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ABB Modular Systems
PPMV, South Africa, Manie Jooste, 22 May 2014.
Chart 2
ABB South Africa Agenda
Introduction
Product Overview
E-Houses
Mobile substations
Compact Substations
Non System Product Packaging
Execution in 7 steps
Summary
Chart 3
ABB South Africa Modular Systems - Introduction ABB recognized the preference of key customer expressing an increased
interest in packaged solutions with one central interface point.
• The drivers for these changes:
Package multiple MV products
Reduce on site cost and risk exposure on site
Reduce coordination & product integration issue
Reduce procurement cost Project Engineering & Management resources
Optimize installation and commissioning time
Chart 4
ABB South Africa Modular Systems – Product Overview. E-House
• Electrical House (E-Houses) Substation
• Containerized substations
Mobile substations
• Skid / trailer mounted
Compact Substations (CSS)
• Bulk metering units
Non System Product Packaging (NSPP)
• Medium Voltage products as loose components.
Chart 5
© ABB Group
May 27, 2014 | Slide 5
Electrical House Electrical House (E-House) is a
prefabricated modular building to house any Medium and / or Low voltage switchgear as well as electrical auxiliary equipment.
Customized substation made to customer specific requirements.
Factory engineering & assembly done at manufacturers works.
Pre-wired, Pre-tested, FAT and Cold Commissioning
Higher level Safety & Security
Minimum site work required.
ABB South Africa E-House.
Chart 6
© ABB Group
May 27, 2014 | Slide 6
Containerized Substations Containerized Substations with one time used
or new shipping containers to house any medium or low voltage switchgear as well as auxiliary equipment.
Optional installation of bus-ducting, arc venting and remote operation panels.
ABB South Africa E-House.
Chart 7
© ABB Group
May 27, 2014 | Slide 7
Skid / Trailer Substations The skid is a mobile prefabricated support
frame to mount equipment on for the Industry and Distribution market
The mobile base can house indoor and outdoor equipment on the same platform.
Emergency electricity supply during maintenance ,breakdown or refurbishment.
ABB South Africa Mobile substations.
Chart 8
© ABB Group
May 27, 2014 | Slide 8
Bulk metering unit. Designs available for indoor and
outdoor applications
Screened voltage transformers and connections
Meter reading without entering MV compartments.
ABB South Africa Compact Substation.
© ABB Group
May 27, 2014 | Slide 9 © ABB Group May 27, 2014 | Slide 9
Customers
Package Solution
ABB South Africa NSPP.
Coordinated delivery schedules avoid delays and increase value for the end users Early visibility of problems and predictability in project execution Project management from the beginning to the end: Order entry, Issue PO’s to ABB and Third party products, Change-orders, Scheduling, Document control, Invoicing, Logistics.
Substation layouts- Focus on up front Detailed engineering & design
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ABB South Africa Execution Step 1 – Detail Engineering.
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ABB South Africa Execution Step 2 – E-House preparation.
Floor Preparation
Side walls and frames
Final finishing
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ABB South Africa Execution Step 2 – Container preparation. Sides, doors and floor modifications
Interior cladding and fitment of safety systems
Final finishing
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ABB South Africa Execution Step 3 – Installation / fitment .
MV PLC C&I
MCC
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ABB South Africa Execution Step 3 – Installation / fitment .
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ABB South Africa Execution Step 3 – Installation / fitment .
BTU’s Remote control panels and indication
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ABB South Africa Execution Step 4 – Testing / FAT.
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ABB South Africa Execution Step 5 – Rigging / Loading.
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ABB South Africa Execution Step 6 – Delivery to site.
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ABB South Africa Execution Step 7 – SAT & Handover.
© ABB Group
May 27, 2014 | Slide 20 © ABB Group May 27, 2014 | Slide 20
Benefits of Modular Systems 1) Complete ABB portfolio of medium and low voltage
products
2) Technical analysis of the request by the Modular systems quotation team
3) Project Management: from design to delivery - single point of contact for all equipment.
4) Engineered Building to meet customer and site requirements
5) Management of ABB and third party equipment
6) Global leader with huge installed base, global service coverage and high level of engineering capabilities
ABB South Africa Summary.
© ABB Group May 27, 2014 | Slide 21
