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حامیان صنعت کیمیا تشرک )چینی –kg 250تا 200(
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 2 44277189 :تلفن -44277147: تلفکس
خط تولید ظروف یکبار مصرف گیاهی
شاسته براي تولید ظروف یکبار مصرف گیاهیتولید ورق با مواد ن یک خط کامل
جریان مواد )1
فرمینگ وکیوم کستروژن ورق گرانول ساز اختالط
خشك كردن خرد کردن برش
واحد اختالط
Name of Machine Quantity Capacity
(for one unit) Power
Dimension
DTC Series Automatic Charger
3 units 300-400kg/time 1.5kw 760×600×750 mm
SRL-Z300/500 Series Heating/Cooling Mixing Unit
1
200kg/hr
80KW
4850× 2240×2470
mm
واحد گرانول سازي
Name of Machine Quantity
Capacity (for one unit)
Power
Dimension
TEJ75 Twin-Screw Extruder
1 200kg/hr 150KW 4500 ×2000×2500 mm
Air Cooler
1 200kg/hr 1.5KW 6000×900×1500 mm
Strand pelletizer 1 200kg/hr 3.0KW 1000×1000×1500 mm
Barrel
1 2m³
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 3 44277189 :تلفن -44277147: تلفکس
واحد ورق سازي
Name of Machine Quantity Capacity Power Dimension
DTC Series Automatic Charger
1
300-400 kg/hr
1.5kw 760×600×750 mm
90 Board/Sheet Production Line (including: 90 single screw plastic extruder, sheet die, 3 rooler-ray machine, cooling & hauling machine and winder
1
4-6meters/minute
88KW
18000×2000×2500
mm
واحد وکیوم فرمینگ
Name of Machine Quantity Capacity Power Dimension
XSJ Series Automatic Plastic Suction Shaping Machine (XSJ40-71/900) (including: transmission, forming, cutting machine)
1
5-6 times/Minute Max forming areas 650*850 m ㎡
37KW 5520×2160×1960
mm
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 4 44277189 :تلفن -44277147: تلفکس
سایر ماشین آالت کمکی
Name of Machine Quantity Capacity Power Dimension
Crusher 1 400kg/hr 3KW 2500 × 1200 ×
2000mm
STG-U500 Series Hopper Plastic Dryer
1 300kg/hr 18kw 2000 × 850 × 2200
mm ZJ400 Series Plastics Automatic Charger
1 400kg/hr 1.5kw 520×400×905mm
Punching&Shearing Machine
1 800 ×
650mm 3kw 2250 × 1150 ×
1440mm
قطعات یدکی
No Name Qua. Note
1 54P Relay 5
2 Seal components 10 meters
3 Cutter 4
4 Solenoid valve 1
5 Manual valve 2
6 Ammeter 2
7 Thermocouple 5
8 Heater 2
9 Air pipe 50 meter
10 Tool One set
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 5 44277189 :تلفن -44277147: تلفکس
تصایر و مشخصات اصلی ماشین آالت) 2
مخلوط کن) 11 Molel SRL-Z300/500
2 Total volume (L) 300
3 Effective volume (L) 195
4 Feeding quantity for one time (kg) 100
5 Mixing time (min) 30
6 Capacity (kg/h) 200
7 Spindle speed (r/min) 900
8 Heating method Electric heating/oil heating
9 Material temperature (℃) ≥140
10 Discharging compressed gas pressure (Mpa)
0.39-0.49
11 Temperature control method Automatic
12 Nesting mold Pneumatic
13 Motor power (kw) 45
14 Lid open method Pneumatic
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 6 44277189 :تلفن -44277147: تلفکس
گرانول ساز) 2
Use: This granulating line is mainly used to manufacture the PET,PVC,PP,etc.
The capacity is : 200-350kg/h.
The main technical standerds:
1). Twin-screw metering feeder
① Motor and feeding with direct-coupled gear
② Feeding the body with a horizontal mixer
③ Feeding motor AC motor 0.75kw
④ Inverter: Janus Hong Kong
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 7 44277189 :تلفن -44277147: تلفکس
2). Twin screw extruder
Screw diameter:72mm, Groove depth:10mm, Machine cylinder
diameter:72mm, Master aspect ratio: L/D=48
Screw component is 38CrMoA1A
Components and spindle screw involute spline connection
Main motor for AC motor, Screw speed is 50-500rpm
As cast aluminum cylinder heater
Main gear box reducer and torque distribution part into one, using the
parallel three-axis design, Compact: Slow down, Torque distribution, Two
output shaft bearings are used to import bearings.
Hydraulic automatic changer
Water circulation cooling system for the AC motor pumps
Exhaust for the exchange of water ring vacuum pump motor
3). Electric control system proposed Changzhou T & H as the host temperature control instruments,
Dual-channel, intelligent Current value of the host table with digital display, and linkage with the host,
Instantaneous over current protection to achieve parking. Host thermal protection devices, LG products AC contactors.
4). Auxiliary equipment
a. Network with air-cooled dry machine 1 set (1). Speed way: Electromagnetic speed
(2). DC cooling fan: 8-10
(3). Cooling Length: 6m
b. Granulator (300model): 200kg/h 1set
c. Die set
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 8 44277189 :تلفن -44277147: تلفکس
د ورق سازواح) 3
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 9 44277189 :تلفن -44277147: تلفکس
Main technical parameter
1). SJ90 Single screw plastic sheet extruder (1)gear box ZLYJ200 Gear accuracy: class GB10095-88.6
Gear surface hardness: HRC54-62
Reduction ratio: 1=16:1
Forced oil circulation system
(2) Barrel and Screw
Barrel and Screw materials are: 38CrMoA1A
Nitriding Depth: 0.3-0.6mm. Nitriding Hardness: 740HV
Screw edge roughness: 0.4 ū m
Surface roughness of the barrel: 0.8 ū m
(3) Heating ring
Adopting 5-Section Aluminum heater
Heating Power: 3-380V, 50HZ
Heater diameter: ¢120mm
(4) Cooling
Cooling fan with 5 sections
(5) Main Motor
Main motor power: 55KW
(6) Head flange
Made of forged 45 steel
Black surface treatment
(7) Electrical Control Cabinet
Temperature Zone: 10 groups
Speed Control: Leads to potentiometer speed
Independent control cabinet
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 10 44277189 :تلفن -44277147: تلفکس
2) Quick Hydraulic screen changer
One set of quick Network device changer
3) Hanger-type mold Die lip width: 800mm
Maximum thickness of products: 2.0mm
Minimum thickness of products: 0.3mm
Set of high quality alloy steel forging mold refined
Heating power: 3 KW
Heating area: Zone 5
4) Three roll-ray machine
Main technical specification:
Feeding mode: the lower feeding roll
Maximum line speed: 5-6m/min
Equipment Overview:
ⅰ. The mechanical structure and composition:
Rack, Gear box, cylinder components, roller pitch devices, mobile components, cooling
traction device and electrical control cabinet.
ⅱ. Structure Description:
Transmission: Chain wheel linkage, transmission smooth, low noise, high efficiency,
energy saving.
Roller components:
Roll diameter: on roll 310mm,in roll 310mm,under the roll 310mm
Roller length: 880mm ;
Roundness roller: 0.005mm
Roller concentricity: φ0.012mm
Convex roller: No
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 11 44277189 :تلفن -44277147: تلفکس
Cylindrical roller over the surface of quenching degree HRC45,
Hardness depth: 3-5mm
Hard chrome plated cylinder: t=0.10-0.15
Roll liner:Spiral liner
Roller Bearings:Double row cylindrical roller bearings Spherical
Bearings:Structure for the split,for quick replacement of the roller,
lubrication hole opened above,easy maintenance
ⅲ. Roller Pitch Devices
ⅳ. Mobile component: by reducing transmission, mobile relatively stable
ⅴ. Electrical control cabinet: stand-alone electrical control cabinet
5). Cooling traction bracket
Traction motor power: 1.5 kw
Traction roller diameter:φ180mm
Active traction roller rubber roller to roll
Side 2 side cutter material can be effectively removed, to achieve the required
width of the film
Electrical control: combined with the three-roll electrical control cabinet
Bracket length: 6M
6). Double-winding
The maximum winding diameter: 400mm
Inflatable rolling axis: 2
With torque motor
7). Accessories: roller temperature control cycle
The maximum control temperature of 90℃
Digital meter temperature
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 12 44277189 :تلفن -44277147: تلفکس
ماشین فرمینگ وکیوم) 4Main Technical Paramets Model XSJ40-66/82A XSJ40-66/86A XSJ40-71/122A
Applicable formed materials (sheet)
HIPS, PVC, PP, PET and Degradable materials
Width of sheet (mm)
400-600
Thickness of sheet (mm)
0.12 – 1.2
Film feeding course (mm)
410-8200 560-860 560-1220
Maximum forming acreage
630×800 630×840 680×1200
Vacuum pump XD-70S VCEH100
Electrical source 380/220V 50Hz
Maximum heating power (kw)
27.6 32 43.2
Gross power (kw) 31.6 35.6 46.95
Dimension(mm) 5520×2160×1960 6260×2160×1960 7740×2430×2060
Gross Weight (kg)
1800 2580 3500
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 13 44277189 :تلفن -44277147: تلفکس
خردکن) 5
Main parameter
1 Molel SWP400
2 Diameter of rotary blade (mm) 400
3 Quantity of Rotary blade (pcs) 5
4 Rotate speed of Rotary blade (r/min) 500
5 Quantity of fixed blade (pcs) 2
6 Diameter of screen holes (mm) ¢10
7 Breaking quantity (kg/h) 350-450
8 Power (kw) 13.2
9 Aperture of feed inlet (mm) 375×320
10 Machine Weight (kg) 980
11 Measurement (mm) 2500×1200×2000
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 14 44277189 :تلفن -44277147: تلفکس
خشک کن)6
دستگاه برش) 7
The Punching & Shearing Machine is applicable to shear the edge of single
layer or multi-layer materials for shaping required, such as animal fur, plastics,
artificial leather, textile, paper, and degradation & modified materials. To apply
appropriate modular cutter with finished form & specifications will be able to
produce various shapes of products. For example: sole, toys, plastics,
handicrafts and other plastic-absorbed products (counter-pressured forming),
etc.. Please be cautious that this machine is not suitable for stamping
operation, punching and shearing metal boards.
Main technical parameter and specification
Size Utilized 1280mm
Nominal Shearing Force of Press
Board
8ton
Travel of Press Board 48mm
Velocity of Press Board 70 t. m.
Minimum Closing Height of Press 65mm
106 واحدمجتمع الماس غرب، ،)صادقی پور(نبش خسرو ،ستارخان ابانیخ تهران،: آدرس www.iranhsk-co.com 15 44277189 :تلفن -44277147: تلفکس
Board
Regulating Volume of Press Board
Height
95mm
Bottom Size of Press Board 1266mm×388mm
Working Table Size 1280mm×680mm
Cylinder Travel 30mm
Barometric Pressure 0.3-0.6Mpa
Power 2.2kw
Dimension (L×W×H)mm 1820mm×950mm×1600mm
Line Weight Approx. 800kg
دستگاه خوراك دهی اتوماتیک) 8