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    H i A I T H & S A F E T Y A T W OftK

    I n c t r t j i n i ll u i t r i t i o n s t f u e u t t e r g u a r d b e l t g u a r d s h a v e b M> >r v m o v M 1 0 p r o v * » I g r t t t t r d e gr ee o * c l» f 't y .

    Wh«r»the machine >t in op* won, t f »» guirtf* muf t 6# * t  jW

    ti'nei.Oeteifs end pr'cai o< #1 £ * from:

     Ad co ck-S hipl ey D« it» o« ©f Taxt ro n Lim ite d.* 0 . 22. F or t# Ra#t, i*te*rwr l£5 0FJ Tei^phoot: 0533 531172; Teiev: 34598

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     TEXTRONADCOCK-SHIPLEYE TEXTRONAdcock -Sh ipley Division of Textron Limited

    IMPORTANT 

    This information is relevant to the

    HEALTH AND SAFETY AT WORK ACT

    Cutter Guardsfor Adcock-Shipley Textron Milling Machines

    A l l m a c h i n e s i n t h e A d c o c k -S h i p l e y a n d B r i d g e p o r t r a ng e s, t o g e t h e r w i t h t h e i r a cc es so ri es a r e d e si gn e d a n d

    p r o d u c e d t o e n s u r e s a f e t y t o t h e o p e r a t o r as f a r as is r e a s o n a b l y p r a c t i c a b le .

    E v e r y m a c h i n e a n d w h e r e a p p r o p r i a t e , t h e a t t a c h c i rc u m s t a n c e s s h o u l d a n y m a c h i n e f r o m t h e A d c o c k -

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    model 2S Horizontal

    Model 2S Vertical.

    Thi s G" guard martufaccured by 'Silvaflame' i s

    supplied as standard equipment with all 2S Hori-

    zontal Milli ng Machines, ft incorporat es rigid fix ing

    to the machine with adjustment for correct

    petit ioning relative to the cutter. The guard is

    Sfit eble for cutters up to 10" diameter giving 240°

    envelopment

    Caters fo r cutters up t o 8 " diamet er and is adjust

    able up to 3" deep. This guard is attached to the

    cpiill and therefo re gives f ul l prot ect ion regardless

    of q ui l t movement.

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    Models 1ES Horizontal.

    'Silvaflame' horizontal cutter guard. 6 " long. Forcutter* up to 10" diameter, gives 240° envelopment.

    Bridgeport Series I, Series H Special& Copying Machines.

     The Br idgep ort Series I range o f milling, drilling

    and boring machines comprises three models of

    the same basic design and with the option o f three

    different milling heads. These head options are

    also available with the Bridgeport Series I range of

    copying machines, i.e. Models 1D, 3D, 3DA, Line*

    A-Mill and Synchro-Trece. The Series \\ Synchro- Trace is equ ipped with the t yp e '4J‘ Head and the

    Series U Special utilizes th e   type 2 J2   Head.

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    A selection o f A LT ERN ATIVE fypet o i  guards evai W e for diHerent types o f operations are Shown here.

     The Maxadjust' ty pe * 1 3 * «* o f robust construction and Is readilOadjustable for varying sizes of cutters. Th e »ia rd is 6'* wide.

    De tals obtainable from: Redman Broughton Ltd., Hoc kley,

    Birmingham.

    Maximum operator protection is pmridad with access doors fully

    interlocked with machine drive.

    Further details available from the H ighwood Engineering Co. Ltd-.

    71 - 7 5  Allcock Street. Birmingham.

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    SECTION

    Page INSTALLATION

    1.1 Handling

    1.2 Cleaning

    1.3 F loo r Pten 

    1.4 Foundation Power Supply1.5 Initial Setting An ciliary Equipment

    OPERATION

    2.1 Machine Controls

    2.2 J-Head Concrols

    2.3 2J2-Head C on tro l2.4 Mechanical Table Feed

    2.5 Infin itely Variable Tab le Feed

    2.6 M-Head Controls

    2.7 E*Head Controls

    2.8 Heidenhain DRO 731 /B with Memo fix

    ill LUBRICATION

    3.1 Basic Machine

    d

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    SECTION

    Page M AIN TEN AN CE fcontd>

    M'HEAD

    4.11 Ve e Bek Replacement

    4.12 Quill Removal

    E-HEAD

    4.13 Removing MotorChanging Speed

    Removing Reduction Drive Unit or Ram

    Changing the Gearcase Oil

    SPECIF ICATION AN D EXTRA EQUIPMENT 

    5.1 Bridge port BRJ

    5.2 Bridgeport BRJ-Head

    5.3 Bridgeport BR2J25.4 Bridgeport BR2J 2-Head

    5.5 Bridgeport BRM

    5.6  Bridgeport BRM-Head

    5.7 Bridgeport E-Hcad

    5.8 Extra Equipment

    SP AR E P AR T S D R AWI N GS &  PAR TS LISTS

    6.1 Basic Machine

    6.2 Lead screw

    6 3 J*Head Top Housing

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    Installation

    WEIGHT 

    Basic machine approximately 2200 )b (997 kg)

    METHOD 1

    Insen W*   Whitworth eye bolt

    in tapped hole. Ensure bol t is

    fully secured be fore lifting- It

    is advisable co swivel head before

    lifting machine.

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    Installation

    1. Remo ve rust preventative be fore mov ing any sb deways.

    2. The coating is best removed by using paraffin applied

    with a clean brush. When the coating his softened,

    remove with dean rags.

    3. Oil or grease all lubrication points. R efer to the

    lubrication section o f this manual (pages 5al onwards)

    4. Check all equipment against the delivery note. Any

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    Installation

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    Installation

    FOUNDATION

    Ideally all milling machines should be

    bolted to a contrete foundation.

     The Bridgepore however should be

    placed on a solid level floor or anti-

    vibration pads to prevojt any

    rocking movement.

    L2,

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    Installation1.

    2 .

     NOTE:

    If the machine was delivered in a crate, the slideway handles will have been reversed.

     These should b e fitted as illustrated on pages 4* 1/4-2

     To prepare you r Bridgeport if del ivery is made with the m ill ing head in an Upside down

    position:-

    a) Lowe r knee approximately 150 mm (6” ).

    b) Withdraw the safety pin on the left hand side o f ram adaptor (illustrated on page 2-3)

    c) Slacken the four unit head mounting bolts.d ) Support unit head manually and use a spanner on swivel bolt (fig. b ) to wind into

    upright position.

    e) Press the safety pin back into the ram adaptor after passing the 25 ° mark.

    0 Tighten the four unit head mounting bolts.

    For continuous operation in the horizon tal plane the head lubrication system must be

    m odified (drawing supplied on request).

     To set a mill ing head square to th e table, tw o methods are available;-

    (i ) Using a large 9 0 ° set square moun ted on the table, align faces with square.

    (i i) An indicator mounted in the spindle nose travelling in a 115 mm (4V4M) radius. U

    is important that each axis is set separately and locked.

    3 Locking bolts 

    Svfioel bolt \

    Swivel bolt

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    Operation

    t. CLAM PING THE SADD LE KNEE SLIDE

    Moderate pressure is sufficient.

    Excess pressure wi ll a use

    distortion 2 nd make the tabicstiff to wind.

    2. CLAM PING THE TAB LE SADD LE SLIDE

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    Operation

    SWIVEL TURRET  

    Use Bridgeport spanner and

    unlock the 4 boles.

    Index to the required setting.

    Lock the 4 bolts.

    MOVE RAM SLIDE

    Use Bridgeport spanner and

    unlock the two bolts.

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    Operation

    ELECTRIC CONTROLS

    1.

    2 .

    3.

    4.

    Head Sioitcb  

    Auxilary Head  

    Table Feed  

    Coolant 

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    Operation

    Forward/Off/Reverse Switch 

    (The two speed mo tor fitted  as standard is provided with  a 5 position 2 speed forward  reverse  j nd o f f controller) 

    Spindle brake  and lock 

    M otor lock  

    levers 

    Alignmen t reference   face 

    Feed rate selector 

    Spindle clutch  lever to be used  in conjunction with  l>*ck gear selector.

    Automatic quill   feed engagement 

    Sensitive  f d h dl

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    Operation

    S O TE :

    2.

    SWIVEL BELT HOUSING

    Slacken three Locking

    Nuts ‘A '. (Reum

    suffidonfy to stop

    binding).

    Swtvel to required

    angular setting.

     Tighten three Lock ing

    Nuts; before firaily

    securing, run spindle

    to give correct spline

    i h g n n xm .

    Incorrect spline alignment o n

    be eaosed by unequal tightening

    o f the lock ing nuts ‘A* causing

    varying siffoe ss erf the quill

    feed which can be felt through

    the sensitive feed handle.

    SPINDLE BRAKE

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    Operation

    4. QU ILL FEED

    Maximu m loading 3/8” (9.5mm) dia.

    drill in steel.

    i. Ensure quill lock is o ff 'D*.

    ii S t i t di l t i d

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    Operation5. SP IND LE SPEEDS (Stop motor befo re changing speed)

     The 2 speed motor is designed to give an ou tput o f 1 h.p.

    at 1400 r.p.m. & 2 h.p. ae 2800 r.p.m.

    50 H i

    LOW67

    115180 275

    RANGE 550 920 1500 2300

    HIGH 134 230  360 550

    RANGE UOO 1840 3000 4600

    LOW 80 135 210 325

    RANGE 660 1115 1725 2720

    SWITCH POSITION 1

    SWITCH POSITION 2

    SWITCH POSITION 1

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    Operation

    6. SPINDLE SPEED RANGES

    a) Change Speed Within Range 

    Isolate machine

    Slacken 2 m otor lock levers ‘A ’.

    Slide motor forward

    Position belt on appropriate

    pulleys.

    v. Slide motor to the rear to

    tension vee belt.

    vi. Tighte n 2 motor locking levers

    b) Change Range 

    1. From direct to back gear drive:*

    i. Mo ve lever B to the right

    ii. Move knob *C*   to " IN "    position

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    Operation

    Forward/Off/Reverse 

    Stcilcb 

    Spindle brake and  

    lock lever 

    Speed selector  

    . bandwbeel 

    Spindle range selector 

    Auto quit feed  engagement 

    Feed rate selector 

    O c tQuill depth stop

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    Operation

    SWIVEL BELT HOUSING

    Slacken 3 Locking Nuts ‘A ’

    (retain sufficiently to stopbinding).

    Swivel to required angularsetting.

     Tighten 3 Locking Nuts; before

    finally securing run spindle,

    to give correct spline

    alignment.

    NOTE :  Incorrect spline alignment canbe caused by unequal tightening

    o f the locking nuts ‘A ’ causing

    varying stiffness of the quill

    feed which can be felt through

    the sensitive feed handle.

    2. SPINDLE BRAKE see page 2-2

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    Operation

    4. QUILL FEED

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    Operation

    5< SP IND LE SPEED (Change on ly when spindle is running).

    a) Change Speed Within Range 

    Start spindle.

    ii. Turn handwheel ‘ A ’ to select

    required speed.

    Change only when spindle is

    running.

    b ) Change Range 

    1. From direct to back gear drive:*

    i. Switch 'B’ to OFF.

    ii. Mo ve lever 'C through neutral

    to LO W   (this reverses the spindle

    DO N O T CHANGE SPEED WHEN  

    SPINDL E IS ST A TIONA R Y 

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    Operation

    1. MECHANICAL TABLE FEED

    Dead Stops 

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    Operation

    2. €F VAR IABLE TABLE FEED (applicable for machines with serial number

    suffixes from N onwards).

    Feed engage lever 

    Feed Selector  

    Infinitely Variable  

    19-875 mm/mirt  

    (H - 35 incb/min) 

    Rapid Feed Button  

    (overrides feed selection)  

    1143 mm/miri (45 incb/min) 

    BALL HANDLE

    Crip handle and turn to citha

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    Operation

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    Operation

    1. SWIVEL HEAD ISO0 

    i. Slacken the 4 lock ing nuts

    (hold unit to prevent freefail).

    ii. Swivel to required angularsetting.

    iii. Tighten 4 locking nuts.

    NO TE :  For continuous operation in the

    “ ' hori zontal plane, th e head lubrication

    system must be modified (drawing

    supplied on request).

    2. SWIVEL BE LT HOUSING

    i. Slacken locking nut 'A '.

    ii. Swivel to required setting.

    iii. Tighten locking nut; befoce

    finally securing, run spindle

    to give correct splinealignment.

    NO TE :  Incorrect spline alignment

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    Operation4. SPIN DLE SPEEDS

     Th e * h.p. motor provides

    a range o f spindle speedsfrom 3 30 -51 00 r.p.m.

    5. CH ANC E SPEED

    i. Slaekes tbe 2   locking nuts ‘A*.

    i Slide motor forward,

    iii. Position beh on appropriate

    pulleys.

    tv. Slide motor to tbe rear to

    tension vee belt.

    v. Tighten the two lock ii^ nuts 'A 1

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    Operation

    2. HEAD SWIVEL 

    i Sl k th 4 L ki N t

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    Operation ______ 3. TO C H A N G E    SPEED

    i. Isolate machine.

    ii. Slacken The 2 motor locking nuts

    in. Slide m otor forward.

    rv. Position   vee belt on appropriate

    pulleys.

    v. Sl ide m otor to rear to tension  

    vee belt.

    v i Tighten the 2 mo tor locking nuts.

    With 50 cycle 1425 r.p.m.

    60, 85. 120, 170, 245, 350, strokes per minute.

     TO CHANGE STROKE

    L Slacken lock nut.

    i i Tun i stroke dial to required

    Engage Pin 

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    OperationEQUIPMENT  

    (a ) Consists o f a 26'* scale and scanning unit

    known as the “ X ” axis transducer

    (attached to rear o f table). a  JC2L 

    (b ) 12” scale and scanning unit know n as the

    uY ” axis transducer. Lt

    (c ) A Display Unit having

    tw o axes displays

    inch/mm selection

    memo fix

    preset display and keyboa rd

     ____ 0000

    v | - * i « S | ® § | |

    0 0 0 0

    0 — 

    FRON T VIEW OF DISPLAY UNIT 

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    Operation

    RE AR VIEW OF DISPLAY UNIT

    DIMMER SWITCH

    OPERATING

    Switch on th « "display unit” by means o f the

    switch situated at the rear o f the unit. SWITCH

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    Operation

    Zero the 'X ” and MY ” axis displays. This is

    achieved by pressing key “ C " which w ill zero

    the "Preset D isplay” . Transfer this information

    to the " X ” and UY Maxis displays by pressing

    keys “ X ” and “ Y ” .

    KEY C1

    Position the m em ofix switch to switch position

    red.

    Move the cable along the "X " and “ Y Maxes

    until the scale reference indicators situated at

    the right hand side o f the “ X 'r and " Y ” axis

    displays light up (red d ots) (ap proxima tely

    centre axis travel).

    As soon as the "r ed do t” appears the counters

    stop registering further figures. However continue

    moving the “ X Mand " Y ” axes for approximately a

    further two revolutions o f the table handle.

    MEM OFIX SWITCH ‘RED

     TW O REVO LUTIO NS

    OF HANDWHEEL 

     The t w o sets o f f igures "f ro zen ’ * id the " X Mand

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    OperationRE-ESTABLISHING THE WO KK PU rt lU T l 'M

    Id  the event o f the machine being switched “ o f f T 

    befo re comp letion o f the machining operation. or

    fo r some reason the original workpiece setting is

    lost, it is necessary to re-establish the workpiece

    datum.

    Position mem ofix to position red.

    Move the table along the "X ” and “ Y ” axes until

    die scale reference indicators on the “ X ’* and **Y'

    axis displays light up {red dots) and “ free ze".

    Move the “ X " and **Y” axes approximately a

    further rwo revolutions o f the table handle.

    Input the previously recorded **X” and " Y ”

    axis readings into the *'Preset D isplay'' and

    using the keyboard transfer the readings to the*‘X Mand MY* ‘ axis displays.

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    Lubrication

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    Lubrication

    2JVAR1DR1VE HEAD

    4

    Remove

    gfub screw,

    screw in cube *

    squeeze in required amount.

    NOTE:

    A fte r and including bead serial No. 2JB 1970  

    the back gear is  greased fo r l ife with Sun

    Prestige EP-741 and wDl no t need futher

    lubrication.

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    Lubrication

    «F LON GITUD INAL AN D CROSS VAR [FEED BOXES

    FREQUENCY LUBRICATE LU B RIC ANT Q U A N T IT Y LUB. AT 

    G feck Weekly Spro id Gean Mobflube HD140 Top up co o il 1

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    Lubrication

    ‘M 'HEADt 

    ]

    • L . .

    L I 1 &U

    FREQ UENCY LU BRICATE LU B RICA NT   QUANTITYLUB. AT 

     Tw ic c Weekly Spindle Bearings Mob il Vactra

    Heav y /Medium

     Top-up 1

    Weekly Draw Bar Nut Vaccra Oil No .2 5-1G drops 2

    *E HE AD

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    Maintenance

    May We Suggest That.

    Before attempting any

    maintenance in the interests o f

    safety you isolate the machine

    electrically and in the interests

    o f efficiency you read the

    relevant section o f this manual.

    When ordering replacementparts please quote:-

    • THE MA CHINE SE RIAL No.

    situated on the left hand

    side o f the column.

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    Maintenance

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    Maintenance

    Table Gib Screw 

    a ) Table Saddle   tVnys

    1. Rem ove all swarf from area.

    2. Turn the table gib screw

    clockwise whilst moving

    the table until slight

    drag is felt

    Saddle Clamp 

    b) Saddle Kn ee Ways 

    1. Remo ve all swarf from area.

    2. Rem ove chip wiper guards and

    felt.

    3. Turn gib adjusting screw

    clockwise whilst moving che

    saddle until slight drag is felt.

    I Backing Felt 

    Chip Wiper Guard 

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    Maintenance

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    Maintenance

    BALANCE SPRING REPLACEMENT 

    1. With quill at top o f movement

    apply quill lock.

    2. Rem ove screw 'A ', hub ‘ B’, and

    key ‘C’.

    3. Remove screws ‘D ’ , allowing

    housing to rotate slowly

    releasing spring tension.

    4. Li ft end o f spring from

    peg on the pinion shaft.

    5. Rota te housing ‘ E’ anti

    clockwise from head casting.

    6. Remove spring from housing

    and replace.

    7. Re fit spring to main housing

    casting turning housing

    clockwise until spring locates

    on peg in pinion shaft.

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    Maintenance

    COLLET ALIGNING SCREW REPLACEMENT 

    1. Use fe lt pen, mark reference line

    on quill and nose cap *B\

    2. Rem ove set screw 'A '.

    3. Unscrew nose cap ‘B’ .

    4. Remove lock screw ‘C’ and collet

    aligning screw ‘D’.

    5. Replace ‘D ’ ; insert R.8 collet and

    check that the dog on the end of the

    SCTew does not foul on the bottom o f

    the guide slot.

    6. Replace lock screw 'C ’.

    7. Replace nose cap ‘B’ ; check fd tpen markings for correct alignment.

    D C

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    Maintenance

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    Maintenance

    9. Rem ove screw ‘D ’ and ball

    reverse lever ‘E'.

    10. Re m ove circlip ‘F \ screw

    *G* and arm ‘H\

    11. Thread shaft ‘J ’ through

    micro nuts and remove.

    12. Re m ove screw *K’ and

    stop 4L\

    13. Re m ove quilL 

    14. O ea n all areas, oO

    liberally and reassemble.

    15. Check correct operation

    Maintenance

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    Maintenance

    M O T O R R E M O V A L  

    1. Run head to adjust to

    lowest speed.

    2. isolate machine.

    3. Rem ove 3 screws ‘A ’ &

    cover ‘B\

    4. Using the tw o screws ‘A\

    compress spring *C\

    5. Ro tate the speed changer

    to the highest speed.

    6. Re m ove the reversing switch

    from the b elt housing.

    7. Rem ove the tw o locking

    nuts ‘D ’.

    8. Li ft the m otor and restthe case on stud *E\

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    Maintenance

    DRIVE BELT REPLACEMENT 

    1. Rem ove the motor as

    described on page 4-8

    2. Rem ove the three screws

    'A '; insen into the adjacent

    tapped holes and withdraw

    bearing housing ‘B’.

    3. Rem ove the tw o screws

    and the bushes ‘C’.

    4. Rem ove four serews ‘ D’ and

    one screw ‘E\

    5. Remove four screws securing

    the speed changer ‘ F’ .

    6.  Remove top housing 'G ’ ; tap

    to clear the dowels.

    7. Replace the belt.

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    Maintenance

    BRAKE SHOE REPLACEMENT 

    1. Rem ove the top section.

    2. Remo ve the two screws ‘A*.

    3. Re m cw the dutch hub

    assembly ‘B’-

    4. Replace the brake shoes

    5. Remo ve the bearing, drive discs

    and circlips fro m the hub

    assembly '0 ’ .

    6. Replace the bearing and

    housing ‘D ’.

    7. Thread the hub ‘B’ through

    the beating and reassemble

    che discs etc.

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    Maintenance

    V E E B E L T R E P L A C E M E N T  

    1. Iso be e machine.

    2. Slacken be h tension by

    unlocking nuts *A*.

    3. R em ove the vee belt

    downwards from the rear

    puBey lift ing the motor

    o ff if necessary.

    M i t

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    Maintenance

    Q U I L L R E M O V A L  

    1. Isolate machine.

    2. Un lock hex nuts ‘A ’ and

    remove motor.

    3. Rem ove drawbar

    4. Slacken W*   hex headedscrew ‘B\

    5. Rem ove be lt housing unit

    ‘C1 from quill housing ‘D ’

    by lifting upwards.

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    Maintenance

    Q U I L L R E M O V A L C O N T .

    9. Remove W *   alien cap screw

    'G’ from microstop.

    r

    t s   -

    10. Push quill upwards to limit o f

    travel and remove skin ‘H\

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    Maintenance

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     m

     i    n t  

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    Specif icat ion

    Specification

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    Specification

    r

    ■ J

    V

    P

    'mm-  

    Specification

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    Specification

    METRIC

     A e c D EMIN. 0 0 170 230 0MAX. 480 28S 460 935 90

    IN O ES

     A  B C D EMIN. 0 0 W  » 0MAX. 19   1 1 k  19 21 2'A 

    POWER FEEO UNIT

    REDUCES TABLE

     T R A V E L 90mm

     Table Size 1065 x 230 mm 42" x 9"

    Specif ication

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    Specif ication

    MV»'

    •ovnxtwraiw

     J_

    QSrrvn25*

    V P " " !7 7 WW*Vn-

    u   t t ,tt f rwl7>3*

    ■i* u.

    r " - + - ■ »? » _ 

     V 

    1 '1 L i

    I

    f 1 ^

     —  n ^ a -Sf***   -

    1^ * s r

    L   j

    u w

    S ifi t i

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    Specification

    [

    IT"

    __________

    METRIC___________

    INCHES A e C 0  A  e c t>

    Specification

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    Specification J4Sp>

    » * r fj u r | JV«- :

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    Extra Equipment

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    t a qu p e t

    4   2 Axis Digital Read * Out System

    « Infinitely Variable LongitudinalPower Peed Unit with Rapid Traverse

    METRIC SYSTEM

    Reading 120-J22 mm

    IMPERIAL SYSTEM

    Extra Equipment

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    Extra Equipment

    Extra Equipment

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    Extra Equipment

    AS.95 ».

    Hi-Speed Flycutter

    STUB ARBORS

    i s § E *

    Spare Parts

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    Spare Parts

    When ordering replacement

    parts please quote:-

    • T H E M A C H I N E S E R I A L N o . 

    stamped on the lubrication

    plate.

    • T H E H E A D S E R IA L N o.

    found on the front o f the

    Belt Hou sing.

    • IT E M N U M B E R .

    • C O M P U T E R N U M BE R.

    • P A R T NU M BE R.

    • DE S C R I P T I ON .

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    Spare Parts BASIC MACHINE

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    p

    1ITEM NO COMP NO PART NO DESCRIPTION QTY

    1 8007144 J-14-4 Quilt Housing Adj. Gear   12  8005225 H-225 Ram Adaptor   13  8007501 J-501 Ada ptor Scale   14  8005229 H-229 Ada ptor Pivot Stud Locknut   15 8300212 ST 212 Grab Screw 10 - 32 UN F x 3/16"   16 8005226 H-226 Vertica l Adjusting Worm   17 8005232 H-232 Worm Thrust Washer

    8 8005227 H-227 Vertical Adjusting Worm Shaft  19 8300091 S T 91 Worm K ey 3/16” x 2”   1

    1 0 8005224 H-224 Ram 1 21 1 8300134 ST 134 Avde l Chebaert Rivets   21 2 8032001 ZBP20466 Ram Nameplates   2

    13 8300627 ST 627 5/16” UNF x 1W” Socket Cap Screw   2

    14 8300629 ST 629 3/8” dia. x 1V4” Ig. Hardened Dowel   2IS 8005236 H-236 Angie Plate   116 8300118 ST 118 Round HD. Drive Screws No. 6  x 3/8” long 517 8005228 H-228 Adaptor Pivot Stud   118 8300379 ST 379 Vi” x 1 /8 ” x 1 ” Chamfered & Hardened Washer2 0 8005240 H-240 Adaptor Locking Bolt 32 0 8005500 H-500/1 Tap Bracket (P lastic )   12 1 8300431 S T 431 L P 398 Suds Tap   123 8005114 H-114 Table   1

    24 8300406 ST 406 Knob & Screw   1

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    Spare Parts BASIC MACHINE

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    ITEM NO COMP NO PART NO DESCRIPTION

    51 8300325 ST325 N o.10 - 32 x W” Oval Head Screw52 8005105 H-105 Saddle

    53 8036056 DR56 Le ft Hand Column Wiper Holder (fo r use on DRO only)

    54 8300135 ST135 1/8" BSP x 3/8" Long Tape r Socket Screw

    55 8005264 H-264 Knee/Column Gib

    56 8300318 ST318 K " UNC X W '  Csk. Head Screw

    57 8036055 DR55 Right Hand Column Wiper Holder (for use on DRO only)

    58 8005099 H-99 Knee Wiper Felt

    60 8005268 H-268 Chip Guards

    61 8005269 H-269 Chip Guards

    62 8005263 H-263 Knee 12"

    63 8005179 H-179 Head Rotation Stop Pin

    65  8005266 H-266 Knee Lock Shaft

    66  8300001 ST1 N o. l x l ” T aper Pin

    67  8005093 H-93 Lock Shaft Boss

    6 8 8005094 H-94 Loc k Shaft Handle

    69 8005089 H-89 Knee Lock Plunger70 8005538 H-538 Washer Distance/Spacer

    71 8005146 H-146 Knee Binder Plug (Plastic)

    72 8300229 ST229 5/16” • 18 x 5/16” D og Pt. Set Screw

    73 8300228 ST228 5/16" -1 8x 5 / 1 6" Set Screw

    74 8300349 ST349 W   • 20 Jam Nut

    75 8300086 ST  8 6 3/16" x 3/16" x 7/ 8" Key77 8005059 H-59 Bevel Gear

    78 8005055 H-55 Bearing Bush

    QTY

    6

    Pr

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    Spare Parts BASIC MACHINE

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    ITEM NO COMP NO PART NO DESCRIPTION

    1 0 1 8005545 H-545 Strainer

    1 0 2 8300177 ST177 3 / 8 " - 1 6 x 1  ” Ho llow Head Cap Screw

    103 8005002 H-2 Elevating Screw Housing

    104* 8005003 H-3 Elevating Screw Nut

    I0S 8300160 ST160 W " - 20 x  M” Hollow Head Cap Screw

    106 8005551 H-551 Clamp Bar

    107 8300161 ST161 Socket Cap Screw W” UNC x i ”

    108 8600010 AQ3 MG Electric Coolant Pump Motor No. A030

    109 8005544 H-544 Column Cover

    1 1 1 8005180 H-180 Stop Block (Head R otation)1 1 2 8026040 PF40 Spring Plunger113 8300147 ST147 10 -24 UN C x ’/i”  Long Cap Screw

    118 8005256 H-256 Spider

    119 S005230 H-2 30 Ram Lock Scud

    1 2 0 8005231 H-231 Ram Pinion1 2 1 8005237 H-237 Ram Pinion Handle

    1 2 2 8300410 ST410 3/8” x 16 Ball 1W" x 3/8” UNC124 8005254 H-254  Turre t

    125 8005234 H-234 Ram Clamp Bar

    126 8005239 H-239 Ram Clamp • Blank

    127 8005233 H-2 3 3 Ram Clamp • Screwed

    128 8300109 ST 109 Split Pin 3/8” x 2H” 

    129 8005270 H-270 Locking Pin

    130 8005238 H-2 38 Ram Pinion Screw

    131 8007326 J-326 1W” Open End & 1 -1/16’ ’ Box End Wrench

    QTY2

    2

    1

    ]

    3

    2

    2

    t111

    2

    12

    ]

    1i

    12

    2

    2

    2

    4

    I

    I

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    Spare Parts J-HEAD TOP HOUSING

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    Spare Parts J-HEAD TOP HOUSING

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    ITEM NO COMP NO PAR T NO DESCRIPTION

    1 800703 3 J31/2 Drawbar for R.8 . Col let suppljed as j uni,2 8007149  J-149 Drawbar Washer

    3 8007083 J-83 Upper Bearing Locknut

    4 8007082 J-82 Bearing Sleeve Locknut

    5 8302019  J-293 No. 9507 Single P late Ball Bearing (5 & 8 )6 8007081 j-81 Upper Bearing Spacer (small)7 8007080  J-80 Upper Bearing Spacer ( large)

    8 8007293 J-293 No. 9507 Single Plate Ball Bearing

    9 8300144 ST-144 Compression Spring

    1 0 8300200 ST-200 6-32 NC x V4” KP Socket Set Screw

    1 1 8007013 M 3 Spindle Pulley Bearing Sleeve

    1 2 8300353 ST353 5/16” 18 Jam Nut

    13 8300375 ST375 5/16” External Lock Washer

    14 8007088 J- 8 8 Brake Ring Screw

    15 8300141 ST141 WB Jones N o. 167 - External Spring

    16 830005 ST5 3/32” x 5/8” Long Roll Pin

    17 8007089  J-89 Brake Lock Stud18 8007087 J-87 Brake Block

    19 8007005  J-5 Spindle Pulley

    2 0 8007075 J-75 Spindle Pulley Hub2 1 8300096 ST96 Spindle Pulley Key2 2 8300398 ST398 ‘V ’ B elt - Gilmer 4LS 345

    23 8007329 J-329 Timing Belt 1-1W" wide

    24 8007008  J-8  Tim ing Belt Pulley Flange25

    8007007 J-7 Tim ing Belt Pulley

    27 8300308 ST308 Fl t H d S N 6 32 3/8” l

    Q TY

    Pf 

    pr

    Pr

    Spare Parts J-HEAD TOP HOUSING

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    Spare Parts J-HEAD TOP HOUSING

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    ITEM NO COMP NO PART NO DESCRIPTION QTY

    51 8300262 ST262 Round head Screw No .10-24 x 3/8” long 552 8300395 ST395 W ick -1/8" O.D.   153 8007077  J-77 Oiler Tube   154 8007078 J-78 Oiler Plug   155 8300122 ST122 Gits Oil Cup N o .1207   156 8000099 ST99 Bull Gear Key   157 8007072 J-72 Splined — Gear Key   158 8007074 J*74 Spindle Bull Gear   1

    59 8007301 J-301 N D, N o .99503 Double Seal Bearing AB EC 3 lp r60 8007095 J-9S Countershaft   161 8300065 ST65 No .9 Woodruff Key   1

    62 8007096 J-96 Countershaft Key   1

    64 8300060 ST60 5/16" x 2” long Dowel Key   1

    65 8007012 H   2 Back Gear Shifter Fork   1

    66  8007002  J-2 Gear Housing   1

    67  8300017 ST17 Dowel Pin 3/16” x V4” long   2

    6 8 8300024 ST24 W” x W " Rol ler Pins69 8300165 ST165 5/16” • 18 x 5/8" long Socket Cap Screw

    70 8007354  J-354 Disengage Feed Instruction Plate   1

    71 8007292 J-292 ND.3208 Ball Bearing lp r

    72 8300103 ST103 N o .5000 - 315 Snap Ring   1

    73 6007291 J-291 W-08 Lockwasher   1

    74 8007290  J-290 N-08 Special 5/16" Thick Bearing Locknut   1

    75 8007289 J-289 7/16"-14 Hex. Nut Hardened 3

    76 8007070 J-70 Vertical Tee Bolt 37 7 7 i l T h 3

    Spare Parts J-HEAD J-1 ASSEMBLY

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    Spare Parts J-HEAD J-1 ASSEMBLY

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     TEM NO COMP NO P AR T NO DESCRIPTION

    1 8300262 ST262 N o .10 - 24 x 3/8” Long Rd. Hd. Screw2 8007123 J-123 Bevel Pinion Washer

    3 8007327 J-327 Feed Bevel Pinion

    4 8007124 J-124 Feed Worm Gear Shaft Sleeve

    5 8007136 J-136 Worm Cradle Bushing

    6 8300220 ST220 V4” - 20x5/16”

    7 8007125 J-125 Worm Gear Spacer

    8 8007126  J-126 Feed D rive Worm Gear

    9 8007127 J-127 Feed Drive Worm Gear Shaft10 8007122 J-122 Feed Drive Gear Key 3/8”  x  5/16”

    11 8300068 ST68 No .7 Wood ruff Key

    12 8300342 ST342 3/8 - 24 Floploc Stop & Locknut

    13 8300377 ST377 Washer 3/8”

    15 8007324 J-324 Feed Reverse Bevel Gear

    16 8007128 J-128 Feed Engage Pin

    17 8007009 J-9 Worm Gear Cradle

    18 8007129 J-129 Worm Gear Cradle Throw-out19 8007130 J-130 Shift Sleeve

    20 8007097 J-97 Gearshift Plunger

    21 8300140 ST140 Compression Spring

    22 8300013 ST13 1/8” x 7/8” Roll Pin

    23 8007014  J-14 Sh ift Crank

    24 8300408 ST408 Black Plastic Ball 1 ” Dia.

    25 8300147 ST147 No. 10 - 24 x VS” Long Cap Screw

    26 8007315 J-315N o.10 - 24 x 3/8” Set Screw

    Cl G Sh f U B i

    QTY

    Spare Parts J-HEAD J-1 ASSEMBLY

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    Spare Parts J-HEAD J-1 ASSEMBLY

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    ITEM NO COMP NO P A R T NO DESCRIPTION

    S3 8300226 ST226 Specia l Ho llow Set Screw 5/32” Chem. bl.54 8300274 ST274 5/16" - 18 x 15/16” S ocket Set Screw

    55 8007116 J-116 Reverse Clutch Rod

    56 8300006 ST 6 3/32" x Vt"  Long Roll Pin57 8007188   J-188 Feed Worm Shaft 

    58 8300031 ST31 3/32” x 5/16” Long Pin

    59 8007308 J-308 110 x 7/16" Long Pin

    60 8007145 J-145 Feed Shift Rod

    61 8300213 ST213 10 - 32 x Vi" Long KP. Set Screw62 8007121  J-121 1/8” x 9/16” Ke y R ound Ends

    63 8007011  J -ll Feed Gear Shift Fork

    64 8007098 J-98 Cluster Gear Shift Crank

    6 6 8007015 J-15 Cluster Gear Cover

    73 8300150 ST150 10 - 24 x W Cap Screw

    74 8007154 J-154 Clutch Ring Pin

    75 8007053  J-53 Clutch Ring

    76 8300352ST352 V4” - 20 x Vi" L on g S ocket Set Screw

    77 8007029 J-29 Brass Plug

    78 8001061 F-61 Overload Clutch Locknut

    79 8300146 ST146 Safety Clutch Spring

    80  8007058 J-58  Overload  Clutch

    81 8007054  J-54 Overload Clutch Sleeve

    82 8300374 ST374 Single Spring Washer

    83 8007285  J-285   8  - 32 x 5/8” Round Head Screw

    8 8 8300144 ST144 Compression Spring V4” Dia. x 1W"

    89 8007051 J 51 Overload Clutch Lever Spring Plunger

    Q TY

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    Spare Parts J-HEAD J-1 ASSEMBLY

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    ITEM NO COM P NO P AR T NO DESCRIPTION Q TY

    1 0 1 8300352 ST52 Chem. Blacked Locknut M x 20 U NC  1

    1 0 2 830004$ ST45 3/16” x 34" Dow el Pin   1

    103 8007048 J48 Cam Rod   1

    104 8007049 J-49  T ryg Handle   1

    106 8007017  J-17 Feed T rip Bracket I

    107 8300161 ST161 14” - 20 x 1” Lon g Cap Screw   2

    UO 8007156  J-156 Feed Reverse Knob Stud   1

    1 1 1 8007117  J -II 7 Reverse Kn ob   1

    1 1 2 8007336  J-336 Snap Ring 5100-25   1

    113 8007118 J-118 Handwheel Clutch   1

    114 8007310 J-310 3/16" D ii. Steel Ball   1

    115 8007311 J-311 Compression Spring   1

    116 8007113  J-113 Handwheel Clutch Spring Screw   1

    117 8300011 ST11 1/8” x 9/16” Lon g Roll Pin   1

    118 8007047 M 7 Cam Rod Sleeve Assembly   1

    119 8300009 ST9 1/8" x 7/16” Long R oll Pin   1

    1 2 0 8300139 ST139 Compression Spring   1

    1 2 1 8007045 H 5  Trip Plunger   11 2 2 8007046  J-46 Feed Trip P lunger Bushing   1

    123 8007044  J4 4  Trip Plunger Bushing   1

    124 8007043  J43 Feed Trip Plunger   1

    125 8007119 J-119 Handwheel   1

    126 8009043 M-43 Handwheel Handle I

    127 8007166 J-166 Spindle (Serial J-1200 and up )   1

    128 800703S J-35 Quill Skirt   1

    129 8007272 J 272 No 06 Locknut  1

    Spare Parts J-H EA D J-1 ASSEMBLY

    12- ©

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    12 ©

    « > - t 3

    1 3 4 6 7 8 9 I* * 0- 0 16—Q ' 716 19 2 0 21 22 23 2*

    Spare Par t s J-H EA D J-1 ASSEMBLY

    TEM NO COMP NO

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    TEM NO COMP NO PART NO DESCRIPTION

    151 8007368 J‘368 Oil Strainer for Quill Bearing

    152 8007067 J-67 Quill Lock Bolt

    153 8007066 J -66 Drilled Lock Sleeve

    154 8009051 M-51 Indicator Rod Screw

    155 8007601 J-601 6-3/16” Tee Bolt

    156 8007094 J-94 Lower Clamping Bolt Spacer

    157 8007603 J-603   W ' - I W '  Adaptor Nut

    158 8300252 ST 252 6 • 32 x !4MChem. Blacked Rd. Hd. Screw

    *159 8007322 J-322 Micrometer Scale

    •161 8007157 J-157 Quill Micro-Stop Nut•162 8007038 J-38 Micrometer Nut

    163 8007036 J-36 Quill Stop Knob

    •164 8007037 J-37 Quill Stop M icro-Screw

    165 8007278 J-278 3/8" • 24 x 5/8” Screw

    166 8007063 J-63 Quill Pinion Shaft

    168 8009089 M-89 Spring Pin

    170 8300030 ST 30 3/16” x W '  Long Dowel Pin

    171 8300066 ST 66 No . 3 W ood ruff Key

    172 8007148 J-148 Pinion Shaft Hub Screw

    173 8300132 ST 132 3/16" Steel Ball

    174 8007330 J-330 Compression Spring

    175 8009053 M-53 Rack Feed Handle Hub

    176 8009033 M-33 Pinion Shaft Hub Sleeve

    177 8007016 J-16 Spring Cover

    179 8007328 J-328 Clock Spring 1" x .020” x 42'*

    180 8007064 J-64 QuiU Pinion

    183 8QQ70J9 J-J9 Reverse Trip Ball Lever

    Q TY

    Spare Parts 2 J2 -HEAD TOP HOUSING

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    ITEM NO PART NO COMP NO DESCRIPTION QTY

    1 8300160 ST 160 V4” - 20 x H "  Socket Cap Screw 32 8025601 2J-601  Top Bearing Cap   13 8025552 2J-552 Wave Spring Washer 14 8025587 2J-587 Ball Bearing Fafnir No. RM9107NPP - E9147   15 8300124 ST 124 Snap Ring No. 51 00-1 37   16 8300194 ST 194 5/16” -18 x 6 ” Socke t HD. Cap Screw7 8300351 ST 351 3/8” -1 6 U NC Hex. Jam Nut   18 8600140 2J-140 Motor 2 H.P. (Complete Unit)   19 8300460 ST 460 3/8” - 16 x 1 " Hex. HD. Screws   2

    1 0 8025500 2J-500 Belt Housing   11 1 8025515 2J-515 Speed Change Chain Stud   11 2 8300022 ST 22 5/32” Dia. x 7/8" Long R oll Pin   213* 8025507 2J-507 Speed Change Plate   114 8025543 2J-543 Drawbar   115 8300005 ST 5 3/32” Dia. x 5/8” Cotter Pin   116 8025526 2J-526 Speed Change Plate Pivot Stud   117 8025566 2J-566 30 - 32 x 5/8" Socket HD. Cap Screw Loc-wel

    18 8025602 2J-602 Washer for 2J-526   119 8025546 2J-546 Pivot Sleeve for 2J-5072 0 8025600 2J-600 Drawbar Washer   12 1 8025573 2J-573 “ O ” Ring Parker No. 2-14 I2 2 8025505 2J-505 Spindle Pu lley Bearing Sliding Housing   123 8025588 2J-588 Ball Bearing, Fafnir No. PM9110NPP - E9147   124 8025665 2J-665 Plastic Insert {now part o f item 25)   225 8025533 2J-533 Adjustab le - Driven Varidisc   126 8300123 ST 123 Snap Ring No. 5102-156   127 8025650 2J-650 Belt   1

    28 8025534 2J 534 Stationary Drive Varidisc

    Spare Parts 2J2 -HEAD TOP HOUSING

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    Spare Parts 2J2-HEAD BACK GEAR

    ITEM NO COMP NO P A R T NO DESCRIPTION QTY

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    ITEM NO COMP NO P A R T NO DESCRIPTION QTY

    1 8300354 ST354 5/16” • Hex. Nut 12 80)4634 50 Hz Dial (8014613 60 50 Hz Dial) 13 8025658 2J-658   8 ronze Bearing Boston No. B810-4 14 8025585 2J-585 W” - 20 x H "  Full Dog Sock et Set Screw   15 8025504 2J-504 Speed Changer Housing 16 8025616 2J-616 Speed Changer Chip Shield 17 8300258 ST2S8 No. 8.32 x K ” Lon g Machine Screws 28 8025537 2J-537 Bearing for 2J-504 1

    9  8300021 ST21 1/8” Dia. x 1” Long Ro\\ Pin 01 01 1

    8025572 2J-572 Speed Changer Chain

    Split L ink supplied with 2J-5721

    11 2 8025500 2J-500 Belt Housing   113 8025601 2J-601 Top Bearing Cap   114 8300193 ST193 5/16” * 18 - 4 ” Socket Head Cap Screw   115 8300015 ST15 1/16” Dia. x 3/8” Roil Pin   116 8025611 2J-611 Washer fo r 2J-518, 2J-544   117 8025518

    2J-518 Speed Change Hand Knob   118 8025617 2J-617 Flange Sleeve fo r 2J-538   119 8025599 2J-599 Machine Handle No. 3302   12 0 8025653 2J-653 Caution Plate   1l\  8025673 2J-673 10 ■ 32 x 3/16” Socket Set Screw Knurled Cup Poin t   122  8300132 ST132 3/16” Steel Ball   123  8300142 ST142 Spring   124 8025571 2J-571 H” - 20 x W   Socket Set Screw 3 

    25 8300618 ST618 8-32 x 3/4" plated Pan Hd. Screws   2

    Spare Parts 2J2 -HEAD BACK GEAR

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    Spare Parts 2J2-HEAD BACK GEAR

    ITEM NO COMP NO PART NO DESCRIPTION QTY

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    QTY

    SI 8025615 2J-615 Guide fo r 2J-503,2J-510   252 8025671 2J-671 10-32 x 3/8” F lat HD. Socket Cap Screw   25 } 8300007 ST 7 R oll Dowel 1/8” x V4” L ong Loc-wel   154 8025597 2J-597 Gits Style LN o . 1202 Oil Cup   155 8025577 2J-577 3/8” OD. x 3” Long Compression Spring 356 8025557 2J-557 N-08 Bearing Locknut   157 8025510 2J-510 Bearing Sleeve   158 8025552 2J-552 Wave Spring Washer   159 8025516 2J-516 Bull Gear Shift Pinion   160 8025604  y -60 4 Hl-LOW Detent Plate

      161 8300581 ST 581 3/8” -16 Hex. Nut 362 8300363 ST 363 3/8” Lock Washer 3

    63 8025542 2J-542 Studs for J1 -to2 J-50 3 3

    64 8025674 2J-674 10-32 x 3/8" Cup Point   1

    65 8025605 2J-605 Adjustable Plate f or 2J-604   16 6 8025607 2J-607 HI-LOW Detent Plunger  J

    67 8025582 2J-582 Spring V x .032 x 9/16”   1

    6 8 8300153 ST 153 10-32 x 44” Lon g Socket Cap Screw   2

    69 8300408 ST 408 $4" x 20 Bakelite Ball Handle   170 8025606   2 J-6 0 6 - Hl-LO W S hift Crank   1

    71 8025603 23-603 H l-LO W Pinion Block   1

    72 8300016 ST16 1/8” Dia. x 5/8” Long Roller Pin   273 8300166 ST166 5/16” x W ’  So cket Cap Screw 4

    75 8300175 ST175 No.10 - 24 x 1 " Socket Hd. Cap Screw   1

    76 8025545 2J-545 M otor Pulley Cover   1

    78 8300065 ST65 No.9 W oodruff Key

    79 8025590 2J-590 Ball Bearing Fafhir No . RM203NPP-E9147

    Spare Parts 6F LONGITUDINAL VARIFEED BOX

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    Spare Parts 6F LONGITUDINAL VARIFEED BOX

    ITEM N d COMP NO PAR T NO DESCRIPTION QTY

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    DESCRIPTION QTY

    18 0 0 1 0 6 8

    F . 6 8 STD. Stop Rod Clamp  12 8005123 H-123B STD. Bracket with hole fo r power feed   1

    3 8001069 F-69 Stop Collar

    4 8300010 ST 10 1/8” x W 'RoU Dowel 25 8300219 ST 219 54” x 20 x K " Socket Set Screw 26 8006034 F-6034 Slop Rod 42” Table7 8019111 OF-120 Control Lever fo r Optics   18 8006073 F-6073 Red Knob Ref. 3200 19 8019107 OF-107 Stop R od Clamp on Optics

    1 0 8019079 OF-79 Optica] Bracket with hole for Pow er FeedI I 8300005 STS 3/32" x S/8 ” Roll Dowel   11 2 8001075 F-75 Fork Pin   113 8006027 F-6027 Stop Rod Fork   114 8300095 ST 95 Retaining Ring 5115-18   115 8006225 F6225/1 Handle (aluminium)   116 8300222 ST 222 Grub Screw - !4” x 20 x !4” Long   117 8006028 F-6026 Clutch Detent Cam   118 8300574 S T 574 1/8" x 5/8" Long Taper Pin   1

    19 8006223 F6223/I New type shaft for control lever I2 0 8006024 F-6024 Spring to Clutch Arm   1

    2 1 8300352 ST352 W” x 20 Locknut 32 2 8300396 ST 396 Lockwasher Ty pe 11   1

    23 8006032 F-6032 Clutch Arm Spring Pin   1

    24 8006030 F-6030 Clutch Arm Detent Roller   1

    25 8006040 F-6040 Decent Roller Pin   1

    26 8300338 ST 338 10-32 Hex. Nut   1

    27 8300374 ST 374 No. 10 Lockwasher   1

    Spare Parts 6F LONGITUDINAL VARIFEED BOX

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    Spare Parts 6F LONGITUDINAL VARIFEED BOX

    ITEM NO COMP NO PART NO

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    ITEM NO COMP NO PART NO DESCRIPTION

    SI 8300177 ST 177 3/8" -1 6 x 1 ” Ho llow Head Cap Screws52 8006071 F-6071  Taper Plug !4 N PTF * 3/8” Long53 8300018 ST 18 3/16” x 1” Dowel Pins54 8034617 BM 617 B6 8  - 3 Bronze Bearing55 8006001 F-6001 Main Housing56 8300068/1 ST 68/1 Pre-ground No. 7 Wo odru ff key57* 8006036 F-6036 FE. Longitudinal Lead Screw (36 ” . 42” , 48” also available)58 8006061 F-6061 Spring fo r D etent Pin

    59 8006021 F-6021 Detent Pin60 8006031 F-6031 Pin for F-6024 Spring

    61 8006068 F-6068 N-68-12 Bronze Bearing

    62 8300020 ST 20 RoU Dowel 3/16” x 1V4”

    63 8006003 F-6003 Side Cover64 8006069 F-6069 O il Sight B5095

    65 8300147 ST 147 10-24 x 5/8” Socket Cap Screw

    6 6 8006013 F-6013 Coupling

    67 8006048 F-6048 LH. Thurst Washer6 8 8300467 ST 467 20 x 144” Socket HD. Screw69 8006023 F-6023 Gear Mounting Hub70 8006022 F-6022 Drive Shaft Gear (Spiroid )

    71 8300151 ST 151 10-32 x 3/8” Socket Head Cap Screw

    72 8006015 F-6015 Clutch-Driver

    73 8006026 F-6026 RH. Thrust Bearing Washer

    74 8300094 ST 94 Retaining Ring 5100-68

    Q TY

    Spare Parts 6F CROSS VARIFEED BOX

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      a  i  l

    Spare Parts 6F CROSS VARIFEED BOX

    ITEM NO COMP NO PART NO DESCRIPTION Q TY

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    ITEM NO COMP NO PART NO DESCRIPTION Q TY

    1 8300005 ST 5 Roll Dowel 3/32" x 5/8" Long   12 8006075 F-75 Fork Pin   13 8006027 F-6027 Stop Rod Fork   14 8300093 ST 93 Fastener   15 8002018 FX-6018/1 Control Lever Polished   16 8300222 ST222 5/16” x 18 x W   Socket Set Screw

    7 8006073 F-6073 Red Knob R ef: 3200   18 8300234 ST 234 Socket Set Screw i/ 8 ” UNC x 16 x ’/»”   1

    9 8006028 F-6028 Clutch Detent Cam (Not Bronze Bearing)   11 0 8300574 ST574 Taper Pin1 1 8002005 FX-6005 Clutch and L imit Switch Actuating Shaft I 12  8002036 FX-6036 Cross Screw   113 8300149 ST 149 Socket Cap Screw 10-24 x 5/8” 3

    14 8002237 FX-6237 Bearing Cap   115 8300147 ST 147 10-24 x ‘A”  Socket Set Screw

    16 8002003 FX-6003 Power Feed Top Side Cover   1

    17 8006021 F-6021 Detent Pin   118 8006061 F-6061 Spring for Detent Pin   1

    19 8006031 F-6031 Pin for F-6024 Spring   1

    2 0 8006068 F-6068 N-68-12 Bronze Bearing   1

    2 1 8014617 BM 617 Bearing Oilite 3/8” dia. x VS” x 3/8”   1

    2 2 8300230 ST 352 V*" x  20 UNC Chem Blacked Locknut   1

    23 8006071 F-6071 Taper Plug W” N PT F - 3/8” Long   2

    24 8006024 F-6024 Spring for Clutch Arm   1

    Spare Parts 6F CROSS VARIFEED BOX

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    Spare Parts 6F CROSS VARIFEED BOX

    ITEM NO COMP NO PART NO DESCRIPTION QTY

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    PART NO DESCRIPTION QTY

    51 8006222 F-6222 Dial Holder RH.   152 8300316 ST 316 Socket Head Screw 10-24 x K ” UNC 353 8006044 F-6044  Take-up Cap 154 8006020 F-6020 Head Screw Seal   155 8302027 F-6072 Bearing 204K K with Boulter B3   156 8300100 ST 100 Retaining Ring 5100-78   157 8006033 F-6033 Clutch Spring   158 8006016 F-6016 Clutch Driven (not driver)   1

    59 8300094 ST 94 Retaining Ring 5100-68   160 8006026 F-6026 RH. Thrust Bearing Washer   161 8300151 ST 151 10-32 x 3/8” Socket Head Cap Screw 362 8006015 F-6015 Ciutch Driver   163 8006022 F-6022 Drive Shaft Gear (Spiroid)   164 8002430 FX-6239/1 Gear Mounting Hub   165 8300467 ST 467 W” - 20 x 1  Vi” Socket HD. Screw   16 6 8006048 F-6048 L H. Thrust Washer   1

    67  8300548 ST 548 Retaining Ring   168  8302016 H 76  Bearing LJ 20WRR 1 PR

    69  8002227 FX-6227 Spring oil carrier (approx. 10” )   1

    70 8300107 ST 107 Split Pin 1 /16” x V t'   Long   1

    71 8300376 ST 376 3/16” Chem Blacked Washer   1

    72 8001231 FX-6231 Ro ller Pulley   1

    73 8002232 FZ-6232 Roller Pin   1

    74 8300352 ST352 W” UNC Thin Locknut 3

    Spare Parts E-HEAD

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    Spare Parts E - HEAD

    ITEM NO COMP NO PART NO DESCRIPTION QTY

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    PART NO DESCRIPTION

    1 8000011 E-l 1 Belt Housing Cover2 8300397 ST 397 Vee Belt3 8000005 E-5 Worm Shaft Pulley

    4 8300090 ST 90 Key 3/16” x 3/16” x I- W "

    5 8300230 ST 230 5/16” • 18 x W '  Set Screw

    6 8000101 E-101 E Head Guard Ring7 8000004 E-4 Motor Pulley

    8 8300109 ST 109 1/8" x 2K ” Pin

    9 8300318 ST 318 W "-2 0 x W " F lat Head Screw1 0 8000010 E-10 Belt Housing1 1 8000066 E- 6 6 Belt Cover Clip1 2 8300012 ST 12 Roll Dowel 1/8" x M”13 8300239 ST 239 M otor Mounting Ring Scud

    14 8300381 ST 381 M otor Mounting Ring Scud Washer

    IS 8300357 ST357 Motor Mounting Ring Stud Nut

    16 8300171 ST 171 5/16” • 18 x 2W" Cap Screw

    17 8000048 E-48 Air Vent Cover18 8300255 ST 255 Round hd. screw no. 8-32 x 3/8”

    19 8300172 ST 172 5/16” U N C x 3W” Socket Set Screw

    2 0 8000001 E-l Ram Housing2 1 8300120 ST 120 9 0° Elbow Oiler 5/16” x  1/8” C.as2 2 8000065 E-65 Nameplate (Speed)23 8300116 ST116 Drive Pins No. 2 x Vi”

    24 8300219 ST 219 14” • 20 x W” Socket Set Screw

    QTY

    Spare Parts E - HEAD   I

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    Spare Parts E - HEAD

    ITEM NO COMP NO PART NO DESCRIPTION QTY

    SI 8300116 ST 116 D i Pi N 2 W”

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    SI 8300116 ST 116 Drive Pins No. 2 x W”

    252 6000100 E-100 Plastic E Head Cover 153 6300136 ST 136 1/8” x 3/8” Slotted & Counter Bored, Drilled and

     Tipped Grub Screw 154 8000002 E-2 Gear Housing 155 8300137 ST 137 1/8” BSP Blanking Plug 156 8303015 E-45 Oil Seal 42531831 - R4   157 8300074 ST-74 1/8” sq. x 3/8" long key I58 8300087 ST 87 3/16" sq. x 13/16” long key   1

    59 8000013 E-13 Crank and Shaft 160 8000014 E-14 Crankpin Block 161 8000025 E-2 5 Bearing Retaining Washer 162 8300307 ST 307 No. 5 - 40 x W” Flat Head Screw   263 8000020 E*20 Ctankpin Block Hold-Down   264 8300313 ST 313 No. 10 - 24 x 3/8” Flat Head Screw   1 065 8300295 ST 295 No. 8  - 32 x 3/8” Washer Head Screw 46 6 8000019 E-19 Rack   167 8000052 E-52 Locking Bolt and Gear   16 8 8300077 ST 77 Key l/8 ” x !4” Long   1

    69 8300043 ST 43 3/16” x 3/8” Pin   1

    70 6303016 E-46 W15008 738-R 4 Oil Seal   1

    71 8302001 E-32 Bearing No. 5205   1

    72 8302002 E-33 Bearing No. R330   1

    73 8000021 E-21 Worm Gear   1

    74 8000003 E-3 Gear Housing Cover   1

    76 8000042 E-42 No. W-05 Lockwasher   1

    Spare Part s M-HEAD

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    Spare Parts M - HEAD

    ITEM NO COMP NO PART NO DESCRIPTION QTY

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    I 8009017 M-17/A Spindle Pulley Hub. Single Belt Orive

    2 8009018 M-18/A Spindle Pulley, Single Belt Drive3 8009021 M-21 Bearing Retainer Ring

    4 8009219 M 219 Spindle Pulley Hub Ball Bearing

    5 8009020 M - 2 0 Bearing Housing

    6 8007273  J-273 No. W-05 Bearing LockWasher7 8007272 J-272 No. N-05 Bearing Lock Nut

    8 8009084 M-84 Paper Gasket

    9 8300164 ST 164 M” x 1H” Socket Head Cap Screw

    1 0 8303786 M 8 6 V-Belt1 1 8009030 M-30/A Moto r Pulley, Single Belt Drive1 2 8009031 M-31 Motor Pulley Hub13 8300218 ST 218 5/16” -1 8 x M” Set Screw

    14 8300349 S T 349 W” V .N .F . Full N ut Hexagon

    15 8300379 ST 379 Vi" B.S.F. 1 ” OD. x Vi” Thick Washer16 8009070 M-70 Motor Mounting Ring Stud

    17 8303777 M 56 Gits No. 2551 Oil Cup18 8009002 M-2/S Belt Housing Single Belt Drive

    19 8005038 H-38 Lock Stud

    2 0 8005039 H-39 Lockwasher2 ] 8005037 H-37 Adap tor fo r fitting on back o f machine2 2 8005040 H-40 Locknut23 8300044 ST 44 3/16” x 5/8” Steel Dowel

    24 8009032 M-32 Quill Feed Clutch Bolr

    QTY

    PR

    Spare Parts M-HEAD

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    Spare Parts M - HEAD

    ITEM NO COMP NO PA R T NO DESCRIPTION Q TY

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    51 8009027 M-27/C Drawbar, Single Bek N o. 7 or No . 2 Spindle   152 8300408 ST 408 Black Plastic Ball 1” Dia.   1S3 8009054 M-54 Rack Feed Handle   154 8009026 M-26 Drawbar Nut ( L e ft Hand Thread)   155 8009004 M-4/A Spindle. Single Belt No. 2 Morse Taper (with M6  fitted)   1

    8009004 M-4/B Spindle, Single Belt No. 7B & S Taper   156 8009022 M-22 Micrometer Stop   157 8300192 ST 192 7/16” x 20 xV4” Cap Screw   1

    58* 8009041 M41/A/B Micrometer Scale /B Metric   159 8500252 ST 252 Round Headed Screw 6-32 x 3/16” long

    60 8007038  J-38 Micrometer Nut   161 8300341 ST 341 3/8" x   16 Hex. Nut 4

    62* 8009024 M-24 Micrometer Lock Nut I

    63 8009049 M-49 Quill Lock Sleeve Drilled   164 8009048 M-48 QuDl Lock Bolt   165 8009047 M-47 Quill Lock Bolt Handle

    6 6 * 8009025 M-25 Micrometer Screw   167 8009088 M- 8 8 Brass Plug 3/16” x 3/16”   16 8 8300219 ST 219 14” - 20 x 44” long socket set screw

    69 8009050 M-50 Quill Lock Sleeve Tapped   170 8009001 M-l Quil! Housing   1

    71 8009051 M-51 Indicator Ro d Clamp Screw   1

    72 8009052 M-52 Indicator Rod   1

    n  8000041 E-41 N o. N-05 Bearing Loc k Nut   1

    Spare Pa r t s CENTRALISED LUBRICATION SYSTEM\

    21

    22

    20

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    19

    10-

    /

    d .

    15

    1 1

    2

    7 —  •J®5'

    16-

    13/ /

    W -

    12

    23

    Spa re Pa r t s CENTRALISED LUBRICATION SYSTEM

    Spare Parts HEIDENHAIN DlR jQ 731/ B WITH MEMOFIXO n

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    Spare Parts HEIDENHAIN DlR jOl 731/ B WITH MEMOFIX

    Spare Parts HEIDENHAIN DtRQ 731/ B WITH MEMOFIXO v

    N )

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