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TRANSMITTAL LETTER
To: Transworld Construction, Inc. 1178 Folsom Street San Francisco, CA 94103 Attn: Rob Acero We are sending you:
As Builts
Change Order
Contract
Copy of Letter
Insurance
O& M Manuals
Plans
Samples
Submittals
Manuals
Copies Date Description 1 of 1 05/31/12 26 05 13 Medium Voltage Cable These are transmitted as checked below:
For approval
Approved as submitted
Resubmit copies for approval
For your use
Approved as noted
Submit copies for distribution
As required
Return for correction
Return copies approved or corrected
For review and comment
FOR BIDS DUE
PRINTS RETURNED AFTER LOAN TO US
Remarks: Copy to: Job File Signed: Tony Maisano
2775 Northwestern Parkway, Santa Clara, California 95051 Phone: (408) 450-4800 Fax: (408) 450-4801
Electrical Contractors State License Number 318433
Date: 05/31/12 Job #: 9340
Regarding: SFO DATA CENTER
Redwood City Electric, Inc.
Okoguard-Okoseal Type MV -1 05 Product Data Section 2: Sheet 9 15kV Shielded Power Cable
One Okopact (Compact Stranded) Iii:\ Copper Conductor/1 osoc Rating ~
~ ~ ...
1$-'Q ~.:i
~o<» !<..'~>'
o'~>'
Okoguard Insulation: 175 mils (4.45mm), 100% Insulation Level
115-23-3011 2 33.6 0.67 0.73 60 1.52 0.86 21.8 505 560 165 225 165 3 115-23-3013 1 42.4 0.70 0.76 80 2.03 0.95 24.1 665 720 190 260 185 3
115-23-3015 1/0 53.5 0.74 0.80 80 2.03 0.98 24.8 755 820 215 295 215 3 115-23-3017 2/0 67.4 0.78 0.84 80 2.03 1.02 25.8 865 930 255 335 245 3 115-23-3019 3/0 85.0 0.83 0.89 80 2.03 1.07 27.2 1000 1070 290 380 275 3
115-23-3021 4/0 107.0 0.88 0.94 80 2.03 1.12 28.3 1170 1250 330 435 315 3 115-23-3023 250 127.0 0.93 0.99 80 2.03 1.18 30.0 1325 1405 365 475 345 3~ 115-23-3027 350 177.0 1.03 1.10 80 2.03 1.29 32.8 1710 1810 440 575 415 3~
115-23-3031 500 253.0 1.14 1.22 80 2.03 1.41 35.8 2240 2385 535 700 500 4 115-23-3035 750 380.0 1.32 1.40 80 2.03 1.59 40.4 3125 3305 655 865 610 5 115-23-3037 1000 507.0 1.47 1.55 80 2.03 1.73 43.9 3985 4220 755 1005 690 5
Ok oguar dl If nsu a 1on: m1s 220 'I (5 59 ) 1330fc I If mm, o nsu a 10n L eve
... 115-23-3111 2 33.6 0.76 0.82 80 2.03 1.01 25.7 680 745 165 225 165 3 115-23-3113 1 42.4 0.79 0.85 80 2.03 1.04 26.4 755 820 190 260 185 3
... 115-23-3115 1/0 53.5 0.83 0.89 80 2.03 1.07 27.1 845 915 215 295 215 3
... 115-23-3117 2/0 67.4 0.87 0.93 80 2.03 1.12 28.4 960 1040 255 335 245 3 115-23-3119 3/0 85.0 0.92 0.98 80 2.03 1.16 29.3 1100 1180 290 380 275 3~
... 115-23-3121 4/0 107.0 0.97 1.03 80 2.03 1.22 31.0 1270 1360 330 435 315 3~
... 115-23-3123 250 127.0 1.03 1.09 80 2.03 1.27 32.3 1430 1530 365 475 345 3~
... 115-23-3127 350 177.0 1.12 1.20 80 2.03 1.38 35.1 1825 1940 440 575 415 4
... 115-23-3131 500 253.0 1.24 1.31 80 2.03 1.50 38.1 2365 2510 535 700 500 5
... 115-23-3135 750 380.0 1.41 1.49 80 2.03 1.68 42.7 3270 3445 655 865 610 5
... 115-23-3139 1000 507.0 1.56 1.66 110 2.79 1.91 48.5 4285 4550 755 1005 690 6
Visit Okonite's web site, www.okonite.com for the most up to date dimensions.
.._ Authorized stock Item. Available lrom our Customer SeNice Centers.
Aluminum Conductors
(1) Aluminum conductors are available on special order.
Ampacltles
(2) Ampacities are in accordance with Table 310.73 of the NEC for three single Type MV-105 conductors, or single conductors twisted together (triplexed) and installed in an isolated conduit in air at an ambient temperature of 40°C and a conductor temperature of 1 05°C.
(3) Ampacities are in accordance with Table 310.81 of the NEC for an insulated single conductor directly buried with a conductor temperature rating of 105°C, ambient earth temperature of 20°C, 100% Load Factor, thermal resis· lance (RHO) of 90, 7 1/2 inch spacing between conductor center lines, and 24 inch spacing between circuits.
(4)Ampacities are in accordance with Table 310.77 of the NEC for three single conductors or triplexed cable in one underground raceway, three feet deep with
E/071 10209
a conductor temperature of 1 05°C, 100% Load Factor, an ambient earth temperature of 20°C, and thermal resistance (RHO) of 90.
Refer to the NEC, IEEEIICEA S-135 Power Cable Ampacities, or the Okonite Engineering Data Bulletin for installation in duct banks, multiple point grounded shields, other ambient temperatures, circuit configurations or installation requirements.
(5) Recommended size of rigid or nonmetallic conduit for three conductors based on 40% maximum fill.
*The jam ratio, conduit I. D. to cable O.D. should be checked to avoid possible jamming.
~THE OKONITE COMPANY ~ Ramsey, New .Jersey 07446
Description
Single conductor cab le with stranded copper or aluminum conductor, triple extruded insulation system consisting of a thermosetting semiconducting conductor shield, high dielectric strength EPROTENAX" EPR insulation, thermosetting semiconducting insulation shield, helically applied bare copper tape shield, and black PVC jacket.
Specifications
a AEIC CS8*
a ICEA S-93-639
a ICEA S-97-682
II UL 1072
=IEEE 383 Flame Test
Ratings
Type MV-105 Sunlight Resistant For CT USE (1/0 AWG and Larger)
(1/0 AWG and Larger)
II! IEEE 1202 Flame Test (250 MCM and Larger)
For 1 osoc continuous, 140°C emergency, 250°C short-circuit operation.
*Due to a conflict between ICEA S-97-682 and AEIC CS8, all diameters will be in accordance with ICEA S-97 -682 only.
MEDIUM VOLTAGE section iv.10 0
Design Parameters
Conductor • Class B compressed concentric strand aluminum alloy 1350 or
compact concentric soft drawn annealed copper per ASTM.
Conductor Shield • Extruded thermosetting semiconducting shield which is free
stripping from the conductor and bonded to the insulation.
Insulation • Natural high dielectric strength EPROTENAX" EPR-based
insulation, combined with other materials and agents that enhance the electrical and mechanical characteristics assuring extended cab le life.
Insulation Shield • Extruded thermosetting semiconducting shield with controlled
adhesion to the insulation providing the requi red balance between electrical integrity and ease of stripping.
Metallic Shield • Helically applied non-magnetic copper tape(s) over the
insulation shield with a minimum overlap of 25%.
Jacket • Black sunlight resistant polyvinyl chloride (PVC) jacket tightly
applied over the copper tape.
Options
• Strandseal®
• Compressed or compact stranded conductors
• Colored Jackets
• CPE, LLDPE, or LSOH Jacket
• Multiplex cables
• Oil Resistant Jacket
Installations
Conduit in Air Direct Buried
Underground Duct Isolated in Air
With Messenger ~ Wet Locations - -
~ Dry Locations Industrial
In Cable Tray
Prysmian Power Cables and Systems www.prysmianusa.com
www.prysmiancanada.com
United States: 700 Industrial Drive • Lexington, South Carolina 29072 Canada: 425 rue St-Louis • Saint-Jean-sur-Richelieu • Quebec. Canada J3B 1 Y6 1-800-845-8507 (US) · 1-800-263-4405 (West-CAN)· 1-800-361-1418 (East-CAN)
QM441CA 2 AWG CU 175 0.266 0.66 0.71 0.85 QM641CA 1 AWG CU 175 0.299 0.69 0.75 0.91 QM841CA 1/0 AWG CU 175 0.341 0.73 0.79 0.95 QM941CA 2/0 AWG CU 175 0.376 0.77 0.82 0.99 QMA41CA 3/0 AWG CU 175 0.423 0.81 0.87 1.03 QMB41CA 4/0 AWG CU 175 0.479 0.87 0.93 1.09 QMC41CA 250 MCM CU 175 0.522 0.92 0.98 1.14 QMD41CA 350 MCM CU 175 0.622 1.02 1.08 1.24 QME41CA 500 MCM CU 175 0.742 1.14 1.21 1.38 QMF41CA 750 MCM CU 175 0.917 1.32 1.40 1.56 QMG41CA 1000 MCM CU 175 1.071 1.48 1.55 1.77 15kV 133% Copper One Conductor
A QN441CA 2 AWG CU 220 0.266 0.76 0.82 1.00 QN641CA 1 AWG CU 220 0.299 0.79 0.85 1.03
A QN841CA 1/0 AWG CU 220 0.341 0.83 0.89 1.07 AQN941CA 2/0 AWG CU 220 0.376 0.87 0.93 1.11
QNA41CA 3/0 AWG CU 220 0.423 0.92 0.97 1.15 A QNB41 CA 4/0 AWG CU 220 0.479 0.97 1.03 1.21 A QNC41CA 250 MCM CU 220 0.522 1.02 1.09 1.28 AQND41CA 350 MCM CU 220 0.622 1.12 1.19 1.38 A QNE41CA 500 MCM CU 220 0.742 1.24 1.31 1.50 A QNF41 CA 750 MCM CU 220 0.917 1.42 1.50 1.74 A QNG41CA 1000 MCM CU 220 1.071 1.58 1.67 1.91
are base<lon the followmg:
PRODUCT NOTES: Three Phase Operation
A Items are Prysmian authorized stock.
The above dimensions are approximate and subject to normal manufacturing tolerances.
In Duct (NEG Table 310-77): Three single cables in plastic duct, direct-buried, 105'C conductor temperature. 20'C ambient temperature, earth RHO of 90'C-cmM'att. 100% load factor. and shields short-circuited.
MEDIUM VOLTAGE
Isolated in Air (NEC Table 310-69): Single conductor cable, 105'C conductor temperature. 40'C ambient temperature, and shields grounded at one point.
secti on iv.10 B
525 11 165 215 620 11 185 250 712 12 215 290 817 12 245 335 951 13 275 385
1115 14 315 445 1262 14 345 495 1626 15 415 610 2173 17 500 765 3077 19 610 990 4011 22 690 1185
650 12 165 215 724 13 185 250 820 13 215 290 928 14 245 335
1067 14 275 385 1236 15 315 445 1405 16 345 495 1780 17 415 610 2322 18 500 765 3340 21 610 990 4225 23 690 1185
In Cable Tray: Per NEC Article 392-13, for single conductor cables. sizes 1/0 AWG and larger. installed in a single layer in an uncovered cable tray. with a maintained space of not less than one cable diameter between individual conductors. the ampacities shall not exceed the allowable ampacities stated in Table 310-69 (Copper). "Isolated in Air" values noted above.
tEPROTENAX" EPA-insulated cables are capable of operating at 105'C. However, the maximum operating temperature of the cable should be based on the maximum operating temperature of the cable accessories to be used.
Information Subject to Change without Not1ce.
~PRYSMIAN W CA8lES&SVSTEMS
1-800-845-8507 (US) 1-800-263-4405 (West-CAN) 1-800-361-141 8 (East-CAN)
www.prysmianusa.com
Wt./C Clamp No.Part No. Hole Dia. Lbs. kg A B (included)
B4060 3/8” (9.5) 25 (11.3)
B4061 1/2” (12.7) 25 (11.3) 1.36” (34.5) .56” (14.2) B2030B4062 5/8” (15.9) 25 (11.3)
B4063 3/4” (19.0) 37 (16.8)
B4064 7/8” (22.2) 37 (16.8) 1.86” (47.2) .81” (20.8) B2034
B4065 1” (25.4) 37 (16.8)
B4066 11/8” (28.6) 37 (16.8)
B4067 11/4” (31.7) 58 (26.3)
B4068 13/8” (34.9) 58 (26.3)2.36” (59.9) 1.06” (26.9) B2038B4069 11/2” (38.1) 58 (26.3)
B4070 15/8” (41.3) 58 (26.3)
B4071 13/4” (44.4) 76 (34.5)
B4072 17/8” (47.6) 76 (34.5)2.86” (72.6) 1.31” (33.3) B2042B4073 2” (50.8) 76 (34.5)
B4074 21/8” (54.0) 76 (34.5)
B4075 21/4” (57.1) 90 (40.8)
B4076 23/8” (60.3) 90 (40.8)3.36” (85.3) 1.56” (39.6) B2046B4077 21/2” (63.5) 90 (40.8)
B4078 25/8” (66.7) 90 (40.8)
B4079 23/4” (69.8) 109 (49.4)
B4080 27/8” (73.0) 109 (49.4)3.86” (98.0) 1.81” (46.0) B2050B4081 3” (76.2) 109 (49.4)
B4082 31/8” (79.4) 109 (49.4)
B4083 31/4” (82.5) 130 (58.9)
B4084 33/8” (85.7) 130 (58.9)4.36” (110.7) 2.06” (52.3) B2054B4085 31/2” (88.9) 130 (58.9)
B4086 35/8” (92.1) 130 (58.9)
B4087 33/4” (95.2) 160 (72.6)
B4088 37/8” (98.4) 160 (72.6)4.86” (123.4) 2.31” (58.7) B2058
B4089 4” (101.6) 160 (72.6)
B4090 41/8” (104.8) 160 (72.6)
B4091 41/4” (107.9) 160 (72.6)
B4092 43/8” (111.1) 160 (72.6) 5.24” (133.1) 2.50” (63.5) B2018B4093 41/2” (114.3) 160 (72.6)
B4060 THRU B4093 INSULCLAMP CABLE CLAMPS (Replaces porcelain clamps)• Assembly includes:
1 Insulclamp® & 1 pr. zinc plated Pipe Straps with Everdur (Silicon Bronze) Hardware• The thermoplastic elastomer Insulclamp has a dielectric strength of 640 volts/mil • The flame retardant one piece design allows for trouble free assembly• Everdur hardware is non-ferrous and prevents magnetic induction
B
A
Hole Dia.
Electrical A
ccessories
Reference page 154 for general fitting and standard finish specifications. U.L. Wire Fill Chart on pages 224 - 225.
Insulclamp™ Clamps
165
B4094 & B4095 PORCELAIN CABLE RACK SADDLE• Electrical porcelain has an
dielectric strength of 50 volts/mil • Designed for use with
B449 Brackets
B4050 & B4051 PORCELAIN CABLE CHANNEL SADDLE• Electrical porcelain has an
dielectric strength of50 volts/mil
B4035A THRU B4035F 4” (101.6) BUS BAR MAPLE CLAMPS• Assembly Includes:
1 pr. Maple Clamps (Paraffin Impregnated)3 pcs. 1/2” Flat Washers3 pcs. N225WO3 pcs. SQN-1/2” 3 pcs. ATR-1/2 x L (Length)
• Required number of Separators• 1/4” (6.3) x 2” (50.8) and 1/4” (6.3) x 6” (152.4)
Bus Bar Maple Clamps available
B4037B 1/4” (6.3) x 4” (101.6)BUS BAR SEPARATOR• Wt./C 9 Lbs. (4.1 kg)
Wt./CPart No. A R Lbs. kg
B4050 3” (76.2) 13/8” (34.9) 72 (32.6)
B4051 4” (101.6) 21/8” (54.0) 100 (45.3)
Wt./CPart No. A R Lbs. kg
B4094 27/8” (73.0) 13/8” (34.9) 67 (30.4)
B4095 37/8” (98.4) 21/8” (54.0) 106 (48.1)
No. of Bus No. of Bars Wt./CPart No. A B C Separators Per Leg Lbs. kg
B4035A 81/2” (215.9) 1/4” (6.3) – 1 416 (188.7)
B4035B 91/2” (241.3) 3/4” (19.0) 2 2 447 (202.7)
B4035C73/8” (187.3)
101/2” (266.7) 11/4” (31.7) 4 3 479 (217.3)
B4035D 111/2” (292.1) 13/4” (44.4) 6 4 511 (231.8)
B4035E 121/2” (317.5) 21/4” (57.1) 8 5 542 (245.8)
B4035F 131/2” (342.9) 23/4” (69.8) 10 6 574 (260.3)
x
A
R
21/4”(57.1)
x
A
R
3”(76.2)
A
B
C
15/8”(41.3)
47/16”(112.7)
31/2”(88.9)
1/4”(6.3)
Ele
ctri
cal A
cces
sori
es
Reference page 154 for general fitting and standard finish specifications. U.L. Wire Fill Chart on pages 224 - 225.
Porcelain & Maple Clamps
166
ELASTIMOLD
System Planning Guide
ELASTIMOLD
INTRODUCTION
Catalog 2001 provides an easy-to-use, comprehensive listing ofELASTIMOLD products for 5kV thru 35kV underground powerdistribution systems. Included are separable elbow connectors, cablejoints, splices, terminations, surge arresters, fused elbows and othercable accessory components. The catalog incorporates informationrelative to product application, ratings and selection.ELASTIMOLD is recognized as the leading producer of premolded cableaccessory components worldwide. Utilizing specially formulatedmaterials with 100% peroxide-cured insulation and shielding, Elastimoldproducts represent the state-of-the-art in premolded process technology.Durable, quality construction and non-degrading, high-reliability,maintenance-free performance is assured when specifyingELASTIMOLD products.ELASTIMOLD’s broad line of premolded products offer significantadvantages over field-fabricated and other alternatives, including:100%factory assurance testing prior to delivery and installation; simplified,single-piece construction with built-in insulating, shielding and sealingsurfaces; ease of installation with no special skills or tools required; andcompact, lightweight, durable designs for easy handling and application.
Separable Elbow Connectors and their related accessories areavailable in 200 Amp loadbreak, 200 Amp deadbreak and 600 Ampdeadbreak styles. Rated for padmount, subsurface, vault, indoor, outdoorand other applications, units feature interchangeable interfaces which canbe easily engaged or separated to provide a convenient method toconnect or disconnect cable and equipment to the distribution system.
Cable Joints and Splices are available in permanently crimped orbolted (separable) connector styles. Units are rated the same as the cablethey are connecting and are available for all applications including directburied.
Cable Terminations are available in single-piece or modular designs.Rated for indoor, outdoor or padmount applications, units allowconnection and transition from shielded underground cables to bareoverhead conductors and live-front equipment.
Surge Arresters are constructed using metal oxide blocks forovervoltage protection and 200 Amp separable connector interfaces forattachment to other ELASTIMOLD accessories.
Fused Elbows combine replaceable current-limiting fuses forovercurrent protection and 200 Amp separable connector interfaces forattachment to other ELASTIMOLD accessories.
Loadbreak Switches, Molded Current Limiting Fuses,Molded Power Fuses and Transmission Class Productsare shown on the back cover. For additional catalog information on theseproduct lines, please contact your ELASTIMOLD Sales Representative.
Elastimold Special Component Services Group providescustom products tailored to specific application requirements. Pleasecontact the factory for further information regarding this service.
CATALOG 2001 Page
1 ID: 0198
COMPONENT APPLICATION AND SELECTIONCatalog 2001 includes component group schematics, part numbers and standard ratings of ELASTIMOLD products for ap-plication on underground power distribution systems utilizing solid dielectric cable. Go directly to the product section in thetable of contents
or follow the decision path outlined below for component selection and application.
● Determine if the application involves Deadfront (shielded) or Livefront (unshielded) connections. Terminations are air insulated and classified asLivefront.
● Determine if the application requires Separable Connectors, FusedElbows, Cable Joints, Terminations or Surge Arresters.
● If Separable Connectors are involved, determine the required current class: 200 Amp or 600 Amp and above. This decision is based on the conductorsize, loading, and system short circuit currents. The selected connector mustbe compatible with the mating interface on any equipment.
● 200 Amp connectors are available in Loadbreak and Deadbreak styles.Determine which style is required. 600 Series Connectors are Deadbreakonly and Fused Elbows are Loadbreak only.
● Determine the part number related to the specific Voltage Class by utilizingthe schematic layouts and product tables.
● If the component mates with cable, determine the cable insulation diameter,conductor size, type of cable shield and if jacket sealing is required.
• Certified Tests and Performance ...............................2• Separable Connector Interfaces ...............................3• 200 Amp Loadbreak Connectors..............................4-7• 200 Amp Deadbreak Connectors .............................8,9• 600 Series Deadbreak Connectors...........................10-13• 600 Series Deadbreak Connectors
– Cam-Op, Link-Op ..................................................14,15• 600 Series Deadbreak Connectors
– Stick-Op, Window-Op ............................................16,17• 600 Series Deadbreak Cable Joints..........................18,19• PCJ Cable Joints ......................................................20,21
• Cable Terminations ...................................................22-25• Surge Arresters.........................................................26,27• Shield Adapters, Grounding Kits & Jacket Seals .......28,29• How to specify size-sensitive products ......................30,31• WX Size Tables.........................................................32,33• AEIC Cable Insulation Diameter Reference ..............34• Cable Conductor Diameter Reference......................35• Equipment Bushings ................................................36• Loadbreak Switches, Molded Current
Limiting Fuses, Molded Power Fuses and Transmission Class products...................Back Cover
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAK
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAK
5-15kV
25kV
35kV
5-15kV
25kV
35kV
PART #PART #
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
TERMINATIONS
CABLE JOINTSDEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
TERMINATIONS
CABLE JOINTS
SURGE ARRESTERSSURGE ARRESTERS
FUSED ELBOWSFUSED ELBOWS
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.
TABLE OF CONTENTS
ELASTIMOLD CATALOG 2001 Page 2 ID: 0198ELASTIMOLD
CERTIFIED TESTS AND PERFORMANCE
TABLE 1 15kV Class Ratings 25kV Class Ratings 35kV Class Ratings
• OPERATING VOLTAGE 8.3kV 15.2kV 21.1kVMaximum line-to-ground (See Application Info Note 1)
• BIL Impulse withstand 1.2 x 50 microsecond wave 95kV 125kV 150kV
• WITHSTAND VOLTAGEAC One Minute 34kV 40kV 50kVDC Fifteen Minute 53kV 78kV 103kV
• CORONA EXTINCTION LEVEL @ 3pC Sensitivity 11kV 19kV 26kV
200 AMP ProductsContinuous Current: 200 AMP*Symmetrical Momentary Current: 10kA sym, 10 cycle duration
600 Series ProductsContinuous Current: 600 and 900 AMP*Symmetrical Momentary Current: 25kA sym, 10 cycle duration
* Designed for 90°C maximum continuous operating temperature
Elastimold Separable Connectors, Cable Joints, CableTerminators, Surge Arresters, Fused Elbows and other cableaccessory products have been designed and tested perapplicable portions of IEEE, ANSI, NEMA and other industrystandards including:• IEEE 386 Standard For Separable Connectors• IEEE 404 Standard For Cable Joints and Splices• IEEE 48 Standard For Cable Terminations
• IEEE C62.11 Standard For Metal Oxide Surge Arresters• ANSI C37.41 Standard For Current Limiting Fuses• IEEE 592 Standard For Exposed Semiconducting Shields• ANSI C119.4 Standard For Copper and AluminumConductor Connectors
• AEIC CS5 and CS6 Standards For XLP and EPRInsulated Cables
Application Information: 1. Loadbreak connectors are designed and rated for use on grounded WYE systems. For application on ungrounded WYE or delta systems, the next higher voltage class product is recommended. Examples: 5kV ungrounded: use 15kV class products; 15kV ungrounded: use 25kV class products;25kV ungrounded: use 35kV class products; 35kV ungrounded: contact factory.
2. Products are designed and constructed for all applications including padmount, subsurface, vault, indoor, outdoor, direct sunlight, direct buried andcontinuously submerged in water.
3. Products are designed and rated for ambient temperatures of -40°C to +65°C. It is recommended that loadbreak connectors be hotstick operated at-20°C to +65°C ambient temperature range and at altitudes not exceeding 6000 feet.
CABLE JOINTS, TERMINATIONS AND ARRESTER RATINGSRefer to the pages listed below for rating information:
• PCJ Cable Joints, page 20. • Surge Arresters, page 26.• Cable Terminations, page 22
SEPARABLE CONNECTOR RATINGSTable 1 shows voltage and current ratings which apply to all Separable Connectors including 200 AMP Loadbreak, 200 AMPDeadbreak and 600 Series Deadbreak products. Table 2 shows switching and fault close ratings which only apply to 200 AMPLoadbreak Connectors.
TABLE 2 LOADMAKE/LOADBREAK SWITCHING FAULT CLOSE
• 1ø and 3ø circuits 8.3kV line to ground, 14.4kVmax. across open contacts.
• 10 loadmake/break operations at 200 Amps max.with 70 to 80% lagging power factor.
• 1ø and 3ø circuits 15.2kV line to ground, 26.3kVmax. across open contacts.
• 10 loadmake/break operations at 200 Amps max.with 70 to 80% lagging power factor.
• 1ø and 3ø circuits 21.1kV line to ground, 36.6kVmax. across open contacts.
• 10 loadmake/break operations at 200 Amps max.with 70 to 80% lagging power factor.
1 fault close operation at 8.3kV or 14.4kV; 10,000Amps, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asymfactor applies to new or used mating parts (up tomaximum designated switching operations.)
1 fault close operation at 15.2kV or 26.3kV; 10,000Amps, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asymfactor applies to new or used mating parts (up tomaximum designated switching operations.)
1 fault close operation at 21.1kV or 36.6kV; 10,000Amps, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asymfactor applies to new or used mating parts (up tomaximum designated switching operations.)
15kVClass Ratings
25kVClass Ratings
35kVClass Ratings
SEPARABLE CONNECTOR INTERFACES
Bushing Interface Voltage Interface Standard NoClass Description Figure No.
200 AMP DEEPWELL 15kV, 25kV 200 AMP Bushing IEEEEQUIPMENT BUSHING and 35kV Well Interface 386-1995
8.3kV, 15.2kV, Fig. 321.1kV
200 AMP LOADBREAK INSERT 15kV 200 AMP Loadbreak IEEE8.3kV and 386-1995
8.3kV/14.4kV Fig. 5
200 AMP LOADBREAK INSERT 25kV 200 AMP Loadbreak IEEE15.2kV and 386-1995
15.2kV/26.3kV Fig. 7, Note 3
200 AMP LOADBREAK INSERT 35kV 200 AMP Loadbreak IEEEInterface No. 2 386-1995
21.1kV and Fig. 7, Note 321.1kV/36.6kV
200 AMP DEADBREAK INSERT 15kV and 25kV 200 AMP Deadbreak IEEE8.3kV and 15.2kV 386-1985
Fig. 4
600 SERIES EQUIPMENT BUSHING 15kV and 25kV 600 AMP Deadbreak IEEEInterface No.1 386-1995
8.3kV and 15.2kV Fig.11, Note 1
600 SERIES EQUIPMENT BUSHING 35kV 600 AMP Deadbreak IEEEInterface No.1 386-1995
21.1kV Fig.13, Note 2
A
B
C
D
E
F
G
ANSI/IEEE Standard 386 defines the specific interface dimensions that 200 Amp and 600 Series elbows, inserts,junctions, equipment bushings and any mating compo-nents must conform to insure interchangeability. The table
below provides information concerning the types of inter-faces supplied by Elastimold for various applications and is useful to assure proper matching of components.
CATALOG 2001 Page 3 ID: 0198
NOTES: 1. Was Fig. 10 in previous IEEE 386-1985 publication.2. Was Fig. 11 in previous IEEE 386-1985 publication.3. Elastimold uses Fig. 7 interface for both 25 and 35kV applications.
STANDARD INTERFACES FOR SEPARABLE CONNECTORS, COMPONENTS AND EQUIPMENT BUSHINGS
A
B
C
D
E
F
G
SEPARABLE CONNECTORS
200 AMP LOADBREAK
ELASTIMOLD
200 Amp loadbreak connectors and accessories provide a convenientmethod to connect/disconnect cable and equipment on power distribution systems. Loadbreak elbows include pro-visions for energized operation usingstandard hotstick tools, allowing load-make/break operation and a visible dis-connect. Components can be isolatedwith insulated caps, plugs and parkingbushings.
Optional accessories allow systemgrounding, testing, bypass, lightningsurge protection and current limiting fus-ing. Additional connecting points andtaps can be provided by use of junctionsor feed-thrus.
RATINGS OVERVIEWSee page 2 for complete informationincluding switching and fault closeratings.
CURRENT RATINGS200A Continuous10kA sym. 10 Cycles
VOLTAGE RATINGS15kV Class 8.3kV Phase-to-Ground14.4kV Phase-to-Phase95kV BIL34kV AC Withstand53kV DC Withstand11kV Corona Extinction
25kV Class15.2kV Phase-to-Ground26.3kV Phase-to Phase125kV BIL40kV AC Withstand78kV DC Withstand19kV Corona Extinction
35kV Class21.1kV Phase-to-Ground36.6kV Phase-to-Phase150kV BIL50kV AC Withstand103kV DC Withstand26kV Corona Extinction
BUSHING WELL PLUG
FUSED ELBOW
LOADBREAKFEED-THRU INSERT
FEED THRU
CABLE TO EQUIPMENTCONNECTIONS�
PARKINGSTAND
SEE CABLE NOTES
INSULATED CAPWITH GROUND
ELBOWGROUNDING
OPERATING ACCESSORIES
REPLACEMENTELBOW
INSULATED PARKINGBUSHING�
LOADBREAK ELBOW CONNECTORWITH OR WITHOUT TEST POINT
BUSHINGWELL
ASSEMBLY TOOL
SEE CABLE NOTES
INSULATED CAP
SEE PAGE 6
BOLTED ELBOW W/TAP
GROUNDINGPLUG
REPAIRELBOW
SEE CABLE NOTES
LOADBREAKBUSHING INSERT
TEST ROD
SURGE ARRESTERAPPLICATIONS
SEE PAGE 26 FOR
EXTENDED BUSHING INSERT
CATALOG 2001 Page 4 ID: 0198
200 AMP LOADBREAK SEPARABLE CONNECTOR COMPONENTS
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
N1. Copper lug for use on COPPER CONDUCTOR ONLY.N2. Incudes 02500X long bi-metal compression lug as standard.N3. Also available as housing only. Specify: 165BLR-W; 273BLR-W;
375BLR-W; 166BLR-W; 274BLR-W; 376BLR-W.N4. Also available as elbow/insert combination. Specify: 165A4-WX;
273A4-WX; 166A4-WX; 274A4-WX; 274A4-WX.N5. Also available with jacket seal included. Add - “S” suffix to part number.
See 200ECS page 28.N6. Rated for single-phase applications only.N7. Equipped with insulated cuff.N8. Includes internal torquing feature using 200AT Assembly Tool.N9. Rated for 15kV thru 35kV applications.
N10. Repair elbow has extended length (3-1/4”) contact and elbow housing. N11. Replacement elbow has extended length (9-7/8“) contact and elbow
housing.N12. Rated for 25kV thru 35kV applications.N13. Includes long bi-metal contact 00400X.N14. 160CA Cable Size Adapter can only be used with elbow part
numbers 165LR/166LR C size only.N15. See page 6 for WX size tables and for fuse sizes.N16. Fully rotatable for 360°positioning. Includes bail assembly to secure
feed-thru insert to bushing well.N17. Incudes 02800X long bi-metal contact.N18. Incudes 02509X long bi-metal contact.
CATALOG 2001 Page 5 ID:0198
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
Elbow 15kV 165LR-WX N2,3,4,5Connector
Use Tables W1 and X125kV 273LR-WX N2,3,4,5
Use Tables W2 and X135kV 375LR-WX N2,3, 5
Use Tables W3 and X2
Elbow 15kV 166LR-WX N2,3,4,5Connector Use Tables W1 and X1
w/ Test Point 25kV 274LR-WX N2,3,4,5Use Tables W2 and X1
35kV 376LR-WX N2,3, 5Use Tables W3 and X2
Repair Elbow 15kV 167ELR-WX N5,10,18Connector Use Tables W5 and X1
25kV 273ELR-WX N5,10,18Use Tables W5 and X1
Repair Elbow 15kV 168ELR-WX N5,10,18Connector Use Tables W5 and X1
w/ Test Point 25kV 274ELR-WX N5,10,18Use Tables W5 and X1
Replacement 15kV 167RLR-WX N5,11,13Elbow Use Tables W4 and X1
25kV 273RLR-WX N5,11,13Use Tables W2 and X1
Replacement 15kV 168RLR-WX N5,11,13Elbow Use Tables W4 and X1
w/ Test Point 25kV 274RLR-WX N5,11,13Use Tables W2 and X1
Fused Elbow 15kV 166FLR-WX N5,15(General Purpose Use W and X Tables Current Limiting) on Page 6
Bolted Elbow 15kV 167LRT-WX N17w/ Tap Use Tables W4 and X1
Bushing Insert 15kV 1601A4 N4,825kV 2701A4 N4,835kV 3701A4 N635kV 3701A3 N8
Extended 15kV 1601EA4 N8Bushing 25kV 2701EA4 N8
InsertFeed-Thru 15kV 1602A3R N16
Insert 25kV 2702A1 N1635kV 3702A1 N6,16
Insulated Cap 15kV 160DR
Insulated Cap 15kV 160DRGw/ Ground 15kV 167DRG N7
25kV 273DRG N735kV 375DRG N7
Insulated Cap 15kV 168DRG N7w/ Ground and 25kV 274DRG N7
Test Point 35kV 376DRG N7Grounding 15kV 161GP
Plug 25kV 272GP(1/0 AWG x 6'Ground Lead)
Grounding 15kV 160GLRElbow 25/35kV 370GLR N12
(1/0 AWG x 6'Ground Lead)
Feed-Thru 15kV 164FT25kV 274FT35kV 373FT
Feed-Thru 15kV 164FTVVertical 25kV 274FTV
35kV 373FTV
200 AMP LOADBREAK
Feed-Thru 15/25kV K1601WFTWell
Feed-Thru 15/25kV K1601WFTVWell Vertical
Insulated 15kV 161SOPParking Bushing 25kV 272SOP
35kV 372SOPTest Rod ALL 370TR N9
Bushing Well 15/25kV 276BWPPlug 35kV M276BWP
Assembly Tool ALL 200AT N8,9
Contacts: Use Table X1Long Bi-Metal ALL 02500X N9ELR Bi-Metal 15/25kV 02509X N10
Copper ALL 02702X N1,9LRT Contact 15kV 02800XRLR Contact 15/25kV 00400X N11Elbow Probe 15kV 166LRF
25kV 274LRF35kV 376LRF
Elbow ALL 10EP-W N9Cable Entrance Use Table W6Insulating Plug
Cable Size 15kV 160CA-W N14Adapter Use Table W6
EB-FA Only
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.
For cable shield adapters and jacket seals, see page 28.
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
JUNCTIONS CONTINUED ON PAGE 6.
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.
ELASTIMOLD
SEPARABLE CONNECTORS
200 AMP LOADBREAK Cont’d from Pg. 5
CATALOG 2001 Page 6 ID: 0198
RATINGS OVERVIEWSee page 2 for complete informationincluding switching and fault closeratings.
CURRENT RATINGS200A Continuous10kA sym. 10 Cycles
VOLTAGE RATINGS15kV Class 8.3kV Phase-to-Ground14.4kV Phase-to-Phase95kV BIL34kV AC Withstand53kV DC Withstand11kV Corona Extinction
25kV Class15.2kV Phase-to-Ground26.3kV Phase-to Phase125kV BIL40kV AC Withstand78kV DC Withstand19kV Corona Extinction
35kV Class21.1kV Phase-to-Ground36.6kV Phase-to-Phase150kV BIL50kV AC Withstand103kV DC Withstand26kV Corona Extinction
CABLE TO CABLECONNECTIONS� 3-POINT
JUNCTION4-POINT
JUNCTION2-POINT
JUNCTION
LOADBREAKBUSHING INSERT
LOADBREAKBUSHING INSERT
LOADBREAKBUSHING INSERT
4 POINT WELL JUNCTION
3 POINT WELL JUNCTION
2 POINT WELL JUNCTION
SURGE ARRESTERAPPLICATIONS
SEE PAGE 26 FOR
200 AMP LOADBREAK SEPARABLE CONNECTOR COMPONENTS
FUSED ELBOW ORDERING INSTRUCTIONSStep 1 (W) Determine the insulation diameter of the cable. Select the insulation letter code that best straddles the insulation diameter. Insert code into catalog number.Step 2 (X) Choose the proper connector code according to the conductor size. Insert code into the catalog number after the insulation code.
Step 1 (W) Step 2 (X)
166FLR –
The Fused Elbow kit contains the following:1 - Upper elbow half1 - Lower elbow half1 - Upper connector1 - Lower connector1 - Probe1 - Torque-limiting wrench1 - Lubricant1 - Instruction sheet
The Fuse Kit includes the following: 1 - Current limiting fuse1 - Allen wrench1 - Air vent rod1 - Instruction sheet
To order replacement parts, specify the following:• For an upper elbow half, specify 166BFLR-T• For a lower elbow half, specify 166BFLR-W• For an upper connector, specify 166-88• For a lower connector, specify 02600X• For a probe, specify 166LRF
ORDERING INSTRUCTIONS FOR FUSE KIT (to be ordered separately) Determine the ampere rating required. Insert rating into the catalog number below.
166PF8 -
Voltage(kV)
8.3
AmpereRating
58
121830
ConductorSize*(AWG)
2
1
1/0
2/0
3/0
Symbol For X
Stranded/ Solid/Compr. Compact
0220 0210
0230 0220
0240 0230
0250 0240
— 0250
*Cu or AI Conductor
Cable Insulation Diameter Range SymbolInches For W
.610 -.735 FAB
.675 - .785 FB
.725 - .835 FG
.775 - .885 GA
.825 - .935 GAB
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
CATALOG 2001 Page 7 ID: 0198
N1. Also available without straps. Specify suffix “-4” in place of “-5” in the part number.
N2. Supplied with replaceable stud. Replacement stud available separately.Specify 1601RS.
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
2-Way Well 15/25kV K1601WJ2 N2Junction w/s.s. Bracket
2-Way Well 15/25kV K1601WJ2-5 N1, N2Junction w/“U” Straps
3-Way Well 15/25kV K1601WJ3 N2Junction w/s.s. Bracket
3-Way Well 15/25kV K1601WJ3-5 N1, N2Junction w/“U” Straps
4-Way Well 15/25kV K1601WJ4 N2Junction w/s.s. Bracket
4-Way Well 15/25kV K1601WJ4-5 N1, N2Junction w/“U” Straps
2-Point Junction 15kV 164J2with/stainless 25kV 274J2steel bracket 35kV 373J2
2-Point Junction 15kV 164J2-5 N1w/“U”-straps 25kV 274J2-5 N1
35kV 373J2-5 N1
3-Point Junction 15kV 164J3with/stainless 25kV 274J3steel bracket 35kV 373J3
3-Point Junction 15kV 164J3-5 N1w/“U”-straps 25kV 274J3-5 N1
35kV 373J3-5 N1
4-Point Junction 15kV 164J4with/stainless 25kV 274J4steel bracket 35kV 373J4
4-Point Junction 15kV 164J4-5 N1w/“U”-straps 25kV 274J4-5 N1
35kV 373J4-5 N1
200 AMP LOADBREAK
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.
SEPARABLE CONNECTORS
200 AMP DEADBREAK
ELASTIMOLD
200 Amp deadbreak connectors and accessories provide a quick disconnectfeature for cable and equipment connec-tions on power distribution systems. All deadbreak connectors must be DE-ENERGIZED before operating and mustbe mechanically secured with bails whenconnected. Components can be isolatedwith insulated caps, plugs and parkingbushings.
All deadbreak elbows are equipped with test points as standard. Optionalaccessories allow system grounding,bypass and lightning surge protection.Additional connecting points and taps can be provided by use of junctions orfeed-thrus.
RATINGS OVERVIEWSee page 2 for complete information.
CURRENT RATINGS200A Continuous10kA sym. 10 Cycles
VOLTAGE RATINGS15kV Class 8.3kV Phase-to-Ground14.4kV Phase-to-Phase95kV BIL34kV AC Withstand53kV DC Withstand11kV Corona Extinction
25kV Class15.2kV Phase-to-Ground26.3kV Phase-to-Ground125kV BIL40kV AC Withstand78kV DC Withstand19kV Corona Extinction
CATALOG 2001 Page 8 ID: 0198
200 AMP DEADBREAK SEPARABLE CONNECTOR COMPONENTS
ALL 200 A DEADBREAKCONNECTIONS MUST BE
MECHANICALLY SECURED WITH
SEE PAGE 26 FOR SURGEARRESTERS APPLICATIONS
INTEGRAL BUSHING
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
Elbow Connector 15/25kV 156LR-WX N1,2w/ Test Point Use Tables W4 and X1
Bail Assembly 15/25kV 150BAfor 156LR Elbow
Bushing Insert 15/25kV K1501A1 N3
Feed-thru Insert 15/25kV K1502A1 N3,4
Insulated Plug 15/25kV K150DP N3
Insulated Cap 15/25kV K150DR N3
Insulated Parking 15/25kV K150SOP N3Bushing
Grounding Plug 15/25kV 151GP N3
Feed-Thru 15/25kV K1501FT N3,6
2-Point Junction 15/25kV K1501J2-U N3,6
3-Point Junction 15/25kV K1501J3-U N3,6,7
4-Point Junction 15/25kV K1501J4-U N3,6,7
Elbow Probe 15/25kV 156LRF
Straight 15/25kV K151SR-WX N3,12Receptacle Use Tables W6 and X5
Straight Plug 15/25kV K151SP-WX N3,12Use Tables W6 and X5
Tee Splice 15/25kV K150T N3
In-Line Junction 15/25kV K150S N3
Locking Splice 15/25kV K151LS-WX N8,9Use Tables W6 and X8
Locking “Y” 15/25kV K151LY-WX N8,9Splice Use Tables W6 and X8
BAIL 15/25kV 150TB1 N5
BAIL 15/25kV 150TB2 N5
BAIL 15/25kV 150TB3 N5
N1. Includes bail assembly.N2. Includes 02500X long, bi-metal compression lug as standard.N3. Bails are required but not included. Order separately. Consult factory
for bails not listed for a specific application.N4. Fully rotatable for 360º positioning. Includes bail assembly to secure
feed-thru insert to bushing well.N5. Refer to general catalog for application details.N6. Center-to-center spacing equals 4 inches.N7. Copper lug for copper cable only.N8. To order cable legs for different cable sizes, list each leg size “W” and “X”.
Example: K151LY-FB240-FB240-FAB220. See Tables W6 and X8 for sizes.
N9. To order locking contacts for K151LS and K151LY, order 01401X (Al) or 01402X (Cu) for plug contact. Order 01301X (Al) or 01302X (Cu) for receptacle. See Table X8 for sizes.
N10. For use with 156LR elbows.N11. For use with K151SR, K151SP, K151LS, K151LY receptacles, plugs and
splices.N12. Also available as housing only. Specify K151SPH-W or K151SRH-W.
CATALOG 2001 Page 9 ID: 0198
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
BAIL 15/25kV 150TB4 N5
BAIL 15/25kV 150TB5 N5
Contacts:Long Bi-Metal 15/25kV 02500X
Copper 15/25kV 02702X N7Elbow 15/25kV 10EP-W N10
Cable Entrance Use Table W6Insulating PlugCable Entrance 15/25kV 152EA-W N11Insulating Plug Use Table W6
200 AMP DEADBREAK
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.
For cable shield adapters and jacket seals, see page 28.
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.
SEPARABLE CONNECTORS
600 SERIES DEADBREAK
ELASTIMOLD
600 Series deadbreak elbows, straight recepta-cles, junctions, vault stretchers and accessoriesare used to connect equipment and cable onprimary feeder and network circuits. Designsaccommodate large conductors and featurebolted connections and deadfront modularconstruction for maximum reliability, perfor-mance and versatility.DE-ENERGIZED connectors can be quicklyand easily connected and disconnectedusing standard hand tools and equipment in accordance with accepted operating practices. Optional accessories allow visibleexternal separation, by-pass, isolation, dead-ending, grounding, and testing as well asadding taps, surge arresters and circuit protection.Hot-stick operable and separable joint systemsare shown on pages 14 thru 19.
RATINGS OVERVIEWSee page 2 for complete information.
CURRENT RATINGS(Prefixes: 650, K650, K655, K656,750, 755, 756 & 03700)600 Amp Continuous25kA sym.,10 cycles(Prefixes 675,K675,K676,775,776 & 03702)900 Amp Continuous25kA sym.,10 cyclesNOTE: 900 Amp ratings require copper cable and copper current-carrying components.
VOLTAGE RATINGS15/25kV Class (5kV thru 28kV)16.2kV Phase-to-Ground28kV Phase-to Phase140kV BIL45kV AC Withstand84kV DC Withstand21.5kV Corona Extinction35kV Class21.1kV Phase-to-Ground36.6kV Phase-to-Phase150kV BIL50kV AC Withstand103kV DC Withstand26kV Corona ExtinctionNote: Elastimold has increased the IEEE StandardProduction and Design Test levels for 25kV Classproducts to include 27kV and 28kV systems.
INTEGRAL BUSHING
RETAININGRING
CABLE TO EQUIPMENT
COMPRESSIONLUG
CABLEADAPTER�
CABLE TO CABLE
STRAIGHT RECEPTACLE HOUSING
LOADBREAKREDUCINGTAP PLUG�
200A LOADBREAKSEE PAGES 4 & 5
200A DEADBREAKSEE PAGES 8 & 9
LINK-OPLINK CONNECTOR�
SPANNER WRENCH
OPERATING ACCESSORIES
4 PT JUNCTION
3 PT JUNCTION
2 PT JUNCTION
(UTILIZING JUNCTIONS)
HOTSTICK OPERABLE 600 SERIESCONNECTORS - SEE PAGES 14 - 17�
STICK-OP
LINK-OP
COMPRESSIONLUG
CABLEADAPTER
VAULTSTRETCHER
CONNECTOR�
CABLE TO CABLE
L-1
UTILIZING L-KITS
L-2
ELBOW CONNECTOR
STICK-OPLOADBREAK REDUCING
TAP PLUG
BOLT &WASHERS
STRAIGHTRECEPTACLE ADAPTER
L-3
L-4
THREADEDSTUD
LINK-OPRETAINERSLEEVES
200A TAPS
INSULATINGPLUG
INSULATED PARKING BUSHING
BUSHINGEXTENDER
THREADEDCOMPRESSION
LUG
600 SERIESELBOW
CABLEADAPTER
COMPRESSIONLUG
CONNECTINGPLUG
STRAIGHT RECEPTACLE
REDUCING TAPWELL
THREADEDSTUD VOLTAGE
DETECTIONCAP
INSULATED CAPWITH TEST POINT
GROUNDING PLUG
DEADBREAKREDUCINGTAP PLUG600 SERIES
TAPS�
CAM-OPRETAINERSLEEVES
CONNECTINGPLUG
VAULTSTRETCHER
BUSHINGEXTENDER
THREADEDSTUD
THREADEDSTUD
WINDOW-OPSEE PGS 16 &17
CAM-OPCABLE
ADAPTER
COMPRESSIONLUG
SEE PGS 12 & 13
SEE PGS 12 & 13
CAM-OPLINK CONNECTOR
SEE PGS 14 & 15
SEE PGS 14 & 15
SEE PGS 16 & 17VS2
VS3
VS4VAULT STRETCHERS
CABLE TO CABLE UTILIZING
CATALOG 2001 Page 10 ID: 0198
SEPARABLE CONNECTORS 600 SERIES DEADBREAK
SEE PAGE 26 FORSURGE ARRESTER
APPLICATIONS
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
600 Series Elbow 15/25kV K655LR-W0X N1,2(w/ Insul. Plug, Use Tables W7 and X6
Cap, Stud, Lug & 35kV 755LR-W0X N1,2Cable Adapter) Use Tables W9 and X6
600 Series Elbow 15/25kV K656LR-W0X N1,2w/ Test Point Use Tables W7 and X6
(w/ Insul. Plug, 35kV 756LR-W0X N1,2Cap, Stud, Lug & Use Tables W9 and X6
Cable Adapter)600 Series Elbow 15/25kV K655BLR N1,3
Housing only 35kV 755BLR N1,3(w/ Stud)
600 Series Elbow 15/25kV K656BLR N1,3w/ Test Point 35kV 756BLR N1,3
(Housing onlyw/ Stud)
600 Series Straight 15/25kV K655SR-W0X N1,2,12Receptacle Use Tables W7 and X6
(w/Cable Adapter, Lug &
Retaining Ring)600 Series Straight 15/25kV K655BSR N1,12
Receptacle Housing (Lug
& Cable Adapter not included)
Straight Receptacle 15/25kV K650SRA N1,4Adapter
600 Series 15/25kV K655BVS N1,9Vault Stretcher(Housing only
w/ Stud)Cable Size 15/25kV 655CA-W
Adapter Use Table W735kV 755CA-W
Use Table W9
Compression ALL 03700X N5Lug Use Table X6
ALL 03702X N6Use Table X6
600 Series Elbow 15/25kV 655CK-W0X N2Size Sensitive Kit Use Tables W7 and X6(Cable Adapter 35kV 755CK-W0X N2
& Lug) Use Tables W9 and X6
Adapter ALL 650ARR-XRetaining Ring Use Table X6
600 Series Straight 15/25kV 655CK-W0X-ARR N2Receptacle Size Use Tables W7 and X6
Sensitive Kit (Cable 35kV 755CK-W0X-ARR N2Adapter, Retaining Use Tables W9 and X6
Ring & Lug)Bushing 15/25kV K655BE N1,3Extender 35kV 755BE N1,3(w/ Stud)
Insulated Cap 15/25kV K656DR N3,7w/ Test Point
(w/ Stud)Insulating Plug 15/25kV K650BIP N1,7,8
(w/ Cap) 35kV 750BIP N1,7,8Grounding Plug 15/25kV 650GP N1,7,8(Ground Lead 35kV 750GP N1,7,8
2/0 AWG x 30")Insulated 15/25kV K650SOP N7,8
Parking Bushing 35kV 750SOP N7,8Connecting Plug 15/25kV K650CP N1,7,8,9
35kV 750CP N1,7,8,9
CATALOG 2001 Page 11 ID: 0198
600 SERIES DEADBREAK
N1. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756and 2X for 0X in the part number. The 900 Amp rating requires coppercurrent-carrying connector components and copper conductor cable.
N2. Add suffix symbol from page 29 to include cable shield grounding kitand/or cable jacket sealing kit.
N3. Available without the stud by adding “N” to the part number.N4. Straight Receptacle Adapter is used to connect Straight Receptacles
K655YBSR and K655YSR-W0X (Pg.14) to equipment bushings.N5. Aluminum lug for use on aluminum or copper conductors. DO NOT
substitute threaded 03600X lug.N6. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute
threaded 03602X lug.N7. Available with the stud factory-assembled by adding “SP” to the part
number.N8. Available with a loose stud by adding suffix “S” to the part number.N9. 600SW spanner wrench is recommended for installation of connecting
plugs, deadbreak reducing tap plugs and reducing tap wells..N10. 600AT assembly tool is required for installation of loadbreak reducing
tap plugs.N11. Rubber junction with stainless steel mounting plate and back plate.
Add “-U” for rubber junction with stainless steel mounting plate, backplate and adjustable bracket.Add “-4” for rubber junction only.Add “-5” for rubber junction, stainless steel U-straps and back plate.
N12. 600 Series Elbows and Straight Receptacles with IEEE Std. 386capacitive test points are available by substituting 656 for 655; K656 forK655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776for 775 in the part number.
N13. See page 17 for Window-Op Connector Kit.
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
Deadbreak 15/25kV K650RTP N1,7,8,9ReducingTap Plug
Reducing Tap 15/25kV K650RTW N1,7,8,9Well
Loadbreak 15kV 650ETP N1,7,8,10,13Reducing 25kV K650ETP N1,7,8,10,13Tap Plug 35kV 750ETP N1,7,8,10,13
Vault Stretcher 15/25kV 650VSA N1Threaded Stud
600 Series Elbow 15/25kV 650SA N1Threaded Stud 35kV 750SA N1Assembly Tool ALL 600AT N10
Spanner Wrench ALL 600SW N9
2-Point Junction 15/25kV K650J2 N1,1135kV 750J2 N1,11
3-Point Junction 15/25kV K650J3 N1,1135kV 750J3 N1,11
4-Point Junction 15/25kV K650J4 N1,1135kV 750J4 N1,11
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.
For cable shield adapters and jacket seals, see page 28.
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.
CATALOG 2001 Page 12 ID: 0198ELASTIMOLD
SEPARABLE CONNECTORS
600 SERIES DEADBREAK Cont’d from Pg. 11
600 Series deadbreak elbows, straight recepta-cles, junctions, vault stretchers and accessoriesare used to connect equipment and cable onprimary feeder and network circuits. Designsaccommodate large conductors and featurebolted connections and deadfront modularconstruction for maximum reliability, perfor-mance and versatility.DE-ENERGIZED connectors can be quicklyand easily connected and disconnectedusing standard hand tools and equipment in accordance with accepted operating practices. Optional accessories allow visibleexternal separation, by-pass, isolation, dead-ending, grounding, and testing as well asadding taps, surge arresters and circuit protection.Hot-stick operable and separable joint systemsare shown on pages 14 thru 19.
RATINGS OVERVIEWSee page 2 for complete information.
CURRENT RATINGS(Prefixes: 650, K650, K655, K656,750, 755, 756 & 03700)600 Amp Continuous25kA sym.,10 cycles(Prefixes 675,K675,K676,775,776 & 03702)900 Amp Continuous25kA sym.,10 cyclesNOTE: 900 Amp ratings require copper cable and copper current-carrying components.
VOLTAGE RATINGS15/25kV Class (5kV thru 28kV)16.2kV Phase-to-Ground28kV Phase-to Phase140kV BIL45kV AC Withstand84kV DC Withstand21.5kV Corona Extinction35kV Class21.1kV Phase-to-Ground36.6kV Phase-to-Phase150kV BIL50kV AC Withstand103kV DC Withstand26kV Corona ExtinctionNote: Elastimold has increased the IEEE StandardProduction and Design Test levels for 25kV Classproducts to include 27kV and 28kV systems.
INTEGRAL BUSHING
RETAININGRING
CABLE TO EQUIPMENT
COMPRESSIONLUG
CABLEADAPTER�
CABLE TO CABLE
STRAIGHT RECEPTACLE HOUSING
LOADBREAKREDUCINGTAP PLUG�
200A LOADBREAKSEE PAGES 4, & 5
200A DEADBREAKSEE PAGES 8 & 9
LINK-OPLINK CONNECTOR�
SPANNER WRENCH
OPERATING ACCESSORIES
4 PT JUNCTION
3 PT JUNCTION
2 PT JUNCTION
(UTILIZING JUNCTIONS)
HOTSTICK OPERABLE 600 SERIESCONNECTORS - SEE PAGES 14 - 17�
STICK-OP
LINK-OP
COMPRESSIONLUG
CABLEADAPTER
VAULTSTRETCHER
CONNECTOR�
CABLE TO CABLE
L-1
UTILIZING L-KITS
L-2
ELBOW CONNECTOR
STICK-OPLOADBREAK REDUCING
TAP PLUG
BOLT &WASHERS
STRAIGHTRECEPTACLE ADAPTER
L-3
L-4
THREADEDSTUD
LINK-OPRETAINERSLEEVES
200A TAPS
INSULATINGPLUG
INSULATED PARKING BUSHING
BUSHINGEXTENDER
THREADEDCOMPRESSION
LUG
600 SERIESELBOW
CABLEADAPTER
COMPRESSIONLUG
CONNECTINGPLUG
STRAIGHT RECEPTACLE
REDUCING TAPWELL
THREADEDSTUD VOLTAGE
DETECTIONCAP
INSULATED CAPWITH TEST POINT
GROUNDING PLUG
DEADBREAKREDUCINGTAP PLUG600 SERIES
TAPS�
CAM-OPRETAINERSLEEVES
CONNECTINGPLUG
VAULTSTRETCHER
BUSHINGEXTENDER
THREADEDSTUD
THREADEDSTUD
WINDOW-OPSEE PGS 16 &17
CAM-OPCABLE
ADAPTER
COMPRESSIONLUG
CAM-OPLINK CONNECTOR
SEE PGS 14 & 15
SEE PGS 14 & 15
SEE PGS 16 & 17VS2
VS3
VS4VAULT STRETCHERS
CABLE TO CABLE UTILIZING
SEPARABLE CONNECTORS 600 SERIES DEADBREAK
SEE PAGE 26 FORSURGE ARRESTER
APPLICATIONS
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
CATALOG 2001 Page 13 ID: 0198
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
1-way 15/25kV K655L1 N1,2,3,4L-Kit 35kV 755L1 N1,2,3,4
2-way 15/25kV K655L2 N1,2,3,4L-Kit 35kV 755L2 N1,2,3,4
2-way 15/25kV K655VS2 N1,2,3VS-Kit
3-way 15/25kV K655L3 N1,2,3,4L-Kit 35kV 755L3 N1,2,3,4
3-Way 15/25kV K655VS3 N1,2,3VS Kit
4-Way 15/25kV K655L4 N1,2,3,4L-Kit 35kV 755L4 N1,2,3,4
4-Way 15/25kV K655VS4 N1,2,3VS-Kit
Spanner Wrench ALL 600SW N2
600 SERIES DEADBREAKN1. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675
for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable.
N2. 600SW spanner wrench is recommended for installation of connectingplugs, deadbreak reducing tap plugs and reducing tap wells.
N3. L-Kits and VS-Kits do not include cable adapters, compression lugs oradapter retaining rings. These items must be ordered separately.
N4. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitivetest points are available by substituting 656 for 655; K656 for K655; K676for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in thepart number.
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.
For cable shield adapters and jacket seals, see page 28.
VAULT STRETCHER
Provides an alternate method of splicing and joiningvarious types and styles of cables using standard 600 Series components.
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.
SEPARABLE CONNECTORS CAM-OP, LINK-OP
600 SERIES DEADBREAK
CATALOG 2001 Page 14 ID: 0198ELASTIMOLD
Elastimold’s 600 Series Cam-Op
~, andLink-Op~ deadbreak connector systemsincorporate provisions for hotstick opera-tion of DE-ENERGIZED primary feederor network circuits. Configurations allowexternal visible break, testing, groundingand isolation. Retrofit kits allow upgrad-ing existing equipment.
Cam-Op systems utilize pin and socketconnectors. Link-Op connectors arebolted and installed using torque con-trolled tools. Either system can be retro-fitted to existing equipment.
The Cam-Op and Link-Op connectorsare unique, allowing all hotstick opera-tions to be completed without movingthe cable, an important considerationwhen large, stiff cables prohibit move-ment.
The Cam-Op connector is easily in-stalled or removed by hotstick operationof the cam action disconnect lever.
LOADBREAK ELBOW CONNECTOR
INSULATED CAP ELBOW
ARRESTER
LINK CONNECTOR
LINK-OP
LINK-OP
CAM-OP
CAM-OP
RETAINER SLEEVES
OR2-POINT INSULATED
BUSHINGS
OR
OROR
OR
OR
OR
600 SERIES ELBOW
600 SERIES ELBOW
COMPRESSION LUG
COMPRESSION LUG
SEE CABLE NOTES
SEE CABLE NOTES
CABLE ADAPTER
600 SERIES ELBOW
COMPRESSION LUG
SEE CABLE NOTES
CABLE ADAPTER
CABLE ADAPTER
LOADBREAK ELBOW CONNECTOR
INSULATED CAP
ELBOW ARRESTER
LINK CONNECTOR
BUSING EXTENDER
ALIGNMENT BRACKET
ALIGNMENT BRACKET
LINK-OP
CAM-OP
LINK-OPLINK-OP
CAM-OPCAM-OP
RETAINER SLEEVES
INSULATED PARKING BUSHING
EQUIPMENT BUSHING
EQUIPMENT BUSHING
MOUNTABLE INSULATED PARKING BUSHING
OR
LINK-OP
CAM-OP
LOADBREEAK REDUCING TAP PLUG
OPERATING TOOL
TEST ROD
GROUNDING ELBOW
RETROFIT COMPONENTS FOR EXISTING EQUIPMENT W/O PROVISIONS FOR MOUNTABLE INSULATED BUSHING
CABLE TO EQUIPMENT
CABLE TO CABLE CONNECTION
CAM-OP & LINK-OP SYSTEM – 600 SERIES DEADBREAKRATINGS OVERVIEWSee page 2 for complete information.
CURRENT RATINGS600 & 900 Amp Continuous25kA sym.,10 cycles
NOTE: 900 Amp ratings require copper cable and copper current-carrying components.
CONTINUOUS VOLTAGE RATINGS15kV Class8.3kV Phase-to-Ground14.4kV Phase-to Phase95kV BIL34kV AC Withstand53kV DC Withstand11kV Corona Extinction25kV Class15.2kV Phase-to-Ground26.3kV Phase-to Phase125kV BIL40kV AC Withstand78kV DC Withstand19kV Corona Extinction35kV Class21.1kV Phase-to-Ground36.6kV Phase-to-Phase150kV BIL50kV AC Withstand103kV DC Withstand26kV Corona Extinction
SEE PAGE 26 FORSURGE ARRESTER
APPLICATIONS
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
CATALOG 2001 Page 15 ID: 0198
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
CAM-OP 15kV 655LINK-C-LR-W0X-B-DRG N1,3,11,CONNECTOR Use Tables W7 and X6 13,14,18
KIT 25kV K655LINK-C-LR-W0X-B-DRG N1,3,11,Use Tables W7 and X6 13,14,18
35kV 755LINK-C-LR-W0X-B-DRG N1,3,11,Use Tables W9 and X6 13,14,18
LINK-OP 15kV 655LINK-B-LR-W0X-B-DRG N2,3,11,12CONNECTOR Use Tables W7 and X6 13,14,18
KIT 25kV K655LINK-B-LR-W0X-B-DRG N2,3,11,Use Tables W7 and X6 13,14,18
35kV 755LINK-B-LR-W0X-B-DRG N2,3,11,Use Tables W9 and X6 13,14,18
Mountable 25kV K650LBM-3 N3Insulated 35kV 750LBM-3 N3Bushing
RETROFIT 15kV 655LINK-C-LR-W0X-A-DRG N5,11,13CAM-OP Use Tables W7 and X6 14,18
CONNECTOR 25kV K655LINK-C-LR-W0X-A-DRG N5,11,13KIT Use Tables W7 and X6 14,18
35kV 755LINK-C-LR-W0X-A-DRG N5,11,13Use Tables W9 and X6 14,18
RETROFIT 15kV 655LINK-B-LR-W0X-A-DRG N6,11,12,LINK-OP Use Tables W7 and X6 13,14,18
CONNECTOR 25kV K655LINK-B-LR-W0X-A-DRG N6,11,12,KIT Use Tables W7 and X6 13,14,18
35kV 755LINK-B-LR-W0X-A-DRG N6,11,12,Use Tables W9 and X6 13,14,18
Insulating 25kV K650LB N4Plug 35kV 750LB N4
CAM-OP 15kV 650CABAlignment 25kV K650CAB
Bracket 35kV 750CABLINK-OP ALL 650AB N15
Alignment ALL 650ABV N15Bracket (RetrofitLINK-OP Only)Compression ALL 03700X N7
Lug Use Table X6 N8ALL 03702X
Use Table X6
CAM-OP & 15/25kV 655CK-W0X N13LINK-OP Size Use Tables W7 and X6Sensitive Kit 35kV 755CK-W0X N13
(Cable Adapter Use Tables W9 and X6& Lug)
CAM-OP Re- ALL 650RSC N11taining Sleeve
LINK-OP ALL 650RS N11Retaining
SleeveCAM-OP 15kV 655BI-LINK-C-LR-WOX-DRG N9,11,13
CABLE JOINT Use Tables W7 and X6 14,18KIT 25kV K655BI-LINK-C-LR-WOX-DRG N9,11,13
Use Tables W7 and X6 14,1835kV 755BI-LINK-C-LR-WOX-DRG N9,11,13
Use Tables W9 and X6 14,18LINK-OP 15kV 655BI-LINK-B-LR-WOX-DRG N10,11,12,
CABLE JOINT Use Tables W7 and X6 13,14,18KIT 25kV K655BI-LINK-B-LR-WOX-DRG N10,11,12,
Use Tables W7 and X6 13,14,1835kV 755BI-LINK-B-LR-WOX-DRG N10,11,12,
Use Tables W9 and X6 13,14,18CAM-OP 15kV 650LK-C-VB
Loadbreak 25kV K650LK-C-VBReducing 35kV 750LK-C-VBTap Plugs
(Visi-Break)LINK-OP 15kV 650LT-B N11
Loadbreak 25kV K650LT-BReducing 35kV 750LT-BTap Plug
CAM-OP™ & LINK-OP™Illustration Description Voltage ELASTIMOLD Notes
(not to scale) Class Part NumberGrounding 15kV 160GLR
Elbow 25kV 370GLR N19(1/0 AWG x 6' 35kV 370GLR N19Ground Lead)
Test Rod ALL 370TR
Assembly Tool ALL 600AT N11
CAM-OP 15kV 650CAM-OK N16OPERATING 25kV K650CAM-OK N16
KIT 35kV 750CAM-OK N16
LINK-OP 15kV 650LINK-OK N17OPERATING 25kV K650LINK-OK N17
KIT 35kV 750LINK-OK N17
AB ABV
N1. Cam-Op connector kit includes: 1- Cam-Op link; 1- elbow housing; 1-cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves;1- insulated cap; 1- mountable insulated bushing and 1- alignmentbracket.
N2. Link-Op connector kit includes: 1- Link-Op link; 1- elbow housing; 1-cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves;2- insulated caps; and 1- mountable insulated bushing.
N3. Mountable insulated bushing included with Cam-Op and Link-Op connec-tor kit. Requires 3 threaded studs on equipment faceplate for installation.
N4. Use with the Retrofit Cam-Op and Retrofit Link-Op connector kit.N5. Retrofit Cam-Op connector kit includes: 1- link; 1- elbow housing; 1-
cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves;1- insulated cap; 1- insulating plug; and 1- alignment bracket.
N6. Retrofit Link-Op connector kit includes: 1- link; 1- elbow housing; 1-cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves;2- insulated caps; 1- insulating plug; and 1- alignment bracket.
N7. Aluminum lug for use on aluminum or copper conductors. DO NOT sub-stitute threaded 03600X lug.
N8. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substi-tute 03602X threaded lug.
N9. Cam-Op Cable Joint Kit includes: 1- Cam-Op link; 1- Cam-Op BI-SOP; 2-elbow housings; 2- cable adapters; 2- 0370 style lugs; 2- retainersleeves; 1- insulated cap.
N10. Link-Op Cable Joint Kit includes: 1- Link-Op link; 1- Link-Op BI-SOP; 2-elbow housings; 2- cable adapters; 2- 0370 style lugs; 2- retainersleeves; 2- insulated caps.
N11. 600AT assembly tool required for operation and/or installation. N12. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675
for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756and 2X for 0X in the part number. The 900 Amp rating requires coppercurrent-carrying connector components and copper conductor cable.
N13. Add suffix symbol from page 29 to include cable shield grounding kitand/or cable jacket sealing kit.
N14. To add elbows or arresters instead of insulating caps, replace the “DRG”with “LR-WX” for elbows (with test point) or “ESA” for elbow arresters.
N15. The 650ABV is required when the bushing horizontal spacing on theequipment or junctions is less than 5".
N16. Cam-Op operating kit includes accessories that enable visible break,testing, isolation and grounding functions to be performed. Kit includes:3- Cam-Op loadbreak reducing tap plugs; 3- grounding elbows; 1- as-sembly tool; 1- test rod; 1- carry case; 1- lubricant; 1- instructions.
N17. Link-Op operating kit includes accessories that enable visible break,testing, isolation and grounding functions to be performed. Kit includes:6- Link-Op loadbreak reducing tap plugs; 3- grounding elbows; 1- as-sembly tool; 1- test rod; 1- carry case; 1- lubricant; 1- instructions.
N18. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capaci-tive test points are available by substituting 656 for 655; K656 for K655;K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775in the part number.
N19. Rated for both 25kV and 35kV applications.
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.
For cable shield adapters and jacket seals, see page 28.
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.
ELASTIMOLD
SEPARABLE CONNECTORS STICK-OP, WINDOW-OP
600 SERIES DEADBREAK
CATALOG 2001 Page 16 ID: 0198
Elastimold’s 600 Series Window-Op~
and Stick-Op~ deadbreak connectorsystems incorporate provisions for hotstick operation of DE-ENERGIZEDprimary feeder or network circuits.
The Window-Op and Stick-Op connec-tors allow direct testing and groundingwith no required cable movement.
Window-Op is ideal for equipment applications which include viewing windows to provide an internal visiblebreak that does not require hot stick removal of the elbows.
Stick-Op provides an external visiblebreak by hot stick removal of the elbow.
Window-Op and Stick-Op connectorsare bolted and installed using torquecontrolled tools.
600 SERIESELBOW�
CABLE ADAPTER
TEST ROD
OPERATING ACCESSORIES
INTEGRALBUSHING
ASSEMBLY TOOL (STICK-OP)
ASSEMBLY TOOL (WINDOW-OP)
GROUNDINGELBOW
STAND-OFFPLUG
SEE CABLE NOTES
LOADBREAKREDUCINGTAP PLUG
STICK-OP600DB/200LB
BUSHING/ELBOWADAPTER
THREADEDCOMPRESSION LUG
STICK-OP�
GROUNDINGPLUG�
INSULATED CAP
STICK-OP
WINDOW-OP
COMPRESSION LUGWINDOW-OP
OR
STICK-OP & WINDOW-OP SYSTEM – 600 SERIES DEADBREAK
BOLTED CONNECTIONLOADBREAK REDUCINGTAP PLUG�
INSULATEDCAP
STICK-OPERABLE
RATINGS OVERVIEWSee page 2 for complete information.
CURRENT RATINGS600 & 900 Amp Continuous25kA sym.,10 cycles
NOTE: 900 Amp ratings require copper cable and copper current-carrying components.
CONTINUOUS VOLTAGE RATINGS15kV Class8.3kV Phase-to-Ground14.4kV Phase-to Phase95kV BIL34kV AC Withstand53kV DC Withstand11kV Corona Extinction25kV Class15.2kV Phase-to-Ground26.3kV Phase-to Phase125kV BIL40kV AC Withstand78kV DC Withstand19kV Corona Extinction35kV Class21.1kV Phase-to-Ground36.6kV Phase-to-Phase150kV BIL50kV AC Withstand103kV DC Withstand26kV Corona Extinction
SEE PAGE 26 FORSURGE ARRESTER
APPLICATIONS
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
CATALOG 2001 Page 17 ID: 0198
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
WINDOW-OP 15kV 655ETP-W0X-DRG N1,3,4,5,CONNECTOR Use Tables W7 and X6 6,13
KIT 25kV K655ETP-W0X-DRGUse Tables W7 and X6
35kV 755ETP-W0X-DRGUse Tables W9 and X6
STICK-OP 15kV 655LRTP-W0X-DRG N2,3,4,5,CONNECTOR Use Tables W7 and X6 8,13
KIT 25kV K655LRTP-W0X-DRGUse Tables W7 and X6
35kV 755LRTP-W0X-DRGUse Tables W9 and X6
WINDOW-OP 15kV 650ETP N4,15Loadbreak 25kV K650ETP N4,15Reducing 35kV 750ETP N4,15Tap Plug
STICK-OP 15kV 650LRTPA3 N3,4Loadbreak 25kV K650LRTPA2Reducing 35kV 750LRTPA2Tap Plug
STICK-OP 15kV 650BEA3 N3,4Bushing 25kV K650BEA2Adapter 35kV 750BEA2
Compression ALL 03700X N6Lug Use Tables X6
WINDOW-OP ALL 03702X N7Use Tables X6
Threaded ALL 03600X N8Compression Use Tables X6
Lug ALL 03602X N9STICK-OP Use Tables X6
WINDOW-OP 15/25kV 655CK-W0X N5Size Sensitive Kit Use Tables W7 and X6(Cable Adapter 35kV 755CK-W0X N5
& Lug) Use Tables W9 and X6
STICK-OP 15/25kV 655TCK-W0X N5Size Sensitive Kit Use Tables W7 and X6(Cable Adapter 35kV 755TCK-W0X N5
& Threaded Lug) Use Tables W9 and X6
Extraction Tool ALL 600ET N3,10
Grounding 15kV 160GLRElbow 25kV 370GLR N14
(1/0 AWG x 6' 35kV 370GLR N14Ground Lead)
Test Rod ALL 370TR
Assembly Tool ALL 600AT N3(Stick-Op)
Assembly Tool ALL 600ATM N15(Window-Op)
STICK-OP 15kV 650STICK-OK N11OPERATING 25kV K650STICK-OK N11
KIT 35kV 750STICK-OK N11
WINDOW-OP 15kV 650WINDOW-OK N12OPERATING 25kV K650WINDOW-OK N12
KIT 35kV 750WINDOW-OK N12
N1. Window-Op Kit includes: insulated cap; Window-Op reducing tap plug;600 Series elbow housing; cable adapter; and 0370 style compressionlug.
N2. Stick-Op Kit includes insulated cap; Stick-Op Loadbreak reducing tapplug; 600A Elbow Housing; cable adapter; and threaded 0360 stylecompression lug.
N3. 600AT assembly tool required for operation and/or installation.N4. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675
for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756and 2X for 0X in the part number. The 900 Amp rating requires coppercurrent-carrying connector components and copper conductor cable.
N5. Add suffix symbol from page 29 to include cable shield grounding kitand/or cable jacket sealing kit.
N6. Aluminum lug for use on aluminum or copper conductors. DO NOTsubstitute threaded 03600X lug.
N7. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOTsubstitute 03602X threaded lug.
N8. Threaded aluminum lug (Stick-Op only) for use on copper or aluminumconductors. DO NOT substitute unthreaded 03700X lugs. DO NOT usewith 675, 676, K675, K676, 775 or 776 part numbers.
N9. Threaded copper lug (Stick-Op only) for use on copper conductors only.DO NOT substitute unthreaded 03702X lugs.
N10. Required to disassemble Stick-Op loadbreak reducing tap plug from thethreaded compression lug and 600 Series elbow after the shear-pin isbroken during assembly.
N11. Stick-Op Operating Kit includes accessories that enable visible breakdirect testing, isolation, and grounding functions to be performed. Kitincludes: 3-insulated parking bushings; 3-grounding elbows; 3-600DB/200LB bushing/elbow adapters; 1-assembly tool; 1-test rod; 1-carry case; l-lubricant; 1-instructions.
N12. Window-Op Operating Kit includes accessories that enable visiblegrounding and direct testing functions to be performed. Kit includes: 3-grounding elbows; 1-test rod; 1-carry case; 1-lubricant; 1-instructions.
N13. 600 Series Elbows and Straight Receptacles with IEEE Std. 386capacitive test points are available by substituting 656 for 655; K656 forK655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776for 775 in the part number.
N14. Rated for both 25kV and 35kV applications.N15. 600ATM assembly tool required for Window-Op assembly.
STICK-OP™ & WINDOW-OP™
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.
For cable shield adapters and jacket seals, see page 28.
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.
SEPARABLE CONNECTORS CABLE JOINTS
600 SERIES DEADBREAK
CATALOG 2001 Page 18 ID: 0198ELASTIMOLD
600 Series Separable Cable Joints are available in 2, 3 and 4-way versions and include a capaci-tive test point as standard. Units are interchange-able, featuring bolted connections. Designs arecompact and ideally suited for small vaults andmanholes.DE-ENERGIZED joints can be quickly and easilyconnected and disconnected using standardhand tools and equipment in accordance with accepted operating practices. Bus bars can bechanged to add or remove cables from the joint.Optional accessories include insulating andgrounding caps and plugs which allow visible ex-ternal separation, by-pass, isolation, dead-ending,grounding and testing.
OPERATING ACCESSORIES
COMPRESSION LUG
STRAIGHT RECEPTACLE HOUSING
BOLT &WASHERSRETAINING
RING
CABLE ADAPTER
GROUNDING PLUGGROUNDING CAP
INSULATED CAP WITH BAIL
INSULATING PLUGW/TEST POINT & CAP
3 7/8
8 1/8
37 1/8
4 1/4
W/ TEST POINT
D
A
C
2-WAY INSULATED BUS BAR
3-WAY INSULATED BUS BAR
B
4-WAY INSULATED BUS BAR
A
D
C
B
A
DIMENSION INCHES
SEPARABLESTRAIGHT JOINT
(2-WAY)
SEPARABLEWYE-JOINT(3-WAY)
SEPARABLEH-JOINT(4-WAY)
SEPARABLE CABLE JOINTS – 600 SERIES DEADBREAK RATINGS OVERVIEWSee page 2 for complete information
CURRENT RATINGS(Prefixes: 650, K650, K655, K656 & 03700)600 Amp Continuous25kA sym.,10 cycles(Prefixes: 675, K675, K676 & 03702)900 Amp Continuous25kA sym.,10 cyclesNOTE: 900 Amp ratings require copper cable and copper current-carrying components.
VOLTAGE RATINGS15/25kV Class (5kV thru 28kV)16.2kV Phase-to-Ground28kV Phase-to Phase140kV BIL45kV AC Withstand84kV DC Withstand21.5kV Corona ExtinctionNote: Elastimold has increased the IEEE StandardProduction and Design Test levels for 25kV Classproducts to include 27kV and 28kV systems.
Note: The separablecable joints shownhere use a special “Y”interface that may notbe interchangeablewith other 600 Seriesinterfaces.
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
CATALOG 2001 Page 19 ID: 0198
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
Separable 15/25kV K656I-W0X N1,6,8Straight Joint Pkg. Use Tables W7 and X6
(2-way)w/ Test Point
Basic Housing Pkg. 15/25kV K656I-HP N2,6Straight Jointw/ Test Point
Separable 15/25kV K656CY-W0X N1,6,8Wye Joint Pkg. Use Tables W7 and X6
(3-Way)w/ Test Point
Basic Housing Pkg. 15/25kV K656CY-HP N2,6Wye Joint
w/ Test point
Separable 15/25kV K656CH-W0X N1,6,8“H” Joint Pkg. Use Tables W7 and X6
(4-Way)w/ Test Point
Basic Housing Pkg. 15/25kV K656CH-HP N2,6“H” Joint
w/ Test Point
2-Way 15/25kV K656I-BUS N3,6Insulated Bus Bar
w/Test Point
3-Way 15/25kV K656CY-BUS N3,6Insulated Bus Bar
w/Test Point
4-Way 15/25kV K656CH-BUS N3,6Insulated Bus Bar
w/Test Point
Straight 15/25kV K655YSR-W0X N4,6,8Receptacle Use Tables W7 and X6
Straight 15/25kV K655YBSR N5,6,Receptacle 10
HousingOnly
Insulated Cap 15/25kV K655YDRw/ Bail
Bail 15/25kV 650BAOnly
Cable Adapter 15/25kV 655CA-WUse Table W7
Adapter 15/25kV 650ARR-XRetaining Ring Use Table X6
Compression Lug 15/25kV 03700X N6,715/25kV 03702X N6,9
Use Table X6
600 Series 15/25kV 655CK-W0X N8Straight Receptacle Use Tables W7 and X6
Size Sensitive Kit(Cable Adapter,Retaining Ring
& Lug)Assembly/ 15/25kV 600YADT
DisassemblyTool
N1. Complete Joint Packages consisting of: insulated bus bar; straight receptacle housings, retaining rings, cable size adapters, lugs, bolts andwashers.
N2. Housing Packages consisting of the following non-size sensitive components of the joint: insulated bus bar, straight receptacle housings, bolts and washers.
N3. Insulated bus bar only.N4. Straight Receptacle consisting of: straight receptacle housing, retaining
ring, cable adapter, lug, bolt and washers.N5. Straight receptacle housing consisting of: straight receptacle housing,
bolt and washers.N6. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675
for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756and 2X for 0X in the part number. The 900 Amp rating requires coppercurrent-carrying connector components and copper conductor cable.
N7. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug.
N8. Add suffix symbol from page 29 to include cable shield grounding kitand/or cable jacket sealing kit.
N9. Copper lug for use with COPPER CONDUCTOR ONLY. DO NOTsubstitute threaded 03602X lug.
N10. Available without the bolt & washers by adding “N” to the part number.
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
Insulating Plug w/ 15/25kV K650YBIPTest Point & Cap
Grounding Plug 15/25kV 650YGP(4/0 AWG x 6'Ground Lead)
Grounding Cap 15/25kV 650YGDR(4/0 AWG x 6'Ground Lead)
Aluminum Bolt 15/25kV 650BAW N6& Washers
Brass Bolt & 15/25kV 675BAW N6Washers
600 SERIES DEADBREAK
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.
For cable shield adapters and jacket seals, see page 28.
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.
PCJ CABLE JOINTS
ELASTIMOLD
PCJ~Power Cable Joints utilize perma-nently crimped connectors. PCJ Housingsare fully insulated, shielded and sealed fordirect buried, vault, submersible and othersevere service applications. Units havebeen designed and tested per IEEEStandard 404 to assure system matchedperformance and ratings equal to the cableto which the splice will be installed.
PCJ Power Cable Joints are available in 2 styles:
Style 1 uses a single piece housing that issized to accommodate a specific range ofcable. Style 1 units are ideally suited forstraight splicing of the same or similarcable.
Style 2 designs incorporate a universalhousing with separate cable adapters toallow transition splices of different types and sizes of cable.
ELECTRICAL RATINGS SUMMARYThe follow ratings summary is based on IEEE Std. 404 and applies to all Elastimold PCJ Power Cable Joints.
VOLTAGEA. 15kV Class (8.7kV Phase-to-Ground)B. 25kV Class (14.4kV Phase-to-Ground)C. 35kV Class (20.2kV Phase-to-Ground)
• Impulse Withstand: A=110kV, B=150kV, C=200kV BIL,1.2 x 50microsecond wave.
• Corona Extinction Voltage: A=13kV, B=22kV, C=31kVminimum, 3pC sensitivity.
• DC Withstand: During installation: A=56kV, B=80kV, C=100kV(Reference AEIC CS5 and CS6, Section L.1.)
• DC Withstand:After installation and in service for the first 5 years: A=18kV, B=25kV, C=31kV for XLPE Insulated Cables and A=45kV, B=64kV, C=80kV for EPR Insulated Cables. (Reference AEIC CS5 and CS6, Section L.2.)
CURRENT• Continuous rating equal to the rating of the cable.• Short-Time rating equall to the rating of the cable.
SHIELD DESIGN• Meets IEEE standard 592 for Exposed Semiconducting Shields on
Premolded High Voltage Cable Joints and Separable InsulatedConnectors.
Production tests include 100% tests of the premolded joints to assure:• Corona Extinction Voltage: A=13kV, B=22kV, C=31kV
minimum, 3pC sensitivity.
• AC Withstand: A=35kV, B=52kV, C=69kV, 60 Hz, 1 minute.
Design tests on production joints demonstrate compliance with IEEE 404 including:• Corona Extinction Voltage: A=13.0kV, B=21.6kV, C=30.3kV
minimum, 3pC sensitivity.
• AC Withstand: A=35kV, B=52kV, C=69kV, 60 Hz 1 minute.
• DC Withstand: A=70kV, B=100kV, C=125kV negative polarity, 15 minutes.
• Impulse Withstand (BIL): A=110kV, B=150kV, C=200kV, 10positive and 10 negative, 1.2 x 50 microsecond wave, at conductortemperatures of 20º and 130ºC, nominal.
• Short-Time Current: magnitude equal to cable.
• Cyclic Aging: 30 days at: A=26.1kV, B=43.2kV, C=60.2kV ACcontinuous, load current for 8 hours per day providing 130ºconductor temperature. Joints then subjected to: A=35kV, B=52kV,C=69kV for 5 hours followed by: A=53kV, B=78kV, C=104kV for1 hour.
• Load Cycle: Connectors meet thermal and mechanical require-ments of ANSI C119.4, Class A heat cycle, Class 2 partial tension.
CATALOG 2001 Page 20 ID: 0198
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
STYLE 1 A BPART NUMBER inches inches
15PCJ1FX 10 1/4" 1 3/4"15PCJ1GX 10 1/4" 1 3/4"25PCJ1GX 14 3/8" 2 7/16"
15/25/35PCJ1HX 14 3/8" 2 7/16"15/25/35PCJ1JX 14 3/8" 2 7/16"15/25/35PCJ1KX 14 3/8" 2 25/32"15/25/35PCJ1LX 14 3/8" 2 25/32"15/25/35PCJ1LMX 14 3/8" 2 25/32"15/25/35PCJ1MX 14 3/8" 2 25/32"15/25/35PCJ1NX 15 3/4" 3 3/16"15/25/35PCJ1PX 15 3/4" 3 3/16"15/25/35PCJ1QX 15 3/4" 3 3/16"
Description Voltage ELASTIMOLD NotesClass Part Number
Power Cable 15kV 15PCJ1W1X N1Joint 15kV 15PCJ1W2X N2
25kV 25PCJ1W1X N1Style 1 25kV 25PCJ1W2X N2
35kV 35PCJ1W1X N135kV 35PCJ1W2X N2
Power Cable 15kV 15PCJ2W1X N1Joint 15kV 15PCJ2W2X N2
25kV 25PCJ2W1X N1Style 2 25kV 25PCJ2W2X N2
35kV 35PCJ2W1X N135kV 35PCJ2W2X N2
N1. Kit includes aluminum compression connector suitable for splicing aluminum conductor to aluminum conductor or aluminum conductor to copper conductor.
N2. Kit includes copper compression connector suitable for splicing copper conductor to copper conductor only.
CATALOG 2001 Page 21 ID: 0198
STYLE 2 A BPART NUMBER inches inches
15PCJ2EX 16 3/8" 2 25/32"15PCJ2FX 16 3/8" 2 25/32"
15/25PCJ2GX 16 3/8" 2 25/32"15/25/35PCJ2HX 16 3/8" 2 25/32"15/25/35PCJ2JX 16 3/8" 2 25/32"15/25/35PCJ2KX 21" 3 3/4"15/25/35PCJ2LX 21" 3 3/4"15/25/35PCJ2MX 21" 3 3/4"15/25/35PCJ2NX 21" 3 3/4"15/25/35PCJ2PX 21" 3 3/4"15/25/35PCJ2QX 21" 3 3/4"
DIMENSIONAL DATA
ORDERING INFORMATIONPCJ Style 1with single-piece housing
PCJ Style 2with universal housing and separate cable adapters
that can be varied with the cable application.
DIMENSION AOVERALL LENGTH
DIMENSION BOUTSIDE DIA.
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.
For cable shield adapters and jacket seals, see page 28.
Pow
er
Cab
le
Join
t
Sty
le
Insu
lation
D
iam
eter
Vol
tage
C
lass
Con
duct
or
Con
duct
or
Siz
e C
ode
1- Aluminum 2- Copper1- Style 1
2- Style 2
W SIZING INFORMATION AND SELECTION Use Table W8 for 15PCJ Use Table W9 for 25PCJ Use Table W10 for 35PCJ
X SIZING INFORMATION AND SELECTION Use Table X7 for 15PCJ, 25PCJ and 35PCJ
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.
CABLE TERMINATIONS
ELASTIMOLD
ELECTRICAL RATINGSSUMMARYThe following ratings summary is based on IEEE Std. 48 and applies to all the terminations on page 22 thru 25. Elastimoldterminations are designed for use on three-phase systems, either 3-wire or 4-wire and the single-phase laterals of these systems.
VOLTAGE RATINGS15kV Class 9.5kV Phase-to-Ground110kV BIL 1.2 x 50 microsecond waveAC Withstand:
50kV 1 min. – dry35kV 6 hr. – dry45kV 10 sec. – wet
13kV Corona Extinction
25kV Class16kV Phase-to-Ground150kV BIL 1.2 x 50 microsecond waveAC Withstand:
65kV 1 min. – dry55kV 6 hr. – dry60kV 10 sec. – wet
21.5kV Corona Extinction
35kV Class22kV Phase-to-Ground200kV BIL 1.2 x 50 microsecond waveAC Withstand:
90kV 1 min. – dry75kV 6 hr. – dry80kV 10 sec. – wet
30kV Corona Extinction
MODULAR TERMINATORS
BRACKETS
35MSC
35MTBPB-1 16TB2 1535AFB
16THGS16THG 35MTGI 35MTG
STRESS CONE
35MSCIPCT-1 PCT-2
SINGLE PIECE TERMINATORS
CATALOG 2001 Page 22 ID: 0198
TERMINATIONS
Elastimold cable terminations are available in single piece or modulardesigns. Terminators allow connectionand transition from shielded, under-ground cable to bare overhead conductors and live-front equipment.Units are designed and rated per IEEEStandard 48 for riser pole, padmount,indoor and outdoor applications.PCT1, PCT2, 16THG and 35MTGterminators provide sufficient creep,strike and weather sealing for class 1outdoor service. PCT1 and PCT2 alsoinclude an integral cable jacket seal.The 35MTGI terminators and 35MSCstress cones are rated for class 2 andclass 3 indoor service respectively.Optional mounting brackets, aerial lugsand equipment connectors are avail-able as required.
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
CATALOG 2001 Page 23 ID: 0198
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
Single-Piece 15kV PCT1-X-4 N12,14,Terminator Use Table X9 15, 22(Class 1) 25kV PCT2-X-4 N12,14,
Use Table X9 15, 23
Housing 15kV PCT1-4 N13, 22only 25kV PCT2-4 N13, 23
Single-Piece 15/25kV 16THG-WX-4 N2,14Terminator Use Tables W12 and X8 15(Class 1)
Housing 15/25kV 16THGH-Wonly Use Table W12
Single-Piece 15/25kV 16THGS-WX N3Terminator Use Tables W12 and X4for solid
conductor only(Class 1)
Stress Cone ALL 35MSC-W N17(Class 3) Use Table W11
w/Grd. Strap ALL 35MSCI-W N17Use Table W11
Modules ALL 35MG-W N11,16only Use Table W13
Modular 15kV 35MTG-WX-4-CA N2,11Terminator Use Tables W13 and X3(Class 1) 25kV 35MTG-WX-8-CA N2,5,11
Use Tables W13 and X335kV 35MTG-WX-10-CA N2,6,11
Use Tables W13 and X3
Modular 15kV 35MTGI-W-4 N11Terminator Use Table W13(Class 2) 25kV 35MTGI-W-6 N11w/o Rain Use Table W13
Cap 35kV 35MTGI-W-8 N7,11Use Table W13
Rod Contact 15/25kV 0070X N1for PCT Use Table X9
Rod Contact 15/25kV 16TCA-X N2, 8for 16THG Use Table X8
Solid Conductor 15/25kV 16CAS-X N3, 9Package Use Table X4
for 16THGS
3/4”-16 Threaded ALL 35MTGA-WX-1 N2,10,11Rod for MTG Use Tables W13 and X3 18, 25
1”-14 Threaded ALL 35MTGA-WX-2 N2,10,11Rod for MTG Use Tables W13 and X3 19, 25
Two-Hole Spade ALL 35MTGA-WX-3 N4,10,11for MTG Use Tables W13 and X3 20, 25
Two-Hole Spade ALL 0100X N1for PCT Use Table X9
One-Hole Spade ALL 0110X N1for PCT Use Table X9
Universal Rod ALL 35MTCGA-WX-4 N2,10,11for MTG Use Tables W13 and X3 21, 25
Aerial Lugs ALL 35AL-A N10, 24for MTG
Threaded Rod(Two-hole spade
or bare wire)
TERMINATIONSN1. Use with PCT1 or PCT2 Terminators.N2. Includes contact rod, ground strap and rain cap.N3. Includes crimp ring, ground strap and rain cap.N4. Includes spade contact, ground strap and rain cap.N5. For KA thru PB sizes use 35MTG-WX-6-CA.N6. For KA thru PB sizes use 35MTG-WX-8-CA.N7. For KA thru PB sizes use 35MTGI-W-6.N8. Use with 16THG Terminators.N9. Use with 16THGS Terminators.
N10. Use with 35MTG Terminators.N11. Refer to page 24 for detailed ordering instructions.N12. Includes rod contact as standard. Specify suffix “-3” in place of “-4”
for two-hole spade lug. Specify suffix “-5” in place of “-4” for one-holespade lug.
N13. Specify suffix “-3” or “-5” in place of “-4” for two-hole spade lughousing or one- hole spade style housing.
N14. Use 1X for rod contact for aluminum conductors only.N15. Use 0X for rod contact for aluminum or copper conductors.N16. Available in sizes from GA thru PB.N17. Available in sizes EB thru PB.N18. For conductors from 1/0 thru 350 kcmil.N19. For conductors from 400 kcmil thru 1000 kcmil.N20. For conductors from #2 to 1000 kcmil.N21. For conductors from #6 thru 4/0.N22. Use for insulation dia. range from .640" thru 1.070".N23. Use for insulation dia. range from .830" thru 1.180".N24. Select symbol for “A” from aerial lug ordering information on page 24.N25. W13 Table provides sizing for rain cap
X10 Table provides sizing for connectors.
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.
For cable shield adapters and jacket seals, see page 28.
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.
ELASTIMOLD
CABLE TERMINATIONS cont’d
ELASTIMOLD CATALOG 2001 Page 24 ID: 0198
35MTG - - -W X N C A
QRDERING INSTRUCTIONS FOR MODULAR TERMINATORS
GA-JB KA-PB15kV 4 425kV 8 635kV 10 8
Recommended Number of Modules
Use Table W13, below
Use Table X3, belowNOTE: Sizes are limited depending
upon connector style selection. See notes 8 thru 11 on page 25.
I =IndoorBlank = Outdoor
Description Available for Symbol NoteConductor
Sizes3/4"-16 1/0 thru -1 N8
Threaded 350 kcmilRod1"-14 400 thru -2 N9
Threaded 1000 kcmilRod
2-Hole #2 thru -3 N10Spade 1000 kcmil
Universal #6 thru 4/0 -4 N11Rod
Type Connector SymbolBare Wire 3/4"-16 -11
Rod2-Hole Spade 3/4"-16 -12
RodBare Wire 1"-14 -21
Rod2-Hole Spade 1"-14 -22
Rod
Connector Style Aerial Lugs forThreaded RodConnectors Only
Cable InsulationTableW13 Diameter in Inches Symbol
MIN. MAX. for W.775 .885 GA.825 .935 GAB.875 .985 GB.930 1.040 GH.980 1.115 HA
1.040 1.175 HAB1.095 1.240 HB1.160 1.305 HJ1.220 1.375 JA1.285 1.395 JAB1.355 1.520 JB1.485 1.595 KA1.530 1.640 KAB1.575 1.685 KB1.665 1.785 PA1.755 1.875 PB
USE FORFOLLOWINGPRODUCTS
35MTG35MTGI
Conductor Symbol for XTableX3 SIZE AWG Strand./ Compt./
or kcmil Compr. Solid.#6 3 –#5 3 –#4 2 3#3 2 –#2 1 2#1 0 11/0 10 02/0 20 103/0 30 204/0 40 30250 250 40300 300 250350 350 300400 400 350450 450 400500 500 450550 550 500600 600 500
650-700 550 550750 750 600800 800 550900 900 7501000 1000 900
USE FORFOLLOWINGPRODUCT
35MTG
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
CATALOG 2001 Page 25 ID: 0198
N1. Use with PCT-1 or PCT-2 Terminators.N2. Fits overall cable O.D. from 1.195" to 1.625".N3. Fits overall cable O.D. from .925" to 1.335".N4. Fits overall cable O.D. from .890" to 1.185".N5. Fits overall cable O.D. from 1.500" to 2.000".N6. Use with 16THG & 16THGS Terminators.N7. Use with MTG, MTG1 & MSC Terminators.N8. For conductors from 1/0 thru 350 kcmil.N9. For conductors from 400 kcmil thru 1000 kcmil.
N10. For conductors from #2 to 1000 kcmil.N11. For conductors from #6 thru 4/0.N12. Fits overall cable O.D. from .750" to 1.625".
TERMINATIONS
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.
For cable shield adapters and jacket seals, see page 28.
Illustration Description Voltage ELASTIMOLD Notes(not to scale) Class Part Number
PCT ALL PB-1 N1,12Positioning
Bracket
16THG Bracket ALL 16TB-2 N6
Bracket ALL 16TB-3 N6for crossarm
mounting16THG
Bracket ALL 16TB-4 N6for riser pole
mounting16THG
Bracket ALL 16TB-5 N6for tri-mounting
16THG
KELLUMS ALL 35MTB1-A N1,2,6,7GRIP ALL 35MTB1-B N1,3,6,7
Bracket ALL 35MTB1-C N1,4,6,7ALL 35MTB1-D N1,5,6,7
KELLUMS ALL 35MTB3-A N1,2,6,7Bracket ALL 35MTB3-B N1,3,6,7
for crossarm ALL 35MTB3-C N1,4,6,7mounting ALL 35MTB3-D N1,5,6,7Bracket ALL 35MTB4-A N1,2,6,7
(for riser pole ALL 35MTB4-B N1,3,6,7mounting) ALL 35MTB4-C N1,4,6,7
ALL 35MTB4-D N1,5,6,7KELLUMS ALL 35MTB5-A N1,2,6,7
Bracket ALL 35MTB5-B N1,3,6,7for tri-mounting ALL 35MTB5-C N1,4,6,7
ALL 35MTB5-D N1,5,6,7
ALUMA FORM ALL 1535AFB-1 N1,6,7Bracket
ALUMA FORM ALL 1535AFB-3 N1,6,7Bracket
for Crossarmmounting
ALUMA FORM ALL 1535AFB-4 N1,6,7Bracket
for riser-polemounting
ALUMA FORM ALL 1535AFB-5 N1,6,7Bracket
for tri-mounting
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.
SHIELD ADAPTERS, GROUNDING KITS AND JACKET SEALS
CATALOG 2001 Page 28 ID: 0198ELASTIMOLD
CONCENTRIC NEUTRAL
URD
JACKETED CONCENTRIC
NEUTRAL URD
DRAIN WIRE
SHIELDED
COPPER TAPE
SHIELDED
LEAD � JACKETED
CABLE
UNISHIELD
600/200 ECS
600/200 ECSG1-2
600/200 ECSG2-2
600/200 ECS3
NONE REQUIRED
21MA 20MA 10TL 10TL
CONDUCTOR
INSULATION
EXTRUDED SHIELD
CONCENTRIC NEUTRAL WIRES
OUTER JACKET
CONDUCTOR
INSULATION
EXTRUDED SHIELD OR BEDDING TAPE
DRAIN WIRES
OUTER JACKET
CONDUCTOR
INSULATION
EXTRUDED SHIELD OR BEDDING TAPE
COPPER SHIELD
OUTER JACKET
CONDUCTOR
INSULATION
SEMI-CON TAPE
LEAD JACKET
CONDUCTOR
INSULATION
CONDUCTIVE JACKET
DRAIN WIRES
CONDUCTOR
INSULATION
EXTRUDED SHIELD
CONCENTRIC NEUTRAL WIRES
CABLE SHIELD TYPES
CABLE ENTRANCE DETAIL
INSULATIONEPDM RUBBER
MOLDED SHIELD CONDUCTIVE EPDM RUBBER
10TL 20 MA 21MA ECS
CABLE SHIELD ADAPTERSCable 10TL 20MA 21MA
Insulation Dia. inches inches inches
min. .495 .575 .575max. 1.755 1.755 1.755
JACKET SEALSJacket 200ECS 600ECS
O.D. inches inches
min. .80 1.28max. 1.50 2.30
Elastimold elbows, splices and terminators are designed for application onXLP, EPR and other solid dielectric insulated power cables. As shown in the diagram below, a variety of shielding and jacketing methods are available forthese types of cables. In some cases, the use of cable shield adapters,grounding kits and/or jacket seals are required in order to properly installElastimold components. Refer to the diagram below for recommendations, selection and use of adapters, grounding kits and jacket seals.
DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #DEADFRONT
LIVEFRONT
SEPARABLE CONNECTORS
FUSED ELBOWS
CABLE JOINTS
SURGE ARRESTERS
200 AMP DEADBREAK
200 AMP LOADBREAK
600 SERIES DEADBREAKTERMINATIONS
5-15kV
25kV
35kV
PART #
CATALOG 2001 Page 29 ID: 0198
Illustration Description ELASTIMOLD Suffix Notes(not to scale) Part Number
Cold Shrinkable 200ECS -S N1,3Jacket Seal
Cold Shrinkable 600ECS -S N1,4Jacket Seal
Metallic Tape 20MA-W -0MA N1,2Shield Adapter Use Table W14
for sizing
Wire Shield 21MA-W -1MA N1,2Adapter Use Table W14
for sizing
Shield 10TL-W -TL N1,2Adapter Use Table W15
for sizing
Cold Shrinkable Seal 200ECSG1-2 -SG1 N1,3w/ Copper Rod &Crimp Connector
Cold Shrinkable Seal 600ECSG1-2 -SG1 N1,4w/ Copper Rod &Crimp Connector
Cold Shrinkable Seal 200ECSG2-2 -SG2 N1,3w/ Copper Rod &Constant Force
Spring
Cold Shrinkable Seal 600ECSG2-2 -SG2 N1,4w/ Copper Rod &Constant Force
Spring
Cold Shrinkable Seal 200ECSG3 -SG3 N1,3w/ Copper Braid &
Constant ForceSpring
Cold Shrinkable Seal 600ECSG3 -SG3 N1,4w/ Copper Braid &
Constant ForceSpring
N1. To order the kits as separate items, use the part numbers shown in thetable. Example: To order a cold shrinkable tube as a separate item, usethe part number 200ECS.To order the kits as components of other items, add the suffix to the endof the part number. Example: To order a cold shrinkable jacket seal as acomponent of an elbow kit, use the part number 166LR-A520-S.
N2. Only use this suffix with part numbers that designate a “W” housing size.Sizing the main component will also size the suffix adapter.
N3. Size range .80" to 1.50" jacket diameters. Maximum installed diameter isapprox. 2".
N4. Size range 1.28" to 2.30" jacket diameters. Maximum installed diameteris approx. 2.75".
InsulationTableW15 Inches Symbol
MIN. MAX. for W.495 .585 EB.525 .635 EF.575 .585 FA.625 .735 FAB.675 .785 FB.725 .835 FG.775 .885 GA .825 .935 GAB.875 .985 GB.930 1.040 GH.980 1.115 HA1.040 1.175 HAB1.095 1.240 HB1.160 1.305 HJ1.220 1.375 JA1.285 1.395 JAB1.355 1.520 JB1.485 1.595 KA1.530 1.640 KAB1.575 1.685 KB1.755 1.875 PB
USE FOR
10TL
InsulationTableW14 Inches Symbol
MIN. MAX. for W.530 .680 E.640 .820 F.760 .950 G.850 1.050 H.980 1.180 J1.090 1.310 K1.180 1.465 L1.280 1.430 LM1.370 1.630 M1.515 1.780 N
USE FOR
20MA21MA
Part numbers that containthe letters W or X are sizesensitive. To complete thepart number, refer to the W or X tables indicated.