 210 AP8150137 Hex socket screw 2



24/03/2011 Page 84 / 84


Description Water pumpService 1


1 857209 Water pump assy 12 890931 Hose clamp 23 857222 Delivery water pipe 14 840893 Hex socket screw M6x25 25 893968 Water pump kit 1

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2011 APRC SE