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Operating Manual 50190 Issue #7 11/03 © 2003 by Fairbanks Scales Inc. All rights reserved PRINT ZERO UNITS 1 2 3 4 5 6 0 7 8 9 ENTER MENU 2500 Series Instrument with Intalogix Technology Models: 2500-F2 2500-DF2 2500-AF2 P R I N T Z E R O U N I T S 1 2 3 4 5 6 0 7 8 9 EN EN TE TE R M E N U

2500 Series Instrument w Intalogix Tech

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2500 Series Instrument w Intalogix Tech

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Page 1: 2500 Series Instrument w Intalogix Tech

Operating Manual

50190Issue #7 11/03

© 2003 by Fairbanks Scales Inc.All rights reserved

PRINT

ZERO

UNITS

1 2 3

4 5 6

0

7 8 9

ENTER

▲ ▲MENU

2500 Series Instrumentwith Intalogix Technology

Models: 2500-F22500-DF22500-AF2

PRINT

ZERO

UNITS1 2 3

4 5 6

0

7 8 9

ENENTETER

▲ ▲MENU

Page 2: 2500 Series Instrument w Intalogix Tech

50190 2 11/03 Issue #7

Table of Contents

Section 1: Intalogix SpecificationsA. Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B. Computer Interface Specifications . . . . . . . . . . . . . . . . . . . . 9C. 4-20mA Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Section 2: Password / Security Code . . . . . . . . . . . . . . . . . . . . . . . 11

Section 3: Operator SectionA. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13B. WEIGH ONLY, Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . 14C. IN/OUT, Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15D. Basic Operations Summary . . . . . . . . . . . . . . . . . . . . . . . . . 16E. IN/OUT Weighing Mode Summary . . . . . . . . . . . . . . . . . . . . 17

Section 4: ProgrammingA. General Programming Instructions . . . . . . . . . . . . . . . . . . . . 19B. Recommended keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . 19C. Instructions apply to all menus . . . . . . . . . . . . . . . . . . . . . . . 19D. Operation Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20E. Modem Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22F. Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24G. Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26H. 4 to 20mA SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28I. Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30J. Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32K. Remote Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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50190 3 11/03 Issue #7

Section 5: FeaturesA. Report Field Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35B. Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36C. Search Field Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Section 6: DiagnosticsA. Load Cell Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

APPENDIX I: Interface to printers and Remote Displays . . . . . . . . . . 41APPENDIX II: ComPorts Pin Out, R2500 Series . . . . . . . . . . . . . . . . . 42APPENDIX III: ComPorts Pin Out, HR2500 Series . . . . . . . . . . . . . . . 44APPENDIX IV: Computer Output, COM2 thru COM5 . . . . . . . . . . . . . . 46

A. Continuous Output Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 47B. Demand Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49C. Auto output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50D. Completed Record (COM 2) . . . . . . . . . . . . . . . . . . . . . . . . . 52

APPENDIX V: Computer Output Modifications . . . . . . . . . . . . . . . . . . 56

Page 4: 2500 Series Instrument w Intalogix Tech

Amendment Record

Operating Manual for theIND-2500-F2, IND-R2500-DF2, IND-HR2500-F2, IND-HR2500-DF2 Indicators

with Intalogix TechnologySFW-2500-2

50190

Manufactured by Fairbanks Scales Inc.821 Locust

Kansas City, Missouri 64106

Created: 9/98

Issue #1

Issue #2

Issue #3

Issue #4 9/98 Updated to include Year 2000 Information (Y2K)

Issue #5 05/02 Update to include software modifications

Issue #6 07/03 Float switch, remote inputs

Issue #7 11/03 Computer output modifications

Disclaimer

Every effort has been made to provide complete and accurate information in this manual. However, although thismanual may include a specifically identified warranty notice for the product, Fairbanks Scales makes norepresentations or warranties with respect to the contents of this manual, and reserves the right to make changes tothis manual without notice when and as improvements are made.

50190 4 11/03 Issue #7

Page 5: 2500 Series Instrument w Intalogix Tech

50190 5 11/03 Issue #7

IntroductionThe F2 and DF2 indicators are all configured to use the "FLASH" applications. The F2indicators are the standard indicators with a single communications board to power asingle ACC-2001 Power Supply and five communications output ports. Otherconfigurations are available. The IND-R2500-DF2 and IND-HR2500-DF2 indicatorshave dual communications boards to power two ACC-2001 Power Supplies and fivecommunications output ports. The indicators come from the factory preprogrammedwith the Standard IN/OUT application installed. Other applications may be downloadedto the indicators via a PC using the Winlogix Utility Program, SFW-2500-0.

A. Hardware SpecificationsLed Graphic Display (158 x 128 or 16 lines @ 26 (5x7 matrix size) Characters/line)LED Backlighting (Yellow)

Enclosure Dimensions: R2500 - 12.0" wide, 14.5" deep, 3.75" highHR2500 - 14.78" wide, 5.06" deep, 12.16" high

Character Sizes: 5 x 7 normal5 x 14 normal enhanced

10 x 14 large15 x 21 extra large

Memory: 320K Battery backed non volatile (Battery life, 2 years typically)

Serial I/O: 20mA Optically Isolated Remote display interfaceCOM 2 Full 9 pin (Modem compatible) RS 232CCOM 3 RS 232C (4 Wire)COM 4 Full 9 pin (Modem compatible) RS 232CCOM 5 RS 232C (4 Wire) or RS 485

Flow Control: Hardware CTS/RTS, Software XON/XOFF.

4mA to 20mA: This optional output can be field programmed to generate an output that will follow the net or gross weights

Parallel I/O: 4 Optically DC isolated inputs (10mA)4 Optically isolated DC outputs, TTL outputs

Keyboard: Oversized keypad, 9 Function keys 0 through 9 and decimal point

Section 1: Intalogix Specifications

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50190 6 11/03 Issue #7

104 key PC compatible alphanumeric keyboard

Clock: Real time clock, day of the week, 12 hour am/pm, month/day/year date format

Peripherals: 50-3925/3950 Ticket printer50-3930/3960 Ticket printer50-3710/50-3715/PTR 3550 Tape printerSP 2000 Ticket printerPTR 610 Ticket printerSP 2200 Ticket printerIDS 152 Ticket printer590 Ticket printer295 Ticket printer50-3921 Form printer (Tickets or Reports)OKI 320/520 Form printer (tickets or reports)Remote display continuous or demand displayContinuous, refresh after each display update cycleDemand, refresh after each print cycleTime can be programmed to be shown when weight data is at zero for 10 or more seconds Custom Driver, commands to control printers or a computer program interfaceComputer: IBM PC Software is available to support a number ofdata transfers Modem: Hayes compatible modems from 300 baud to 19200 baud

Number of Scales: 1, 2, 3, 4Each scale can be set up with the following parameters:Scale units (lb, kg, ton, tonne)Weight Conversion (lb/kg, lb/ton, kg/tonne, ton/tonne)Zero enable, enable printer only after the weight is returned to zeroMotion bandwidth (0.5d 1.0d, 2.0d 3.0d)Division size (0.001 through 50d)Digital filter (light, medium-light, medium, heavy-medium, heavy, none)Dual UnitsSingle range and Dual range Scale CapacityCalibration time and date stampConfiguration time and date stamp

Display Rate: From 0.2 to 10 seconds in 0.1 second intervals

Page 7: 2500 Series Instrument w Intalogix Tech

Zero: 2% or 100% Zero capabilityCan be completely disabled for tank weighing applicationsLoad cell diagnostics are performed when the zero switch is operated

Calibration: KeyboardEnter cell capacity, resistance and sensitivity for each cell in the scale group. The resultant span, assuming a good installation and accurate data, produces a calibration with +/– 0.1%. The final calibration is achieved through front panel trimming using the up/down arrow keys.

Sectional Calibration: Apply a known weight (scale test truck) to each section of the scale. Finally apply a calibrated weight to the scale and trim from the instrument keyboard.

Load cell Calibration: Apply a known weight to each cell in the scale group in the order prescribed by the instrument display, and finally trim to the final value from the instrument keyboard.

TARE: Can be disabled for gross weight only applications

Keyboard Tare: Tare data can be entered through either keyboard

Auto tare: Tares can be stored by direct weighing

Auto clear: Tares can be automatically cleared after printing

Tare expiration: Tares are time and date stamped to give a warning when their expiration date has arrived

Stored Tares: 200 stored tares1 to 15 alphanumeric character IDTime and date stampedWeight data automatically converted to the appropriate weighing unitsTare data files can be listed to a printer or viewed directly from the instrument

50190 7 11/03 Issue #7

Page 8: 2500 Series Instrument w Intalogix Tech

Products: 100 Product files1 to 15 alphanumeric character IDWeight accumulatorConversion factors (2)Number of decimal places for conversion factor1 to 15 alphanumeric conversion factor legendProduct data can be programmed to be entered in an inbound, outbound or Gross Tare Net operationProduct data files can be listed to a printer or viewed directly from the instrument

Mail: 200 Mail ID's up to 4 lines of data (31 characters)

Field Names: 7 Field names can be given a 15 alphanumeric name to denote driver name, product grade, site location, etc

Each field name can be programmed to be entered in an Inbound, Outbound or Gross Tare Net operation

Incomplete: 1648 Incomplete record storageTransaction records are stored temporarily as incomplete records. Incomplete data files can be listed to a printer or viewed directly from the instrument

Transactions: 1648 transaction records, each record consists of:Inbound time (12 hour am/pm format)Outbound time (12 hour am/pm format)Outbound date (month/date/year/format)Gross weightTare weightNet weightAUX TAREAUX NETProduct ID (15 Alphanumeric character ID)Conversion factor 1Conversion factor 2Loop ID (15 Alphanumeric character ID)All Field names (15 Alphanumeric character ID)Ticket numberMail IDAlt GrossAlt TareAlt Net

50190 8 11/03 Issue #7

Page 9: 2500 Series Instrument w Intalogix Tech

Reports: Two transaction reports can be field programmed to generate any or all portions of a transaction record and in a prioritized orderNumeric data in the transaction record can be filtered against a search field so that data in the record is only selected if it is less than, equal to

or greater than the search field Similarly alphanumeric identification fields can be compared to a text search field A wildcard command "*" is

used to generate grouped reports For example, if a wildcard string is used in the product search field, all transaction data relating to the first product is generated, then the second and so on for all transaction records Similarly, a grouped Loop ID report can be generated

B. Computer Interface Specifications

Continuous: Weight data is continuously transmitted at each display update cycle

Demand: Data for the communication channel is transmitted in its formatted order whenever a carriage return is received from a computer (PC) or terminal

Auto: Formatted data is transmitted following a keyboard print command

Tare & Product File Data: Tare and product file data can be downloaded or uploaded from a computer. The file data is expected in a quote, commadelimited format and is compatible to spreadsheet and data base file formats.

Transaction: Transaction records can be downloaded to a computer (PC) and are compatible to spreadsheet and data file formats. Transaction file data can also be cleared by a command from the computer.

Calibration & Configuration: Calibration and configuration data downloadedto or uploaded from a computer for long term storage and diagnostics

Modem: As well as connecting directly through cable to a computer, provisionis made to link via modem to a remote 2500 and computer terminal. If you are using WinLogix Software SFW-2500-0, the call must be initiated from the computer terminal. If using Winlogix 2002, the call may be initiated at either end.

50190 9 11/03 Issue #7

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Environmental: Temperature, 14°F to 104°F, (–10°C to 40°C)Humidity, 95% Relative humidity non-condensingVentilation, none requiredDust, non-conducting, non-corrosivePower, 100 VAC to 130 VAC or 200 VAC to 260 VAC, 50Hz/60HzPower Consumption, 1 amp maximum at 115 VAC nominalNumber of Cells, up to 16 standard, up to 32 by inquiryScale can be located up to 1800 feet from the instrument, dependent upon the number of cells and resistance of the cells.

Certification: NTEP CC# 95-044 (April 1995) UL (May 1995) CWM (AM 5161)OIML (Pending)

C. 4-20mA Transmitter

Specifications:4-20 mA Current Output

12 Bit Resolution and Monotinicity

+/- 0.01% Integral Nonlinearity

Current Loop Voltage Compliance: 7 Volts d.c Min, 40 Volts d.c Max

Full-Scale Settling Time: 8 mSecs

Output Impedance: 25 Megohms

Alarm Current: 3.5 to 24mA (Overload/Under range conditions)

Offset (4mA) @ 25C: +/- 0.1% of Full Scale Max.

Offset Drift: +/- 25ppm of Full Scale per degree C Max.

Total Output Error (20mA) @ 25C: +/- 0.2% of Full Scale Max.

Total Output Drift: +/- 50ppm of Full Scale per degree C Max.

50190 10 11/03 Issue #7

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50190 11 11/03 Issue #7

IntroductionThe term password and security code are used interchangeably in this program. Twooptional passwords may be used to protect access to items shown in theOPERATION MENU:

1. The Configuration Menu password protects the Configuration Menu, Modem Service, and Time and Date.

2. The Service Menu password protects the Service Menu.The two passwords operate independently, but the same password may be used for both. A key symbol will appear beside each of the Operation Menu items that is password protected.

The following Operation Menu items can not be password protected:Auto TareKeyboard TareAudit TrailTicket Number

Use of Password/Security CodeIn the Operation Menu, if a key symbol is displayed beside an item, the correct

password must be entered to gain access to the item. Remember, two passwordsmay be necessary to access all of the displayed items, one password for theConfiguration Menu, Modem Service Menu, and Time and Date, and anotherpassword for the Service Menu. To access an item that is password protected.

1. Place the cursor beside the appropriate item to be accessed and press the ENTER key.

2. The display will show ENTER SECURITY CODE. Enter the correct password and press the ENTER key.

3. a. If the correct password has been entered, the display will show the appropriate menu.

Section 2: Password / Security Code

Page 12: 2500 Series Instrument w Intalogix Tech

b. If an incorrect password is entered, the display will return to the Operation menu.

NOTES1. If the Service Menu is accessed through a password, the operator willalso have access to the Configuration Menu, Modem Service menu, and the time and date. This access to all items will remain in effect until the display is returned to the Main weigh screen.2. Once a password is entered, the Password Function is activated. The Password Function can only be de-activated through the keyboard, Acc-709.

50190 12 11/03 Issue #7

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A. IntroductionThe IND-HR2500-F2 indicator is designed to be used in a wide variety of floor

scale, hopper scale, and tank scale applications. The load cells are interfaced withthe indicator through the Sectional Controller, ACC-2000-1. The indicator featuresIntalogix technology. The indicator may be interfaced with a variety of printers. AnRS-232 interface allows for the transfer of data to the indicator from a computer andvice versa.

Front Panel

Arrow Keys - When pressed, these keys move the cursor in the display in the direction indicated.

Menu Key - When pressed, this key changes the display to the Operation Menu. This key can also be used to return the display to the last menu screen that was shown.

Zero Key - This key sets the display to the Center-of-Zero.

Print Key - When pressed, a ticket will be printed. If a tare weight is entered, a Gross, Tare, Net ticket will be printed. If no tare weight is entered a Gross Weight ticket will be printed.

Units Key - Changes the units of weight displayed, depending on the selection made in the Calibration Menu.

50190 13 11/03 Issue #7

PRINT

ZERO

UNITS

1 2 3

4 5 6

0

7 8 9

ENTER

▲▲ ▲MENU

3067

▲ ▲MENU

MENU

"PRINT

UNITS

Section 3: Operator Section

Page 14: 2500 Series Instrument w Intalogix Tech

0 through 9 Keys - Used to enter numeric data, such as tares and IDs.

Enter Key - Used to enter selections into memory during programming.

The scale can be setup to operate in one of two modes: WEIGH ONLY, commonlycalled GROSS, TARE, NET weighing and IN/OUT weighing. The operating mode isset in the Service Menu. When the system is powered up, the display for theOperating Mode will be shown.

B. WEIGH ONLY, Main MenuWhen the operating mode is set up for WEIGH ONLY mode, the display will show:

1. WEIGH ONLY MODEa. 40000 lb GROSS This display is the weight on the platform and the weigh mode that is active.b. Wednesday 1:18PM This is the current day and time with the appropriate AM or PM legend.The time is in the hour, minute format.c. 1-18-95 This is the current date in a month, day, and year format.d. 897 This number represents the number of transactions that can be stored before the memory buffer begins to over-write itself. The maximum number of stored transactions is 1648. If a report is printed before the 1648 number is reached, the count will reset to zero.To prevent over-writing records, print a report summary and clear the memory before this number reaches zero.e. TAREThis option is used when a Tare is to be entered through the keyboard or keypad.f. AUTO TAREThis option is used when the weight displayed is used as a Tare weight.Use the UP or DOWN arrow keys on the keypad to place the arrow next to the option to be selected. Press the ENTER key on the keypad

to select the option.Press the MENU key to display the Operation Menu.

50190 14 11/03 Issue #7

ENTER

4000 lbGROSS

TAREAUTO TARE 897WEDNESDAY 1:18PM 1-18-95

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C. IN/OUT, Main MenuWhen the operating mode is set up for IN/OUT mode, the display will show:

1. IN/OUTa. 12340 lb GROSS This display is the weight on the platform and the weigh mode that is active.b. The tilde, ~, represented to the right of the displayed Gross weight, indicates there is motion on the platform.c. INBOUND This option is selected to do INBOUND weighing.d. OUTBOUNDThis option is selected to do OUTBOUND weighing.e. 723 This number represents the number of transactions that can be stored before the memory buffer begins to over-write itself. The maximum number of stored transactions is 1648. If a report is printed before the 1648 number is reached, the count will reset to zero. To prevent over-writing records, print a report summary and clear the memory before this number reaches zero.f. SCALE 2 If more than one scale is selected, this legend will appear to show which scale the displayed values are from.g. Wednesday 12:45PM This is the current day and time with the appropriate AM or PM legend. The time is in the hour, minute format.h. 12-29-96 This is the current date in a month, day, and year format.

Use the UP or DOWN arrow keys on the keypad to place the arrow next to the option to be selected. Press the ENTER key on the keypad to select the option.Press the MENU key to display the Operation Menu.

50190 15 11/03 Issue #7

12340 lb ~

GROSSINBOUNDOUTBOUND 723SCALE 2WEDNESDAY 12:45PM 12-29-96

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D. Basic Operations Summary1. WEIGH ONLY MODE SummaryThere are two options available in the WEIGH ONLY MODE, Gross Weighing and Gross-Tare-Net Weighing.

a. Gross Weighing1.) Press the ZERO key to zero the scale.2.) If the display shows load cell(s) bad, this indicates the weight

on the platform has changed from the calibration zero. Check the platform for equipment, debris, or other materials and remove them. Press the ZERO key a second time to return to the WEIGH MODE.

3.) Place the object to be weighed on the platform. When the display is stable, press the PRINT key and a Gross Weight Ticket will be printed.

b. Gross-Tare-Net Weighing1.) Press the ZERO key to zero the scale.2.) If the display shows load cell(s) bad, this indicates the weight

on the platform has changed from the calibration zero. Checkthe platform for equipment, debris, or other materials and remove them.Press the ZERO key a second time to return to the WEIGH MODE.

3.) Place the empty container on the platform.4.) Choose TARE or AUTO TARE at the menu.

a.) If TARE is selected, enter the known Tare Weight through the keypad.

b.) If AUTO TARE is selected. When the display is stable, press the ENTER key. The weight will be stored as a Tare Weight.

5.) Remove the container from the platform and fill it with the product to be weighed.

6.) Place the filled container back onto the platform.

The display will show:

50190 16 11/03 Issue #7

lbXXXXX GROSSYYYYY TAREZZZZZ NET

TAREAJUTO TARE 897WEDNESDAY 1:18PM 1-18-95

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7.) Press the PRINT key and a Gross-Tare-Net Ticket will be printed. The Gross weight is the Tare weight plus the productweight. The Net weight is the product weight, only. The Tare weight is the value entered in Step 4.

NOTE: If prompted, key in data for field names or Product ID, thenpress ENTER. This is additional data for tickets or reports.

c. Mode ChangeWhen a TARE or AUTO TARE is entered, the scale automatically switches from the Gross Only Mode to the Gross-Tare-Net Mode. To change the scale from the Gross-Tare-Net Mode back to the Gross Only Mode, enter a 0 Tare.

E. IN/OUT Weighing Mode SummaryIN/OUT weighing consists of weighing a container, inbound, either full or empty, thenweighing the same container outbound, full or empty, and printing a ticket with thetwo weights shown. The two weights for the same container, an inbound weighmentwith a stored tare, or an outbound weighment with a stored tare, is called a completetransaction. An inbound weighment with NO outbound weighment is an incompletetransaction.

1. Basic In/Out Weighinga. With the indicator powered up, press the ZERO key.b. Place the container to be weighed on the platform. This will be the

first weighment.c. Use the UP or DOWN arrow key to place the curser beside

INBOUND and press the ENTER key.d. The display will prompt the operator for a LOOP ID. This is the

identification number that will be used to identify the complete transaction. Enter the ID number to be used through the keypad and press the ENTER key. The ID number should be marked on the

container so that it can be used again on the outbound weighment.e. If prompted, key in data for field names and or Product ID, then

press ENTER.f. An INBOUND ticket will be printed. The data for this partial

transaction will be stored in the indicator with the LOOP ID number as the transaction recall label.

g. Remove the container from the platform. Material can be added or removed from the container.

50190 17 11/03 Issue #7

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To complete the transaction:

h. Move the container back onto the platform. Use the UP or DOWN arrows to place the curser beside OUTBOUND and press the ENTER key.

i. The display will prompt the operator for the LOOP ID that was entered for this transaction on the inbound weighment. Enter the same ID through the keypad and press the ENTER key.

j. The indicator will retrieve the inbound data from memory and combine it with the new outbound data and a INBOUND/OUTBOUND ticket will be printed. The data will then be stored as a complete transaction.

50190 18 11/03 Issue #7

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General Programming InstructionsA. The programming menus that contain all of the parameters for the system are

listed below.1. Operation Menu - Accessible without a password by pressing the MENU

key. This menu is used for general weighing operations and accessing further programming menus.

2. Configuration Menu - May be protected with a password. This menu is used to set up the parameters for the Field Names, products, IDs, Titles, display contrast, audible alarms, and outputs.

3. Service Menu - May be protected with a password. This menu is used to set up the technical parameters of the system, such as scale capacity, span, and load cell data.

4. Modem Service Menu - Will be protected with the same password as the Configuration Menu. This menu is used to program and operate the modemservice feature.

B. It is recommended that a keyboard be part of the system so that data may be entered in both alpha and numeric formats.

C. The following instructions apply to all of the menus.1. In all menus, the UP or DOWN arrows move the cursor in the indicated

direction.

2. To make an entry, place the cursor beside the item to be selected and press the ENTER key. Either the operator will be prompted for the data to be entered or press ENTER to scroll through displayed choices.

3. A "key" symbol beside a menu item means the item is "locked" and can only be accessed with a password.

4. Data may be entered through the keypad.

5. When the appropriate data has been entered, press the ENTER key to record the data into memory.

50190 19 11/03 Issue #7

Section 4: Programming

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D. Operation MenuThe items in the OPERATION MENU may be set or re-set at any time through thekeypad, except those items that are "locked" by a password.

1. Time And DateTo select, press the ENTER key. If locked, enter CONFIGURATION PASSWORD to enter the Configuration Menu. The time and date may be entered in a variety of formats.

2. Ticket NumberEnter the number to appear on the next ticket to be printed out.

NOTE: The KEYBOARD TARE and AUTOTARE operate the same in both the OPERATION and CONFIGURATION MENUS. Data can be entered from either one.

50190 20 11/03 Issue #7

MENUTIME and TICKETKEYBOARD TAREAUTOTAREAUDIT TRAILMODEM SERVICECONFIGURATION MENUSERVICE MENU

OPERATION MENU

Legend DescriptionSET TIME Enter the time in any format.SET AM If the time was entered in the standard format,, select am orSET PM pm, whichever is appropriate.SET DATE Enter the date in the proper numeric format.TIME FORMAT options The options are hh:mm, am/pm, or hh:mm (24 hour time).DATE FORMAT options The options are Month-dd, dd:mm, dd-Month, mm:dd.YEAR FORMAT options The options are yy or yyyy.

The time and date that were entered will be converted to the format selected, The revisionnumber and date at the bottom of the screen are the program version number and date.This should be noted on the test sheet for future reference.

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3. Keyboard TareEnter the LOOP ID and then the TARE WEIGHT for the container. Once an entry is made, it cannot be changed by the operator in the Operation Menu.Changes can be made through the Configuration Menu.

4. AutotareEnter the LOOP ID and the TARE WEIGHT will be entered automatically when the container is placed on the scale.

NOTE: Stored tare data can only be retrieved in Data Terminal (Inbound/Outbound) mode.

5. Audit TrailTo select, press the ENTER key.The display will show the Audit Trail for calibration and configuration.

Viewable Audit Trail -When "Print Calibration Report" is selected, the Audit Trail will be displayed.

The screen will show:

This display shows the time and date when the calibration or configuration programs were changed. The first column is the number of the platform, followed by the time and date the change was made. The count column shows the number of times the platform has been calibrated or configured. This display is updated automatically with each calibration or configuration change. It cannot be changed manually.

50190 21 11/03 Issue #7

CAIBRATION

TIME DATE COUNT1234

CONFIGURATION

TIME DATE COUNT1234

OPERATE ANY KEY TO EXIT

Page 22: 2500 Series Instrument w Intalogix Tech

6. Modem ServiceTo select, press the ENTER key. If locked, enter the CONFIGURATION PASSWORD to enter Modem Service.

7. Configuration MenuTo select, press the ENTER key. If locked, enter the CONFIGURATION PASSWORD to enter the Configuration Menu.

8. Service MenuTo select, press the ENTER key. If locked, enter the SERVICE PASSWORD to enter the Service Menu.

E. Modem ServiceThis selection is used to operate the Modem Service link. This option requires thatModem Accessory ACC-2020 be installed. See Bulletin 50167/SJ4642 for moreinformation on the Modem Operation. When this option is selected, the display willshow:

1. OPERATION MENU - This selection returns the display to the OPERATION Menu.

2. INITIALIZE MODEM - This selection sets the transmission parameters for COM 2 to the default settings.These settings will match the parameters of the receiving modem.

3. BAUD SELECT - This selection will display the parameters selected for COM2 Port.For example:

50190 22 11/03 Issue #7

OPERATION MENUINITIALIZE MODEMBAUD SELECT (COM 2)TELEPHONE TONEDIALREDIALHANGUPCOM PORT ENABLED NOMODEM COMMAND

CARRIER OFF

MODEM CONTROL PANEL

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DO NOT CHANGE THESE SETTINGS.These settings should be 9600 BAUD,NONE PARITY, 8 DATA, 1 STOP, to operate Accessory ACC-2020.

4. TELEPHONE - This selection is used to choose the type of phone system, TONE or PULSE.

5. DIAL - This selection is used to enter the phone number to be dialed.When ENTER is pressed, the displayed number will be dialed.

6. REDIAL - This selection redials the number entered in Step 5, DIAL.

7. HANGUP - This selection is used to break the telephone connection.

8. COM PORT ENABLED - YES or NO - Enables or disables Com Port 2 as the modem output port.If disabled, Com Port 2 can be used for another function.

9. MODEM COMMAND - When the transmission begins, this line will change to reverse display and a series of messages about what is being transmitted will appear.

10. CARRIER OFF - When the telephone connection is complete, this display will change to CARRIER ON.This message will be displayed until the connection is broken.

50190 23 11/03 Issue #7

19200 NONE 7 19600 ODD 8 24800 EVEN2400 MARK1200 SPACE600300

MENU

COM PORT 29600 NONE 8 1

BAUD PARITY DATA STOP

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F. CONFIGURATION MENUTo enter the CONFIGURATION MENU, place the cursor beside the legend and pressthe ENTER key. The operator will be prompted for a PASSWORD if one has beeninstalled. Enter the password and press the ENTER key. The display will show:

1. OPERATION MENUSelect this option to return to the OPERATION MENU.

2. KEYBOARD TAREEnter the LOOP ID and then the TARE WEIGHT to be used with the entered LOOP ID.

3. AUTOTAREPlace the container on the scale and press the ENTER key. Enter the LOOP ID.

4. SELECT SCALEIf there are two platforms connected to the indicator, this selects the platform that will be used as the "INBOUND SCALE" and the "OUTBOUND SCALE". A third option can be used, "SELECT SCALE YES or NO"."YES" allows the operator to select the scale to be used while in the Main Menu.

50190 24 11/03 Issue #7

OPERATION MENUKEYBOARD TAREAUTOTARESELECT SCALETITLEFIELD NAMESPRODUCT IDMAIL IDPROMPTSREPORTSDISPLAY CONTRASTAUDIBLE ALARM (ON or OFF)LOAD CELL DIAGNOSTICS4 TO 20mA SETUPCOMMUNICATION PORTS

CONFIGURATION MENU

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5. TITLEThis selection is used to enter information, such as customer name and address. There are 5 lines available with 31 characters per line.

6. FIELD NAMEThis selection is used to describe the information to be put into a field. 15 characters per line, with 7 available lines, and prompt for each line. The prompts are "GTN", "IN", "and "OUT".Each prompt can be toggled ON or OFF. Only Field Name #1 is stored and available for reporting.

7. PRODUCT IDEnter the code that will identify the product, letters or digits, up to 15 characters.

8. MAIL IDSelect to enter the Customer's name and address. Four lines of 31 characterseach are available for each customer.

9. PROMPTSEnables or disables Product, Mail and Tare prompts in the GTN, Inbound or Outbound menus. Also enables or disables prompting of LOOP ID or Inbound or a GO message.

10. REPORTSSelect to print, review, and delete reports. See Subsection 4G, REPORTS.

11. DISPLAY CONTRASTSelect to change the contrast between the displayed letter and the background. Use the UP and DOWN arrows to make the change.

12. AUDIBLE ALARMWith the alarm ON, the indicator will "BEEP" when a key is pressed on the keypad.Press the ENTER key to toggle the alarm ON or OFF.

13. LOAD CELL DIAGNOSTICSDisplays a condition, "GOOD" or "BAD" for each load cell in the system.

14. 4-20 mA SETUPUsed to configure the 4 to 20 mA output. See Subsection 4 H for more information.

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15. COMMUNICATIONS PORTUsed to configure communications ports 2,3,4, and 5. See Subsection 4 I for more information.

G. REPORTSThe REPORTS MENU is used to when reports are to be printed or viewed. To fullyutilize the REPORTS feature, it is recommended that a keyboard, 709 Accessory, beinstalled. Only numeric data can be entered through the keypad. In most reportformats, alphanumeric data will be required. Select REPORTS from theCONFIGURATION MENU. The display will show:

1. CONFIGURATION MENU -This option will return the display to the CONFIGURATION MENU.

A report with fields has been included in the program. The report format can be customized by assigning priorities to the various fields. Priorities are the columns or locations where the data will be printed.Two different reports can be stored and printed. The fields that can be prioritized are IN TIME, TIME OUT, DATE, INBOUND WEIGHT, OUTBOUND WEIGHT, NET WEIGHT, AUX TARE, AUX NET, PRODUCT ID, CONVERSION 1, CONVERSION 2, LOOPID, FIELD NAME 1-7, MAIL ID, TICKET NUMBER, ALT GROSS, ALT TARE, ALT NET.The Priority Feature and the Search Field feature are explained in detail in thesection, FEATURES.

50190 26 11/03 Issue #7

CONFIGURATION MENUREPORT GENERATOR 1TRANSACTION REPORT 1REPORT GENERATOR 2TRANSACTION REPORT 2DELETE TRANSACTIONSTARE REPORTINCOMPLETE REPORTVIEW INCOMPLETE VIEW TARESVIEW PRODUCTVIEW MAIL

REPORTS

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2. REPORT GENERATOR 1 -When this option is selected, the display will show:

NOTE: When in the REPORT GENERATOR option, pressing the END key on the keyboard will return the display to the Configuration Menu. With the keypad, the operator will need to scroll through all of the REPORT GENERATOR steps to return to the Configuration Menu.

This display shows the "IN TIME" as the field being considered. The "1" indicatesthis will be the first field printed on the report. To change the priority, enter anothernumber at the cursor. If a "0" is entered, the field will not be printed. When theENTER key is pressed, the display will move to the next field. Do each field in thesame way. The page width, 122 (characters), and the 17 CPI (characters per inch)are automatically set when the report fields are prioritized. To prevent "Wrap-A-Round" in the printed report, the printer must be able to accept the page width andCPI parameters.

3. TRANSACTION REPORT 1 - When this option is selected, the printer will print a copy of report format 1.

4. REPORT GENERATOR 2 - This allows a second report format to be storedin memory. Priorities are assigned the same way as in Report Generator 1.

5. TRANSACTION REPORT 2 - The option prints a report using the REPORT2 format.

6. DELETE TRANSACTIONS - Select this option to delete all transaction files. This is usually done after a report has been printed.

7. TARE REPORT - This option prints a report listing all of the loop ID's and the tare weights stored in memory.

50190 27 11/03 Issue #7

REPORT PRIORITY

1>PAGE WIDTH = 122 17 CPI

IN TIME

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8. INCOMPLETE REPORT - This option prints a report showing all of the incomplete transactions stored in memory. An incomplete transaction is one with an INBOUND weight and no OUTBOUND weight.

9. VIEW INCOMPLETE - This selection allows the operator to view each individual incomplete transaction. The display will show the tare ID, the inbound weight, the product ID and the time and date. Individual incomplete transactions may be deleted with this option. This option is used to delete individual files or all incomplete transaction files.

10. VIEW TARES - This selection allows the operator to view individual tares being held in memory. The display shows the tare ID, the tare weight, and thetime and date the tare weight was entered. Individual tares may be deleted using this option. This option is used to delete individual files or all tare files.

11. VIEW PRODUCT - This selection is used to view each product that is heldin memory. This display will show the product ID, the total weigh of the product shipped, the conversion factor and a description of the product. Individual products may be deleted with this option. This option is used to delete individual files or all product files.

12. VIEW MAIL - This selection is used to view the mailing addresses held in memory. This option is used to delete individual files from memory.

H. 4 TO 20 mA SETUPThis menu is used to set the output parameters for the 4 to 20 mA circuits. Whenthis is selected from the CONFIGURATION MENU, the display will show:

50190 28 11/03 Issue #7

CONFIGURATION MENUMAXIMUM WEIGHT XXXXADJUST SPAN 20mA XX.X%MINIMUM WEIGHT XXXXADJUST ZERO 4mA XX.X%MODE (GROSS/NET) GROSSSELECT SCALE 1

4 TO 20mA OUTPUT

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To configure the 4/20 mA Output, connect a milliammeter to PINS 1 and 2 on the4/20 analog output board. The pins are located on the TB1 connector. Pin 1 is "+"and Pin 2 is "–".

1. CONFIGURATION MENU - This selection returns the display to the CONFIGURATION MENU.

2. MAXIMUM WEIGHT - Enter the weight at which the 4 to 20 mA output will be at 20 mA.

3. ADJUST SPAN 20 mA - With the milliammeter connected to pins 1 and 2, and the cursor beside this option, press the ENTER key. While watching the meter, press either the UPor the DOWN arrow, until the meter reads 20mA.

4. MINIMUM WEIGHT - Enter the weight at which the 4 to 20 mA output will be at 4 mA.

5. ADJUST ZERO 4mA - With the milliammeter connected to pins 1 and 2, and the cursor beside this option, press the ENTER key. While watching the meter, press either the UP or the DOWN arrow, until the meter reads 4mA.

6. MODE (GROSS/NET) - Enter the mode, GROSS or NET, that the 4 to 20 mA output will track.

7. SELECT SCALE - If more than one scale is enabled, this will select the scale ID for the 4-20mA output to track.

50190 29 11/03 Issue #7

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I. COMMUNICATION PORTSThis selection is used to configure communication ports 2, 3, 4 and 5. When thisoption is selected, the display will show:

1.COM PORT 2 - This displays the communications port that is being configured.

2.CONFIGURATION MENU - When this item is selected, the display returns to the CONFIGURATION MENU.

3.COM PORT - This is used to select the communications port to be configured, 2, 3, 4 or 5.

4. LOOPBACK TEST - When this item is selected, it will perform an internal loopback on the selected Com Port. It will then prompt for a communications test between any two Com Ports.

5. DEVICES - This selection is used to turn the communications port, designated in Step 3, OFF or to select the device to be used, such as a printer or computer. See Subsection 4 J

6. DEFAULT FORMAT - This selection sets the default print parameters and baud selection for the device selected.

50190 30 11/03 Issue #7

CONFIGURATION MENUCOM PORTLOOP BACK TESTDEVICESDEFAULT FORMATINBOUND FORMATOUTBOUND FORMATGROSS*TARE*NET FORMATBAUD SELECTIONINVERSE PRINTENLARGED CHARACTERSFORM SIZEREMOTE DISPLAY

COM PORT 2

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7. INBOUND FORMAT - This selection is used to customize the locations of the printed information on the inbound part of the ticket or form.

8. OUTBOUND FORMAT - This selection is used to customize the locations of the printed information on the outbound part of the ticket or form.

9. GROSS*TARE*NET FORMAT - This selection is used to customize the locations of the printed information on the Gross, Tare, Net ticket or form.

10. BAUD SELECTION - This selection is used to set the baud rate, parity, data bits, and stops for the selected communications port.

11. INVERSE PRINT - This selection allows for the selection of inverted print for the INBOUND, OUTBOUND, or GTN part of the ticket or form.

12. ENLARGED CHARACTERS - This selection allows for the selection of large print for the INBOUND, OUTBOUND, or GTN part of the ticket or form.

13. FORM SIZE - This selection will prompt the operator to enter the length, ininches, of the ticket that will be printed on an IN-BOUND or OUT-BOUND

weighment.

14. REMOTE DISPLAY - This selection allows the enabling of a remote display and the selection of what will be displayed. See Subsection K.

NOTE: In the service program, update rates of less than .4 seconds will cause erroneous remote display (lamp bank) performance.

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J. DevicesWhen Devices is selected from the Communications Port Menu, the screen willshow:

1. To select the device, place the cursor beside the appropriate choice and press the ENTER key. If "COM PORT 2 OFF" is selected, the communicationsport will be turned OFF. Any other choice will automatically turn the port ON.

2. If "CTS RTS CONTROL" is selected, pressing the ENTER key will toggle the selection between YES and NO.

3. If a printer is to be selected, place the cursor beside the appropriate choice and press the ENTER key. Configuration for the selected printer will be automatic and the printer legend will appear at the top of the menu.

4. If CUSTOM DRIVER is selected,` the screen will show:

50190 32 11/03 Issue #7

COMMUNICATIONS MENUCOM PORT 2 OFFCTS RTS CONTROLTICKET PRINTER 50-3925TICKET PRINTER 50-3960TICKET PRINTER 50-3950TICKET PRINTER SP 2000TICKET PRINTER PTR 610TICKET PRINTER SP 2200TAPE PRINTER 50-3715FORM PRINTER 50-3921FORM PRINTER OKI 320/520CUSTOM DRIVERCOMPUTER (PC)

COM PORT 2 OFF

Ü MENUTICKET ITITIALIZATION

CHARACTER SIZE

DOUBLE WIDTH

LINE FEED

FORM FEED

REPORT INITIALIZATION

CUSTOM DRIVER

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EXAMPLE - CUSTOM DRIVER Command CodesThe command codes in this example refer to the Okidata 320 printer operating inEpson Emulation mode.

Menu Prompt Control Codes Description Ticket Init. 27, 64 Reset

27, 49 7/72" Line Spacing 27,67,35 Form Len = 35 Lines

Character Size 27, 80 10 CPI 27, 69 Emphasized Print

Double Width 27, 87, 1 Double Width Print Line Feed 10 Line Feed Form Feed 12 Form Feed Report Init. 27, 64 Reset

27, 50 6 Lines per Inch27, 67, 66 66 Lines per Page27, 120, 1 Near Letter Quality15 Compressed Print

5. If COMPUTER (PC) is selected the screen will show:

Selecting Computer Demand will enable the indicator to receive either a remote Print command or a remote Zero command from the computer. If the indicator receives a P from the computer it will initiate a print cycle. Likewise a Z will perform a Zero function.

50190 33 11/03 Issue #7

Ü <SETUP MENU>CONTINUOUSDEMANDAUTOCOMPLETED RECORDS (COM2)CHECKSUM OFF(ON)POLL CHARACTER CrSTART MESSAGEBLOCK SEPARATOR CrLfEND OF MESSAGE EOT

COMPUTER OUTPUT

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K. Remote DisplayIf REMOTE DISPLAY is selected, the display will show:

1. If "REMOTE DISPLAY OFF" is selected, connector P3 on the mother board will be disabled. Any other selection will automatically enable connector

P3.

2. If ON is selected for "TIME OUTPUT", the Remote Display will show the current time when there is no activity on the platform. If OFF is selected, the time will not be displayed.

3. RF LINK on COM 3 will divert the continuous remote display output to the RS232 port 3. This will allow the connection of RF modems to transmit the signal to a remote display at a great distance. Use pins 3 (TX) and 5 (GND) for the connections.

50190 34 11/03 Issue #7

COMMUNICATION MENU

Ü REMOTE DISPLAY OFFCONTINUOUS GROSS WEIGHTGROSS ON PRINTTIME OUTPUT OFF(ON)RF LINK ON COM 3

REMOTE DISPLAY OFF

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IntroductionSeveral features are available in the Intalogix Technology. This section explainsthese features in detail.

A. REPORT FIELD PRIORITYWhen a transaction record is created, there are 24 data fields created within therecord. These data fields are used when reports are printed. The operator canselect which data fields will appear in the report and the order in which they will beprinted. This is done by assigning PRIORITIES to the fields. The priority is thenumber of the column in which the data will appear in the report.

The data fields created are:1. IN TIME2. TIME OUT3. DATE4. INBOUND WEIGHT5. OUTBOUND WEIGHT6. NET WEIGHT7. AUX TARE WEIGHT8. AUX NET WEIGHT9. PRODUCT ID10. CONVERSION 111. CONVERSION 212. LOOP ID13. FIELD NAME 114. FIELD NAME 215. FIELD NAME 316. FIELD NAME 417. FIELD NAME 518. FIELD NAME 619. FIELD NAME 720. MAIL ID21. TICKET #22. ALT GROSS23. ALT TARE24. ALT NET

50190 35 11/03 Issue #7

Section 5: Features

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To format the report and assign field priorities:

1. From the CONFIGURATION MENU, select REPORTS.

2. From the REPORT MENU, select REPORT GENERATOR 1.

The display will show:

The "1" is the column number that has been assigned to the data in the IN TIME field.The page width will vary from 0 to 131, depending on the number of fields thathave been selected to be printed in the report. This number can not be changed manually, but will change automatically as the number of prioritized field changes. The CPI (characters per inch) number will also change automatically as the number of prioritized fields is changed.

3. At the cursor, enter the number of the column where this item is to appear in the report. If a "1" is entered, this will be printed in the first column of the report. If a "0" is entered as the column number, the data in this field WILLNOT BE PRINTED in the report.

4. Press the ENTER key and the choice will be assigned to the field and the display will advance to the next field. Repeat this process for each of the fieldthat can be placed in the report.

B. Conditions1. If a field has a priority of "0", it will not be printed in the report.2. If two fields are assigned the same priority, the one that occurs first in the field list will be printed first in the report.3. If fields 3 through 11 are assigned a priority other than "0", the operator will be asked if the filed is to be used as a SEARCH FIELD. The SEARCH FIELDfeature is explained in the following section.

50190 36 11/03 Issue #7

REPORT PRIORITY

1>

PAGE WIDTH = 122 17 CPI

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C. SEARCH FIELD FEATUREThe transactions records stored in memory can be sorted and then printed in reportsby using the "search field" feature. When a search field is entered the reportgenerator will search the transaction records for an exact match of the field specified.ONLY these transactions will be printed.

1. FeaturesSeveral keys have unique functions when used in the search field feature.

"+" or "-" keys:Some field will only accept numeric values, such as "ticket number'. If the

"+" sign is entered before the numeric value when selecting ticket number as the search field, all records equal to, or greater than the value will be printed. If the "-" is entered before the numeric value, all records with values less than or equal to the value will be printed in the report.

"Wild Card" Feature:Some fields will accept alpha-numeric values, both letters and numbers. An "*" placed at the search field prompt will organize all of the records of that field into groups. For example, Loop ID is an alpha-numeric field. If an "*" is entered in the search field for Loop ID, all of the records will be sorted and then printed with all of the same Loop ID's together. The "wild card" feature only works with Product ID, Mail ID and Loop ID fields.

Date Format Feature:The date format must be in the form "mm dd yy " or "mm-dd-yy". The first digit of the month or day can be a "0" or a space. In all cases, each entry must be two digits separated by a space or a dash.

2. USING THE SEARCH FIELD FEATURETo use the search field feature:

a. Select the "Report Generator 1" option at the REPORT menu.

The display will show:

50190 37 11/03 Issue #7

REPORT PRIORITY

1>

PAGE WIDTH = 122 17 CPI

Page 38: 2500 Series Instrument w Intalogix Tech

b. Advance the display to the DATE field. This is the first field that can be used as a search field. All of the remaining fields can be used as search fields.

NOTE: If the report priority is "0", it CAN NOT be used as a search field.If the priority is other than "0", it can be used as the search field.

c. With a report priority other than "0" selected, press the ENTER key.

The display will show:

This display is asking the operator if this field is to be used as the search field.

d. If "DATE" is to be used as the search field, enter the date to be used, in the format mm dd yy. The "+/-" feature mentioned under FEATURES can be used with the value entered. Press the ENTER key.If "DATE" is NOT going to be used as the search field, press the ENTER key to move to the next field.

e. This process is repeated for each of the fields that are assigned a report priority other than "0".

3. Conditions

a. If two or more fields are assigned the same priority, the records are sorted by the first field and then by the second. Only those records that fit all of the search fields selected will be printed in the report.

b. Different search fields can be assigned for REPORT GENERATOR 1and REPORT GENERATOR 2. Otherwise, the two report generators work the same way.

50190 38 11/03 Issue #7

REPORT PRIORITY

1SEARCH FIELD

>

PAGE WIDTH = 122 17 CPI

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c. At the end of each report generated from a search field, the "totals" for all of the listed transactions will be printed. For example, if the search field selected is "OUTBOUND WEIGHT" , the total outbound weight for all entered transaction will be printed at the end of the report.

d. IN TIME and TIME OUT can not be used as search fields.

e. When a new search filed is selected, all existing search fields shouldbe deleted. Deleting search fields is done by placing the cursor beside the search field and repeatedly pressing the right arrow on the key pad or pressing the "delete" key on the keyboard.

4. SUMMARY OF SEARCH FIELDS

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SEARCH FIELD =(+ or >) -(= or <) * (all)Date yes yes Inbound weight yes yes Outbound Weight yes yes Net Weight yes yes AUX TARE WEIGHTAUX NET WEIGHTProduct ID yesCONVERSION 1 CONVERSION 2 LOOP ID yesFIELD NAME 1 FIELD NAME 2 FIELD NAME 3 FIELD NAME 4 FIELD NAME 5 FIELD NAME 6 FIELD NAME 7 MAIL ID yesTicket Number yes yesAlt GROSS yes yesAlt TARE yes yesAlt NET yes yes

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A. Load Cell FailureOne of the following messages may appear in the display.

This message is triggered by one of several conditions. If it appears, call your localService Center.

When the ZERO key is pressed, the following message may appear:

This message indicates that something has happened to the scale and the weightbeing seen by the indicator is outside the allowed zero reference. If it appears, callyour local Service Center.

B. High water in scale X:X = Scale numberThis message indicates water is in scale X pit. The pit needs to be cleaned out.

C. Please wait, communicating with computerThis message will appear on the main weigh screen if the indicator is being accessed via a remote computer to upload a transaction file or a configurationfile, etc. This does not indicate any sort of error. This message will remain until the upload of data is complete. The indicator will then return to the normal weighing mode.

50190 40 11/03 Issue #7

LOAD CELLFAILURES(S)

LOAD CELL(S) BAD

CHECK THAT SCALE IS EMPTYIF SCALE IS EMPTYCALL for SERVICE

Operate the ZERO keyTO CONTINUE.

Section 6: Diagnostics

Page 41: 2500 Series Instrument w Intalogix Tech

APPENDIX I: Interface to Printers and Remote Displays

A. Interface Section: Printers

Use the following chart to connect the printer to the indicator.

Printer IND-R2500-F1 IND-HR2500-F150-3925 13464 1608450-3960 14807 1615750-3950 13464 16084SP 2000 14807 16157PTR 610 13464 16084SP 2200 14807 1615750-3715 14809 1265450-3921 14807 16157OKI 320/520 14807 16157IDS 152 13464 16084590 14807 16157295 14807 16157

50190 41 11/03 Issue #7

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APPENDIX II: ComPorts Pin Out, R2500 Series

Cable End Connector

Printer Cable Pin Out

50190 42 11/03 Issue #7

5 1

69

2450a

DIS COM2 and COM4 COM3 and COM5

Pin 1 - TX (-20mA) Pin 1 - DCD (INPUT) Pin 1 - NC

Pin 2 - NC Pin 2 - RX ( INPUT) Pin 2 - RX (INPUT)

Pin 3 - NC Pin 3 - TX (OUTPUT) Pin 3 - TX (OUTPUT)

Pin 4 - NC Pin 4 - DTR (OUTPUT) Pin 4 - NC

Pin 5 - FRAME/GND Pin 5 - FRAME/GND Pin 5 - FRAME/GND

Pin 6 - NC Pin 6 - DSR (INPUT) Pin 6 - NC

Pin 7 - NC Pin 7 - RTS OUTPUT) Pin 7 - RTS (OUTPUT)

Pin 8 - NC Pin 8 - CTS (INPUT) Pin 8 - CTS (INPUT)

Pin 9 - TX (+20mA) Pin 9 - RI (INPUT) Pin 9 - NC

IDS 152 590 / 295

COM 2 or 3 3710 / 3715 / 3550 3925 / 3950 / 610 3921 / 3930 / 3960

Pin 2 - RX Pin 2

Pin 3 TX Pin 3 Pin 3 Pin 3

Pin 5 Ground Pin 7 Pin 7 Pin 7

Pin 8 - CTS Pin 20 Pin 4

Cable Acc #331 Cable #1254 Cable Acc # 336

Part # 14809 Part # 13464 Part # 14807

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Remote Display Cable Pin-Out

NOTE: When connecting a remote display to a IND-R2500 use the DIS connector on the instrument.

1. Fairbanks Model 1405 Remote DisplayOrder Accessory Kit No.334 - Part No. 13486Use Belden 9842 or equivalent cable.

Wire the cable as follows:

Instrument, DIS Remote DisplayDBP Connector 1405 TerminalTx - Pin 1 1Tx + Pin 9 2

At the remote display terminal connect black to terminal 2 and connect red to terminal 1.Depending on the weight display required refer to 1405 Manual to set S1 switches.

2. Fairbanks Model 1415 Remote DisplayOrder Accessory Kit No.334 - Part No. 13486

Instrument, DIS Remote DisplayDBP Connector 1415 TerminalTx - Pin 1 2Tx + Pin 9 3

3. Fairbanks RMT - 1401, 1404, 1406, 1401A, 1404A, 1406A.Order Accessory Kit No.334 - Part No. 13486

Instrument, DIS Remote DisplayDBP Connector Display TerminalTx +9 (+) (+15VDC) Pin 1Tx - 1 (-) (C Loop) Pin 5

(C Loop) Pin 6(GND) Pin 2

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APPENDIX III: ComPorts Pin Out, HR2500 Series

Printer Cable Pin Out

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2433

Pin 2

9-Pin Connector

P3 on the COM2 COM3

Mother Board and COM4 and COM5

Pin 1 - (+) Pin 1 - DCD (INPUT) Pin 1 - NC

Pin 2 - (-) Pin 2 - DSR (INPUT) Pin 2 - NC

Pin 3 - GND Pin 3 - DTR (OUTPUT) Pin 3 - GND

Pin 4 - NC Pin 4 - TX (OUTPUT) Pin 4 - TX (OUTPUT)

Pin 5 - NC Pin 5 - RX (INPUT) Pin 5 - RX (INPUT)

Pin 6 - NC Pin 6 - RTS (OUTPUT) Pin 6 - RTS (OUTPUT)

Pin 7 - NC Pin 7 - CTS (INPUT) Pin 7 - CTS (INPUT)

Pin 8 - NC Pin 8 - FRAME GND Pin 8 - FRAME/GND

Pin 9 - NC Pin 9 - RI (INPUT) Pin 9 - NC

All COM Ports 3710 / 3715 / 3550 IDS 152 / 3925 / 3950 / 610 3921 3930 / 3960 /

590 / 295

Pin 5 - RX Pin 2

Pin 4 - TX Pin 3 Pin 3 Pin 3

Pin 8 - Ground Pin 7 Pin 7 Pin 7

Pin 7 - CTS Pin 20 Pin 4

Cable Acc #1251 Cable #1265 Cable Acc # 1264

Part # 12654 Part # 16084 Part # 16157

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Remote Display Cable Pin-Out

NOTE: When connecting a remote display to a IND-HR2500 use the DIS connector on the instrument.

1. Fairbanks Model 1405 Remote DisplayOrder Accessory Kit No. 1266 - Part No. 15585Use Belden 9842 or equivalent cable.

Wire the cable as follows:

Instrument, DIS Remote DisplayRound 9-Pin Connector 1405 TerminalTx - Pin 2 1Tx + Pin 1 2

At the remote display terminal connect black to terminal 2 and connect red to terminal 1.Depending on the weight display required refer to 1405 Manual to set S1 switches.

2. Fairbanks Model 1415 Remote DisplayOrder Accessory Kit No. 1266 - Part No. 15885

Instrument, DIS Remote DisplayRound 9-Pin Connector 1415 TerminalTx - Pin 2 2Tx + Pin 1 3

3. Fairbanks RMT - 1401, 1404, 1406, 1401A, 1404A, 1406A.Order Accessory Kit No. 1266 Connector Kit - Part No. 15585

Instrument, DIS Remote DisplayDBP Connector Display TerminalTx + Pin 1 (+15VDC) Pin 1Tx - Pin 2 (C Loop) Pin 5

(C Loop) Pin 6(GND) Pin 2

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APPENDIX IV: Computer Output, COM2 through Computer Output, COM5

<SETUP>This selection will return to the DEVICES MENU subsection 4J

CONTINUOUSSelects continuous computer output mode. The demand output is transmitted whenthe 2500 series instrument receives the proper Poll Character ion ASCII format fromthe receiving computer. The default Poll Character is a carriage return (decimal 13).

DEMANDSelects Demand Output mode. The Demand output is transmitted when the 2500Series instrument receives the proper Poll Character in ASCII format from receivingcomputer. The default Poll Character is a Carriage Return (Decimal 13).

Selecting Computer Demand will enable the indicator to receive either a remote Print command or a remote Zero command from the computer. If the indicator receives a P from the computer it will initiate a print cycle. Likewise a Z will perform a Zero function.

AUTOSelects Auto computer output mode. The Auto output is transmitted when anInbound, Outbound or GTN ticket is printed.

CHECKSUMThis selection toggles on and off by pressing ENTER when selected. It will determinewhether a Checksum character is sent at the end of the computer output.

POLL CHARACTERThe Poll Character is the character that will, when received, cause the 2500 seriesindicator to transmit the output string when in the demand mode. If changed from aCr (carriage return) use the decimal equivalent of the ASCII character required.

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<SETUP MENU>CONTINUOUSDEMANDAUTOCHECKSUM OFF(ON)POLL CHARACTER CrSTART MESSAGEBLOCK SEPARATOR CrLfEND OF MESSAGE EOT

COMPUTER OUTPUT

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START MESSAGEThis is the first character transmitted in the output string. Enter the decimalequivalent of the ASCII character desired. This is for demand or auto modes.

BLOCK SEPARATORThis is the character(s) that separates each string of data formatted to send in thedemand or auto modes. Enter the decimal equivalent of the ASCII character.

END OF MESSAGEThis is the character that will signal that the transmitted data is complete. The defaultis EOT (decimal 04). The decimal equivalent of the ASCII character should beentered.

NOTE: The second line of the highlighted area at the top pf the display shows the current Output mode selected; CONTINUOUS, DEMAND OR AUTO.

A. Continuous Output ModeThe Continuous Computer Output is uniniated, unrequested output that gets transmitted at a fixed time interval.

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Character String DescriptionSTX Start of text character : (02 Hex)A Status Word AB Status Word BC Status Word C

xxxxxx Displayed Weight : x = Weight(6 characters if the graduation size does not have a decimal point.)(5 characters if the graduation size does have a decimal point.)The decimal point is not sent as part of the character string.

xxxxxx Tare Value : x = Tare(6 characters if the graduation size does not have a decimal point.)(5 characters if the graduation size does have a decimal point.)The decimal point is not sent as part of the character string

CR Carriage Return Character : (OD hex)CS CheckSum Character : If enabled, this character consists of the last

eight bits of the binary sum of all characters transmitted up to this checksum character.

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Status Word ABit # Decimal Point or Zero Location

x00 x0 x x.x x.xx x.xxx x.xxxx x.xxxxx0 0 1 0 1 0 1 0 11 0 0 1 1 0 0 1 12 0 0 0 0 1 1 1 1

Increment SizeCount by 1 Count by 2 Count by 5

3 1 0 14 0 1 15 Always Logic 16 Always Logic 07 Parity Bit

Status Word BBit # Description

0 Gross = 0 Net = 11 Positive = 0 Negative = 12 In Range = 0 Overcapacity = 13 No Motion = 0 Motion =14 lb = 0 kg = 15 Always Logic16 Normal = 0 Power Up = 17 Parity Bit

Status Word CBit # Description

0 Always Logic 01 Always Logic 02 Always Logic 03 Normal = 0 Print Switch Pushed = 14 Always Logic 05 Always Logic 16 Normal = 0 Keyboard Tare = 17 Parity Bit

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B. Demand Output : When the Poll character is received on Com 2 through Com 5 of the IND-R2500, it willoutput information based on the FROM TOP and FROM RIGHT coordinates in the GROSS*TARE*NET TicketFormats menu selections. All character strings that have a non-zero value in either of the coordinates will betransmitted. The order that the character strings appear in the data transmission follows the numberingsequence of the FROM TOP and FROM RIGHT coordinates. An example follows this output description.

MenuCharacter String Description Promptxxxxxxx_yy_GR<~>CR<~>LF :Gross Weight (with legend) :GROSS

(x =<~>Weight, y = Units :fixed length, 10 characters)(_GR = Legend :fixed length, 3 characters) or

xxxxxxx_yy CR LF :Gross Weight (no legend) :GROSS(x = Weight, y = Units : fixed length, 10 characters)

xxxxxxx_yy_TA CR L : Tare Weight (with legend) :TARE(x = Weight, y = Units :fixed length, 10 characters)(The space between Weight and Units will be a * if keyboard Tare)(_TA = Legend : fixed length, 3 characters) or

xxxxxxx_yy CR LF :Tare Weight (no legend) :TARE(x = Weight y = Units : fixed length 10 characters)(The space between Weight and Units will be a * if keyboard Tare)

xxxxxxx_yy_NT CR LF :Net Weight (with legend) :NET(x = Weight, y = Units :fixed length, 10 characters)(_NT = Legend : fixed length, 3 characters) or

xxxxxxx_yy CR LF :Net Weight (no legend) :NET(x = Weight, y = Units :fixed length 10 characters)

xx:xxyy CR LF :Time :TIME(x = Time y = am pm:fixed length, 7 characters)

xx-xx-xx CR LF : Date : DATE(x = Date : fixed length, 8 characters)

TICKET_NUMBER_xxxxxxxx CR LF : Ticket Number :CON#(TICKET_NUMBER_ = Legend : fixed length, 14 characters)(x = Ticket Number Value : variable length, 8 characters max)

xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 1 : TITLE1xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 2 : TITLE2xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 3 : TITLE3xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 4 : TITLE4xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 5 : TITLE5

(x = Title Line Text : variable length, 30 characters max)

xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 1 : fNAME1xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 2 : fNAME2xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 3 : fNAME3xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 4 : fNAME4xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 5 : fNAME5xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 6 : fNAME6xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 7 : fNAME7

(x = Field Name Title<~>:<~>variable length 15 characters max)(_ = Space Character)(y = Field Name Entry : variable length 15 characters max)

SCALE_ID_xx CR LF (SCALE_ID_ = Legend : fixed length, 9 characters)(x = Scale Identifier : fixed length, 2 characters) :Scale ID :SC ID

EOT End of Transmission Character : (04 hex) CS CheckSum Character : If enabled this character consists of the last eight bits of the binary sum of all

characters transmitted up to this checksum character

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C. Auto Output : When a Gross Tare Net print is done, or an Inbound Weighment is completed, or an OutboundWeighment is completed, the IND-R2500 will output information based on the FROM TOP and FROM RIGHTcoordinates in the GROSS*TARE*NET, INBOUND, and OUTBOUND Ticket Formats respectively. All characterstrings that have a non-zero value in either of the coordinates will be transmitted. The order that the characterstrings appear in the data transmission follows the numbering sequence of the FROM TOP and FROM RIGHTcoordinates. An example follows this output description. The details and options on the Gross Tare Net print arethe same as the IND-R2500 Format - Demand Output. See Subsection B. Demand Output for details.INBOUND and OUTBOUND Formats

MenuCharacter String Description Promptxxxxxxx_yy_GR CR LF : Gross Weight (with legend) : GROSS

(x = Weight y = Units : fixed length 10 characters)(_GR = Legend : fixed length 3 characters)

or xxxxxxx_yy CR LF : Gross Weight (no legend) : GROSS

(x = Weight y = Units : fixed length 10 characters) xxxxxxx_yy_TA CR LF : Tare Weight (with legend) : TARE

(x = Weight y = Units : fixed length 10 characters) (_TA = Legend : fixed length 3 characters)

or xxxxxxx_yy CR LF : Tare Weight (no legend) : TARE

(x = Weight y = Units : fixed length 10 characters) xxxxxxx_yy_NT CR LF : Net Weight (with legend) : NET

(x = Weight y = Units : fixed length 10 characters)(_NT = Legend : fixed length 3 characters)

or, xxxxxxx_yy CR LF : Net Weight (no legend), :NET

(x = Weight y = Units : fixed length 10 characters) INBOUND_xxxxxxx_yy CR LF : Inbound Weight (with legend) : WT. IN

(INBOUND_ = Legend : fixed length 8 characters)(x = Weight y = Units : fixed length 10 characters)

or xxxxxxx_yy CR LF : Inbound Weight (no legend) : WT. IN

(x = Weight y = Units : fixed length 10 characters) LOOP_ID_xxxxxxxxxxxxxxx CR LF : Loop ID : LOOP ID

(LOOP_ID_ = Legend : fixed length 9 characters)(x = Tare ID Value : variable length 15 characters max)

xx:xxyy CR LF : Time :TIME(x = Time y = am pm : fixed length 7 characters)

xx-xx-xx CR LF : Date : DATE(x = Date fixed length 8 characters)

TIME_IN_xx:xxyy CR LF : Inbound Time :TM IN(TIME_IN_ = Legend : fixed length 8 characters)(x = Time,, y = am pm : fixed length 7 characters)

TICKET_NUMBER_xxxxxxxx CR LF : Ticket Number : CON#(TICKET_NUMBER_ = Legend : fixed length 14 characters)(x = Ticket Number Value : variable length 8 characters max)

xxxxxxxxxxxxxxx__yyyyyyyyyyyyyyy CR LF : Header Title and Value HEADER(x = Header Title : variable length 15 characters max)(__ = 2 Space Characters) (y = Header Value : variable length15 characters max)

xxxxxxxxxxxxxxx_TOTAL_yyyyyyy_zz CR LF : Header Total :TOTAL

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(x = Header Title : variable length, 15 characters max)(_TOTAL_ = Legend : fixed length, 7 characters)(y = Total Weight,, z = Units : fixed length, 10 characters)

xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 1 : TITLE1xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 2 : TITLE2xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 3 : TITLE3xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 4 : TITLE4xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 5 : TITLE5

(x = Title Line Text : variable length, 30 characters max)xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 1 : fNAME1xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 2 : fNAME2xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 3 : fNAME3xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 4 : fNAME4xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 5 : fNAME5xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 6 : fNAME6xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 7 : fNAME7

(x = Field Name Title : variable length, 15 characters max)(_ = Space Character)(y = Field Name Entry : variable length, 15 characters max)

SCALE_ID_xx CR LF : Scale ID : SC ID(SCALE_ID_ = Legend : fixed length, 9 characters)(x = Scale Identifier : fixed length, 2 characters)

EOT End of Transmission Character : (04 hex), , CS CheckSum Character : If enabled, this character consists of the last eight bits of the binary sum of all

characters transmitted up to this checksum character

Each of the above character strings can be disabled from transmission. To disable a character string(or strings), place 0.0 in both the FROM TOP and FROM RIGHT coordinates in the INBOUND and /or OUTBOUND Ticket Formats menu selections.

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D. COMPLETED RECORD (COM 2) - This Output is available only on Com 2 - The completed Record output is transmitted upon completion of an incomplete orstored tare transaction. Data is in ASCII, comma delimited format. Data is sent in thefollowing order:

1. Product ID2. Customer ID3. Loop ID4. Time IN5. Time Out6. Date7. Net Weight8. Units9. Inbound Weight10. Units11. Outbound Weight12. Units13. Aux Net14. Units15. Aux Tare16. Units17. Fieldname 118. Fieldname 219. Fieldname 320. Fieldname 421. Fieldname 522. Fieldname 623. Fieldname 724. Ticket #

Example of actual data: Y"","","57"," 7:35AM"," 7:36AM","3/18/98", 00,"lb", 00,"lb", 00,"lb", 00,"lb",00,"lb", "COMPLETE REPORT","COM2 OUTPUT","OUTPUT NOW!","","", "","",0,,,,,

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If a character string is disabled, nothing is transmitted. To enable a character string, makeeither of the FROM TOP or FROM RIGHT coordinates any value other than 0.0 The valuesentered in the coordinates determine the order that the character strings are transmitted.See the following example.Example of FROM TOP and FROM RIGHT coordinates for OUTBOUND Ticket Format:

GROSS, 0.1 0.0 LEGEND = YES TARE 0.2, 0.0 LEGEND = YES NET 0.3, 0.0 LEGEND = YES WT.IN 0.8, 0.0 LOOP ID 0.7, 0.0 TIME 0.6, 0.0 DATE 0.5, 0.0 TM IN 0.9, 0.0 CON# 0.4, 0.0 HEADER 1.0, 0.0 TOTAL 0.0, 0.0 TITLE1 0.8, 0.0 TITLE2 0.0, 0.0 TITLE3 0.0, 0.0 TITLE4 0.0, 0.0 TITLE5 0.0, 0.0 fNAME1 0.0, 0.0 fNAME2 0.0, 0.0 fNAME3 0.0, 0.0 fNAME4 0.0, 0.0 fNAME5 0.0, 0.0 fNAME6 0.0, 0.0 fNAME7 0.0, 0.0 SC ID 0.0, 0.0

Example Output based on the above coordinates:__63520_lb_GR CR LF (GROSS)__20440_lb_TA CR LF (TARE)__43080_lb_NT CR LF (NET)TICKET_NUMBER_2067 CR LF (CON#)11/08/94 CR LF (DATE)10:17am CR LF (TIME)LOOP_ID_36042 CR LF (LOOP ID)INBOUND__20440_lb CR LF (WT. IN)_9:46am CR LF (TM IN)PRODUCT__SAND (HEADER)

EOTCS

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INBOUNDThe following is an updated list of fields available available for output in the Inboundticket format.

Menu Prompt DescriptionGROSS Gross WtTARE Tare WtNET Net WtWT. IN Inbound WtLOOP ID Tare IDTIME TimeDATE DateTM IN Time InCON# Ticket NbrHEADER HeaderTOTAL Total for HeaderTITLE1 Title Line 1TITLE2 Title Line 2TITLE3 Title Line 3TITLE4 Title Line 4TITLE5 Title Line 5fNAME1 field Name 1fNAME2 field Name 2fNAME3 field Name 3 fNAME4 field Name 4 fNAME5 field Name 5 fNAME6 field Name 6 fNAME7 field Name 7 SC ID Scale ID

The <MORE> menu selection is no longer used to display more output selections.Use the Up and Down arrow keys to move around and the display will adjustautomatically.

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OUTBOUNDThe following is an updated list of fields available available for output in theOutbound ticket format.

Menu Prompt DescriptionGROSS Gross WtTARE Tare WtNET Net WtWT. IN Inbound WtLOOP ID Tare IDTIME TimeDATE DateTM IN Time InCON# Ticket NbrHEADER HeaderTOTAL Total for HeaderTITLE1 Title Line 1TITLE2 Title Line 2TITLE3 Title Line 3TITLE4 Title Line 4TITLE5 Title Line 5fNAME1 field Name 1fNAME2 field Name 2 fNAME3 field Name 3 fNAME4 field Name 4 fNAME5 field Name 5 fNAME6 field Name 6fNAME7 field Name 7 SC ID Scale ID

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APPENDIX V: Computer Output Modifications

OTHER DEVICESSelects the COMPUTER (PC) menu as seen below.

<COMMUNICATIONS MENU>This selection will return to the COM PORT X menu.

COM PORT X OFFThis selection turns com port off

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COM PORTLOOP BACK TEST

DEFAULT FORMATINBOUND FORMATOUTBOUND FORMATGROSS * TARE * NET FORMATBAUD SELECTIONINVERSE PRINTENLARGED CHARACTERSFORM SIZEREMOTE DISPLAY

COM PORT X

<CONFIGURATION MENU>

PRINTERSOTHER DEVICES

COM PORT X OFF NOCTS RTS CONTROL NO

COMPUTER (PC)

<COMMUNICATION MENU>

CUSTOM DRIVERCOMPUTER (PC)

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CTS RTS CONTROLPressing the enter key will toggle the selection from YES to NO allowingthe selection of hardware or software handshaking.

CUSTOM DRIVERThis selection is used for the setup of a custom printer driver.

COMPUTER (PC)This selection allows entry into the COMPUTER OUTPUT menu as seenbelow.

<SETUP MENU>This selection will return to the COMPUTER (PC) menu.

COMPLETED RECORDS(Available only from com port 2) This selection will cause the completedrecord to be transmitted upon completion of an incomplete or stored taretransaction. Data is in ASCII, comma delimited format. Data is sent asshown in subsection D of this appendix.

PC OUTPUT FORMAT (COM 3)This selection allows entry into the STREAM FORMATS menu as shownbelow.

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COMPLETED RECORDPC OUTPUT FORMAT (COM 3)

COMPUTER OUTPUT

<SETUP MENU>

PC OUTPUT FORMAT (COM 4)

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PC OUTPUT FORMAT (COM4)This selection allows entry into the STREAM FORMATS menu as shownbelow.

PC SETUP MENUThis selection will return you to the COMPUTER OUTPUT menu.

MODEPressing the enter key will toggle through the following selections:

1. CONTINUOUS - Data is transmitted all the time, see section Aof this appendix for details.

2. AUTO - Data is transmitted when an Inbound, Outbound, or GTN ticket is printed, see section C of this appendix for details.

3. DEMAND - Data is transmitted when the 2500 instrument receives the proper Poll Character in ASCII format from the receiving computer. The default Poll Character is a carriage return

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MODE CONTINUOUSCARDINAL 738

WEIGH-TRONIX WI-120EDIT/CUSTOM FORMAT COM 3CHECKSUM NOWEIGHT FORMATTOKENSPOLL CHARACTERBLOCK SEPERATORSTATUS BYTE ASTATUS BYTE BSTATUS BYTE C

STREAM FORMATS

PC SETUP MENU

CONDECFAIRBANKS / TOLEDO

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(decimal 13). Selecting the DEMAND mode will also enable theindicator to receive either a remote Print or Zero command from the computer. If the indicator receives a capital P it will initiate a PRINT cycle, like wise if the indicator receives a capital Z it will perform a ZERO function. See section B of this appendix for details.

CARDINAL 738This selection will cause the indicator to output the standard data stringof the Cardinal 738 instrument.

CONDECThis selection will cause the indicator to output the standard data stringof the Condec instrument.

FAIRBANKS / TOLEDOThis selection will cause the indicator to output the standard data stringfor the Fairbanks or Toledo instruments.

WEIGH-TRONIX W1-120This selection will cause the indicator to output the standard data stringof the Weigh-tronix WI-120 instrument.

EDIT/CUSTOM FORMAT COM XThis selection will allow access to the EDIT/CUSTOM FORMAT menu asdetailed in section E of this appendix. See example in section H of thisappendix

CHECKSUMPressing enter at this item will cause a toggle from ON to OFF. Itcontrols whether a checksum character is sent at the end of thecomputer output.

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WEIGHT FORMATThis selection will allow access to the WEIGHT TOKENS menu asdetailed in section F of this appendix.

TOKENSThis selection will allow access to the STREAM TOKENS menu asdetailed in section G of this appendix.

POLL CHARACTERPressing the enter key at this item will allow you to toggle throughseveral default values for the polling character, or you may also type inthe decimal equivalent.

1. CR2. ^@3. SPACE4. STX5. ENQ

BLOCK SEPARATORPressing the enter key at this item will allow you to toggle throughseveral default values for the data block separator , or you may also typein the decimal equivalent.

1. SPACE2. CR3. LF4. CRLF5. Blank6. NONE

WARNING!Modification of Status Byte A, B, or C should only be done at thedirection of Technical Services or Engineering.

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STATUS BYTE ASelecting this item will allow entry into the BIT FIELDS menu for statusbyte A.

STATUS BYTE BSelecting this item will allow entry into the BIT FIELDS menu for statusbyte B.

STATUS BYTE CSelecting this item will allow entry into the BIT FIELDS menu for statusbyte C.

Section EEDIT/CUSTOM FORMAT

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UNITS TOKEN (U)MODE TOKEN Gr/Nt (M)

STATUE BYTE B (B)STATUS BYTE C (C)GROSS WEIGHT (G)TARE WEIGHT (T)NET WEIGHT (N)DISPLAYED WEIGHT (W)ASCII STRING [ ]START CHARACTER NONEEND CHARACTER NONE

(A)(B)(C)(W)(T)^

RETURN

SCALE STATUS (S)STATUS BYTE A (A)

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RETURNThis selection will return you to the STREAM FORMATS menu.

NOTE: The selections below will be reflected as an entry in the datastring as seen at the bottom of the instrument display. The highlightedsection with the ^ under the leading digit is the place where the selecteddata bit will be inserted. By use of the < and > arrow keys the highlightedarea can be moved to the needed location in the data string.

UNITS TOKENAllows the entry of a units token such as lb or kg in the data string. Notethis only works for lb, kg, or lb/kg.

MODE TOKEN Gr/NtAllows the entry of a mode token such as GR or NT in the data string.Note this only works for GR or NT.

SCALE STATUSAllows the entry of a motion bit as shown by a capital M in the datastring at the point of insertion.

WARNING!Modification of Status Byte A, B, or C should only be done at thedirection of Technical Services or Engineering.

STATUS BYTE'S A, B, CAllows for the entry of grouped conditional states. These status bytesshould only be changed or modified with the assistance of TechnicalServices.

GROSS WEIGHTAllows the selection of just the gross weight. Note that lbGR will betransmitted after the weight regardless of that weight unit or legend isdisplayed at the instrument.

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TARE WEIGHTAllows the selection of just the tare weight. Note that lbGR will betransmitted after the weight regardless of that weight unit or legend isdisplayed at the instrument.

NET WEIGHTAllows the selection of just the net weight. Note that lbGR will betransmitted after the weight regardless of that weight unit or legend isdisplayed at the instrument.

DISPLAYED WEIGHTAllows the transmission of the gross or net weight depending on which isdisplayed at the instrument. Note that no units or weight legends aretransmitted.

ASCII STRINGAllows the entry of an ASCII text string into the data stream.

START CHARACTERInserts the start character if required, or can be removed by selectingnone.

END CHARACTERInserts the end character if required, or can be removed by selectingnone.

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Section FWEIGHT FORMAT

RETURNThis selection will return you to the STREAM FORMATS menu.

WEIGHT DIGITSAllows the selection of either 5, 6, or 7 characters of displayed weight inthe data string/

LEADING ZEROSPressing the enter key at this selection item will cause a YES or NOtoggle to allow for leading zero's in the data string to be included orexcluded in the data string.

POLARITY INCLUSIONPressing the enter key at this selection item will cause a YES or NOtoggle to allow for inclusion of a polarity bit at the beginning of the datastring.

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WEIGHT DIGITS 6LEADING ZEROS YES

FIXED DECIMAL PLACES 0JUSTIFICATION RIGHTTEST WEIGHTS+000000

WEIGHT TOKENS

RETURN

POLARITY INCLUSION YESDECIMAL POINT NONE

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DECIMAL POINTThis selection allows for the placement of a decimal point. Pressingenter will toggle throughout the following selections:

1. NONE2. Floating3. Fixed4. Trailing

FIXED DECIMAL PLACESThis selection allows for the placement of a fixed decimal places.Pressing enter will allow the keyed entry of the required number ofplaces.

JUSTIFICATIONPressing the enter key at this selection will toggle from the weight datajustification from RIGHT to LEFT as seen in the transmitted data stringwith reference to any leading or trailing zero's.

TEST WEIGHTSAllows the keyed in entry of a weight value as seen at the bottom of theinstrument display for comparison purposes.

+000000The weight as entered from the above menu item, used for comparisonpurposes.

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Section GTOKENS

RETURNThis selection will return you to the STREAM FORMATS menu.

NOTE: The following below items allow for the customization of aselected stream item.

POS. POLARITYPressing the enter key here will cause a toggle between the followingselections:

1. +2. None3. Space

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POS. POLARITY +NEG. POLARITY -

MOTION MOUT OF RANGE OGROSS GRTARE TANET NTOKINVALID I

STREAM TOKENS

RETURN

PRIMARY UNITS lbSECONDARY UNITS kg

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NEG. POLARITYPressing the enter key here will cause a toggle between the followingselections:

1. -2. None3. Space

PRIMARY UNITSThis selection allows for the ability to have a keyed entry for this field.

SECONDARY UNITSThis selection allows for the ability to have a keyed entry for this field.

MOTIONThis selection allows for the ability to have a keyed entry for this field.

OUT OF RANGEThis selection allows for the ability to have a keyed entry for this field.

GROSSThis selection allows for the ability to have a keyed entry for this field.

TAREThis selection allows for the ability to have a keyed entry for this field.

NETThis selection allows for the ability to have a keyed entry for this field.

OKThis selection allows for the ability to have a keyed entry for this field.

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INVALIDThis selection allows for the ability to have a keyed entry for this field.

Section HEXAMPLE

To create a simple data string that consists <start of text><displayedweight><end of text>, you would perform the following steps.

1. From the weigh screen press the MENU key.

2. Move the arrow to CONFIGURATION MENU and press the enter key.

3. Move the arrow to COMMUNICATION PORT and press the enter key.

4. Move the arrow to OTHER DEVICES and press the enter key.

5. Move the arrow to COMPUTER (PC) and press the enter key.

6. Move the arrow to PC OUTPUT FORMAT (COM 3 or 4) and pressthe enter key.

7. Move the arrow to EDIT/CUSTOM FORMAT (COM 3 or 4) and pressthe enter key.

8. Move the arrow to START CHARACTER and by repeatedly pressingthe enter key toggleselections to STX.

9. Move the arrow to END CHARACTER and by repeatedly pressing theenter key toggle selections to ETX.

10. Move the arrow to DISPLAYED WEIGHT and press the enter key.

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Note that the data string seen at the bottom of the instrument displaynow looks like this (W)^ .

11. Exit to the weigh screen by pressing the MENU key several times.Note that when the scale output is viewed from hypertrm in windows itnow looks like this +030280

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