24932697 Bench Marking in TQM

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    BENCHMARKINGBy:AnuragGuptaIBSKochi

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    BenchmarkingisthesearchforindustrybestpracticesthatleadtosuperiorperformancebyRobertCamp

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    TheEvolutionofBenchmarkingEvolvedintheearly1950s,whenW.EdwardDemingtaughttheJapanesetheideaofqualitycontrol.

    ExampleToyotaMotorCorporationsfollowingthefootstepsofFordMotorCorporationwiththeadaptationoftheFordsJust-in-caseSystemintoToyotasJust-in-TimeSystem.

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    TermBenchmarkingemergedin1980sbyROBERTCAMP,logisticsengineerwhoinitiatedXeroxsbenchmarkingprogram.UseofbenchmarkingworldwidecontinuestogrowsinceRobertCampwrotethefirstbookonbenchmarkingin1989.

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    BenchmarkingValuableTQMtoolwhichaccomplishesobjectivesofcustomersatisfactionandcontinuousimprovement.Motivatesanorganization&fostersanewin-depthunderstandingaboutthefunctioningoftheorganization.Reducescycletimeassmallorbigtasksgetdonefaster.Constantlyredefinesstandardswhichmustbeachievedtoremaincompetitive.Increasesproductivity.

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    BenchmarkingprocessBenchmarkingStandardsBenchmarkGapHowmuchWhereWhenBenchmarkPracticesHowtoclosetheGapImprovedKnowledgeImprovedPracticesImprovedProcess

    ManagementCommitmentOrganizationCommunicationEmployeeparticipation

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    BenchmarkingProcessModelAdaptPlan

    AnalyzSearcehObserve

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    StepsinBenchMarkingProcess

    1.

    Plan

    SelecttheprocessFormTeamUnderstand&documentprocessEstablishperformancmeasure

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    2.

    Search

    ListingCriteriaforpartnerselectionConductgeneral/secondaryresearchDecidetheleveltoBenchmarkIdentifypotentialpartners&contact

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    3.

    ObserveQuestionnairesenttopartnerTelephonecontactDirectobservation/sitevisit

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    5.

    Adapt

    IdentifyimprovementopportunitiesSettargetforimprovementDevelopimplementationplan,monitortheprogressWritefinalreport

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    InternalBenchmarkingComparisonofsimilarfunctionsindifferentoperatingunitswithintheorganization

    Example

    TataSteelsCollierydivisionsbenchmarkingtheirmaintenancepracticeswiththatoftheMaintenancedivisioninsidetheSteelWorksatJamshedpur.

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    ExternalBenchmarkingComparisonoforganizationfunctionsandkeyprocessesagainstexternalgoodpracticeorganization.

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    PerformanceorCompetitiveOrganizationsusingperformancemeasurestocomparethemselvesagainstsimilarorganizationsExampleFMCGscomparingwitheachotherforMarketshare,Retentionrates,profits,costs.

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    FunctionalBenchmarkingComparisonofsimilarfunctionsagainstexternalbestinanyindustry

    Example

    HindustanMaxGBLtd,apharmaceuticalcompany,benchmarkingtheirmaintenancefunctionwiththatofTataSteel.

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    GenericBenchmarkingComparisonoffunctionswhicharegenericinnatureinanyindustry

    Examples

    HospitalintheU.S.routinelybenchmarktheirpatientmanagementagainsthotelsguestmanagement.Airlinesbenchmarktheirservicewith5starhotels.customers

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    StrategicBenchmarkingUsedwhereorganizationsseektoimprovetheiroverallperformancebyfocusingonspecificstrategiesorprocessesExampleBenchmarkingagainstorganizationswhichhavewonawardsorsomeotherdistinctions

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    ProcessBenchmarkingFocusonspecificoperationsorprocesses

    ExamplesInhighereducation-EnquiryManagement,EnrolmentInLogistics-Delivery,Safety.Inhotels-Housekeeping,CustomerCare.

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    IssuesinBenchmarkingFindingsuitablepartners.Difficultiesincomparingdata(50%oforganizationsfoundthis)Resourceconstraints(Time,FinanceandExpertise)Staffresistance.

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    XEROXCaseInventedphotocopierin19591981,thecompanysmarketshrankto35%IBM,Kodakevelopedhigh-endmachinesCanon,Richo,andSavindominatedthelow-endsegmentCompanywassufferingfromthenotinventedheresyndrome

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    XEROXCaseResultsincluded:Supplierswerereducedfrom5000to300.Concurrentengineeringwerepracticed.HierarchicalorganizationstructurewasreducedQualityproblemscutbytwo-thirdsManufacturingcostscutinhalfDevelopmenttimecutbytwo-thirdsDirectlaborcutby50percentandcorporatestaffcutby35percentwhileincreasingvolume

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    Thanks

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