3-CAR CARRIER PARTS MANUAL - Jerr-Dan€¦ · When ordering parts, please refer to your unit’s Sales Order Number, Serial Number and Model Number. This information is found on the

3-CAR CARRIER

PARTS MANUAL

5-376-000092Rev 4 - February 01, 2009 © 2009 Jerr-Dan Corporation. All Rights Reserved.

1080 Hykes RoadGreencastle, PA 17225Phone (717) 597-7111

www.jerr-dan.com

3-Car Carrier Parts Manual - Page 2 5-376-000092 Rev 4

Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material containedwithin this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuousproduct improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.

Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner arenot reflected in this manual.

This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).That information is provided by the chassis manufacturer.

When ordering parts, please refer to your unit’s Sales Order Number, Serial Number and Model Number. This information is found on thealuminum tag riveted to the free spool control mounting base plate located on the under side of the main deck.

Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.Price and availability will be quoted at time of the request.

Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail [email protected] or by FAX on 717-593-2362.

Manufactured under one or more of the following patents: 5,133,633; 5,575,606; 5,697,741; 5,951,235; 6,231,294 B1; 6,315,515 B1;6,336,783 B1; 6,447,239 B2 and 7,264,305 B2 with other Patents Pending.Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.

The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied,reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.

This manual covers the following Jerr-Dan Models:

28ALA3CB - 28’ Aluminum / Aluminum 3 Car Pioneer 30ALA3CB - 30’ Aluminum / Aluminum 3 Car B.I.C. 28ST3CB - 28’ Steel / Steel 3 Car B.I.C. 22ALA3CB - 22’ Aluminum / Aluminum 3 Car B.I.C. 28AL3CB - 28’ Steel / Aluminum 3 Car BIC

167

VEHICLEIDENT. NO.

MODEL NO.

SERIAL NO.

MANUFACTURED BY

An Oshkosh Corporation Company


Main Deck - Aluminum Pioneer ................................................................................................ 4 - 5Steel Bolt-In Keyslots ............................................................................................................... 6 - 7Main Deck - Steel B.I.C. ............................................................................................................ 8 - 9Adjustable Roll Cylinder Bracket - Main Deck .................................................................... 10 - 11Upper Deck - Aluminum........................................................................................................ 12 - 13Upper Deck - Steel ................................................................ ............................................14 - 15Worm Gear Winches (8,000 lb - Dual) Main Deck ........................................................... ..16 - 17Worm Gear Winch (8,000 lb) with Air Free Spool - Upper Deck ....................................... 18 - 19Dual Winch Free Spool (8,000 lb Worm Gear Winches - Main Deck) ............................... 20 - 21Single Winch Free Spool (8,000 lb / 10,000 lb Worm Gear Winch - Main Deck)...............22 - 23Single / Dual Winch Tensioner Plates - Main Deck ..........................................................24 - 25Winch Tensioner Plate - Upper Deck...............................................................................26 - 27Dual Winch Cover Plates - Main Deck..............................................................................28 - 29Single Winch Cover Plates - Main Deck ........................................................................ .....30 - 31Subframe - 28’ & 30’ Main Deck ....................................................................................... ...32 - 33Subframe - 22’ Main Deck...............................................................................................34 - 35Hold Down -28’ & 30’ Main Deck ......................................................................................... 36 - 37Hold Down -22’ Main Deck .............. ...............................................................................38 - 39Subframe and Support - Upper Deck (Weldment) ............................................................. 40 - 41Subframe and Support - Upper Deck (Bolt On) ................................................................. 42 - 43Slide Pad ......................................................................................................................... 44 -45Mud Flap ........................................................................................................................ 46 - 47Final Assembly ..................................................................................................................... 48 - 49Hydraulic Reservoir and Toolbox / Basket ......................................................................... 50 - 53Toolbox ........................................................................................................................ 54 - 5578” Toolbox and Marker Lights ............................................................................................ 56 - 57Toolbox Shelf ........................................................................................................................ 58 - 59Toolbox Light ........................................................................................................................ 60 - 61Dual Controls - 6 Bank ......................................................................................................... 62 - 63Dual Controls - 7 Bank ......................................................................................................... 64 - 65Dual Controls - 8 Bank ......................................................................................................... 66 - 67Hydraulic Components - Standard (28’ & 30’ Main Deck) .................................................. 68 - 69Hydraulic Components - Standard (22’ Main Deck) ........................................................... 70 - 71Hydraulic Components - Standard (Hose Track) ............................................................... 72 - 73Hydraulic Components - Hose Routing / Mounting (Main Deck) ........................................ 74 - 75Hydraulic Components - Standard (Upper Deck) ................................................................ 76 -77Hydraulic Components - Hose Routing / Mounting (Upper Deck) ..................................... 78 - 79Hydraulic Components - IRL Wheel Lift w/ Man Grids or IRL Ball / Pintle Hitch Mtg Plt ... 80 - 81Hydraulic Components - Hydraulic Rear Dock Stabilizer ................................................... 82 - 83Hydraulic Components - Stabilizer w/ Reese Hitch Receiver or Pintle Hitch Mtg Plate ... 84 - 85Hydraulic Components - Stabilizer w/ Hydraulic Extend Pintle Hitch Mounting Plate ....... 86 - 87Hydraulic Components - Stabilizer w/ IRL Wheel Lift ........................................................ 88 - 89Hydraulic Components - IRL Towbar .................................................................................. 90 - 91Hydraulic Components - Hydraulic Extend Tow Option ..................................................... 92 - 93Electrical Components - Standard ....................................................................................... 94 - 95

INDEX DESCRIPTION PAGE

Deck Marker Lights .............................................................................................................. 96 - 97Additional Deck Marker Lights ............................................................................................. 98 - 99Electrical Components - Optional ................................................................................... 100 - 101IRL Wheel Lift .................................................................................................................. 102 - 103Manual L-Arm Wheel Lift Grid ....................................................................................... .104 - 105Manual T37 Pivoting Wheel Lift Grid .............................................................................. 106- 107Hydraulic Rear Dock Stabilizer ....................................................................................... 108 - 109

Hydraulic Rear Dock Stabilizer w/ Reese Hitch Receiver ..............................................110 - 111Hydraulic Rear Dock Stabilizer w/ Manual Extend Pintle Hitch Mounting Plate ............. 112 - 113Hydraulic Rear Dock Stabilizer w/ Hydraulic Extend Pintle Hitch Mounting Plate ......... 114 - 115Hydraulic Rear Dock Stabilizer w/ Hydraulic Extend Wheel Lift ................................... 116 - 117Ball Hitch Mounting Plate - IRL ......................................................................................... 118 - 119Ball Hitch Mounting Plate - Hydraulic Extend ................................................................. 120 - 121Ball Hitch Mounting Plate - Manual Extend ..................................................................... 122 - 123Pintle Hitch Mounting Plate - IRL ..................................................................................... 124 - 125Pintle Hitch Mounting Plate - Hydraulic Extend .............................................................. 126 - 127Pintle Hitch Mounting Plate - Manual Extend .................................................................. 128 - 129Towbar - IRL ................................................................................................................... 130 - 131Towbar - Hydraulic Extend ............................................................................................ 132 - 133Roll Cylinder Assembly ................................................................................................... 134 - 135Tilt Cylinder Assembly- 28’ & 30’ Main Deck ................................................................. 136 - 137Tilt Cylinder Assembly- 22’ Main Deck ........................................................................... 138 - 139Tilt Cylinder Assembly- Top Deck.................................................................................140 - 141Wheel Lift Extend Cylinder Assembly ............................................................................ 142 - 143IRL Cylinder Assembly .................................................................................................... 144 - 145Stabilizer Cylinder Assembly .......................................................................................... 146 - 147Tow Option Hydraulic Extend Cyl Assembly ................................................................. 148 - 149Stabilizer Cylinder Assembly .......................................................................................... 150 - 151Switch Panels ................................................................................................................. 152 - 153Work Lights ................................................................................................................... 154 - 155Bolt-On D-Rings .............................................................................................................. 156 - 157Remote Control Operation(s) ......................................................................................... 158 - 161Remote Throttle Control .................................................................................................. 162 - 163Glad Hands and 7- Way Connector ............................................................................... 164 - 165Air Supply Disconnect .................................................................................................... 166 - 167Jump Start Kit ................................................................................................................... 168 - 169Folding Deck Ladder ....................................................................................................... 170 - 171Chain and Straps ............................................................................................................ 172 - 173Towing Safety Tools ....................................................................................................... 174 - 175Decals ................................................................................................................... 176 - 177Accessory Equipment .................................................................................................... 178 - 179Hydraulic Schematic ....................................................................................................... 180 - 183Electrical Schematic .................................................................................................................. 184

DESCRIPTION PAGE


ITEM PART NO. DESCRIPTION QTY

1 3097000693 22’ Deck - 96” wide, aluminum 13097000422 28’ Deck - 96” wide, aluminum 13097000646 30’ Deck - 96” wide, aluminum 1

MAIN DECK - ALUMINUM PIONEER


MAIN DECK - ALUMINUM PIONEER

1



1 4706005551 Keyslot Plate 12 7115181223 Screw, 0.50”-13NC x 1.5” Flat Head 4*3 7660182601 Locknut, 0.50”-13NC 4*4 7950180153 Flatwasher, 0.50” ID 4*5 4706005929 Keyslot Plate - Front 1*6 7114181218 Capscrew, 0.50-13 NC x 1.50 6*7 7660182601 Locknut, 0.50”-13NC 6*8 7950180153 Flatwasher, 0.50” ID 6*

* Quantities are per Item Keyslot Plates (Items #1 & #5)

STEEL BOLT-IN KEYSLOTS


STEEL BOLT-IN KEYSLOTS

11

2

33

44

2

8 7

5

6


MAIN DECK - STEEL B.I.C.


1 3097000626 28’ Deck - 96” wide, 12” X-mem spacing 12 3017000076 Aluminum Rail, LH Front 13 3017000077 Aluminum Rail, RH Front 14 3017000078 Aluminum Rail, LH Rear 15 3017000079 Aluminum Rail, RH Rear 16 7661000055 U-Nut, 0.50”-13NC 147 7115181650 Capscrew, 0.50”-13NC x 2.00” 14


MAIN DECK - STEEL B.I.C.

12

3

4

5

6

7

6

7



1 3017000104 Roll Cylinder Angle 12 7115221650 Capscrew, 0.75”-10NC x 2.00” 43 7660222601 Nut, 0.75-10NC, Nyloc 4

ADJUSTABLE ROLL CYLINDER BRACKET - DECK


ADJUSTABLE ROLL CYLINDER BRACKET - DECK

1

2

3


UPPER DECK - ALUMINUM


1 3097000402 14’ Upper Deck - 96” wide (IHC 4400/ 1 4900, Ford F750 & Freightliner M2)

3097000512 14’ Upper Deck - 96” wide 1 (Peterbilt P330)

3097000509 14’ Upper Desk - 96” wide 1 (Peterbilt P335 & Kenworth T300)

3097000695 14’ Upper Desk - 96” wide 1 (Extended Cab)

2 4706003218 Plate 23 7114160618 Capscrew, 0.38”-16NC x 0.75” 64 3754000002 D Ring Weld 25 7115181450 Capscrew, 0.50”-13NC x 1.75” 46 7950180143 Flatwasher, 0.50” ID 127 7660182601 Locknut, 0.50”-13NC 88 7894000047 Tie Down Winch LH 19 7894000048 Tie Down Winch RH 1

10 7115181250 Capscrew, 0.50”-13NC x 1.50” 4


UPPER DECK - ALUMINUM

1

2

3

4

5

6

7

9

6

7

8

6

10


UPPER DECK - STEEL


1 3097000593 14’ Upper Deck - 96” wide (IHC4400/ 1 4900, Ford F750 & Freightliner M2)

3097000582 14’ Upper Deck - 96” wide (Pete 335)2 3754000002 D Ring Weld 23 7115181250 Capscrew, 0.50”-13NC x 1.50” 244 7660182601 Locknut, 0.50”-13NC 245 7894000047 Tie Down Winch LH 16 7894000048 Tie Down Winch RH 17 7950180143 Flatwasher, 0.50” ID 208 7950180141 Flatwasher, 0.50” ID 49 4017000985 Aluminum Rail LH 1

10 4017000986 Aluminum Rail RH 1


UPPER DECK - STEEL

1

3

4

684

9

10

3

7

4

3

7

4

3

7

5

7

2

3



1 7970000121 Winch - 8,000 lb Worm Gear 22 7626000014 Orbit Motor 23 7115181250 Capscrew, 0.50”-13NC x 1.50” 44 7950180400 Lockwasher, 0.50” ID 45 7115181864 Carriage Bolt, 0.50”-13NC x 2.25” 86 7950180153 Flatwasher, 0.50” ID 87 7660182601 Locknut, 0.50”-13NC 88 4706003217 Plate (steel deck) 29 7248000063 Cable, 0.38 x 56’ 1

WORM GEAR WINCHES (8,000 LB - DUAL) MAIN DECK

Refer to manufacturer’s manual for winch parts list


8,000 lb winch shown on steel deck

WORM GEAR WINCHES (8,000 LB - DUAL) MAIN DECK

1

1

2

2

34

7

6

8

8

34

5

5

5

6

7

6

7

Item #9, Winch Cable not shown


WORM GEAR WINCH (8,000 LB) WITH AIR FREE SPOOL - UPPER DECK


1 7970000122 Winch - 8,000 lb Worm Gear 12 7626000014 Orbit Motor 13 7950180400 Lockwasher, 0.50” ID 24 7115181450 Capscrew, 0.50”-13NC x 1.75” 45 4706003219 Plate 26 7660182601 Locknut, 0.50”-13NC 47 7248000069 Cable, 0.38” dia x 75’ 1

Air Free Spool:8 7935000182 Air Valve 19 7565000016 Nylon Tubing A/R

10 7443000177 Fitting 211 7640000002 Exhaust Muffler 112 7443000154 Bushing 113 7443000155 Fitting 114 7443000156 Nipple 115 7935000120 Pressure Valve 116 7443000152 Plug 117 7443000139 Fitting 118 7894000004 Tie Strap 5

Refer to manufacturer’s manual for winch parts list


8,000 lb winch shown on aluminum deck

WORM GEAR WINCH (8,000 LB) WITH AIR FREE SPOOL - UPPER DECK

Item #7, Winch Cable, not shown

AIR SUPPLY

1

9

9

10

10

8

11

1312

14

1615

17

18

1

2

3

1

4

4

4

5

5

6

6


DUAL WINCH FREE SPOOL (8,000 LB WORM GEAR WINCH - MAIN DECK)


1 3606000028 Lug Weld 22 7660180234 Jam Nut, 0.50”-20NF 83 4763000413 Rod 24 7309000002 Coupling 45 4587000003 Lever 26 7660182631 Locknut, 0.50”-20NF 67 7105181250 Capscrew, 0.50”-20NF x 1.50” 28 7950180161 Flatwasher, 0.50” ID 29 7082000010 Nylon Washer, 1.00 ID 4

10 4209000328 Bushing 211 4178000752 Bracket (Steel Deck) 2

4178000757 Bracket (Aluminum Deck)12 7115151050 Capscrew, 0.31”-18NC x 1.25” 813 7950150161 Flatwasher, 0.31” ID 1614 7660152601 Locknut, 0.31”-18NC 815 7950180143 Flatwasher, 0.50” ID 216 7843000027 Compression Spring 217 7949000030 Nylon Washer, 0.525” ID 218 4209000147 Bushing 219 4178000673 Bracket 220 7690051274 Spring Pin 421 4763000414 Rod 222 7254000016 Cap 223 7691000046 Spring Clevis 2


DUAL WINCH FREE SPOOL (8,000 LB WORM GEAR WINCH - MAIN DECK)

1

1

2

2

2

2

3

3

2

2

4

4

4

5

5

66

6

6

4

7

8

9

10

611

12

9

1314

215

1617

18

19

20

20

21

22 1213

1413

7

8

9

11

6

1412

2

10

913

15

1617

18

19

20

1213

1314

20

21

22

23

23

Steel Deck shown


SINGLE WINCH FREE SPOOL (8,000 / 10,000 LB WORM GEAR WINCH - MAIN DECK)


1 3606000028 Lug Weld 12 7660180234 Jam Nut, 0.50”-20NF 43 4763000413 Rod 14 7309000002 Coupling 25 4587000003 Lever 16 7660182631 Locknut, 0.50”-20NF 37 7105181250 Capscrew, 0.50”-20NF x 1.50” 18 7950180161 Flatwasher, 0.50” ID 19 7082000010 Nylon Washer, 1.00 ID 2

10 4209000328 Bushing 211 4178000757 Bracket (Alum. Deck) 112 7115151050 Capscrew, 0.31”-18NC x 1.25” 213 7950150161 Flatwasher, 0.31” ID 614 7660152601 Locknut, 0.31”-18NC 415 7950180143 Flatwasher, 0.50” ID 116 7843000027 Compression Spring 117 7949000030 Nylon Washer, 0.525” ID 118 4209000147 Bushing 119 4178000673 Bracket 120 7690051274 Spring Pin 221 4763000414 Rod 122 7254000016 Cap 123 7691000046 Spring Clevis 124 7118151424 Capscrew, 0.31”-18NC x 1.75” 2


SINGLE WINCH FREE SPOOL (8,000 /10,000 LB WORM GEAR WINCH - MAIN DECK)

Steel Deck shown

1

2

23

2

4

4

5

6

6 7

8

9

6

4121

2 019

31

51

6171

81

91

02

4231

3141

02

12

22

32

11


SINGLE / DUAL WINCH TENSIONER PLATES - MAIN DECK

ITEM PART NO. DESCRIPTION QTY1 3706000213 Plate Weld (Dual Winches) 2

3706000213 Plate Weld (Single Winch) 12 3706000214 Plate Weld LH (Dual Winches) 2

3706000214 Plate Weld LH (Single Winch) 13 3706000215 Plate Weld RH (Dual Winches) 2

3706000215 Plate Weld RH (Single Winch) 14 7115161250 Capscrew, 0.38”-16NC x 1.50” 4

(Dual Winches)7115161250 Capscrew, 0.38”-16NC x 1.50” 2

(Single Winch)5 7115162650 Capscrew, 0.38”-16NC x 3.25” 6

(Dual Winches)7115162650 Capscrew, 0.38”-16NC x 3.25” 3

(Single Winch)6 7950160161 Flatwasher, 0.38” ID (Dual Winches) 16

7950160161 Flatwasher, 0.38” ID (Single Winch) 87 7950160141 Flatwasher, 0.38” ID (Dual Winches) 16

7950160141 Flatwasher, 0.38” ID (Single Winch) 88 7660162601 Locknut, 0.38”-16NC (Dual Winches) 10

7660162601 Locknut, 0.38”-16NC (Single Winch) 59 7843000034 Compression Spring (Dual Winches) 6

7843000034 Compression Spring (Single Winch) 3


1

1 3

3

2 2

4

4

4

4

5

5

555

5

7

7

6

6 7

7

6

6

6

8

9

8

68

6 968

SINGLE / DUAL WINCH TENSIONER PLATES - MAIN DECK


WINCH TENSIONER PLATE - UPPER DECK


1 3706000279 Plate Weld 12 3706000214 Plate Weld LH 13 3706000215 Plate Weld RH 14 7115161250 Capscrew, 0.38”-16NC x 1.50” 25 7115162650 Capscrew, 0.38”-16NC x 3.25” 36 7950160161 Flatwasher, 0.38” ID 87 7660162601 Locknut, 0.38”-16NC 88 7843000034 Compression Spring 3


1

3

2

4

4

5

5

5

6

6

6

7

7

6

7

8

7

WINCH TENSIONER PLATE - UPPER DECK



1 3314000029 Coverplate Weld 22 4812000061 Shim (Steel Deck) 4

4812000061 Shim (Aluminum Deck) 23 7114161218 Capscrew, 0.38”-16NC x 1.50” 124 7950150161 Flatwasher, 0.31” ID 125 7660162601 Locknut, 0.38”-16NC 126 7701000049 Nylon Plug 8

DUAL WINCH COVER PLATES - MAIN DECK


DUAL WINCH COVER PLATES - MAIN DECK

1

1

2

2

6

6

3

4

3

4

5

5

5

3

4

3

3

4

3



1 3314000055 Coverplate Weld 22 7114161218 Capscrew, 0.38”-16NC x 1.50” 123 7950150161 Flatwasher, 0.31” ID 124 7660162601 Locknut, 0.38”-16NC 125 7701000049 Nylon Plug 4

SINGLE WINCH COVER PLATES - MAIN DECK


SINGLE WINCH COVER PLATES - MAIN DECK

1

1

5

5

2

3

2

3

44

4

2

3

22

3

2


SUBFRAME - 28’ & 30’ MAIN DECK


1 3868000272 Subframe Weld 12 3905000013 Trunnion Weld 13 4497000358 Gusset 24 7082000017+ Bearing 45 4691000573 Pin 26 7949000008 Washer, 2.25” ID 27 7118162250 Capscrew, 0.38”-16NC x 2.75” 28 7660162601 Locknut, 0.38”-16NC 29 3178000288 Bracket Weld LH 1

10 3178000289 Bracket Weld RH 111 3320000129 Tilt Cylinder Assembly 212 3062000015 Bar Weld LH 113 3062000014 Bar Weld RH 114 4831000079 Spacer, 0.50” 215 4831000083 Spacer, 0.25” 216 4831000084 Spacer, 0.12” 217 4017001093 Angle 218 3691000164 Pin Weld 219 3691000184 Pin Weld 220 4209000204 Bushing 421 7105202250 Capscrew, 0.63”-18NF x 2.75” 422 7105201650 Capscrew, 0.63”-18NF x 2.00” 423 7660202347 Locknut, 0.63”-18NF 824 7115160850 Capscrew, 0.38”-16NC x 1.00” 225 7660162301 Locknut, 0.38”-16NC 426 7115161050 Capscrew, 0.38”-16NC x 1.25” 227 7105181650 Capscrew, 0.50”-20NF x 2.00” 428 7950180153 Flatwasher, 0.50” ID 429 7660182333 Locknut, 0.50”-20NF 430 3320000121 Roll Cylinder Assembly 1

* included in Subframe Weld, P/N 3868000238


31 4691000268 Pin 132 7754000006 Retaining Ring 233 4679000166 Pad 134 4178000308 Bracket 135 7115181450 Capscrew, 0.50”-13NC x 1.75” 236 7660182601 Locknut, 0.50”-13NC 237 7701000050* Plug 238 3178000234* Light Box, RH 139 3178000233* Light Box, LH 140 4017001294* Mud Flap Angle, RH 141 4017001293* Mud Flap Angle, LH 1


SUBFRAME - 28 & 30’ MAIN DECK

1

4

04

3303

43

53

23

13

23

14

4

93

63

2

3

3

65

7

85 6

11

013132

71

71

8292

11

02

02

52

6291

529

814222

72

6151

4121

12

73

73

83


SUBFRAME - 22’ MAIN DECK


1 3868000271 Subframe Weld 12 3905000013 Trunnion Weld 13 4497000358 Gusset 24 7082000017* Bearing 45 4691000573 Pin 26 7949000008 Washer, 2.25” ID 27 7118162250 Capscrew, 0.38”-16NC x 2.75” 28 7660162601 Locknut, 0.38”-16NC 69 4178000739 Bracket 2

10 3320000122 Tilt Cylinder Assembly 211 3691000166 Pin Weld 212 3691000092 Pin Weld 213 4209000337 Bushing 414 7115161050 Capscrew, 0.38”-16NC x 1.25” 415 3320000121 Roll Cylinder Assembly 116 4691000268 Pin 117 7754000006 Retaining Ring 218 4679000166 Pad 119 4178000308 Bracket 120 7660182631 Locknut, 0.50”-20NF 221 7701000050* Plug 422 7105181650 Capscrew, 0.50:-20NF x 2.00” 223 7105201850 Capscrew, 0.63”-18NF x 2.25” 824 7950200242 Flatwasher, 0.63” ID 825 7660202347 Locknut, 0.63”-18NF 826 3178000234* Light Box, RH 127 3178000233* Light Box, LH 1

* included in Subframe Weld, P/N 3868000271


28 4017001294* Mud Flap Angle, RH 129 4017001293* Mud Flap Angle, LH 1


SUBFRAME - 22’ MAIN DECK

1

2

3

38

5

6

7

56

109

13

25

118

14

10128

924

2327

26

21

21

20

4

1429

21

16

17

17

15

28

4

18

19

22


HOLD DOWN - 28’ & 30’ MAIN DECK


1 3558000008 Hold Down Weld - Primary 12 4017001271 Angle 43 7105181650 Capscrew, 0.50”-20NF x 2.00” 144 7660182333 Locknut, 0.50”-20NF 85 7950180153 Flatwasher, 0.50 ID 206 7660182631 Locknut, 0.50”-20NF 67 4679000194 Pad (28’ decks) 4

4679000194 Pad (30’ decks) 68 7790152056 Screw, 0.31”-18NC x 1.25” (28’ deck) 16

7790152056 Screw, 0.31”-18NC x 1.25” (30’ deck) 249 7105201250 Capscrew, 0.63”-18NF x 1.50” 2

10 7259000015 Hold Down Shoe LH 111 7259000016 Hold Down Shoe RH 112 4706003025 Rub Plate LH 113 4706003026 Rub Plate RH 114 4706003027 Plate 215 7105202050 Capscrew, 0.63”-18NF x 2.50” 416 7660202347 Locknut, 0.63”-18NF 817 3558000018 Hold Down Secondary Support (28’ deck) 2

3558000018 Hold Down Secondary Support (30’ deck) 418 7105201650 Capscrew, 0.63” - 18NF x 2.00” Hex Head 4

(28’ deck)7105201650 Capscrew, 0.63” - 18NF x 2.00” Hex Head 8

(30’ deck)19 7950200242 Flatwasher, 0.63” Nom Nar Hardened “B” 4

(28’ deck)7950200242 Flatwasher, 0.63” Nom Nar Hardened “B” 8

(30’ deck)


HOLD DOWN - 28’ & 30’ MAIN DECK

1

2

25

65

65

3

48

7

35

8

1151

35

89

35

412101

51

7

41

31

8

3

61

9

7

35

61

81

7

91

7171


HOLD DOWN - 22’ MAIN DECK


1 3558000013* Hold Down Weld 12 4017001271 Angle 23 7105181650 Capscrew, 0.50”-20NF x 2.00” 84 7950180153 Flatwasher, 0.50” ID 125 7660182631 Locknut, 0.50-20NF 46 7274000046 Retaining Clamp 27 7105201850 Capscrew, 0.63”-18NF x 2.25” 48 7660202347 Locknut, 0.63”-18NF 49 7701000063 Plug 4

10 4679000153* Wear Pad 211 7118161026* Flathead Screw, 0.38”-16NC x 1.25” 612 7660162601* Locknut, 0.38-16NC 613 4679000221* Wear Pad 214 4812000071* Shim - 0.12” 215 4812000072* Shim - 0.06” 216 7114151218* Capscrew, 0.31”-18NC x 1.50” 417 7660152601* Locknut, 0.31”-18NC 418 7660182333 Locknut, 0.50-20NF 4

* also available in Hold Down Assembly, P/N 3558000014


1

2

65

43 4

18

10

11

7

6

8

12

71013

14

16

3

4

9

9

4

3

15

17

2

HOLD DOWN - 22’ MAIN DECK


ITEM PART NO. DESCRIPTION QTY1 See Note 1 Bumper Bracket Weld 12 See Note 1 Headboard Weld 13 See Note 1 Front Support Weld 14 See Note 1 Subframe Weld 15 4913000137 Tube 26 4913000409 Tube 67 4705000594 Plate 48 3002000013 Access Ladder Weld 19 7691000045 Pin 4

10 4706003222 Plate A/R11 7105201650 Capscrew, 0.62”-18NF x 2.00” 812 7660202347 Locknut, 0.62”-18NF 813 7105223250 Capscrew, 0.75”-16NF x 4.00” 414 See Note 1 Hood Stop Pad 215 4679000193 Pad (aluminum upper deck) 2

(IHC 4400/4900, Ford F-750, Freightliner M2, Peterbilt P335 & Kenworth T300)

4679000244 Pad (aluminum upper deck) (Peterbilt P330)

4090000003 Pad (steel upper deck)16 7118161026 Capscrew, 0.38”-16NC x 1.25” 6

(IHC 4400/4900, Ford F-750, Freightliner M2, Peterbilt P335 & Kenworth T300) (aluminum upper deck)

7115161223 Capscrew, 0.38”-16NC x 1.50” 4 (Peterbilt P330) (aluminum upper deck)

17 7660162601 Locknut, 0.38”-16NC 6 (IHC 4400/4900, Ford F-750, Freightliner M2, Peterbilt P335 & Kenworth T300) (aluminum upper deck)

7660162601 Locknut, 0.38”-16NC 4 (Peterbilt P330) (aluminum upper deck)


18 3178000297 Bracket Weld (aluminum upper deck) 24178000355 Bracket (steel upper deck)

19 3017000071 Angle Weld LH (aluminum upper deck) 220 3017000072 Angle Weld RH (aluminum upper deck) 221 7115181250 Capscrew, 0.50”-13NC x 1.50” 26

(aluminum upper deck)22 7950180143 Flatwasher, 0.50” ID 26

(aluminum upper deck)23 7660182301 Locknut, 0.50”-13NC 26

(aluminum upper deck)24 3691000188 Pin Weld 225 7118162250 Capscrew, 0.38”-16NC x 2.75” 226 3320000127 Tilt Cylinder Assembly 227 4209000337 Bushing 428 3691000092 Pin Weld 229 3691000073 Pin Weld (aluminum upper deck) 2

3691000092 Pin Weld (steel upper deck)30 7115160850 Capscrew, 0.38”-16NC x 1.00” 431 7660162301 Locknut, 0.38”-16NC 4

Note 1: Parts vary depending on chassis. Consult factory for part numbers.

SUBFRAME AND SUPPORT - UPPER DECK (WELDMENT)


SUBFRAME AND SUPPORT - UPPER DECK (WELDMENT)

1

12

8

9

9

43

10

10

11

11

6

6

6

7

7

13

13

14

1516

5

17

15

18

20

20

19

1921

21

21

21

21

21

23

22

23

22

2322

2223

22

24

24

25

17

25

17

26

27

2829

28

29

30

31

2

26

31

3031

Aluminum Deck shown


SUBFRAME AND SUPPORT - UPPER DECK (BOLT ON)

ITEM PART NO. DESCRIPTION QTY1 See Note 1 Bumper Bracket Weld 12 3241000198 Headboard Weld Rear Support 13 3190000043 Bumper Weld Front Support 1

3190000055 Bumper Weld Front Support 1(Extended Cab Chassis)

4 3868000292 Subframe Weld Upper Deck 1 (IHC, Ford, Freightliner, Peterbilt P335)

3868000280 Subframe Weld Upper Deck 1 (Kenworth T300)

3868000281 Subframe Weld Upper Deck 1 (Peterbilt 330)

3868000308 Subframe Weld Upper Deck 1 (F750 Extended Cab)

5 4812000082 Shim 16 3002000013 Access Ladder Weld 17 7691000045 Pin 48 4706003222 Plate A/R9 7105201650 Capscrew, 0.62”-18NF x 2.00” 8

10 7660202347 Locknut, 0.62”-18NF 811 7105223250 Capscrew, 0.75”-16NF x 4.00” 412 See Note 1 Hood Stop Pad 213 See Note 1 Screw, Tapping 414 4679000193 Pad (aluminum upper deck) 2

(IHC 4400/4900, Ford F-750, Freightliner M2, Peterbilt P335 & Kenworth T300)

4679000244 Pad (aluminum upper deck) (Peterbilt P330)

4090000003 Pad (steel upper deck)15 7118161026 Capscrew, 0.38”-16NC x 1.25” 6

(IHC 4400/4900, Ford F-750, Freightliner M2, Peterbilt P335 & Kenworth T300) (aluminum upper deck)

7115161223 Capscrew, 0.38”-16NC x 1.50” 4 (Peterbilt P330) (aluminum upper deck)


16 7660162601 Locknut, 0.38”-16NC 8 (IHC 4400/4900, Ford F-750, Freightliner M2, Peterbilt P335 & Kenworth T300) (aluminum upper deck)

7660162601 Locknut, 0.38”-16NC (steel deck) 617 3178000503 Bracket Weld (aluminum upper deck) 2

4178000355 Bracket (steel upper deck)18 3017000100 Angle Weld LH (aluminum upper deck) 219 3017000101 Angle Weld RH (aluminum upper deck) 220 7115181250 Capscrew, 0.50”-13NC x 1.50” 26

(aluminum upper deck)21 7950180143 Flatwasher, 0.50” ID 26

(aluminum upper deck)22 7660182301 Locknut, 0.50”-13NC 26

(aluminum upper deck)23 7115181450 Capscrew, 0.50”-13NC x 1.75” 2624 7950180143 Flatwasher, 0.50” ID 2225 7660182301 Locknut, 0.50”-13NC 3626 7950180252 Flatwasher, 0.50” ID 427 7115181223 Capscrew, 0.50”-13NC x 1.50” 1028 7790141056 Screw, 0.25”-20NC x .63” 229 3691000188 Pin Weld 230 7082000019 Bearing 431 7118162250 Capscrew, 0.38”-16NC x 2.75” 232 3320000127 Tilt Cylinder Assembly 233 4209000337 Bushing 434 3691000092 Pin Weld 235 7115160850 Capscrew, 0.38”-16NC x 1.00” 436 7660162301 Locknut, 0.38”-16NC 437 3691000073 Pin Weld 2

Note 1: Parts vary depending on chassis. Consult factory for part numbers.


1

2

34

5

6

7

7

8

9

9

10

11

11

1213

1414

15

16

17

19

19

18

18

2020

21

2222

21

20

20

222121

22

20

2725

26

23

3029

30

24

25

28

2425

2331

16

16

3129

25

232637

34

3536

35 36

3233

SUBFRAME AND SUPPORT - UPPER DECK (BOLT ON)

Aluminum Deck shown


SLIDE PAD


1 4679000145 Wear Pad (28’ & 30’ Deck) 164679000145* Wear Pad (22’ Deck) 14

2 7118161026 Capscrew, 0.38”-16NC x 1.25” 48(28’ & 30’ Deck)

7118161026* Capscrew, 0.38”-16NC x 1.25” (22’ Deck) 423 7660162601 Locknut, 0.38”-16NC (28’ & 30’ Deck) 48

7660162601* Locknut, 0.38”-16NC (22’ Deck) 42

* included in Slide Pad Kit, P/N 9577000228


1

3

1

2

2

1

1

2

1

22

1

1

2

2

3

1

2

1

2

12

3

SLIDE PAD


MUD FLAP


1 7638000013 Mud Flap - High Frame, 36” long 22 4706000233 Plate 23 7111150864 Carriage Bolt, 0.31”-18NC x 1.00” 84 7660152601 Locknut, 0.31”-18NC 8


MUD FLAP

2

3

14

1

4

3

2


FINAL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY1 3190000037 Bumper Tube Weld - Short 2

3190000034 Bumper Tube Weld - Long2 7115181064 Carriage Bolt, 0.50”-13NC x 1.25” 83 7660182601 Locknut, 0.50”-13NC 84 4314000043 Light Box Cover 25 7661000042 U-Nut, 0.25”-20NC 86 7949000023 Nylon Washer, 0.26” ID 107 7114140529 Screw, 0.25”-20NC x 0.63” 88 7493000002 Grommet 49 7590000113 Back-Up Light - White (Std) 2

10 7590000341 Stop/Tail/Turn Light - Red (LED) 211 7493000009 Grommet 412 7590000343 Marker Light - Red (LED) 413 7493000023 Grommet 314 7590000340 Marker Light - Red (LED) 315 7493000010 Grommet 116 7590000251 License Plate Light 117 7011000007 Back-Up Alarm 118 7114140528 Screw, 0.25”-20NC x 0.63” 219 7660142601 Locknut, 0.25-20NC 220 7701000049 Plug 121 7701000055 Plug 222 Not Required23 7330000428 Reflective Tape 224 4314000086 Cover Plate 225 7790161253 Screw, 0.38”-16NC x 0.75” 826 7679000020 Non-Skid Pad 2


FINAL ASSEMBLY

1

1

2

3

4

4

23

2021

26

15

16

12

11

24

25

25

13

14

17

18

8

98 10

12

11

11

12

76

7

6

6195

567

6

7


HYDRAULIC RESERVOIR AND TOOLBOX / BASKET

ITEM PART NO. DESCRIPTION QTY*

1 4178000331 Mounting Bracket - Short4178000291 Mounting Bracket - Std4178000339 Mounting Bracket - Long

2 4178000330 Mounting Bracket - Short4178000290 Mounting Bracket - Std4178000338 Mounting Bracket - Long

3 3750000018 Hydraulic Reservoir Assembly4 7183000004+ Breather Filler Cap Assembly5 7470000009+ Level / Temperature Gauge6 7430000014+ Strainer7 7105181650 Capscrew, 0.50”-20NF x 2.00”8 7950180153 Flat Washer, 0.50” ID9 7660182333 Locknut, 0.50”-20NF

10 7115150850 Capscrew, 0.31”-18NC x 1.00”11 7950150161 Flatwasher, 0.31” ID12 7660152601 Locknut, 0.31”-18NC13 3899000130 Toolbox Assembly - 36” x 18” x 18”

3899000131 Toolbox Assembly - 36” x 18” x 14”3899000132 Toolbox Assembly - 48” x 18” x 18”3899000133 Toolbox Assembly - 60” x 18” x 18”

14 4679000256^ Rubber Pad (36” Toolbox)4679000257^ Rubber Pad (48” Toolbox)4679000258^ Rubber Pad (60” Toolbox)

15 7118181216 Capscrew, 0.50”-13NC x 1.50”16 7660182301 Locknut, 0.50”-13NC17 4706002361 Plate18 4017000777 High Mount Angle19 3899000053 Basket - 15” deep

3899000075 Basket - 24” deep20 4632000015 Moulding - 15” deep basket

4632000048 Moulding - 24” deep basket21 7002000410 Stainless Steel Cover Plate for Basket

includes rivets

* Quantities vary depending on Hydraulic Tank / Toolbox / Basket mounting configuration.

+ also available in Hydraulic Reservoir Assembly, P/N 3750000018^ included in Toolbox Assembly



Item #14, Toolbox Rubber Pad, not shown

HYDRAULIC TANK ONLY36" TOOLBOXw/ HYDRAULIC RESERVOIR

1

5

6

9

87

12

11

4

10

2

3

11

10

9

15

3

13

12

8

716

15

1

2

11

11



Item #14, Toolbox Rubber Pad, not shown

60" TOOLBOXw/ HYDRAULIC RESERVOIRMOUNTED ON DRIVER SIDE

1

2

915

7

8

16

8

7

1

12

3

13

11

10

9

60" TOOLBOXw/ HYDRAULIC RESERVOIRMOUNTED ON PASSENGER SIDE

9

1516

9

2

8 710 11

17

1 8

7

12

11

10

3

13

1

FRONT

FRONT

11



Items #14, Toolbox Rubber Pad and #21, Stainless Cover for Basket, not shown

36" HIGH MOUNT TOOLBOXw/ HYDRAULIC RESERVOIR

36" BASKET

9

13 1

1112

1110

12

18

78

3

15

18

2

2

12

9

87

1

20

1910

11

10

11


TOOLBOX

* Quanities listed are for one toolbox^ also included in Toolbox Door Assembly

ITEM PART NO. DESCRIPTION QTY*1 4679000256 Rubber Pad (36” toolbox) 1

4679000257 Rubber Pad (36” narrow toolbox) 14679000258 Rubber Pad (48” toolbox) 14679000259 Rubber Pad (60” toolbox) 1

2 4796000009 Gasket (36” toolbox) 14796000010 Gasket (48” toolbox) 14796000011 Gasket (60” toolbox) 1

3 9899000014 Toolbox Door Assembly (36” toolbox) 19899000015 Toolbox Door Assembly (48” toolbox) 19899000016 Toolbox Door Assembly (60” toolbox) 1

4 7585000019^ Latch 15 7555000016^ Hinge (36” toolbox) 1

7555000015^ Hinge (48” toolbox) 27555000016^ Hinge (60 “ toolbox) 2

6 7759000020^ Rivet (36” toolbox) 97759000020^ Rivet (48” toolbox) 147759000020^ Rivet (60” toolbox) 18

7 4178000599^ Bracket 28 7114140465^ Carriage Bolt, 0.25”-20NC x 0.50” 49 7660142604^ Locknut, 0.25” -20NC 4

10 7592000005^ S Link 411 7248000114^ Cable 2


TOOLBOX

36” Toolbox shown

13

4

8

5

11

9

7

6

2

10


78” TOOLBOX AND MARKER LIGHTS

ITEM PART NO. DESCRIPTION QTY*

1 7899000015 78” Toolbox - Universal 17899000010 78” Toolbox - LH w/ Tool Mtg Brackets7899000011 78” Toolbox - RH w/ Tool Mtg Brackets

2 7178000046^ Mounting Bracket - LH 13 7178000047^ Mounting Bracket - RH 1

3178000522 Mounting Bracket - Special 144” CA 24 7105181650 Capscrew, 0.50”-20NF x 2.00” 45 7950180153 Flatwasher, 0.50” ID 46 7660182333 Locknut, 0.50”-20 NF 47 7118181216 Capscrew, 0.50”-13NC x 1.50” 48 7660182301 Locknut, 0.50”-13NC 49 Not Required

10 7493000026 Grommet 211 7590000300 Marker Light - Amber (LED) 212 7590000333 Marker Light - Red (LED) 213 7552000361 Harness Adapter 114 7552000362 Harness - Stop/Tail/Turn Light 215 7552000363 Harness - Marker Light 2

* Quanities listed are for one toolbox^ also included in P/N 3178000521, Bracket Assembly


78” TOOLBOX AND MARKER LIGHTS

1 3

8

6

5

4

2

10

12

1110

79

ED

CB

A

AB

CD

E

B A

B AB A

B AB A

B AB A

ED

CB

A

B AB A

AB

CD

E

B A

B A

B A

14

14

13

1515



1 4017001403 Angle 22 4811000841 Shelf (36” toolbox) 1

4811000843 Shelf (48” toolbox)4811000868 Shelf (60” toolbox)

3 7115150850 Capscrew, 0.31”-18NC x 1.00” 44 7950150161 Flatwasher, 0.31” ID 85 7660152601 Locknut, 0.31”-18NC 4

TOOLBOX SHELF


1

1

2

34

3

4

4

5

45

TOOLBOX SHELF

36” Toolbox shown



1 4178000578* Bracket 12 7590000273* Dome Lamp 13 7870000115* Switch 14 7280000007* Wire Mount Clip 35 7661000047* Panel Nut 46 7790100856* Screw, #10 x 0.50” 47 7443000377 Fitting 18 7552000297 Toolbox Light Harness 1

TOOLBOX LIGHT

* included in Toolbox Light Bracket Assembly


1

2

3 4

5

5

6

6

7

TOOLBOX LIGHT

Item #8, Toolbox Light Harness, not shown48” Toolbox Shown


DUAL CONTROLS - 6 BANK


1 4263000463 Channel 12 7950180161 Flatwasher, 0.50 ID 63 7660182601 Locknut, 0.50-13NC 64 4263000464 Channel 15 7790151253 Screw, 0.31-18NC x 0.75 126 3935000125 Control Valve 17 7111161050 Capscrew, 0.38-16NC x 1.25” 48 7950160161 Flatwasher, 0.38” ID 49 7660162601 Locknut, 0.38”-16NC 4

10 4763000280 Control Rod 611 4763000279 Control Rod 612 7690101200 Clevis Pin 613 7691000056 Cotter Pin 614 7115150850 Capscrew, 0.31”-18NC x 1.00” 1815 7949000011 Flatwasher, 0.31” ID 1816 4831000069 Spacer 1817 7660152601 Locknut, 0.31”-18NC 2618 Not Required19 7115150664 Carriage Bolt, 0.31”-18NC x 0.75” 820 7950150000 Washer, 0.31” ID 821 7691000066 Pin 222 7754000009 Retaining Ring 423 7551000019 Control Handle 424 7551000020 Control Handle 425 7551000021 Control Handle 226 7551000022 Control Handle 227 7950220141 Flatwasher, 0.75” ID 228 4211000001 Bushing 429 3560000008 Control Hood, LH 130 7949000054 Washer, 0.34” ID 8


31 7330000464 Control Panel, LH 132 7330000465 Control Panel, RH 133 7759000004 Pop Rivet 834 7590000087 Lamp 235 7790101276 Screw, #6 x 0.50” 436 7280000007 Wire Clip 1137 4606000217 Lug 438 7560000007 Control Hood, RH 139 7470000023 Gauge 140 7661000057 Jam Nut, M5 2



23

33

82 5

92

13 7102

1

0313

63

43

23

784

6

9

71

01

31

21

11

615141

716151 41

5

22

9152

4232

3242

52

53

62

91

22

53

A

A

71

11

61

51

41

TNORF

72

7383

12





10 4763000280 Control Rod 711 4763000279 Control Rod 712 7690101200 Clevis Pin 713 7691000056 Cotter Pin 714 7115150850 Capscrew, 0.31”-18NC x 1.00” 2115 7949000011 Flatwasher, 0.31” ID 2116 4831000069 Spacer 2117 7660152601 Locknut, 0.31”-18NC 2918 Not Required19 7115150664 Carriage Bolt, 0.31”-18NC x 0.75” 820 7950150000 Washer, 0.31” ID 821 7691000066 Pin 222 7754000009 Retaining Ring 423 7551000019 Control Handle 424 7551000020 Control Handle 425 7551000021 Control Handle 426 7551000022 Control Handle 227 7950220141 Flatwasher, 0.75” ID 228 4211000001 Bushing 229 3560000008 Control Hood, LH 130 7949000054 Washer, 0.34” ID 8


31 7330000464 Control Panel, LH 1(Dual Main Deck Winches)

7330000778 Control Panel, LH 1(Single Main Deck Winch)

32 7330000465 Control Panel, RH 1(Dual Main Deck Winches)

7330000779 Control Panel, RH 1(Single Main Deck Winch)

33 7759000004 Pop Rivet 834 7590000087 Lamp 235 7790101276 Screw, #6 x 0.50” 436 7280000007 Wire Clip 1137 4606000217 Lug 438 7560000007 Control Hood, RH 139 7470000023 Gauge 140 7661000057 Jam Nut, M5 2



A

A

TNORF

11

71

6151

41

6

9

487

32

63 83

23

33503

4353

13

331

5

7102

22

9152

423232

425262

82

72

73

12

917322

615141

21

71

31

11

0171

6151

41

93 92

04





10 4763000280 Control Rod 811 4763000279 Control Rod 812 7690101200 Clevis Pin 813 7691000056 Cotter Pin 814 7115150850 Capscrew, 0.31”-18NC x 1.00” 2415 7949000011 Flatwasher, 0.31” ID 2416 4831000069 Spacer 2417 7660152601 Locknut, 0.31”-18NC 3218 Not Required19 7115150664 Carriage Bolt, 0.31”-18NC x 0.75” 820 7950150000 Washer, 0.31” ID 821 7691000066 Pin 222 7754000009 Retaining Ring 423 7551000019 Control Handle 424 7551000020 Control Handle 425 7551000021 Control Handle 426 7551000022 Control Handle 427 7950220141 Flatwasher, 0.75” ID 228 7280000007 Wire Clip 1129 3560000008 Control Hood, LH 130 7949000054 Washer, 0.34” ID 8


31 7330000464 Control Panel, LH 132 7330000465 Control Panel, RH 133 7759000004 Pop Rivet 834 7590000087 Lamp 235 7790101276 Screw, #6 x 0.50” 436 4606000217 Lug 437 7560000007 Control Hood, RH 138 7470000023 Gauge 140 7661000057 Jam Nut, M5 2



A

A

TNORF

71

6151

41

69

487

32

8273

2333

503

4353

13

331

5

7102

22

916252

3242

3242

5262

7263

1291

63

22

61

5141

21

31

11

01

71

61

51

41

83

92

71

11

04


HYDRAULIC COMPONENTS - STANDARD (28’ & 30’ MAIN DECK)


1 See Note 1 PTO 12 7724000126 Pump 13 7115181050 Capscrew, 0.50”-13NC x 1.25” 24 7950180000 Lockwasher, 0.50” ID 25 7443000101 Adapter 16 7445081643 Adapter 17 7443000023 Elbow 18 See Note 1 Supply Hose 19 7443000013 Nipple 1

10 7274000002 Clamp 211 7430000003 Filter Assembly 112 7470000002 Gauge 113 7443000319 Fitting 114 7274000080 Clamp 215 See Note 1 Return Hose 116 See Note 1 Pressure Hose Assembly 117 7443000168 Adapter 118 7445081045 Elbow 519 7431000001* Filter Element 120 7445080843 Adapter 421 7445060843 Adapter 422 4567123030 Hose Assembly 123 4567122047 Hose Assembly 124 7445060645 Elbow 325 7445060643 Adapter 526 4567122139 Hose Assembly 127 4567123139 Hose Assembly 128 7935000306 Dual Counterbalance Valve 129 4570000199 Hose Assembly 130 4570000201 Hose Assembly 131 4570000200 Hose Assembly 1

* also available in Filter Assembly, P/N 7430000003


32 4570000202 Hose Assembly 133 4567430199 Hose Assembly (28’ deck) 4

4567430223 Hose Assembly (30’ deck) 434 4569433124 Hose Assembly 235 4569432124 Hose Assembly 236 7445040643 Adapter 137 4567112039 Hose Assembly 138 7274000063 P-Clamp 139 7115140650 Capscrew, 0.25”-20NC x 0.75” 140 7950140141 Flatwasher, 0.25” ID 141 7660142601 Locknut, .025”-20NC 1

Note 1: Varies depending on chassis, transmission , PTO type & deck length. Consult factory for part numbers.


HYDRAULIC COMPONENTS - STANDARD (28’ & 30’ MAIN DECK)

V1

V2

B2B1

A2A1

TILT CYLINDER - RH

ROLL CYLINDER

TILT CYLINDER - LH

WINCH

HYDTANK

R

RO

LL

TIL

T

WIN

CH

DUALC/B

BLOCK

WIN

CH

WINCH

TO

PT

ILT

PORTS

PORTSB

A

T

OP

WIN

CH

P

C

1 34 2 5

67

8

9 10

12 11

19

1314 16

24

2925

30

25

32

24

28

31

25

25 26

27

18

33

18

33

15

3435 25

24 23

17

2121 20

2021

21

22

20

20

1818

33

33

34

35

37

18

36

413839

40

CLAMP FOR PRESSURE GAUGE HOSE, ITEM #37


HYDRAULIC COMPONENTS - STANDARD (22’ MAIN DECK)


1 See Note 1 PTO 12 7724000126 Pump 13 7115181050 Capscrew, 0.50”-13NC x 1.25” 24 7950180000 Lockwasher, 0.50” ID 25 7443000101 Adapter 16 7445081643 Adapter 17 7443000023 Elbow 18 See Note 1 Supply Hose 19 7443000013 Nipple 1

10 7274000002 Clamp 211 7430000003 Filter Assembly 112 7470000002 Gauge 113 7443000319 Fitting 114 7274000080 Clamp 215 See Note 1 Return Hose 116 See Note 1 Pressure Hose Assembly 117 7443000168 Adapter 118 7445081045 Elbow 319 Not Required20 7445080843 Adapter 221 7445060843 Adapter 422 4567123047 Hose Assembly 123 4567122047 Hose Assembly 124 7445060645 Elbow 525 7445060643 Adapter 326 4567123118 Hose Assembly 127 4567122114 Hose Assembly 128 7935000306 Dual Counterbalance Valve 129 4570000195 Hose Assembly 130 4569433122 Hose Assembly 1

* also available in Filter Assembly, P/N 7430000003


31 4569432122 Hose Assembly 132 4567430133 Hose Assembly 233 7431000001* Filter Element 134 7445040643 Adapter 135 4567112039 Hose Assembly 136 7274000063 P-Clamp 137 7115140650 Capscrew, 0.25”-20NC x 0.75” 138 7950140141 Flatwasher, 0.25” ID 139 7660142601 Locknut, .025”-20NC 1

Note 1: Varies depending on chassis, transmission , PTO type & deck length. Consult factory for part numbers.


HYDRAULIC COMPONENTS - STANDARD (22’ MAIN DECK)

V2

V1

A1A2

B1B2

TILT CYLINDER - RH

ROLL CYLINDER

TILT CYLINDER - LH

WINCH

HYDTANK

R

PORTS

PORTSB

A

RO

LL

TIL

T

WIN

CH

DUALC/B

BLOCK

P

C

1 34 2 5

67

8

9 10

12 11

33

13 14 16

24

2924

29

24

29

24

28

29

25

2526

27

18

32

18

32

15

30 31

25

24 23

22

17

18

21 2120

20

2121

35

34

393637

38

CLAMP FOR PRESSURE GAUGE HOSE, ITEM #35


HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK)


1 7904000001 Hose Track (28’ & 30’ Deck) 27904000001 Hose Track (22’ Deck) 1

2 4706003038 Plate (28’ & 30’ Deck) 24706003038 Plate (22’ Deck) 1

3 7114101618 Capscrew #10-24NC x 2.00” 8 (28’ & 30’ Deck)

7114101618 Capscrew #10-24NC x 2.00” (22’ Deck) 44 7660102604 Locknut, #10-24NC (28’ & 30’ Deck) 8

7660102604 Locknut, #10-24NC (22’ Deck) 45 7274000038 Clamp (28’ & 30’ Deck) 10

7274000038 Clamp (22’ Deck) 46 7274000039 Clamp Cover (28’ & 30’ Deck) 5

7274000039 Clamp Cover (22’ Deck) 27 7115151650 Capscrew, 0.31”-18NC x 2.00” 4

(28’ & 30’ Deck)7115151650 Capscrew, 0.31”-18NC x 2.00” (22’ Deck) 2

8 7950150161 Flatwasher, 0.31” ID (28’ & 30” Decks) 67950150161 Flatwasher, 0.31” ID (22” Decks) 4

9 7660152601 Locknut, 0.31”-13NC (28’ & 30” Decks) 207660152601 Locknut, 0.31”-13NC (22” Decks) 9

10 7894000004 Tie Strap (28’ & 30’ Deck) 57894000004 Tie Strap (22’ Deck) 8

11 7935000197 Counterbalance Valve 112 7115151850 Capscrew, 0.31”-18NC x 2.25” 213 7274000066 Double Clamp (28’ & 30’ Deck) 15

7274000066 Double Clamp (22’ Deck) 514 7280000013 Clip *15 7274000041 Clamp (28’ & 30’ Deck) 616 7115160950 Capscrew, 0.38”-16NC x 1.12” 1

(28’ & 30’ Deck)17 7660162601 Locknut, 0.38”-16NC (28’ & 30’ Deck) 118 7274000011 Clamp (28’ & 30’ Deck) 419 4090000001 Belt, Protective (28’ & 30’ Deck) 420 7274000040 Clamp (28’ & 30’ Deck) 11

* Quantity varies depending on deck length and deck type.

ITEM PART NO. DESCRIPTION QTY21 7274000042 Clamp (28’ & 30’ Deck) 1


HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK)

1 3

4

2

10

7

6

89

5

2

1089 7 3

4

5

6

1

13

9

89

7 34

61

5

7 3 4

89

6

5

10

SECTION A-A SECTION B-B

STEEL DECKMAIN BEAM

BAA

B

B

B

A

A

SUBFRAME FRONTCROSSMEMBER

11

129

14

ALUMINUM DECKEXTRUSION

ROLL HOSE ROUTING

14

15

816

17

Items #18, #20, #21 Clamps, not shownItem #19 Protective Belt, not shown


HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (MAIN DECK)


* Quantity varies depending on deck type

1 7274000076 Cast Frame Clamp 152 7785152420 Set Screw, 0.31”-18NC x 1.50” 153 7660152601 Locknut, 0.31”-18NC 154 7115151050 Capscrew, 0.31”-18NC x 1.25” 155 7950150161 Flatwasher, 0.31” ID 156 7274000040 Clamp *7 7274000041 Clamp *8 7274000042 Clamp *


HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (MAIN DECK)

TO PUMP

8

123

435

6

123

67 435

123

35

46

TYPICAL HOSE ROUTING / MOUNTING


HYDRAULIC COMPONENTS - STANDARD (UPPER DECK)

ITEM PART NO. DESCRIPTION QTY1 7445080843 Adapter 42 4567133280* Hose Assembly (28’ deck) 2

4567133304^ Hose Assembly (30’ deck) 24567133230# Hose Assembly (22’ deck) 2

3 4567132280* Hose Assembly (28’ deck) 24567132304^ Hose Assembly (30’ deck) 24567133230# Hose Assembly (22’ deck) 2

4 7445080825 Balkhead Union 45 4567132113*^# Hose Assembly 26 4569432119*^# Hose Assembly 27 7445081045 Elbow 28 4567132133*^# Hose Assembly 29 7445060837 Tee 2

10 4567120118*^ Hose Assembly (28’ & 30’ deck) 44567120143# Hose Assembly (22’ deck) 4

11 7445060645 Elbow 412 7443000023 Elbow 4

* Also included in Hose Kit, 4577000010, 28’ Main Deck^ Also included in Hose Kit, 4577000011, 30’ Main Deck# Also included in Hose Kit, 4577000012, 22’ Main Deck


HYDRAULIC COMPONENTS - STANDARD (UPPER DECK)

TOP TILT CYLINDER - RH

TOP TILT CYLINDER - LH

TOP WINCH

WIN

CH

#2

TO

P T

ILT

TO

P W

INC

H

B PORTS

A PORTS

R

P

RO

LL

TIL

T

WIN

CH

#1

1

1

1

1

22

3 3

4

4

4

4

55

6

6

77

8

8

99

10

1010

10

11

11 11

11

12

12

12

12


HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (UPPER DECK)

ITEM PART NO. DESCRIPTION QTY1 7274000076 Cast Frame Clamp (22’ & 28’ deck) 14

7274000076 Cast Frame Clamp (30’ deck) 152 7785152420 Set Screw, 0.31”-18NC x 1.50” 14

(22’ & 28’ deck)7785152420 Set Screw, 0.31”-18NC x 1.50” (30’ deck) 15

3 7660152601 Locknut, 0.31”-18NC (22’ & 28’ deck) 147660152601 Locknut, 0.31”-18NC (30’ deck) 15

4 7115151050 Capscrew, 0.31”-18NC x 1.25” 15(22’ & 28’ deck)

7115151050 Capscrew, 0.31”-18NC x 1.25” (30’ deck) 165 7950150161 Flatwasher, 0.31” ID (22’ & 28’ deck) 15

7950150161 Flatwasher, 0.31” ID (30’ deck) 166 7660152601 Locknut, 0.31”-18NC(22’ & 28’ deck) 15

7660152601 Locknut, 0.31”-18NC (30’ deck) 167 7274000041 Clamp *8 7274000042 Clamp *9 4706003844 Plate 1

* Quantity varies depending on deck type


HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (UPPER DECK)

TO UPPER DECK

REAR MUFFLERSUPPORT BRACKET

1

12

3

4 56

77

2

3

7

7

4

56

1

7

723

465

1

2

3

4

4

65

65

8

TYPICAL HOSE ROUTING / MOUNTING

9


HYDRAULIC COMPONENTS - IRL WHL LIFT WITH MAN GRIDS OR IRL BALL / PINTLE HITCH MTG PLT


1 7443000129 Reducer 22 7445060648 Tee 43 4567123045 Hose Assembly 24 4567122043 Hose Assembly 25 7935000305 Counterbalance Valve 26 7445060645 Elbow 47 4567122014 Hose Assembly 28 7443040643 Adapter 29 4567110034 Hose Assembly 2

10 7445040446 Elbow 2


HYDRAULIC COMPONENTS - IRL WHL LIFT WITH MAN GRIDS OR IRL BALL / PINTLE HITCH MTG PLT

8-SECTIONCONTROL VALVE

PORTS

PORTSB

A

BO

OM

WHEEL LIFTEXTEND / RETRACT

CYLINDER

WIN

CH

TO

P T

ILT

TO

PW

INC

H

V

P

WHEEL LIFTRAISE / LOWERCYLINDER - RH

V

P

WHEEL LIFTRAISE / LOWERCYLINDER - LH

IRL

R

P

RO

LL

TIL

T

WIN

CH

9

10

109

65

27

6

2 7 6

65

33

4

1

1

2

28

8

4


HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER


1 7445060843 Adapter 22 4567122035 Hose Assembly 23 7445060637 Tee 24 4567120019 Hose Assembly 45 7445060645 Elbow 4


HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER

PORTS

PORTSA

B

WIN

CH

TO

P T

ILT

TO

PW

INC

H

STABILIZERRAISE / LOWERCYLINDER (RH)

STABILIZERRAISE / LOWERCYLINDER (LH)

ST

ABSECTION

TROL VALVE RO

LL

TIL

T

WIN

CH

R

P

2

2

4 4

4

43

3

1

1

5

5

5

5


HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLATE


1 7445060845 Elbow 22 7443000030 Tee 23 4567123050 Hose Assembly 24 4567122046 Hose Assembly 25 7935000305 Counterbalance Valve 26 7445060648 Tee 27 7445060645 Elbow 48 4567122014 Hose Assembly 2


HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLATE

7-SECTIONCONTROL VALVE W

INC

H

TO

P T

ILT

TO

PW

INC

H

PORTS

PORTSB

A

V

P

STABILIZERRAISE / LOWERCYLINDER - RH

V

P

STABILIZERRAISE / LOWERCYLINDER - LH

ST

AB

RO

LL

TIL

T

WIN

CH

R

P

1

1

2

2

3

3

4

4

8 76

7

7

786

5

5


HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE


1 7445060843 Adapter 22 7445060845 Elbow 23 7443000030 Tee 24 4567123050 Hose Assembly 25 4567122046 Hose Assembly 26 7935000305 Counterbalance Valve 27 7445060645 Elbow 48 7445060648 Tee 29 4567122014 Hose Assembly 2

10 4567120034 Hose Assembly 211 7445060646 Elbow 2


HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE

8-SECTIONCONTROL VALVE W

INCH

TO

P T

ILT

TO

PW

INC

H

PORTS

PORTSB

A

V

P

STABILIZERRAISE / LOWERCYLINDER - RH

BO

OM

TOW OPTIONEXTEND /RETRACT

CYLINDER

V

P

STABILIZERRAISE / LOWERCYLINDER - LH

ST

AB

RO

LL

TIL

T

WIN

CH

R

P

1

1

2

2 3

3

5

4

4

5

6

67

89 7

89 7

7

11

11

10

10



1 7443000129 Reducer 22 7445060648 Tee 43 4567123050 Hose Assembly 24 4567122046 Hose Assembly 25 7935000305 Counterbalance Valve 26 7445060645 Elbow 47 4567122014 Hose Assembly 28 7445040843 Adapter 29 4567110034 Hose Assembly 2

10 7445040445 Elbow 2

HYDRAULIC COMPONENTS - STABILIZER W/ IRL WHEEL LIFT


HYDRAULIC COMPONENTS - STABILIZER W/ IRL WHEEL LIFT


PORTS

PORTSB

A

BOOM

WHEEL LIFTEXTEND / RETRACT

CYLINDER

WIN

CH

TO

P T

ILT

TO

PW

INC

H

V

P

STABILIZER / WHEEL LIFTRAISE / LOWERCYLINDER - RH

V

P

STABILIZER / WHEEL LIFTRAISE / LOWERCYLINDER - LH

STAB

WHL LIFT

R

P

RO

LL

TIL

T

WIN

CH

9

10

109

65

27

6

2 7 6

65

33

4

1

1

2

28

8

4


HYDRAULIC COMPONENTS - IRL TOWBAR


1 7445060845 Elbow 22 7443000030 Tee 23 4567123050 Hose Assembly 24 4567122046 Hose Assembly 25 7935000305 Counterbalance Valve 26 7445060645 Elbow 47 4567122014 Hose Assembly 28 7445060843 Adapter 29 4567122042 Hose Assembly 2

10 7445060643 Adapter 211 7445060648 Tee 2


HYDRAULIC COMPONENTS - IRL TOWBAR


PORTS

PORTSB

A

BO

OM

TOW OPTIONEXTEND / RETRACT

CYLINDERW

INC

H

TO

P T

ILT

TO

PW

INC

H

V

PTOW OPTION

RAISE / LOWERCYLINDER - RH

V

P

TOW OPTIONRAISE / LOWERCYLINDER - LH

IRL

R

P

RO

LL

TIL

T

WIN

CH

9

10

109

65

117

6

11 7 6

6

5

3

3

4

1

1

2

28

8

4


HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION


1 7445060843 Adapter 22 4567122042 Hose Assembly 23 7445060643 Adapter 2


HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION

7-SECTIONCONTROL VALVE B

OO

M

TOW OPTIONEXTEND / RETRACT

CYLINDER

PORTS

PORTSA

B

TO

P T

ILT

TO

PW

INC

H

WIN

CH

R

P

TIL

T

WIN

CH

RO

LL

2 2

3

3

1

1


ELECTRICAL COMPONENTS - STANDARD


1 7552000192 Deck to Winch Harness 12 8977010103 Subframe to Cab Harness 13 7552000135 Subframe Harness 14 7552000198 Main Deck Harness 1

(28’ & 30’ Aluminum Deck)7552000181 Main Deck Harness 1

(28’ & 30’ Steel Deck)7552000179 Main Deck Harness (22’ Steel Deck) 1

5 7552000196 Upper Deck Harness 16 7552000223 Upper Deck - Headboard Lights - Harness 17 7552000190 Subframe to Main Deck Harness 18 7346000126 Fuse Holder 29 7457000015 Fuse, 20 Amp 2

10 7346000087 Connector 111 7346000099 Terminal 212 7346000037 Wire Seal 213 7577000194 Wiring Connector Kit 1

(Ford & GMC chassis)14 7280000013 Clip *15 7552000374 3-Bar Marker Light Harness 1

* Quantity varies depending on deck construction.


Item #14, Clip, not shown.

ELECTRICAL COMPONENTS - STANDARD

3

1

13CHASSISHARNESS

5 6

2

7

4

98

98

121110

HEADBOARDWORKLIGHTS UPPER DECK

WINCH WORKLIGHTS15



1 7493000009 Grommet 82 7590000342 Marker Light - Amber (LED) 63 7590000343 Marker Light - Red (LED) 24 7590000207 Marker Light Adapter 2

(aluminum upper deck only)5 7114100818 Capscrew, #10-24NC x 1.00” 4

(aluminum upper deck only)6 7660102604 Locknut, #10-24NC 4

(aluminum upper deck only)7 7590000339 Marker Light - Amber (LED) 28 7636000020 ID Marker - Amber (LED) 19 7115141450 Capscrew, 0.25”-20NC x 1.75” 2

10 7950100151 Flatwasher, 0.19” ID 211 7660142601 Locknut, 0.25”-20NC 212 7493000010 Grommet 2

(steel upper deck only)

DECK MARKER LIGHTS


DECK MARKER LIGHTS

2

1

1

2

31

ALUMINUM UPPER DECK

STEEL UPPER DECK

MAIN DECK

1

2

127

9

10

8

1

2

457

8

10911

11

6


ADDITIONAL DECK MARKER LIGHTS


1 7493000009 Grommet 42 7590000342 Marker Light - Amber (LED) 43 7552000212 Additional Markers Deck Harness 14 4017001059 Angle 45 7280000013 Clip ( Aluminum Deck) 16

7280000018 Wire Clip (Steel Deck) 16


ADDITIONAL DECK MARKER LIGHTS

ALUMINUM DECK

STEEL DECK

12

12

12

1

2

2

1

1

2

12

12

3REPLACEMENT FORSTANDARD DECKHARNESS

12

12

12

12

4

4

Item #5, Wire Clip, not shown.


ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER)


1 7297000008 Taillight Converter 12 4706002990 Plate 13 7661000007 Wellnut 44 7104100613 Screw, #10-32NF x 0.75” 45 7790151253 Screw, 0.31”-18NC x 1.50” 26 7345001714 Terminal 57 4346000005 Heat Shrink Tubing - 1.50” 58 7345221902 Terminal 19 7345241902 Terminal 1

10 7346000126 Fuse Holder 111 7457000017 Fuse - 30 amp 112 7345001914 Terminal 113 7346000209 Resistor (UD chassis w/ std lights) 114 7346000220 Resistor (UD chassis w/ LED lights) 1


ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER)

20 A

20 A

20 A

20 A

1

342

1

51

1011

7128

9

67

1314


IRL WHEEL LIFT

ITEM PART NO. DESCRIPTION QTY1 3170000162 Outer Boom Weld (3,000 lb wheel lift) 1

3170000163 Outer Boom Weld (4,000 lb wheel lift)2 3911000056 Inner Boom Weld (3,000 lb wheel lift) 1

3170000304 Inner Boom Weld (4,000 lb wheel lift)3 3320000115 Cylinder Assembly 14 4691000296 Pin 15 4691000268 Pin 16 7754000006 Retaining Ring 47 7082000020* Bushing (3,000 lb wheel lift) 1

7082000021< Bushing (4,000 lb wheel lift)8 4679000046 Wear Pad 19 4017000739 Angle 2

10 7118140418 Capscrew, 0.25”-20NC x 0.50” 411 7950100151 Washer, 0.19” ID 412 4679000211 Wear Pad 113 3320000123 Cylinder Assembly (3,000 lb wheel lift) 2

3320000124 Cylinder Assembly (4,000 lb wheel lift)14 3691000164 Pin Weld 215 7115160950 Capscrew, 0.38”-16NC x 1.12” 616 7660162601 Locknut, 0.38”-16NC 617 3691000073 Pin Weld 318 3020000101 Arm Weld (3,000 lb wheel lift) 2

3020000102 Arm Weld (4,000 lb wheel lift)19 7082000017+ Bearing 420 7082000018+ Bearing 421 3592000039 Link Assembly (3,000 lb wheel lift) 1

3592000040 Link Assembly (4,000 lb wheel lift)22 3691000069 Pin Weld 1

+ included in Arm Weld, P/Ns 3020000101 & 3020000102^ included in Link Weld, P/Ns 359 2000034, 3592000041 & 3592000042

ITEM PART NO. DESCRIPTION QTY23 7082000016^ Bearing 424 7291000010 4-Way Receptacle 125 7796000048 Gasket 126 7114140528 Screw, 0.25”-20NC x 0.63” 227 7660142601 Locknut, 0.25”-20NC 2

< included in Inner Boom Weld, P/N 3911000304* included in Inner Boom Weld, P/N 3911000056


IRL WHEEL LIFT

3,000 lb wheel lift shown

7

6

56

2

8

3

12

9

1

1011

46

6

22

16

15

21

23

23

17

23

16

15

272425

26

13

20

2014

181516

19

19

17

1516


MANUAL L-ARM WHEEL LIFT GRID


1 3913000093 Pivot Tube Weld 1 (3,000 lb IRL wheel lift w/ ball plate)

3913000097 Pivot Tube Weld (4,000 lb IRL wheel lift w/ ball plate)

3913000098 Pivot Tube Weld (3,000 lb IRL wheel lift w/ 2” Reese Rcvr)

3913000100 Pivot Tube Weld (4,000 lb IRL wheel lift w/ 2” Reese Rcvr)

3913000101 Pivot Tube Weld (4,000 lb IRL wheel lift w/ 2.5” Reese Rcvr)

2 3484000035 Grid Weld - LH (3,000 lb wheel lift) 13484000031 Grid Weld - LH (4,000 lb wheel lift)

3 3484000034 Grid Weld - RH (3,000 lb wheel lift) 13484000030 Grid Weld - RH (4,000 lb wheel lift)

4 4691000447 Pivot Pin (3,000 lb wheel lift) 14691000427 Pivot Pin (4,000 lb wheel lift)

5 4949000047 Washer 26 7754000024 Retaining Ring 17 3551000036 T-Handle 28 3020000072 L-Arm Weld (3,000 lb wheel lift) 1

3020000037 L-Arm Weld LH (4,000 lb wheel lift)9 7701000062 Plug (3,000 lb wheel lift) 2

10 3551000011 Cam Lock Assembly 211 7440030000 Grease Fitting 212 7330000419 Reflective Tape 213 7330000417 Reflective Tape - LH 114 7330000418 Reflective Tape - RH 115 3020000072 L-Arm Weld (3,000 lb wheel lift) 1

3020000038 L-Arm Weld RH (4,000 lb wheel lift)


MANUAL L-ARM WHEEL LIFT GRID

3,000 lb wheel lift grid shown

915

3

14

7

11

10

1

4

8

9

125

5

12

6

7

2

13


MANUAL T37 PIVOTING WHEEL LIFT GRID

ITEM PART NO. DESCRIPTION QTY1 3913000093 Pivot Tube Weld 1

(3,000 lb ILR wheel lift w/ ball plate)3913000097 Pivot Tube Weld

(4,000 lb ILR wheel lift w/ ball plate)3913000098 Pivot Tube Weld

(3,000 lb IRL wheel lift w/ 2” Reese Rcvr)3913000100 Pivot Tube Weld

(4,000 lb IRL wheel lift w/ 2” Reese Rcvr)3913000101 Pivot Tube Weld

(4,000 lb IRL wheel lift w/ 2.5” Reese Rcvr)2 3484000051* Grid Weld - LH (3,000 lb wheel lift) 1

3484000017^ Grid Weld - LH (4,000 lb wheel lift)3 3484000050+ Grid Weld - RH (3,000 lb wheel lift) 1

3484000016> Grid Weld - RH (4,000 lb wheel lift)4 4259000002*^ Pivot Casting, LH 15 4259000001+> Pivot Casting, RH 16 4691000354~ Pin 27 4691000357~ Pin 28 7754000037~ Retaining Ring 29 3551000036^> T-Handle 2

10 4691000186~ Pin 211 7843000006~ Spring 212 4763000184~ Rod 213 4254000005~ Cap 214 7786000006~ Screw 215 7843000016~ Spring 216 4691000183~ Pin 217 4691000447 Pivot Pin (3,000 lb wheel lift) 1

4691000427 Pivot Pin (4,000 lb wheel lift)18 4949000047 Washer 219 7754000024 Retaining Ring 1

* also available in Grid Assembly, LH, P/N 3484000053+ also available in Grid Assembly, RH, P/N 3484000052~ also available in Grid Assembly, P/N’s 3484000046, 3484000047, 3484000052 & 3484000053

^ also available in Grid Assembly, LH, P/N 3484000047> also available in Grid Assembly, RH, P/N 3484000046

ITEM PART NO. DESCRIPTION QTY20 7440030000~ Grease Fitting 621 3020000029 L-Arm Weld - LH 122 3020000030 L-Arm Weld - RH 123 7330000419 Reflective Tape 224 7330000420 Reflective Tape 125 7330000432 Reflective Tape 126 7950200000~ Lockwasher, 0.63” ID 2


MANUAL T37 PIVOTING WHEEL LIFT GRID

3,000 lb wheel lift grid shown

1

2

37

8

9

17

18 23

23

18

19

9

7

4

8

24

21

22

25

5

12

1320

20

14

15

16

1011

2026

6


HYDRAULIC REAR DOCK STABILIZER


1 3849000027 Stabilizer Weld 12 3320000126 Cylinder Assembly 23 3691000165 Pin Weld 24 3691000073 Pin Weld 25 7115160950 Capscrew, 0.38”-16NC x 1.12” 46 7660162601 Locknut, 0.38”-16NC 47 7082000017* Bearing 4

* included in Stabilizer Weld, P/N 3849000027


HYDRAULIC REAR DOCK STABILIZER

3 5

6

16

3

5

24

5

6

7

7

2

4

56


HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER


1 3849000029 Stabilizer Weld 1 (with 2.00” Reese Hitch Receiver)

3849000042 Stabilizer Weld (with 2.50” Reese Hitch Receiver)

2 3320000123 Cylinder Assembly 23 3691000165 Pin Weld 24 3691000073 Pin Weld 25 7115160950 Capscrew, 0.38”-16NC x 1.12” 46 7660162601 Locknut, 0.38”-16NC 47 7082000017*^ Bearing 48 7291000010 4-Way Receptacle 19 7796000048 Gasket 1

10 7114140528 Screw, 0.25”-20NC x .63” 211 7660142601 Locknut, 0.25”-20NC 2

* included in Stabilizer Weld, P/N 3849000029^ included in Stabilizer Weld, P/N 3849000042


HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER

1

6

6

3 52

3

524

5

6

7

7

4

56

89

10

11


HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE


1 3849000028 Stabilizer Weld w/ Manual Pintle Plate 12 3320000123 Cylinder Assembly 23 3691000165 Pin Weld 24 3691000073 Pin Weld 25 7115160950 Capscrew, 0.38”-16NC x 1.12” 46 7660162601 Locknut, 0.38”-16NC 47 3170000203 Inner Boom Weld 18 3691000064 Pin Weld 19 7691000001 Hair Pin 1

10 7082000017* Bearing 411 7291000010 4-Way Receptacle 112 7796000048 Gasket 113 7114140528 Screw, 0.25”-20NC x 0.63” 214 7660142601 Locknut, 0.25”-20NC 2



HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE

17

6

6

3

5

35

24

5

6

28

9

4

10

105

61311

12

14


HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE


1 3849000028 Stabilizer Weld w/ Man Pintle Plate 12 3320000123 Cylinder Assembly 23 3691000165 Pin Weld 24 3691000073 Pin Weld 25 7115160950 Capscrew, 0.38”-16NC x 1.12” 46 7660162601 Locknut, 0.38”-16NC 47 3170000203 Inner Boom Weld 18 3691000064 Pin Weld 19 7691000001 Hair Pin 1

10 3320000117 Cylinder Assembly 111 4691000430 Pin 112 4691000429 Pin 113 7754000006 Retaining Ring 414 7082000017* Bearing 415 7291000010 4-Way Receptacle 116 7796000048 Gasket 117 7114140528 Screw, 0.25”-20NC x 0.63” 218 7660142601 Locknut, 0.25”-20NC 2



HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE

712

13

13

10

135

6

6

2

2

4

5

613

113

5

89

13

4

561715

18

14

14 16


HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND WHEEL LIFT

ITEM PART NO. DESCRIPTION QTY1 3849000030 Stabilizer Weld 12 3170000304 Inner Boom Weld 13 3320000115 Cylinder Assembly 14 4691000296 Pin 15 4691000268 Pin 16 7754000006 Retaining Ring 47 7082000021* Bushing 18 4679000046 Wear Pad 19 4017000739 Angle 2

10 7118140418 Capscrew, 0.25”-20NC x 0.50” 411 7950100151 Washer, 0.19” ID 412 4679000211 Wear Pad 113 3073000010 Stabilizer Base Weld 214 7691000071 Hitch Pin 215 7082000017+ Bearing 416 3320000132 Cylinder assembly 217 3691000184 Pin Weld 418 7115160950 Capscrew, 0.38”-16NC x 1.12” 419 7660162601 Locknut, 0.38”-16NC 420 7291000010 4-Way Receptacle 121 7796000048 Gasket 122 7114140528 Screw, 0.25”-20NC x 0.63” 223 7660142601 Locknut, 0.25”-20NC 2

* included in Inner Boom Weld, P/N 3170000304+ included in Stabilizer Weld, P/N 3849000030


HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND WHEEL LIFT

7

6

2

56

8

3

9

13

14

1

4

6 12

13

14

6

15

15

23

1617

17

18

18

19

19

20

21

22

10

11



1 3170000313 Outer Boom Weld 12 3911000062 Inner Boom Weld 13 3320000116 Cylinder Assembly 14 4691000430 Pin 15 4691000429 Pin 16 7754000006 Retaining Ring 47 3691000064 Pin Weld 18 7691000001 Hair Pin 19 3320000124 Cylinder Assembly 2

10 3691000164 Pin Weld 211 7115160950 Capscrew, 0.38”-16NC x 1.12” 512 7660162601 Locknut, 0.38”-16NC 513 3691000073 Pin Weld 314 3020000102 Arm Weld 215 7082000017* Bushing 416 7082000018* Bushing 417 7082000016+ Bushing 218 7291000010 4-Way Receptacle 119 7796000048 Gasket 120 7114140528 Screw, 0.25”-20NC x 0.63” 221 7660142601 Locknut, 0.25”-20NC 222 4330000002 Reflective Tape 2

* included in Arm Weld, P/N 3020000102+ included in Outer Boom Weld, P/N 3170000313

BALL HITCH MOUNTING PLATE - IRL


BALL HITCH MOUNTING PLATE - IRL

3

2

6

22

56

1

7

8

17

6

17

46

11

13

12

2118

19

20

9

14

16

16

10

11

1215

15

12

1311

22


BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND


1 3170000314 Outer Boom Weld 12 3911000062 Inner Boom Weld 13 3320000116 Cylinder Assembly 14 4691000430 Pin 15 4691000429 Pin 16 7754000006 Retaining Ring 47 3691000073 Pin Weld 18 3691000064 Pin Weld 19 7115160950 Capscrew, 0.38”-16NC x 1.12” 1

10 7660162601 Locknut, 0.38”-16NC 111 3691000097 Pin Weld 112 7691000001 Hair Pin 213 7082000016* Bushing 214 7291000010 4-Way Receptacle 115 7796000048 Gasket 116 7114140528 Screw, 0.25”-20NC x 0.63” 217 7660142601 Locknut, 0.25”-20NC 218 4330000002 Reflective Tape 2

* included in Outer Boom Weld, P/N 3170000314


BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND

2

3

18

1856

1

812

46

7

9

10

13

17

12

11

13

6

1415

16

6


BALL HITCH MOUNTING PLATE - MANUAL EXTEND


1 3170000314 Outer Boom Weld 12 3911000062 Inner Boom Weld 13 3691000064 Pin Weld 14 7691000001 Hair Pin 25 3691000073 Pin Weld 16 7115160950 Capscrew, 0.38”-16NC x 1.12” 17 7660162601 Locknut, 0.38”-16NC 18 3691000097 Pin Weld 19 7082000016* Bushing 2

10 7291000010 4-Way Receptacle 111 7796000048 Gasket 112 7114140528 Screw, 0.25”-20NC x 0.63” 213 7660142601 Locknut, 0.25”-20NC 214 4330000002 Reflective Tape 2



BALL HITCH MOUNTING PLATE - MANUAL EXTEND

2

14

141

43

8

5

6

7

9

9

13

10

11

12

4


PINTLE HITCH MOUNTING PLATE - IRLITEM PART NO. DESCRIPTION QTY

1 3170000313 Outer Boom Weld 12 3170000208 Inner Boom Weld 13 3320000116 Cylinder Assembly 14 4691000430 Pin 15 4691000429 Pin 16 7754000006 Retaining Ring 47 3691000064 Pin Weld 18 7691000001 Hair Pin 19 3320000124 Cylinder Assembly 1

10 3691000164 Pin Weld 211 7115160950 Capscrew, 0.38”-16NC x 1.12” 512 7660162601 Locknut, 0.38”-16NC 513 3691000073 Pin Weld 314 3020000102 Arm Weld 215 7082000017* Bushing 416 7082000018* Bushing 417 7082000016+ Bushing 218 7291000010 4-Way Receptacle 119 7796000048 Gasket 120 7114140528 Screw, 0.25”-20NC x 0.63” 221 7660142601 Locknut, 0.25”-20NC 222 4330000002 Reflective Tape 123 4330000645 Reflective Tape, LH 124 4330000646 Reflective Tape, RH 1



PINTLE HITCH MOUNTING PLATE - IRL

3

2

22

24

2356

6

1

87

17 17

6

46

13

11

12

21 1819

20

1415

15

16

16

10

11

12

913

11

12


PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND


1 3170000314 Outer Boom Weld 12 3170000208 Inner Boom Weld 13 3320000116 Cylinder Assembly 14 4691000430 Pin 15 4691000429 Pin 16 7754000006 Retaining Ring 47 3691000073 Pin Weld 18 3691000064 Pin Weld 19 7115160950 Capscrew, 0.38”-16NC x 1.12” 1

10 7660162601 Locknut, 0.38”-16NC 111 3691000097 Pin Weld 112 7691000001 Hair Pin 213 7082000016* Bushing 214 7291000010 4-Way Receptacle 115 7796000048 Gasket 116 7114140528 Screw, 0.25”-20NC x 0.63” 217 7660142601 Locknut, 0.25”-20NC 218 4330000002 Reflective Tape 119 4330000645 Reflective Tape LH 120 4330000646 Reflective Tape RH 1



PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND

3

2

20

18

19

6

56

1

812

13

6

13

12

11

46

7

9

10

17

14

15

16


PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND


1 3170000314 Outer Boom Weld 12 3170000208 Inner Boom Weld 13 3691000064 Pin Weld 14 7691000001 Hair Pin 25 3691000073 Pin Weld 16 7115160950 Capscrew, 0.38”-16NC x 1.12” 17 7660162601 Locknut, 0.38”-16NC 18 3691000097 Pin Weld 19 7082000016* Bushing 2

10 7291000010 4-Way Receptacle 111 7796000048 Gasket 112 7114140528 Screw, 0.25”-20NC x 0.63” 213 7660142601 Locknut, 0.25”-20NC 214 4330000002 Reflective Tape 115 4330000645 Reflective Tape LH 116 4330000646 Reflective Tape RH 1



PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND

2

16

14

15

1

43

9

9

5

6

7

13

10

11

12

4

8


TOWBAR - IRL


1 3170000313 Outer Boom Weld 12 3170000078 Inner Boom Weld 13 3320000116 Cylinder Assembly 14 4691000430 Pin 15 4691000429 Pin 16 7754000006 Retaining Ring 47 7440030000 Grease Fitting 18 3320000114 Cylinder Assembly 29 3691000164 Pin Weld 2

10 7115160950 Capscrew, 0.38”-16NC x 1.12” 511 7660162601 Locknut, 0.38”-16NC 512 3691000073 Pin Weld 313 3020000102 Arm Weld 214 7082000017* Bushing 415 7082000018* Bushing 416 7082000016+ Bushing 217 3556000026 Tow Hitch Weld (rubber tubes) 1

3556000028 Tow Hitch Weld (keyslots)18 4120000008 Capscrew, 1.50”-12NF x 6.38” 119 7912000011 Tube Rubber 220 7291000010 4-Way Receptacle 121 7796000048 Gasket 122 7114140528 Screw, 0.25”-20NC x 0.63” 223 7660142601 Locknut, .025”-20NC 224 7330000419 Reflective Tape 225 4330000001 Reflective Tape 1



TOWBAR - IRL

IRL towbar with rubber tubes shown

3

2

618

19

251719756

24

24

146

6

1616

12

11

10

23 20

21

22

1314

14

159

15

10

11

8 1210

11


TOWBAR - HYDRAULIC EXTEND

ITEM PART NO. DESCRIPTION QTY1 3170000314 Outer Boom Weld 12 3170000048 Inner Boom Weld 13 3320000116 Cylinder Assembly 14 4691000430 Pin 15 4691000429 Pin 16 7754000006 Retaining Ring 47 7440030000 Grease Fitting 18 3691000073 Pin Weld 19 7115160950 Capscrew, 0.38”-16NC x 1.12” 1

10 7660162601 Locknut, 0.38”-16NC 111 3691000097 Pin Weld 112 7691000001 Hair Pin 113 7082000016* Bushing 214 3556000023 Tow Hitch Weld 115 4120000008 Capscrew, 1.50”-12NF x 6.38” 116 7912000011 Tube Rubber 217 7291000010 4-Way Receptacle 118 7796000048 Gasket 119 7114140528 Screw, 0.25”-20NC x 0.63” 220 7660142601 Locknut, 0.25”-20NC 221 7330000419 Reflective Tape 222 4330000001 Reflective Tape 1



TOWBAR - HYDRAULIC EXTEND

15

14

16

2216

7

2

3

5

6

6

1

21

21

1112

4

6

13

6

13

89

10

20

1718

19


ROLL CYLINDER ASSEMBLY - P/N 3320000121


1 3071000116 Barrel Weld 12 4763000093 Rod 13 4698000009* Piston 14 7796000013* # Wear Ring 25 7796000064* # Piston Locking “T” Seal 16 7755226609* # Back-Up Ring 27 7755226000* # “O” Ring 18 4553000010^ Head 19 7755338000^ # “O” Ring 1

10 7755338609^ # Back-Up Ring 111 7754000012^ # Wear Ring 112 7796000025^ # Rod Seal 113 7796000011^ # Rod Wiper Seal 114 7754000016 # Retaining Ring 115 7754000027 # Retaining Ring 116 7661000035 Locknut 2

* included in Piston Assembly, P/N 3698000004^ included in Head Assembly, P/N 3553000014# available only in Service Kit #7577250025


ROLL CYLINDER ASSEMBLY - P/N 3320000121

1162

16 4 4 75 6314 11 15129 10 8 13


TILT CYLINDER ASSEMBLY - P/N 3320000129 (28’ & 30’ MAIN DECK)


1 3071000122 Barrel Weld 12 3763000132 Rod Weld 13 4698000009* Piston 14 7754000013* # Wear Ring 25 7796000064* # Piston Locking “T” Seal 16 7755226609* # Back-Up Ring 27 7755226000* # “O” Ring 18 4553000010^ Head 19 7755338000^ # “O” Ring 1

10 7755338609^ # Back-Up Ring 111 7754000012^ # Wear Ring 112 7796000025^ # Rod Seal 113 7796000011^ # Rod Wiper Seal 114 7754000016# Retaining Ring 115 7754000027# Retaining Ring 116 7661000035 Locknut 117 7082000018 Bearing 4

* included in Piston Assembly, P/N 3698000004^ included Head Assembly, P/N 3553000014# available only in Service Kit #7577250025


TILT CYLINDER ASSEMBLY - P/N 3320000129 (28’ & 30’ MAIN DECK)

1 16 3 4 5 4 7 6 21114 159 10 12 138 1717


TILT CYLINDER ASSEMBLY - P/N 3320000122 (22’ MAIN DECK)



10 7755334609^ # Back-Up Ring 111 7754000004^ # Wear Ring 112 7796000045^ # Rod Seal 113 7796000024^ # Rod Wiper Seal 114 7754000002# Retaining Ring 115 7754000026# Retaining Ring 116 7661000034 Locknut 117 7082000016 Bearing 4

* included in Piston Assembly, P/N 3698000001^ included Head Assembly, P/N 3553000011# available only in Service Kit #7577250042


TILT CYLINDER ASSEMBLY - P/N 3320000122 (22’ MAIN DECK)

1 16 3 4 5 4 7 6 21114 159 10 12 138 1717




10 7755334609^ # Back-Up Ring 111 7754000004^ # Wear Ring 112 7796000024^ # Rod Seal 113 7796000008^ # Rod Wiper Seal 114 7754000002 # Retaining Ring 115 7754000026 # Retaining Ring 116 7661000034 Locknut 117 7082000016 Bearing 4


TILT CYLINDER ASSEMBLY - P/N 3320000127(TOP DECK)


117 16 454 76 3

2 1715149

11 128 1310

TILT CYLINDER ASSEMBLY - P/N 3320000127(TOP DECK)


WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N 3320000115



10 7755330609^ # Back-Up Ring 111 7754000054^ # Wear Ring 112 7796000045^ # Rod Seal 113 7796000046^ # Rod Wiper Seal 114 7754000051# Retaining Ring 215 7661000034 Locknut 1



WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N 3320000115

151 4 453 7 6 21414 11 10 1312 89


IRL CYLINDER ASSEMBLY - P/N 3320000114, P/N 3320000123 & P/N 3320000124


1 3071000105 Barrel Weld (P/N 3320000114) 13071000118 Barrel Weld (P/N 3320000123)3071000119 Barrel Weld (P/N 3320000124)

2 3763000118 Rod Weld (P/N 3320000114) 13763000128 Rod Weld (P/N 3320000123)3763000129 Rod Weld (P/N 3320000124)

3 4698000007* Piston 14 7754000003* # Wear Ring 25 7796000063* # Piston Locking “T” Seal 16 7755224609* # Back-Up Ring 27 7755224000* # “O” Ring 18 4553000008^ Head 19 7755334000^ # “O” Ring 1

10 7755334609^ # Back-Up Ring 111 7754000004^ # Wear Ring 112 7796000024^ # Rod Seal 113 7796000008^ # Rod Wiper Seal 114 7754000002 # Retaining Ring 115 7754000026 # Retaining Ring 116 7661000034 Locknut 117 7082000016 Bearing 218 7082000018 Bearing 2



IRL CYLINDER ASSEMBLY - P/N 3320000114, P/N 3320000123 & P/N 3320000124

2117 16 4 453 7 6 181514 11 9 10 12 138


STABILIZER CYLINDER ASSEMBLY - P/N 3320000126



10 7755334609^ # Back-Up Ring 111 7754000004^ # Wear Ring 112 7796000024^ # Rod Seal 113 7796000008^ # Rod Wiper Seal 114 7754000002 # Retaining Ring 115 7754000026 # Retaining Ring 116 7661000034 Locknut 117 7082000016 Bearing 218 7082000018 Bearing 2




1

17

16 454 7 63

218

1514 911 12

8 1310


TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 3320000116 & P/N 3320000117


1 3071000107 Barrel Weld (P/N 3320000116) 13071000108 Barrel Weld (P/N 3320000117)

2 3763000120 Rod Weld (P/N 3320000116) 13763000121 Rod Weld (P/N 3320000117)

3 4698000007* Piston 14 7754000003* # Wear Ring 25 7796000063* # Piston Locking “T” Seal 16 7755224609* # Back-Up Ring 27 7755224000* # “O” Ring 18 4553000008^ Head 19 7755334000^ # “O” Ring 1

10 7755334609^ # Back-Up Ring 111 7754000004^ # Wear Ring 112 7796000024^ # Rod Seal 113 7796000008^ # Rod Wiper Seal 114 7754000002 # Retaining Ring 115 7754000026 # Retaining Ring 116 7661000034 Locknut 1



TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 3320000116 & P/N 3320000117

1 16 4 45 7 63 21514 1312811 9 10





10 7755338609^ # Back-Up Ring 111 7754000012^ # Wear Ring 112 7796000025^ # Rod Seal 113 7796000011^ # Rod Wiper Seal 114 7754000016 # Retaining Ring 115 7754000027 # Retaining Ring 116 7661000035 Locknut 117 7082222218 Bearing 4




2117 16 4 453 7 6 171514 11 9 10 12 138


SWITCH PANELS

ITEM PART NO. DESCRIPTION QTY1 4178000403 Bracket - 1 Function Switch Panel 12 4178000427 Bracket - 2 Function Switch Panel 13 7870000083 Switch 24 7870000113 Switch Panel - 3 Function, Mini In-Dash 15 7870000100 Switch Panel - 3 Function, In-Dash 16 7870000106 Switch Panel - 5 Function, In-Dash 17 7870000076 Switch Panel - 3 Function, In-Dash 1

for IHC4300/44008 7870000053 Switch Panel - 3 Function, Under Dash 19 7870000063 Switch Panel - 5 Function, Under Dash 1

10 7870000089 Switch Panel - 5 Function 111 7870000134 Switch Panel - 3 Function, Under Dash 112 7870000137 Switch Panel - 5 Function, Under Dash 1


SWITCH PANELS

BEACON FLOOD AUX.

PTOENGAGED

O

BEACON FLOOD AUX.

O O

PTOENGAGED

O

BEACON

O O

FLOOD AUX.

O

AUX.

O

AUX.

PTOENGAGED

BEACON FLOOD AUX. AUX. AUX.

O

BEACON FLOOD AUX.

O O

PTOENGAGED

BEACON 1 BEACON 2 CONTROLWORKDN

WORKUP

AUX.FLOODBEACON

PTOENGAGED

2 4

5 67

1098

3 331

AUX.AUX.

ENGAGEDPTO

FLOOD AUX.BEACON

ENGAGEDPTO

FLOOD 1AUX.

BEACON

11 12


WORK LIGHTS


1 7590000223 Work Light 22 7590000185 Work Light 43 7552000223 Harness - Rear Support/ Upperdeck 1


WORK LIGHTS

Item #3, Harness, not shown

2

UPPER DECK WORK LIGHTS

REAR SUPPORTWORK LIGHTS

REAR SUBFRAMEWORK LIGHTS

1

1

22

2

MOUNTING HARDWARESUPPLIED WITH LIGHTS


BOLT-ON D-RINGS


1 3556000019 D-Ring 12 7115182050 Capscrew, 0.50”-13NC x 2.50” 23 7950180161 Flatwasher, 0.50” ID (aluminum decks only) 24 7660182601 Locknut, 0.50”-13NC 2


ALUMINUM DECKSTEEL DECK

1

2

3

4

2

1

4

BOLT-ON D-RINGS


1, 2, 3, 4 OR 5 REMOTE CONTROL OPERATIONS

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY

1 7005000003 Linear Actuator 12V 1*2 4706005361 Plate 23 7115150864 Carriage Bolt, 0.31”-18NC x 1.00” 44 7950150161 Flatwasher, 0.31” ID 45 7660152601 Locknut, 0.31”-18NC 46 4178000664 Bracket 1*7 4178000665 Bracket 1*8 7115150864 Carriage Bolt, 0.31”-18NC x 1.00” 2*9 7660152601 Locknut, 0.31”-18NC 2*

10 4691000141 Pin (3, 4 or 5 section control valve) 14691000373 Pin (6 section control valve)4691000374 Pin (7 section control valve)

11 4211000001 Bushing 4*12 7950220141 Flatwasher, 0.75” ID 413 7754000009 Retaining Ring 214 7295000106 Controller (1 remote operation) 1

7295000108 Controller (2 remote operations)7295000109 Controller (3 remote operations)7295000111 Controller (4 or 5 remote operations)

15 7114100810 Screw, #10-24NC x 1.00” 2 (1 remote operation)

7114100810 Screw, #10-24NC x 1.00” 6 (2, 3, 4, or 5 remote operations)

16 7950140151 Flatwasher, 0.19” ID 2 (1 remote operation)

7950140151 Flatwasher, 0.19” ID 8 (2, 3, 4, or 5 remote operations)

17 7660102604 Locknut, #10-18NC 2 (1 remote operation)

7660102604 Locknut, #10-18NC 6 (2, 3, 4, or 5 remote operations)

* quantities are for 1 remote operation, adjust quantities for 2, 3, 4, or 5 remote operations# included with Controller, item #14* quantities are for 1 remote operation, adjust quantities for 2, 3, 4, or 5 remote operations# included with Controller, item #14* quantities are for 1 remote operation, adjust quantities for 2, 3, 4, or 5 remote operations# included with Controller, item #14

18 4706005595 Plate (2, 3, 4, or 5 remote operations) 119 7330000696 Decal - Controller Functions 1

(3, 4, or 5 remote operations)20 9295310032# Transmitter (1 remote operation) 1

9295310033# Transmitter (2 remote operations)9295310034# Transmitter (3 remote operations)9295310036# Transmitter (4 or 5 remote operations)

21 9295310030# Belt Clip 122 9295310042# Rubber Boot (1 or 2 remote operations) 1

9295310029# Rubber Boot (3, 4, or 5 remote operations)23 9295310037# Receiver (1 remote operation) 1

9295310038# Receiver (2 remote operations)9295310039# Receiver (3 remote operations)9295310050# Receiver (4 or 5 remote operations)

24 7552000391 Harness (1 remote operation) 17552000392 Harness (2 remote operations)7552000393 Harness (3 remote operations)7552000426 Harness (4 or 5 remote operations)


1, 2, 3, 4 OR 5 REMOTE CONTROL OPERATIONS

One Remote Operaton shown

Items #19, Decal - Controller Functions, not shown

NOITAREPO ETOMER 1

SNOITAREPO ETOMER 5 RO ,4 ,3 ,2

2

3

3121

11

01

1

1145

86

7

9

21

3

2

31

45

moc.nad-rrej.www

moc.nad-rrej.www

moc.nad-rrej.www

DEB DEB

DEB BED

324151

6171

913241

51617181

5161

41

5 RO 4 3 2 1 NOITAREPO ETOMER

021222

41 41 021222

42

42

41021222


6, 7 OR 8 REMOTE CONTROL OPERATIONS


1 7005000003 Linear Actuator 12V 1*2 4706005361 Plate 23 7115150864 Carriage Bolt, 0.31”-18NC x 1.00” 44 7950150161 Flatwasher, 0.31” ID 45 7660152601 Locknut, 0.31”-18NC 46 4178000664 Bracket 1*7 4178000665 Bracket 1*8 7115150864 Carriage Bolt, 0.31”-18NC x 1.00” 2*9 7660152601 Locknut, 0.31”-18NC 2*

10 4691000374 Pin 111 4211000001 Bushing 7*12 7950220141 Flatwasher, 0.75” ID 413 7754000009 Retaining Ring 214 7295000102 Controller (6 remote operations) 1

7295000103 Controller (7 remote operations)7295000104 Controller (8 remote operations)

15 4706005396 Plate 116 4706003650 Plate 117 7115140650 Capscrew, 0.25”-20NC x 0.75” 518 7950140141 Flatwasher, 0.25” ID 519 7660142601 Locknut, 0.25”-20NC 520 7114080618 Capscrew, #8-32NC x 0.75” 421 7660082604 Locknut, #8-32NC 422 7104100613 Screw, #10-32NF x 0.34” 423 7661000007 Wellnut, #10-32NF 424 9295310026# Transmitter (6, 7 or 8 remote operations) 125 7330000612 Decal - Controller Functions 1

* quantities are for 1 remote operation, adjust quantities for 6, 7 or 8 remote operations# included with Controller, item #14


6, 7 OR 8 REMOTE CONTROL OPERATIONS

One Remote Operaton shown

Item #25, Decal- Controller Functions, not shown

, 7 OR 8 REMOTE OPERATIONS6

2

3

3121

11

01

1

1145

86

7

9

21

3

2

31

45

POTS

41 41

51

61

8171

8171

91

9122

32

4141

5161

0212

0212

42

)RETTIMSNART(

41


REMOTE THROTTLE CONTROL


1 7346000156 Pressure Switch 12 7552000241 Harness 13 7443000427* Check Valve 14 7445060643* Adapter 15 7443000432 Tee 16 7443000440 Fitting 1

* also available in Check Valve w/ Adapter, P/N 7443000428.


REMOTE THROTTLE CONTROL

INP

UT

1

INP

UT

2

INP

UT

3

INP

UT

4

INP

UT

5

INP

UT

6

INPUT PLUG

0060AJABATTERY

+12VTERMINAL

0060AJEBATTERY

-GNDTERMINAL

REM MODULENGV CHASSIS

REDWIRE

BLACKWIRE

TRUCKBATTERY

PRESSURESWITCH

AB

4

3

1

2

5

INLET/OUTLETSECTION

ROLLFUNCTIONSECTION

PRESSURECHECK PORT

6



1 4178000666* Bracket 12 7115181464* Carriage Bolt, 0.50”-13NC x 1.75” 23 7660182601* Locknut, 0.50”-13NC 24 7346000055+ Electrical Receptacle 7-way Connect 15 7346000078+ Electrical Boot 16 7111150813+ Capscrew, 0.31”-18NC x 1.00” 27 7660152601+ Locknut, 0.31”-18NC 28 7346000132 Electrical Adapter 7 to 4 way 19 7346000157 Electrical Adapter 7 to 6 way 1

10 7312000015^ Gladhand 111 7312000016^ Gladhand 112 7446502518^ Bulkhead Fitting 213 7446382506^ Connector 214 7577000145^ Seal Kit Gladhand 115 7565000014^ Airline Tubing 50 ft16 7312000013^ Union 2

GLAD HANDS AND 7- WAY CONNECTOR

* also available in Bracket Install Glad Hands and 7 Way, P/N 2178000037+ also available in Electrical Install 7 Way Connector, P/N 2346000008^ also available in Glad Hand Install, P/N 2002000016


1

2

2

3

4

6

10

1112

13

5

7

GLAD HANDS AND 7- WAY CONNECTOR

Item #8 Electrical Adapter 7 to 4 Way not shownItem #9 Electrical Adapter 7 to 6 Way not shownItem #14, Seal Kit Gladhand; #15, Airline Tubing; & #16, Union not shown



1 7312000017 Coupling 12 7445080853 Elbow 13 7446502518 Bulkhead Fitting 14 7443000111 Elbow 15 7446382506 Connector 16 7565000014 Airline Tubing 32 ft7 7935000120 Air Valve 18 7443000154 Bushing 19 7443000156 Nipple 1

10 7894000031 Cable Tie 611 7443000366 Fitting 1

AIR SUPPLY DISCONNECT


AIR SUPPLY DISCONNECT

1

11

2

3

6

10

5

7

7

9

4

8

SECONDARYAIR SUPPLY

LEFT HAND SIDE - REAR TAIL LIGHT HOUSING

12

3

11

6

10

1

6



1 7002000386 Jump Start Plug (IHC & Other) 17002000385 Jump Start Plug (Ford & Chevy)

2 4178000372 Bracket (Ford & Other) 14178000202 Bracket (Chevy)

3 4178000203 Bracket (Chevy) 14706003210 Plate (Other)

4 7110140605 Capscrew, 0.25”-20NC x 0.75” 1 (Ford, Chevy & Other)

5 7950140161 Flatwasher, 0.25” ID (Ford & Other) 17950140161 Flatwasher, 0.25” ID (IHC) 27950140161 Flatwasher, 0.25” ID (Chevy) 3

6 7660142600 Locknut, 0.25”-20NC (Ford, Chevy & Other) 17660142600 Locknut, 0.25”-20NC (IHC) 2

7 7115151064 Carriage Bolt, 0.31”-18NC x 1.25” (Other) 28 7950150161 Flatwasher, 0.31” ID (Other) 29 7660152601 Locknut, 0.31”-18NC (Other) 2

10 7115141450 Capscrew, 0.25”-20NC x 1.75” (IHC) 111 7115141650 CapScrew, 0.25”-20NC x 2.00” (IHC) 112 7660140000 Hex Nut, 0.25”-20NC (IHC) 1

7660140000 Hex Nut, 0.25”-20NC (Chevy) 213 7111140850 Capscrew, 0.25”-20NC x 1.00” (Chevy) 214 7115181050 Capscrew, 0.50”-13NC x 1.25” (Chevy) 115 7950180153 Flatwasher, 0.50” ID (Chevy) 116 7660180000 Hex Nut, 0.50”-13NC (Chevy) 1

JUMP START KIT


JUMP START KIT

1

1

2

23

1

21

3

1

1

1

EXISTING BUMPERMOUNTING HARDWARE

54

6

54

654

6

87

9

510

6511

6

12

FORD FRONT BUMPER

IHC FRONT BUMPER

CHEVY FRONT BUMPER

513

12

141516

ALL OTHER FRONT BUMPERS


FOLDING DECK LADDER


1 3178000321 Bracket Weld 12 3002000009 Ladder Top Weld 13 3002000008 Ladder Bottom Weld 14 7114181418 Capscrew, 0.50”-13NC x 1.75” 45 7950180141 Flatwasher, 0.50” ID 126 7660182601 Locknut, 0.50”-13NC 47 7115180606 Shoulder Bolt, 0.50”-13NC x 0.75” 28 7950160141 Flatwasher, 0.38” ID 29 7660162601 Locknut, 0.38”-16NC 2


1

2

3

4

5

56

6

5

4 5

7

7

5

5

5

8

9

FOLDING DECK LADDER


CHAIN AND STRAPS

ITEM PART NO. DESCRIPTION QTY1 7894000022*+ Winch V-Chain (28’ & 30’ Deck) 3

7894000022*+ Winch V-Chain (22’ Deck) 22 7262000056* Front Tie-Down Chain (28’ & 30’ Deck) 4

7262000056* Front Tie-Down Chain (22’ Deck) 23 7894000019* Rear Tie-Down Strap (28’ & 30’ Deck) 4

7894000019* Rear Tie-Down Strap (22’ Deck) 24 7894000020*+ Rear Tie-down Ratchet (28’ & 30’ Deck) 6

7894000020*+ Rear Tie-down Ratchet (22’ Deck) 45 7262000040 Wheel Lift Chain 26 7894000034^ Wheel Lift Tire Strap 27 7262000010 Towbar Chain (3,500 lb towbar) 28 7262000011 Towbar Chain (5,000 lb towbar) 29 7262000014 Towbar Chain (5,000 lb towbar) 2

10 7894000046+ Rear Tie-Down Strap 211 7262000041+ Front Tie-Down Chain 212 7115181664 Carriage Bolt, 0.50”-13NC x 2.00” 213 7660180001 Nut, 0.50”-13NC 214 7660182601 Locknut, 0.50”-13NC 215 5525000752 Magnetic Tow Lights 116 7894000073 8 Point Tie-Down Kit 1

* also available in Deck Chain / Tie-Down Kit, P/N 7577000208+ also available in Upper Deck Tie-Down Kit, P/N 7577000301^ also available in Wheel Lift Tie-Down Strap & Ratchet Kit, P/N 7577000242


CHAIN AND STRAPS

1

2

5 6

EMARFBUS FO RAER TA XOB NIAHC

21

5

4131

301 4

7

89

11

51

61


TOWING SAFETY TOOLS

ITEM PART NO. DESCRIPTION QTY1 9002000141* Wheel Chock 12 9900000001* Shovel 13 9900000006* Maul Axe 14 9900000004* Floor Jack -2.5 Ton 15 9900000005* Floor Jack Handle 16 9900000007* Lug Wrench -Metric 17 9900000008* Lug Wrench -SAE 18 9900000002* Broom Head 19 9900000003* Broom Handle 1

10 9900000009* Pry Bar 111 9611000001* Wood Crossbeam -4’ 112 9611000002* Wood Crossbeam -5’ 113 9002000142* Trash Can -4 Gallon 214 9890000002* Air Tank -5 Gallon 115 9002000143* Flare -30 Minute 616 9900000010* Bolt Cutters -24” 117 9002000144* Triangle Flare Kit 118 9002000145* First Aid Kit -25 Person 119 9900000008* Snatch Block w/ Hook 1

* also available in Towing Safety Tools Kit, P/N 3577000120


TOWING SAFETY TOOLS

+

12 3

4 5

67

8 9 10

11 12

13

14 1516

17 18

19


DECALS

ITEM PART NO. DESCRIPTION QTY1 7330000167 Serial Number Tag 22 7330000338 Subframe / Patent Tag 13 7330000502 Decal - Slide Pad / Pivot Joint 14 7330000376 Structural Rating Placard 15 7330000275 Decal - Operator’s Pre-Checklist 16 7330000381 Decal - Free Spool 17 7330000489 Decal - Lubrication Chart 18 7330000012 Decal - Winch 19 7330000408 Jerr-Dan Nameplate (alum / alum deck) 3

7330000433 Jerr-Dan Nameplate (steel / steel deck) 37330000408 Jerr-Dan Nameplate (steel / alum deck) 27330000433 Jerr-Dan Nameplate (steel / alum deck) 1

10 7330000143 Decal - Made In The USA 111 7330000045 Decal - Align Arrow, White 212 7330000272 Decal - Oil Level 113 7759000004 Pop Rivet 1614 7330000139 Decal - Checklist Reminder 115 7330000429 Decal - Hood / Access Ladder 216 7330000330 Decal - Cable Track 117 7330000510 Decal - Free Spool Upper Deck 118 7736000001 Reflector - Amber 219 7330000684 Decal - Safety 120 7330000683 Decal - Safety 221 7330000060 Decal - Wheel Lift Hitch 122 7330000391 Decal - Tow Boom Configuration 123 7330000274 Decal - Overloading Tow Option 124 7330000599 Decal - Pinch Point 325 7330000390 Decal - Stabilizer W/ 4,000 lb W/L 226 9330740009 Decal Kit - Muncie PTO 127 7330000176 Decal - Air Suspension 128 7330000385 Decal - T37 Grids (3,000 lb wheel lift) 2

7330000384 Decal - T37 Grids (4,000 lb wheel lift)


DECALS

HYDRAULIC TANKL H SIDE SUBFRAMECAB DASHBOARDSECTION A-A

L H SIDE - MAIN DECKCAB SIDE - STANDARD HEADBOARD

REAR OF DECKDECK SUPPORT AND

HEADBOARD

1214

390

UPWHEEL LIFTPOSITION

UPSTABILIZERPOSITION

25

(Both Sides)

A

A

13

24

3132

1818

99

(aluminum upper deck)

(steelupperdeck) 910 11

17

7

86

5

413

113

(Located on under side ofmain deck,front edge - aluminum decknear front - steel deck)

113

(Located on under side of upperdeck near the rear on frame)

STABILIZERWITH HYD WHEEL LIFTBASE TUBE SHOWN IN

W/L POSITION

MANUAL GRID WHEEL LIFTRear of Subframe

BALL HITCH MOUNTINGPLATE or PINTLE HITCHMOUNTING PLATE TOW

OPTION

STATIONARY TOWHITCH or PINTLE / REESE

ON STABILIZER

1920

20

2122

24

23

19T-T-37 GRI37 GRIDSDS L-AR-ARM GM GRIDS

28

27

Item #15, Decal-Hood and Ladder, not shownItem #26, Decal Kit, not shown


ACCESSORY EQUIPMENT


1 7002000449 Magnetic Tow Lights 12 7002000404 Fire Extinguisher 13 7002000448 Wheel Chock 14 7002000285 Reflective Triangles 15 7002000451 Load Binder - 0.38” Chain 16 Not Required7 7002000521 Remote Control Transmitter Holder 18 7002000447 Valve Stem Extension Kit 19 7002000503 Air Compressor with Hose Reel 1

10 7443000111 Elbow 111 7115161050 Capscrew, 0.38”-16NC x 1.25” 412 7950150161 Flatwasher, 0.31” ID 413 7660162601 Locknut, 0.38”-16NC 414 7115181050 Capscrew, 0.50”-13NC x 1.25” 415 7950180153 Flatwasher, 0.50” ID 816 7660182601 Locknut, 0.50”-13NC 4


ACCESSORY EQUIPMENT

1

2 3 4

56

7

8

LOCATED INSIDE CAB SHOWN MOUNTED INSIDE 48" TOOLBOX

9101211

131514

16


HYDRAULIC SCHEMATIC

V1

B1

B2

A1

A2

V2

B AB A B A

X

LOWERTILT

ROLL MAINWINCH 1

MAINWINCH 1

B A

MAINWINCH 2

MAINWINCH 2

UPPERWINCH 3

UPPERTILT

B A

UPPERWINCH 3

ROLLCYLINDER

LOWERTILT CYLINDER

LOWERTILT CYLINDER

UPPERTILT CYLINDER

UPPERTILT CYLINDER

1500 PSIRELIEF

B APRESSURE

GAUGE

6 Bank Control Valve - No Tow Option


HYDRAULIC SCHEMATIC

V1

B1

B2

A1

A2

V2

B AB A B A

LOWERTILT

ROLL MAINWINCH 1

MAINWINCH 1

B A

MAINWINCH 2

MAINWINCH 2

UPPERWINCH 3

UPPERTILT

B A

UPPERWINCH 3

ROLLCYLINDER

LOWERTILT CYLINDER

LOWERTILT CYLINDER

UPPERTILT CYLINDER

UPPERTILT CYLINDER

1500 PSIRELIEF

B A B A

X

STABILIZERUP/DOWN

STABILIZERCYLINDER

PRESSUREGAUGE

STABILIZERCYLINDER

7 Bank Control Valve - Stabilizer


HYDRAULIC SCHEMATIC

V1

B1

B2

A1

A2

V2

B AB A B A

LOWERTILT

ROLL MAINWINCH 1

MAINWINCH 1

B A

MAINWINCH 2

MAINWINCH 2

UPPERWINCH 3

UPPERTILT

B A

UPPERWINCH 3

ROLLCYLINDER

LOWERTILT CYLINDER

LOWERTILT CYLINDER

UPPERTILT CYL

UPPERTILT CYL

1500 PSIRELIEF

B A B A

X

BOOMUP/DOWN

BOOM ORSTABILIZERCYLINDER

PRESSUREGAUGE


7 Bank Control Valve - Stabilizer with Tow Option


HYDRAULIC SCHEMATIC

B A

TOW OPTIONCYLINDER

V1

B1

B2

A1

A2

V2

B AB A B A

LOWERTILT

ROLL MAINWINCH 1

MAINWINCH 1

B A

MAINWINCH 2

MAINWINCH 2

UPPERWINCH 3

UPPERTILT

B A

UPPERWINCH 3

ROLLCYLINDER

LOWERTILT CYLINDER

LOWERTILT CYLINDER

UPPERTILT CYLINDER

UPPERTILT CYLINDER

1500 PSIRELIEF

B A

X

B A

BOOMUP/DOWN

BOOMIN/OUT

PRESSUREGAUGE



8 Bank Control Valve - IRL Tow Option


5 BLK (16AWG)

TRUCKHARNESSINTERFACE.ADD WEATHERPACKCONNECTORTO TRUCKWIRING.

GND

5 BLK (16AWG)

CONTROL HOOD LT.(0.28 Amps)

CONTROL HOOD LT.(0.28 Amps)

AUX. WORK LT.(2.75 Amps)

RIGHT BACK-UP LT.(1.97 Amps)


G BK

RW

CODEBLK = BLACKBRN = BROWNBLU = BLUEGRN = GREENRED = REDYEL = YELLOWLT = LIGHTORG = ORANGEVLT = VIOLETWHT = WHITE

MAGNETICTOW LTS.

LEFT BACK-UP LT. (1.97 Amps)

1 WHT (10AWG)HINGE

2 BRN (16AWG)

6 BLU (16AWG)

4 YEL (14AWG)

3 GRN (14AWG)

1 WHT (14AWG)

2 BRN (14AWG)

LEFT TURN

RIGHT TURN

GROUND

CLEARANCE

LICENSEPLATE LT.(0.28 Amps)

BACK UPALARM

(0.30 Amps)

1 WHT (16AWG)

1 WHT (16AWG)

2 BRN (16AWG)

2 BRN (16AWG)

1 WHT (16AWG)

1 WHT (16AWG)

MAIN DECKWIRING HARNESS

SUB TO DECKWIRING HARNESS

SUBFRAMEWIRINGHARNESS

CAB TO SUBFRAMEWIRING HARNESS

TRUCK WIRINGHARNESS.WIRING FORCHASSIS STOP/TURN/TAIL/BACKUPSUPPLIED LIGHTS.

20A

20A

(WORK LIGHTS REAR SUBFRAME)

GNDBATTERY

+

50 AMPCIRCUITBREAKER

TO SWITCH PANELIN TRUCK CAB

GND

1 WHT (16AWG)

RIGHT FRONT CLEARANCE LT. (0.10 Amps)

2 BRN (16AWG)

1 WHT (16AWG)

RIGHT MID CLEARANCE LT. (0.10 Amps)

2 BRN (16AWG)

1 WHT (16AWG)

RIGHT REAR CLEARANCE LT. (0.10 Amps)

2 BRN (16AWG)

1 WHT (16AWG) 2 BRN (16AWG)

1 WHT (16AWG)

LEFT MID CLEARANCE LT. (0.10 Amps)

2 BRN (16AWG)

1 WHT (16AWG)

LEFT FRONT CLEARANCE LT. (0.10 Amps)

2 BRN (16AWG)

LEFT REAR CLEARANCE LT. (0.10 Amps)

2 BRN (16AWG)

6 BLU (16AWG)

1 WHT (16AWG)

OUTBOARD RIGHT MARKER LT. (0.10 Amps)

2 BRN (16AWG) 1 WHT (16AWG)

RIGHT MARKER LT. (0.10 Amps)


RIGHT TAIL LT. (0.03 Amps)

3 GRN (16AWG)RIGHT STOP LT. (0.38 Amps)


DOT LT. (0.05 Amps)


DOT LT. (0.05 Amps)


DOT LT. (0.05 Amps)


LEFT TAIL LT. (0.03 Amps)

3 YEL (16AWG)LEFT STOP LT. (0.38 Amps)


LEFT MARKER LT. (0.10 Amps)


OUTBOARD LEFT MARKER LT. (0.10 Amps)

INDLT

INDLT



UPPER DECK WORK LIGHTS

GND

(WORK LIGHTS UPPER DECK/REAR SUPPORT)

REAR SUPPORT/HEADBOARDWORK LIGHTS



1 WHT (16AWG)


2 BRN (16AWG)

UPPER DECK CLEARANCE LIGHTS

1 WHT (16AWG)


2 BRN (16AWG)

1 WHT (16AWG)

FRONT DOT CLEARANCE LT. (0.05 Amps)

2 BRN (16AWG)

1 WHT (16AWG)


2 BRN (16AWG)

1 WHT (16AWG)


2 BRN (16AWG)

1 WHT (16AWG)


2 BRN (16AWG)

1 WHT (16AWG)


2 BRN (16AWG)

GND

CIRCUIT COLOR FUNCTION1 WHITE GROUND2 BROWN CLEARANCE3 GREEN RH STOP/TURN4 YELLOW LH STOP/TURN5 BLACK BACK-UP6 BLUE WORK LIGHTS (SUBFR)7 VIOLET WORK LIGHTS (LT-BAR)8 GRAY BEACON (ROTATORS)9 ORANGE AUX 1 (FLASHER)10 LT BLUE/BLACK OPTION11 LT BLUE AUX 2

ELECTRICAL SCHEMATIC

Documents

3-CAR CARRIER PARTS MANUAL - Jerr-Dan€¦ · When ordering parts, please refer to your unit’s Sales Order Number, Serial Number and Model Number. This information is found on the