ROCOLcare®

It’s Lubrication Managed

Performance you can trust

Increased Efficiency

Risk Reduction

Rationalisation

Full Audit Compliance

Training

TPM Compatible

What is ROCOLcare® ?ROCOLcare is the premium service package for the food, clean and associated industries that offers the following features and benefits;

Increased Efficiency-Increaseslubricantefficiency,improvementsinplantproductivityandreductionincosts.

Risk Reduction-Establishesallyourlubricantrequirementsandensurescontaminationfreelubrication.

Rationalisation-Rationalisesyourlubricantusageandreducesyourstockholdingonsite.

Full Audit Compliance–ROCOL®istheUK’sfirstISO21469:2006certifiedlubricantsmanufacturer.ISO21469isagloballyrecognisedhygienecertificationthatticksanimportantboxforauditorsasitprovidescredible,independentassurancethatallROCOLproductsareformulated,manufacturedandsuppliedhygienicallyandsafely.

Training–bestpracticelubricationtrainingisavailable.

ROCOLcare® customers; Enjoy peace of mind–assurancethatyouandthe

lubricationexpertsareworkingtogetherinpartnership

Achieve operational excellence–efficienciesareincreasedthroughtheROCOLpreventativeandproactiveapproachtolubricationmanagement

Assurance of full traceability–AllROCOLproductsaredeveloped,manufactured,passedthroughastringentQCprocessanddespatchedfromtheROCOLUKmanufacturingsite.

TPM Compatible ROCOLcareismodular

andcanbeintegratedintoyourcontinuousimprovementprogramme

LOOKFORTPMLogothroughoutthisbrochure

1.0 FOODLUBE® PRODUCTS

5.0 TRAINING

3.0 LUBRICATION MANAGEMENT

7.0 SERVICE ENGINEERING

2.0 SURVEY

6.0 TECHNICAL SUPPORT

4.0 PLANT MANAGEMENT

ROCOL® is committed to:

1.0 FOODLUBE® PRODUCTS

Development

Acomprehensiveproductrangeisavailable-fullrangeofaerosols,greases,hydraulic,compressorandgearoils,anti-seize,assemblyandcorrosionprotection.

Thisensurescompletefoodsafetyacrosseveryapplication.

ROCOLcanbeusedasthesinglesourcelubricantsupplier.

Innovationinnewproductsisofmajorimportance.PUROL™isthecompany’sfirstNSF-H1and3Hregisteredfoodgradegreasefordirectcontact.

ROCOLhaswithintherange

-NSFH1forincidentalcontact

-NSFH2fornocontact

-NSF3Hfordirectcontact

Diligence

ROCOLisproudtouseNSFastheindependentauditingbodyforallfoodgradeproducts-nocompromise.

ISO21469 Certification–ensurestraceability-isagloballyrecognisedhygienecertificationthatticksanimportantboxforauditorsasitprovidescredible,independentassurancethatallROCOLproductsareformulated,manufacturedandsuppliedhygienicallyandsafely.Fullauditcomplianceformajorsupermarkets,EuropeanFoodSafetyInspectionService(EFSIS)andBritishRetailConsortium(BRC).

What is ROCOL® FOODLUBE®?AllproductsintheROCOLFOODLUBErange:

AreISO21469Certified

AreNSFH1registeredforincidentalfoodcontact

AremanufacturedonlyfromF.D.Alistedingredients

Donotcontainmineralhydrocarbons

Donotcontaingeneticallymodifiedingredients

Donotcontainnutoilsorsyntheticglycerides/estersderivedfromnutoils.

FOODLUBE® PRODUCTS 1.0

Dedication

ROCOLisdedicatedtomanufacturingpremiumquality,highperformancelubricants–superiorperformanceequalsimprovedefficiencies,reduceddowntimeandcosts.

AllROCOLlubricantsaredevelopedandmanufacturedattheUKmanufacturingfacility.

Research&Development-onsitelaboratoriesandscientifictestingfacilities.

QualityControl–onsiteQualityAssuranceDepartmentensuresconsistencyacrossallproducts.

Despatch–deliveryfromtheonecentrallocation.

The Customised Lubrication Survey: Isabespokesurveyofalltheindividualplant

lubricationrequirements–thismatcheseveryapplicationwiththecorrectspecifiedproduct

Isadetailedphotographic/visualsurveyofthefullmanufacturingfacility

Alltheinformationiscompiledandpresentedinacustomisedfolder

ThesurveyiscarriedoutbyalocalROCOL®LubricationSpecialist

ALLROCOLSalesEngineersareofahighcalibre-qualifiedengineerswhoarefocussedonimprovedefficienciesforthecustomerandreducingcosts.

The Lubrication Survey results in:

Therightlubricant,correctapplication–resultinginefficientusage

Lubricationfrequenciesextended

Rationalisationofthelubricantsused

Recommendationsonbestpracticeapplicationmethods&efficientlubricationfrequencies

Plantefficiencywithreduceddowntime

Auditcompliance.

TPM Compatible Developingautonomous

maintenancestandards

Developingselfmanagedlinestaff

ImprovinglineavailabilityandOEE

2.0 SURVEY

This in-depth survey is made available to you in a detailed professional report.

ROCOLcare® Software

LUBRICATION MANAGEMENT 3.0

All ROCOLcare customers have access to ROCOL® Live Support which is installed on their PC's

Live Support means no delays

No switchboards or messages

Ideal for technical support

Minimal data usage

Secure chat connection

This special software allows your team a direct link to support right from their desktops.

Messages can be typed in your own time, when you are ready, even while you are busy with other things and response time is super fast.

ROCOL Live Support means solutions to problems, queries or general support are just a "click" away.

Type when you are ready

Live Support messaging makes multi-tasking easy

Files can even be sent, such as data sheets etc.

This premium service adds an additional layer of support to the ROCOLcare® package, by creating a direct link to ROCOL technical support.

Users get instantly connected to a lubrication engineer

The ROCOLcare ®

Live Support Software

Stores Management and Handling

Storagecabinetsandstorageunits–aselectionofROCOLstorageoptionsareavailablegivingeasyaccesstoROCOLproductsandmaintainingstocksarethecorrectlevels.

Lubricantequipment–ROCOLoffersROCOLcarecustomersadviceandprovidesthecorrectequipmentthatshouldbeusedforefficientandsafeusewhenhandling,transportingandapplyinglubricants.

Signage and Labelling

Equipmentlabellingforlubricationease–everylubricationpointcanbelabelledwithmetaldetectablelabelsindicatingthecorrectlubricanttouse.

Signageindicatingapplication&product–bespokecustomersignagecanbedesigneddemonstratingwhichROCOLproductshouldbeusedonthecorrectapplication.

Standard Operating Procedure (SOP)

Wallboardsthatvisuallysimplifytheselectionofthecorrectlubricantfromthestoresdemonstratedthroughdetailedphotographyshowingthespecificmachinelubricated.

Anti-Slip Flooring and Line Marking

ROCOLoffersacompleteon-sitesafetysurveyandcompleterangeofproductstopreventpotentialslips,tripsandfalls.

Waste Disposal

Preferentialrateswithregisteredwastedisposalcompanies.

Lubrication Equipment

Preferentialratesforlubricationequipment.Automatic Datasheet Uploading

ElectronicautomatednotificationofthelatestTDSorMSDS.

ROCOL®drives‘BestPractice’plantmanagementandcanimprovebusinessperformanceforallROCOLcare®customersthroughaprofessionalandstructuredapproachtoPlantManagement.

ROCOLcarecustomersareofferedarangeofservicesincluding;

TPM Compatible Integratingwithautonomous

maintenanceactivity Developingtrainingaids,

onepointlessons(OPL)andwallboards

4.0 PLANT MANAGEMENT

Fundamentals&ImportanceofLubrication

ROCOL®offerscertifiedtrainingforallTechnicalOperatives

ResultinginimprovementstoTechnicalOperatives/Operatorslubricationawareness

Lubricationisanessentialelementofanefficientmaintenanceprogramme–thisisemphasisedinthetraining

ThetrainingprogrammecanlinktoyourStandardOperatingProcedures

Involveshandsonlearning,improvingthelevelofunderstanding,increasingknowledgeandencouragingconfidence.

FlexibleApproachtoworkinginPartnership

Orascheduleoftrainingsessionsatyourfacility

Tailoredforvaryingskillssetse.g.Apprentices,Fitters,Operatorsetc

ROCOLExperienceandCustomerCommitment

ProfessionalandhighlyqualifiedROCOLtrainers

PremiumstandardoftrainingofferedtoallROCOLcare®customers

IndividuallytailoredprogrammestosuitallTechnicalOperativesrequirementsrangingfrom“TheEssentialPrinciplesofLubrication”to“TrainTheTrainer”courses

TPM Compatible Tailoredtraining

programmesforengineersandoperators

TRAINING 5.0

On site at training at ROCOL South Africa

We can even video conference if you prefer, it's up to you!

Adapts to complement existing employer training programmes

On & Off Site Support

AllROCOLproductsaredeveloped,manufactured,passedthroughastringentQCprocessanddespatchedfromtheROCOLUKmanufacturingsite

ROCOLtechnicalsupportteam–ismadeupofacombinationofknowledgeablechemistsandprofessionalengineers

ROCOLsalesteamarehighlyskilledengineerswithawealthofindustryknowledgeprovidinginnovativesolutionsforalllubricantapplications

In-houseexpertiseofdealingwithcontaminationissues,fullspectrumandproblemanalysis

Fullrangeoftestingandanalysislaboratoryequipment-ROOTcauseanalysissolutionsoffered

Extensivemechanicallubricanttestingequipmente.g.SaltSpray,Timkin,SRV,EMCORandSKF

Testing & Analysis

6.0 TECHNICAL SUPPORT

ROCOL® SA has a UK based manufacturing and development facility with an “open house” policy

Our Labs in the U.K. are renowned for extensive in-house laboratories supported by a team of senior chemists using specialised laboratory equipment

ROCOL offers technical support through your representative and Live Support App

ROCOL – has the flexibility to develop bespoke products depending on the requirements.

ROCOL becomes an integrated part of your engineering team

ROCOL has a dedicated team of Service Engineers

Completeconfidencethatthecorrectlubricantisbeingusedattherighttimeandintherightplace

Assurancethatallpreventativemaintenanceistoppriorityonyourfacility

Peaceofmindthatlubricationmaintenanceprogrammesareeffectiveandefficient.

Scheduled Review Meetings

Agreeandreviewjointlyagreedperformancemeasures

Continuousongoingadviceandassistanceonallpreventativelubricationmaintenance

TPM Compatible Resolving

longstandingefficiencyloss

Supplyingdata&expertadvicetoKaizenactivity

SERVICE ENGINEERING 7.0

ROCOLcare®

It’s Lubrication Managed

BS EN ISO 9001

Certificate No. FM 12448BS EN ISO 14001

Certificate No. EMS 67596OHSAS 18001

Certificate No. OHS 78173

ROCOL®A division of Ltd

Performance you can trust

ROCOL® Lubricants SA (Pty) Ltd, Olivedale, Randburg,T - (011) 462-1730 F - (011) 462-1963

ROCOL ® is a trademark of ITW inc www.rocol.co.za