SEAMLESS WEAR

2014 COMPANY BROCHURE (ENG)

T H E W O R L D - L E A D I N G S E A M L E S S A P P A R E L M A N U F A C T U R I N G P A R T N E R

SMART PARTNER IN SEAMLESS INDUSTRY SINCE 2004

작성자 : 이동혁 부장

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SEAMLESS AT A GLANCE1

PRODUCTION FLOW 2

SEAMLESS- SWOT ANAL-YSIS

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LEUKON SEAMLESS

SEAMLESS- T&A3

SEAMLESS- TOLERANCE5

SEAMLESS-FABRIC PORT-FOLIO

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SEAMLESS- FUTURE7

• SEAM 을 최소화 하여 편안한 FIT 감이 장점인 의류 Side seam 없고 knitting 에서 double layer 만들 수 있기에 Hem, inner bra 에도 seam 이 없음• CIRCULAR KNTTING MACHINE 의 CYLINDER SIZE 를 작게 만든 기계이며 생산성을

위해 고속 회전 함• 원단에 CUTTING LINE 있어 가위제단하며 원단이 60% 이상의 완성공정임• 다양한 texture, hole, jacquard, stripes 등을 mixing 하여 옷의 원하는 위치에

자유롭게 표현할 수 있음• PCS dyeing 으로 염색 tolerance 가 일반 knit 의류에 비해 큼• 활동성과 편안함이 강조될 수 있는 SPORTS, INNER WEAR 에서 성장속도가 빠름

WORLD BEST SEAM-

LESS MACHINES

MANUFACTURERSINGLE LAYER MA-

CHINE DOUBLE LAYER MA-

CHINE

SEAMLESS AT A GLANCE1

FABRIC 1PC = GARMENT 1PC < SEAMLESS PRODUCTION FLOW >

PROGRAMMING KNITTING PCS DYEING TUMBLE DRY FABRIC INSP. 정단 CUTTING SEWING FINISHING

PROGRAMMING KNITTING

일반 KNIT WEAR 와 PRODUCTION 상의 차이점

1. KNITTING PROGRAMMING 2. PCS DYEING 3. PCS CUTTING

일반 KNIT WEAR 와 PRODUCTION 상의 차이점

1. KNITTING PROGRAMMING 2. PCS DYEING 3. PCS CUTTING

PRODUCTION FLOW – IN GENERAL2

KNITTING PROCESS

As soon as knitting machine size is decided and knitting program is updated, knitting starts as below process. Knitting period depends on the order quantity & machine size.

YARN STOCK FOR 24 HOURS IN

KNITTING ROOM

YARN PURCHASE

KNITTING MACHINE OPERATING 22

HOURS

KNITTING

INSPECTION IN LINE

FABRIC INSPECTION

FINAL INSPECTION-COUNTING-PACK-ING TO SEND DYE-

ING FACTORY

SEND TO DYEING FTY

For bulk production, we first make a full size grading and revise the seamless knitting pro -gram. Then, we make size samples and start knitting after review.

PRODUCTION FLOW - KNITTING2

Since seamless fabrics are knitted down as MORE THAN 60%-finished garment, seamless dye-ing implies garment dyeing in pieces.

DYEING PROCESS

SORT OUT FABRIC PER COLOR & SIZE

ARRANGEMENT

DYEING/ WASHING/SOFTNER TRMT IN A

BATCH

5kg (60pcs)50kg (600pcs)

100kg (1,200pcs)300kg (3,000pcs)

PCS DYEING

TUMBLE DRYING DYED FABRICS

TUMBLE DRY

100% FABRIC IN-SPECTION

INSPECTION

Dyeing starts after knitted fabrics are moved to a dyeing factory. Fabric dyeing and all other dyeing are proceeded in different factories.

PRODUCTION FLOW - DYEING2

KNITTING

1. 뚜껑이 있어서 봉제없이 DOUBLE LAYER 만들 수 있음 (HEM, W/B, INNER BRA ETC.)2. 고속 회전하기 때문에 COVERING YARN

으로 SPAN FEEDING 함

DYEING• PCS DYEING

• 자동화 설비가 아님• COLOR MATCHING,

SHADE DIFFERENCE ISSUE

( 결론 : 일반 의류에 비해 큰 COLOR TOLERANCE 요구

됨 )

PRODUCTION FLOW – KNITTING & DYEING2

원단의 재단 LINE 에 맞춰 PCS 재단 : 90%

KNIFE 재단 : 10%

SEAMLESS 의 90% 가 PCS 재단인 이유

PCS DYEING 후 원단간에 WIDTH 로 3/8” 까지 차이 있을 수 있고 대부분 SEAMLESS 원단에 다양한 TEXTURE 와 HOLE 등이 들어가기 때문

PRODUCTION FLOW – CUTTING2

For seamless wear orders, we takes at least 120 days from order placement to make a delivery. And it is very important to drag knitting timing as earliest as possible for bulk production.

SEAMLESS PRODUCTION FLOW CHART

DEVELOPSAMPLING

STYLE PICK-UP &COSTING

ORDER PLACEMENTORDER PLACEMENTCOLOR

CONFIRMFIT

SAMPLEPP

SAMPLE

BULK PRODUCTIONBULK PRODUCTION

45 DAYS

CUTTING SEWING

PRE-PRODUCTIONPRE-PRODUCTION

65 DAYS GARMENT DYEING

TRIM DYEING

KNITTING

FINISHING

PACKING

INSPECTION

EX-FACTORYEX-FACTORY

10 DAYS

Knitting timing is the key to meet the delivery date, on condition that we take 45 days in avg. to finish the bulk production ready to ship.

ORDER PLACEMENT

SEAMLESS - T&A3

Seamless business requires both buyer and manufacturer to acknowledge the unique strength, weakness, opportunity, and threat for the successful delivery to end customer

SEAMLESS BUSINESS SWOT ANALYSIS

STRENGTHWEAKNESS

THREAT

OPPORTUNITY

STRONG SUPPORT OF HOLES, JACQUARD, CON-STRUCTION IN FABRIC & GAR CONDITION

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UNLIMITED DESIGN CREATION & APPLICATION IN KNITTING PROGRAM

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EXCELLENT STRETCH & RECOVERY AFTER FITTING AND WASHING

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SPEEDY BULK PRODUCTION THAT CAN MATCH AND LEAD FAST-CHANGING APPAREL TREND

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HIGH RE-PURCHASE RATE 2

MARKETABILITY FOR ALL TYPES OF GARMENTS3

COMBINATION OF THE BENEFITS OF SEAMLESS & CUT & SEW WEAR

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COMFY AND SOFT FEELING ON SKIN & POWERFUL BODY SHAPING EFFECT

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MUST-MEET KNITTING TIMING (AVG. 45 DAYS BE-FORE X.FACTORY) 1

CHINA GOV. REGULATION ON MANUFACTURING & DYEING FACILITY

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MIN. 2 WEEKS OF SAMPLE LEAD TIME1

COLOR DIFFERENCE IN GARMENT DYEING2

NO CHANGE OF SPEC & QUALITY AFTER KNITTING3

SIZE TOLERANCE FOR CHEST & BODY LENGTH4

Please, see below SWOT table that gives you further understanding of seamless wear production. And, more details will be described in re -lated ‘Seamless – Production process chart’ page.

SEAMLESS - SWOT ANALYSIS4

WIDTH 일반 의류보다 작게 진행 (LENGTH 로만 GRADING 하기도 함 )

WIDTH FLAT 으로 ½” 이하로는 CORRECTION 안 됨 (WIDTH TOL. ½” 필요 )

¼” SPEC. 차이는 W/CORRECTION 으로 APPROVAL 받아야 함 ( 매 샘플 새롭게 KNIT DOWN 하고 염색 후 원단 폭이 그대로 제품 폭이 되기 때문 )

PP 까지 AVAILABLE COLOR 로 진행 (FABRIC QUALITY 를 일정히 유지하기 위함 )

Fabric quality , width 확정 후 진행 (spec. 과 quality 가 같이 움직이기 때문 )

color tolerance 및 shade difference garment dyeing 의 tolerance 필요

TEST 관련 : 다양한 조직과 밀도차이 , GARMENT DYEING 특성으로 인해 WEIGHT 는 N/A OR N/S 로 진행하고 CONTENTS 는 SOLID OR 가장 넓은 범위 TEXTURE 에서 TEST 진행 한다 .

이러한 seamless 의 제한점에도 불구하고 입었을 때 편안함으로 인해 기본 판매율이 높은 item 이고 특히 재구매율이 높다

이러한 seamless 의 제한점에도 불구하고 입었을 때 편안함으로 인해 기본 판매율이 높은 item 이고 특히 재구매율이 높다

SEAMLESS -TOLERANCE5

FABRIC PORTFO-

LIO

원하는 위치에 모든 TEXTURE 를 자유롭게 표현이 가능한 SEAMLESS

SEAMLESS –FABRIC PORTFOLIO6

설비 개발 : LOW ~ HIGH G/G 다양한 기계 개발 중 MACHINE SIZE 다양화로 KIDS 부터 MEN’S 까지 가능 PIECE DYEING 자동화 설비 개발 완료 SEAMLESS 의 UNIQUE 한 장점에 봉제 기술력 강화 일반 의류와 가격 경쟁력 – idea 로 원단 loss 절감 기능성 , BODY SHAPER, 의료용 등의 확장성

SEAMLESS –FUTURE7

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We hope to contribute in your company growth by providing the qualified products & We build a continuing relationship to grow together in future.