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2015 CII Annual Conference August 3–5 • Boston, Massachusetts
Is There a North America Craft Labor Cliff That Will Affect Project Performance?
RT 318
• Mitch Lee
• Chris Maxson
• James MacDonald
• Jennifer Sulak Brown
• Jon Tate
• Tim Taylor
• Paul Goodrum
• Mohammed Albattah
• Hossein Karimi
• Kevin Blair
• Scean Cherry
• Kimberly Corley
• Brandon Davis
• Marco Giron
• Steve Greene
• Daniel Groves
• Shaddy Hanna
• Dean Hamrick
• Don Jones
RT 318 MembersIntr
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Do you think there is a craft labor cliff?
a. Yes
b. No
YesNo
0%0%
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The Story
• The demographic craft labor cliff is here, and it is impacting project performance
• The cliff varies by trade and region
• There are significant declines in real wages and widespread use of per diem to attract the needed craft
• There is a lot of work to rebuild our nation’s craft and the pride in their work.
• There is an implementation resource to help you start to address the shortage
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Data Sources• Secondary (Raw) Data
1. National Opinion Research Center, University of Chicago, General Social Survey on Craft Job Satisfaction• 2,251 Craft Workers
2. U.S. Bureau of Labor Statistics • Current Population Survey (CPS), 705,321 Craft
Workers
3. Statistics Canada (Gov’t)• 79,022 Craft Workers
4. National Craft Assessment and Certification Program• 381,729 Craft Workers
5. Associated Builders & Contractors Craft Championships Registrations• 156 Craft Workers
6. CII Benchmarking and Metrics Data• 68 projects
• Other Secondary (Aggregated)
7. U.S. Bureau of Labor Statistics • Current Employment Statistics (CES)
8. Build Force Canada Data• 858,260 Craft Workers
9. Alpha Resources• ~20,000 Craft Workers (estimated)
10. Industrial Projects Report• 864 job advertisements (12 months)
11. U.S. Department of Education, • High School Transcript Study• Digest of Education Statistics
12. Construction Users Roundtable• Construction Labor Market Analyzer
• Primary Data
13. CII RT-318 Survey• 29 projects
• 13 different data sources• Over 2 million data points
CC: Jpatokal
THE IMPACT OF CRAFT AVAILABILITY ON PROJECT PERFORMANCE
2015 Annual Conference
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RT-318 Sampled Project Data Base
• 97 Total Projects (87% U.S. 13% Canada)
• Projects were performed between 2001 and 2014
Average (Median)
Min; Max
Actual construction phase cost ($M)
$231.3 (40.8)
$0.5; $8,549
Actual project duration (Days)
913.2 (622.5)
46; 3,131
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Performance of Projects Impacted by Craft Labor Shortage
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Why is this important?
If we accept higher costs and longer schedules to mitigate the shortage,
there will be more injuries, but it doesn’t have to be like this.
CC: Jpatokal
WHAT IS THE SHORT TERM CLIFF?
2015 Annual Conference
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 20140
5
10
15
20
25
United States
Electricians (U.S.)
Pipelayers, plumbers, pipefitters, and steam-fitters (U.S.)U
nem
ploy
men
t R
ate
(%)
The Great Recession
Natural Unemployment Rate
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SOURCE: Data Ferret – Current Population Survey, U.S. Bureau of Labor Statistics.
Actual Annual Unemployment Rate [Craft workers only]
Considering the recent drop in oil prices, do you think the availability of skilled workers is increasing or decreasing?
a. Increasing
b. Decreasing
Increasin
g
Decreas
ing
0%0%
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Actual Monthly Unemployment Rate [Craft workers only] Jan 2013 - May 2015
Jan-13
Feb-13
Mar-
13
Apr-13
May
-13Jun-13
Jul-13
Aug-13
Sep-13
Oct-13
Nov-13
Dec-13
Jan-14
Feb-14
Mar-
14
Apr-14
May
-14Jun-14
Jul-14
Aug-14
Sep-14
Oct-14
Nov-14
Dec-14
Jan-15
Feb-15
Mar-
15
Apr-15
May
-150
2
4
6
8
10
12
14
16
18
20
Cons
truc
tion
Une
mpl
oym
ent R
ate
(%)
Natural Unemployment Rate
SOURCE: Data Ferret – Current Population Survey, U.S. Bureau of Labor Statistics.
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The CLMA® Database
• More than 4M projects
• Value of projects ≈ $4.2T
• About 77% of U.S. non-residential construction
– About 79% Industrial construction
– About 76% Non-Industrial construction
• Tracks 49 craft disciplines www.myCLMA.com
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Future Labor Deficit/Surplus for ElectriciansRegions Level [Peak Quarters] – First Quarter 2018
SOURCE FOR ESTIMATED LABOR DEMAND: Construction Labor Market Analyzer (CLMA)
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Future Labor Deficit/Surplus for PipefittersRegions Level [Peak Quarters] – First Quarter 2018
SOURCE FOR ESTIMATED LABOR DEMAND: Construction Labor Market Analyzer (CLMA)
Over the next couple of years, does your company plan to hire any welders for your capital facilities projects?
a. Yes
b. No
YesNo
0%0%
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Future Labor Deficit/Surplus for WeldersRegions Level [Peak Quarters] – First Quarter 2018
SOURCE FOR ESTIMATED LABOR DEMAND: Construction Labor Market Analyzer (CLMA)
266%
477%
236%
280%
470%
527%
328%
420%
211%
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Future Labor Deficit for WeldersNational Level in 2018
• 181,390 additional welders will be needed
• Enough to fill Fenway Park almost five times
• More than enough welders holding hand to hand to stretch from Houston to Austin
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Why is this important?
The short term cliff is concentrated among
the pipefitting, electrical, and welding crafts
In the U.S. Gulf Coast
CC: Jpatokal
SIGNIFICANT DROPS IN REAL WAGES AND CURRENT WIDE SPREAD PER DIEM
2015 Annual Conference
SOURCE: Current Employment Statistics (CES), U.S. Bureau of Labor Statistics.INFLATION ADJUSTMENT SOURCE: Consumer Price Index – All Urban (CPI – U), U.S. Bureau of Labor Statistics
1974
1976
1978
1980
1982
1984
1986
1988
1990
1992
1994
1996
1998
2000
2002
2004
2006
2008
2010
2012
2014
17
19
21
23
25
27
29
31
Total Private
Construction
Ave
rage
Hou
rly I
ncom
e (2
014
$ A
mou
nt)
19.7%
42.0%
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Real Wages ($2014 Amount – Inflation Adjusted)
[Construction vs. Total Private] Craft Trades Only
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Real Wages ($2014 Amount – Inflation Adjusted)Construction Trades & Construction Types
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
18
19
20
21
22
23
24
25
26
27
28
Construction
Heavy and civil engineering construction
Electrical contractors
Plumbing and HVAC contractors
Oil and gas pipeline construction
Total Private
Aver
age
Hour
ly In
com
e (2
014
$ Am
ount
)
SOURCE: Current Employment Statistics (CES), U.S. Bureau of Labor Statistics.
Is your company experiencing an increased use of per diem on your projects?
a. Yes
b. No
YesNo
0%0%
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"Per Diem" Percentage
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Why is this important?
There has been significant long-term
declines in real wages
And current
widespread use of per diem
“The investigations are part of an ongoing, multiyear initiative aimed at ending an illegal and alarming trend of employers labeling part of employee wages as per diem payments, often to avoid overtime, payroll taxes and other costs.”
CC: Jpatokal
REBUILDING THE CRAFT INFRASTRUCTURE
2015 Annual Conference
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 201436
37
38
39
40
41
42
43
Construction Industry All Other Industries
Aver
age
Age
Average Aging Rate = 0.405 years/year
Average Aging Rate = 0.092 years/year
Average Aging Rate = 0.248 years/year
Average Age[Construction vs. All Other Industries]
SOURCE: Data Ferret – Current Population Survey, U.S. Bureau of Labor Statistics.
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Age Distribution: All Trades
15
19
23
27
31
35
39
43
47
51
55
59
63
67
71
75
79
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
2014
1994
Probability Distribution
Age
1994
2014
1994: Average Age = 36.3
2014: Average Age = 40.8
SOURCE: Data Ferret – Current Population Survey, U.S. Bureau of Labor Statistics.
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Construction vs. All Other IndustriesGrowth in the Hispanic workforce
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 20148
10
12
14
16
18
20
22
24
26
28
All Other Industries (Hispanic) Construction Industry (Hispanic)
His
pa
nic
Ra
te (
%)
SOURCE: Data Ferret – Current Population Survey, U.S. Bureau of Labor Statistics.
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Hispanics in Construction Trades
19941995
19961997
19981999
20002001
20022003
20042005
20062007
20082009
20102011
20122013
20140
10
20
30
40
50
60
RoofersDrywall installers, concrete and terrazzo finishers, and plasterersPainters, construction and maintenanceCarpet, floor, and tile installers and finishersConstruction laborers and helpersBrickmasons, blockmasons, and stonemasonsAll TradesCarpenters Pipelayers, plumbers, pipefitters, and steamfitters Electricians Construction Equipment Operators (Except Crane)
Hisp
anic
Rate
(%)
SOURCE: Data Ferret – Current Population Survey, U.S. Bureau of Labor Statistics.
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High School Graduation Rates[United States]
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 20140
10
20
30
40
50
60
70
80
90
100
HispanicNon-Hispanic
Hig
h Sc
hool
Gra
duat
es (%
)
35.3%
37%
SOURCE: Data Ferret – Current Population Survey, U.S. Bureau of Labor Statistics.
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High School Graduation Rates[Canada]
1991 1996 2001 2006 201130
40
50
60
70
80
90
Canada, by birth Canada, by naturalization Not a Canadian citizen
Pe
rce
nta
ge
(%
)
SOURCE: Statistics Canada.
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US Rural and Urban Population [1900 – 2010]
1900 1910 1920 1930 1940 1950 1960 1970 1980 1990 2000 20100
10
20
30
40
50
60
70
80
90
Rural Urban
Po
pu
lati
on
(%
)
SOURCE: U.S. Census Bureau, Decennial Censuses
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Career and Technical Education (CTE) by School Location [2000 - 2009]
2000 2005 20090
1
2
3
4
5
6
7
8
CitySuburbTownRural
Ave
rage
Num
ber o
f Cre
dits
Ear
ned
SOURCE: U.S. Department of Education, Institute of Education Sciences, National Center for Education Statistics, National Assessment of Educational Progress (NAEP), 1990, 2000, 2005 and 2009 High School Transcript Study (HSTS).
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Why is this important?
Our craft infrastructure is aging and the existing education and training system
will not close the gap.Poor high school graduation rates.
Inconsistent development of apprentices and helpers.
Pushing students to universities.
CC: Jpatokal
2015 Annual Conference
CRAFT RISK AVAILABILITY FORECAST TOOL (CRAFT)
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CRAFT Development
• Historic Project Database– 97 Complete Projects (U.S. and Canada) (2001-2014)
– Majority Industrial Projects
– Average Cost: $231M; Average Schedule 623 Days
• CRAFT Statistical Development– Cost : Linear Regression (p < 0.0001)
– Schedule: Linear Regression (p = 0.015)
– Safety: Poisson Regression (p = 0.0044)
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What CRAFT Is and Is Not
• CRAFT Is….– Risk analysis tool
– Decision-making aid
– Based on historical project data with a heavy industrial focus
• CRAFT is not….– Estimating tool
– Used to set contingencies
– Trade specific
– Workforce cliff solution
– Used outside of the U.S. and Canada
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Craft Risk Availability Forecast Tool (CRAFT)
The Craft Risk Availability Forecasting Tool (CRAFT) provides project managers, estimators, and site management teams a five-step process to model the risk that craft labor availability poses to a specific project’s safety, cost, and schedule performance.
Craft Labor Shortage Level Definition
Moderate/SevereStaffing difficulties would lead to activities
delays or project milestone delays
SlightStaffing difficulties would be expected to
lead to a consumption of activity float
No difficultyThere is no labor shortage anticipated for
the project
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Craft Risk Availability Forecast Tool (CRAFT)
Craft Labor Staffing Difficulty
Average Cost Change (%)
(95% Confidence Interval)
Average Schedule Change (%)
(95% Confidence Interval)
OHSA Number of Recordable Incident Cases per 200,000 work hours (95%
Confidence Interval)
Moderate-Severe
17.3%(8.4%, 26.2%)
22.5%(11.5%, 33.4%)
0.94(0, 2.84)
Slight3.2%
(-0.9%, 7.3%)12.8%
(7.7%, 17.9%)0.43
(0, 1.72)
No Difficulty-6.2%
(-10.7%, -1.8%)6.4%
(1%, 11.8%)0.26
(0, 1.25)
*Costs are Total Installed Cost (TIC)**Schedule is in Calendar Days
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Craft Risk Availability Forecast Tool (CRAFT)
CRAFT five-step process:
1) Develop a cost and duration estimate for the project.
2) Analyze the labor market conditions for the specific project area and identify the anticipated
level of staffing difficulty as defined by Table 1.
3) Quantify the potential project safety, cost, and schedule performance based on the
expected values and ranges described in Table 2.
4) Use the performance risk quantifications calculated in step 3 to inform the project decision
making process in regards to craft labor risks
5) Repeat steps 1-4 as necessary as the project is refined throughout the planning phase
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Craft Risk Availability Forecast Tool (CRAFT)
Example: • Based on the preliminary conceptual design, the project is expected to cost $40 million
and require 600 calendar days to complete.
• Based on a market analysis of the project region, the project is expected to experience a “moderate” level of craft staffing difficulty.
Project Performance
Preliminary Estimated
Performance
Moderate Staffing Difficulty Impact
(95% CI)
Expected Performance
(95% CI)
Project Cost ($M)
40+17.3%
(8.4%, 26.2%) $46.9M ($43.4M –
$50.48M)
Project Duration (Day)
600+22.5%
(10.6%, 27.9%)735 calendar days
(669-800)
TRIR -0.94
(0, 2.84)0.94 (0 – 2.84)
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Why is this important?
CRAFT is a start for a company to address their own shortages..
…but much more work is needed on a societal scale.
Do you think there is a labor cliff?
a. Yes
b. No
YesNo
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Conclusion [short-term]• Is there a cliff? Yes, but it is….
– Focused in U.S. Southeast and Gulf Coast.
– Focused among Welders, Electricians, and Pipefitters
• CRAFT is a tool to help companies make informed decisions regarding alternative project labor strategies.– Modularization?
– Prefabrication?
– Schedule changes?
– Etc.
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Conclusion [long-term]• There are several long term trends that point to a farther
reaching cliff:– Aging workforce
– Changing worker preferences
– Declines in vocational and craft worker training
• Projects with more severe craft shortages are reporting more injuries– But we can’t accept this!!
• Industry needs leadership and management action to climb our way out.
2015 CII Annual Conference August 3–5 • Boston, Massachusetts
Questions