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2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam Engineering Manager, BP

2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

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Page 1: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

2015 IPLOCA New Technologies Award sponsored by BP

Jean-Claude Van de Wiele Chairman, New Technologies Committee

Michael Hiam

Engineering Manager, BP

Page 2: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

2015 IPLOCA New Technologies Award

sponsored by BP:

• First year of the Award: 2001

• Frequency of the Award: every 2 years

• Concept awarded: significant contributions to innovation in pipeline construction

Page 3: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

2015 IPLOCA New Technologies Award

sponsored by BP

Number of entries received

7

14

12

18

11

0

5

10

15

20

2007 2009 2011 2013 2015

Page 4: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

2015 IPLOCA New Technologies Award

sponsored by BP:

Entries received

Page 5: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

2015 IPLOCA New Technologies Award

Construction Equipment Management and Maintenance Solution

Page 6: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Dare to dream

Page 7: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Herrenknecht Innovation.

New drilling tools increase performance of HDD.

IPLOCA New Technologies Award 2015.

Schwanau, Germany, May 21st, 2015

Page 8: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam
Page 9: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Surface Preparation with Bristle Blaster®

A NEW TECHNOLOGY AND COMPETITIVE SOLUTION FOR PREPARING FIELD JOINTS

Application for IPLOCA New Technology Award 2015 sponsored by BP

Hennef, Germany May 2015

Page 10: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam
Page 11: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam
Page 12: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam
Page 13: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam
Page 14: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

IPLOCA New Technologies Award

APPLYING UAS FOR MAPPING AND SURVEYING

PIPELINE PROJECTS

Vilson Rigon, Walter Paradiso, Jorge Villar, Pablo Casali

Page 15: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

MC SERIES

Page 16: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

2015 IPLOCA New Technologies Award

sponsored by BP:

2 Runners-up

Page 17: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Herrenknecht Innovation.

New drilling tools increase performance of HDD.

IPLOCA New Technologies Award 2015.

Schwanau, Germany, May 21st, 2015

Page 18: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Herrenknecht. Pioneering Underground Technologies

Herrenknecht Full Face Hole Opener for HDD.

The benefits.

In one step to the final diameter (only one hole opener per job needed)

Field replaceable wear parts

One step operation reduces cost, risk and project duration

Page 19: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Herrenknecht. Pioneering Underground Technologies

Herrenknecht Full Face Hole Opener for HDD.

Cutter Types.

Replaceable parts, bearings, sealing (Service)

Pressure-compensated

Big bearing assembly for higher weight on bit and more rate of penetration

3 different types of cutters fit to all hole opener bodies from 26” to 56”

Hard Rock

Soft Rock

Page 20: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Herrenknecht. Pioneering Underground Technologies

Herrenknecht Downhole Jet-Pump (DHJP).

Functional principle and benefits.

Direct absorption of cuttings behind the reamer into the DHJP & Drillstring

No pressurization of the borehole, no frac-out risk

98% clean borehole

Page 21: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Herrenknecht. Pioneering Underground Technologies

Herrenknecht Downhole Jet-Pump (DHJP).

Conventional Drilling vs. Down Hole Jet Pump.

Drill Pipe

Drill Pipe

= Pressurized mud line with cuttings

= Area without pressure and cuttings

Borehole Borehole

Page 22: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam
Page 23: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam
Page 24: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam
Page 25: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam
Page 26: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

2015 IPLOCA New Technologies Award

sponsored by BP:

Winner

Page 27: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Dare to dream

Page 28: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Findings:

Manual blasting process for field joint coating:

• A common used technique for the steel surface preparation on onshore projects

• A quality critical and time consuming process

• Major impact on the health and safety of our skilled personnel and on the environment

• Major impact on the planning and overall cost of an onshore project

Page 29: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Solution:

Onshore automatic vacuum blasting unit for large diameters:

• Installed on the pipeline under construction and moved from joint to joint

• Applying ‘closed loop’ vacuum blasting with reuse of efficient abrasives

• Completely automated and remote controlled process

Page 30: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Achievements:

• Development and successful implementation of the innovative technique on several onshore projects in range ND900 – ND1400

• Less risks and hazards on Health & Safety as the dust production is completely eliminated and the process is fully automated

• No contamination of the environment due to the vacuum ‘closed loop’ blasting technique

• Proven quality up to Sa 3 cleanliness grade

Page 31: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

Achievements:

• High production rates up to 80 field joints ND1400 on 10-hours production

• Blasting cycle-time of only 5 minutes for field joint ND1400

• Reduction of skilled personnel

• Cost reduction on direct costs field joint coating

• Cost reduction on indirect and general costs due to shorter lead time of onshore projects

Page 32: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

2015 IPLOCA New Technologies Award

sponsored by BP

Details on winning entries available online at www.iploca.com

Page 33: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

IPLOCA New Technologies Committee

The Novel Construction Initiative

Jean-Claude Van de Wiele Chairman, New Technologies Committee

Page 34: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

The Novel Construction Initiative

Two Plenary Sessions per year:

A forum to present New Technologies; with,

Ten (10) multidisciplinary groups contributing to our Book

Page 35: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

The Novel Construction Initiative

Group Leader HSE Planning & Design

Alain Gauthiez (Spiecapag) Criss Shipman (G.I.E.)

Earthworks & Crossings Paul Andrews (Fluor)

Welding & NDT & Testing Jan van der Ent (Applus RTD)

Future Trends & Innovation Zuhair Haddad (CCC)

Coatings David Jackson (PIH)

Environment Sue Sljivic (RSK)

Logistics Bruno Pomaré (Spiecapag)

Pre-Commissioning Vincenzo Calabria (Sicim)

Bending Geert Dieperink (Maats)

Page 36: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

The Road to Success

4th Edition to be released in Paris

New chapters

Research projects outcome

Updates

Page 37: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

The Novel Construction Initiative

Next Plenary Sessions to be held in Paris

Dates: 04-05 November 2015

Place: Crown Plaza Paris République Hotel

Information: www.iploca.com

Registration open Please send your specialists!

Page 38: 2015 IPLOCA New Technologies Award sponsored by BP · 2015 IPLOCA New Technologies Award sponsored by BP Jean-Claude Van de Wiele Chairman, New Technologies Committee Michael Hiam

THANK YOU