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3,000-6,000 lb Capacity Gas And LP Gas Cushion Tire Forklif ts

3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

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Page 1: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

3,000-6,000 lb Capacity

Gas And LP Gas Cushion Tire Forklifts

Page 2: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

Mitsubishi forklift trucks help enhanceoperator comfort and productivity.

A Reputation ForReliabilityAchieving the perfect balance

of innovation and value is a near

obsession at Mitsubishi Forklift

Trucks. Our company-wide

commitment is to build forklifts

that deliver reliability, power,

and comfort in equal measure.

Page 3: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

3

Gas And LP Gas Cushion Tire Forklifts

3,000-6,000 lb Capacity

Operator SupportYour operators can expect comfort, convenience, and reliable

performance in our family of internal combustion cushion

tire (ICC) Mitsubishi forklift trucks. They help provide your

operators with the support they need in order to complete

virtually any job with ease.

3000 lb

3500 lb

4000 lb

4000 lb

5000 lb

5000 lb

6000 lb

1500 kg

1800 kg

2000 kg

2000 kg

2500 kg

2500 kg

3000 kg

FGC15K

FGC18K

FGC20K

FGC20K-HO*

FGC25K

FGC25K-HO*

FGC30K*

Rated Capacity24 in Load Center

ModelNumber

600mmLoad Center

* 2.4L engine

Page 4: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

4

Smooth Hydrostatic SteeringAdvanced hydrostatic power steering is designed to help

reduce steering wheel kickback. The hydraulic fluid

system, which uses fewer parts and no mechanical linkages,

is also designed to deliver smooth, reliable performance.

Positive ControlIn the steer axle, king pins are supported by self-aligning

tapered roller bearings that can help reduce maintenance

needs and wear that can lead to steering drift and

component damage in other systems. Additionally, a

special priority valve helps ensure needed oil flow to

the steering pump in order to provide the operator with

positive control under lift and tilt operations.

Page 5: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

5

Efficient BrakingThe reliable, non-boosted brake system

requires nominal foot pressure. Problem-prone

components are eliminated, helping to reduce

maintenance requirements.

Reliability

Page 6: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

Powerful, Reliable EngineThe Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help

deliver long and reliable performance. They are among

the industry’s smoother, quieter-running engines because

of their dynamically balanced crankshaft and other

components. A five-main bearing design adds strength

and long service life. Cross-flow valve ports help create

efficient “engine breathing,” which results in low

emissions and excellent fuel economy. In addition, a

pusher fan is teamed with a square wave radiator to

help prevent radiator clogging and to maintain effective

engine cooling. A filtered, full flow lubrication system also

helps optimize engine protection.

Noise And Vibration SuppressorsFor a more productive operator environment, sound and

vibration suppressors are used throughout the truck.

These include a sound barrier below the seat, a thick

rubber floor mat, a rubber-mounted steering console,

special vibration-absorbing engine mounts, a silent-

running nylon cooling fan, and a double-insulated muffler.

6

The rubber

floor mat helps

suppress vibration.

Page 7: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

Powershift TransmissionThe powershift transmission, complete with torque

converter, helps make handling easier. It features an

inching valve designed to make load positioning

smoother and more precise at slower speeds, and

it provides on-the-go direction change capability at

speeds up to 2.5 mph. For added performance, an

accumulator valve helps to ensure smooth power

take-up during transmission reversals, for reduced

shock loading and longer service life. Productivity

7

Page 8: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

8

Page 9: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

9

Productivity

Easy-Access StepThe conveniently positioned, open-step frame and handy

grab bar help make entering and exiting the truck easier.

Stainless steel plates help provide a sure-footed surface

and can be removed for cleaning if necessary.

Easy Engine AccessThe entire engine compartment is accessible for quick

inspection and maintenance. A push-button latch releases

the engine cover and seat assembly, which are raised and

held in an upright position by a gas-assist spring. In

addition, no tools are needed to remove the floor plate.

Good Visibility Visibility is critical to the operation of a forklift

truck because visibility promotes productivity. Good

visibility is achieved with narrow mast channel

flanges, as viewed from the operator’s perspective.

Channel webs are deep to provide needed strength

and unique cross-members give torsional rigidity.

For smoothness, each primary lift cylinder is

equipped with a unique piston design which

hydraulically cushions the transition of the mast

when it lowers into the free-lift phase. For

reliability, each lift cylinder has an internal drain

which helps eliminate the chance of oil leaks

associated with an external drain line.

On Triplex masts, the chain and hose routings are

concealed behind the mast channels and square

fork bars allow for visibility through the carriage.

Page 10: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

10

Everything Within ReachOperators can use the standard tray on the engine

cover to clip job tickets, pick lists, and other

papers, plus there are two storage compartments

to hold pens, markers, special tools, and other

items. A non-tip beverage holder also helps guard

against spills.

Monitoring FunctionsMounted on the steering column, the instrument

panel tilts with the wheel. Included are gauges for

engine coolant temperature, hour meter, and fuel

level; and lights for transmission oil temperature,

low brake fluid level, engine oil pressure warning,

and alternator charging.

Infinite Tilt-Wheel PositioningWith the smooth, gas-operated tilt steering wheel,

an operator can choose a preferred comfortable wheel

position from over a full five inches of movement. There

are no limiting factory presets. In its full forward position,

the wheel also allows for easy, unobstructed entry and

exit from the truck.

Comfort-Stretch Seat BeltOur resilient, comfort-stretch seat belt helps operators

turn more easily for reverse travel.

Page 11: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

11

Contoured SeatThe specially designed operator’s seat delivers comfort

and helps reduce fatigue. A molded seat-back lip gives

extra leverage to relieve arm and body stress when

traveling in a reverse direction. The bottom cushion is

bolstered at the sides for thigh support. The supple back

cushion provides critical lumbar support over a long day.

The two-piece seat design allows change-out of either

the seat or back cushion, saving unnecessary and

costly replacement of the entire seat assembly.

The seat back folds forward by releasing a

pring-loaded pin.

Operator

Page 12: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

12

SPECIFICATIONSCHARACTERISTICS MODEL MODEL MODEL

1Capacity

at rated load center lb kg 3000 1500 3500 1800 4000 20002 at load center – distance in mm 24 500 24 500 24 5003 Power diesel, gasoline, LP gas gasoline / LP gas gasoline / LP gas gasoline / LP gas4 Tire type cushion, pneumatic cushion cushion cushion5 Wheels (x = driven) number front / rear 2x/2 2x/2 2x/2

DIMENSIONS10

Lift with standardmaximum fork height with rated load in mm 162 4120 147 3730 162 4120

11Simplex mast

maximum fork height in mm 131 3325 131 3325 131 334012 free fork height in mm 4.5 115 4.5 115 5.1 130

13Forks thickness x length x width in mm 1.4 x 42 x 4 35 x 1067 x 100 1.4 x 42 x 4 35 x 1067 x 100 1.6 x 42 x 4 40 x 1067 x 100Fork spacing out-to-out minimum / maximum in mm 8/32.5 200/820 8/32.5 200/820 8/36 200/920

14 Tilt forward / backward 5 / 10 5 / 10 5 / 1015 length to fork face in mm 81.0 2055 82.0 2083 87.5 2227

16with standard tires in mm 37.0 945 37.0 945 41.5 1055

width w/standard tires, wide-stance in mm 39.0 997 39.0 997 43.5 1103Overall w/standard tires, wide-axle in mm NA NA NA NA 46 1168

17 dimensions with lowered mast in mm 83 2105 83 2105 83.5 211018

heightseat height in mm 42.0 1071 42.0 1071 43.5 110

19 to top of overhead guard in mm 79.5 2010 79.5 2010 81 205020 with extended mast in mm 179 4550 179 4550 180 456521 Minimum outside turning radius in mm 69 1760 70.5 1790 76.5 194522 Load moment constant in mm 14.8 376 14.8 376 15.7 39923 Minimum aisle – 90° stack – zero clearance in mm 84.0 2135 85.5 2165 92.5 2345

PERFORMANCE40 travel loaded / empty mph km/h 9.5 / 10 15 / 16 9.5 / 10 15 / 16 10 / 10.5 16 / 16.541 Speeds lift speed loaded / empty fpm m/s 116 / 120 .59 / .61 116 / 120 .59 / .61 100 / 108 .51 / .5542 lowering speed loaded / empty fpm m/s 103 / 98 .52 / .50 103 / 98 .52 / .50 98/ 98 .50 / .50

43 Drawbar pullloaded at 1 mph (1.6 km) lb N 2875 12,800 2875 12,800 2725 12,200loaded maximum lb N 3250 14,500 3250 14,500 3300 14,700

44 Gradeabilityloaded at 1 mph (1.6 km) % 35 31 25.5maximum loaded / empty % 40.5 / 22 36 / 19 31.5 / 24

WEIGHT50 Empty lb kg 5900 2675 6300 2850 7300 3300

51 Axle loadwith rated load front / rear lb kg 7700/1190 3625/560 8500/1280 4000/610 9900/1390 4650/625

without load front / rear lb kg 2225/3675 1010/1670 2100/4200 950/1900 2925/4375 1320/1980

CHASSIS

60 Tire size

front in 18 x 6 x 12.12 18 x 6 x 12.12 21 x 7 x 15

61 rear in 14 x 4.5 x 8 14 x 4.5 x 8 16 x 5 x 10.5

62 Wheelbase in mm 47 1190 47 1190 53 1350

front, standard tires in mm 31.0 793 31.0 793 34.5 877

63Tread width

front, wide-stance tires in mm 33.0 845 33.0 845 36.5 925

front, wide-axle in mm NA NA NA NA 39 990

64 rear tires in mm 32.5 826 32.5 826 36.5 922

65Ground clearance

at lowest point @ mast in mm 3.1 80 3.1 80 3.0 75

66 at center of wheelbase in mm 3.7 95 3.7 95 5.1 130

67Brakes

service foot, hydraulic foot, hydraulic foot, hydraulic

68 parking hand, mechanical hand, mechanical hand, mechanical

POWER TRAIN

80 manufacturer and model Mitsubishi 4G63 Mitsubishi 4G63 Mitsubishi 4G63

81 continuous output S.A.E. grossHP kW 46 34.5 46 34.5 46 34.5

Engineat r.p.m. 2400 2400 2400

82 maximum torque S.A.E. grosslb-ft kg-m 105 14.2 105 14.2 105 14.2

at r.p.m. 1600 1600 1600

83 cylinder / displacement cu in cm3 122 1995 122 1995 122 1995

84Transmission

type powershift powershift powershift85 number of speeds forward / reverse 1 / 1 1 / 1 1 / 1

86 Relief pressure for attachments (4-way valve) psi bar 2250 2250 2250

87 Noise level mean value at operator’s ear dB(A) 78 78 78

POWER TRAIN

CHASSIS

WEIGHT

PERFORMANCE

DIMENSIONS

CHARACTERISTICS FGC15K FGC18K FGC20K

NOTE: These specifications assume the use of drive axles, tires and tilt angles specified. Any modification to specifications, or anyother combination of specifications made after the shipment of the truck, requires prior written approval from Mitsubishi CaterpillarForklift America Inc. (“MCFA”). (See ASME B56.1 Part II 4.2.) Also be advised that overall operating visibility may be affected by the mastconfiguration and mast options of your forklift truck. Therefore, you may need to add ancillary [auxiliary] devices or modify youroperating practices. Consult your dealer for further information.

Page 13: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

Call-out numbersshown in the diagrambelow correspond tothe first column of thespecifications chart.

13

MODEL MODEL MODEL MODEL MODEL4000 2000 5000 2500 5000 2500 6000 3000 13,500 6000 15,500 700024 500 24 500 24 500 24 500 24 600 24 600

gasoline / LP gas gasoline / LP gas gasoline / LP gas gasoline / LP gas gasoline / LP gas gasoline / LP gascushion cushion cushion cushion cushion cushion

2x/2 2x/2 2x/2 2x/2 2x/2 2x/2

DIMENSIONS162 4120 162 4120 162 4120 178 4540 188 4760188 4760131 3340 131 3340 131 3340 130 3315 93 2350 93 23505.1 130 5.1 130 5.1 130 5.3 135 6.5 165 6.5 165

1.6 x 42 x 4 40 x 1067 x 100 1.6 x 42 x 4 40 x 1067 x 100 1.6 x 42 x 4 40 x 1067 x 100 1.8 x 42 x 5 45 x 1067 x 125 2.6 x 48 x 6 65 x 1220 x 150 2.6 x 48 x 6 65 x 1220 x 150

8/36 200/920 8/36 200/920 8/36 200/920 10/38 200/960 12/48.5 300/1230 12/48.5 300/12305 / 10 5 / 10 5 / 10 5 / 6 6 / 10 6 / 10

87.5 2227 90.0 2288 90.0 2288 96.0 2437 116 2950 116 295041.5 1055 41.5 1055 41.5 1055 43.5 1105 56.5 1440 56.5 144043.5 1103 43.5 1103 43.5 1103 NA NA – – – –46 1168 46 1168 46 1168 48 121983.5 2110 85 2155 85 2155 85 2155 87 2205 87 220543.5 1110 43.5 1110 43.5 1110 43.5 1110 45.5 1150 45.5 115081 2050 81 2050 81 2050 81 2050 87 2205 87 2205180 4565 180 4565 180 4565 176 4535 141 3585 141 358576.5 1945 79 2000 79 2000 85.5 2170 101 2570 101 257015.7 399 15.7 399 15.7 399 16.2 412 20.9 530 20.9 53092.5 2345 94.5 2400 94.5 2400 101.5 2580 170 4320 170 4320

10 / 10.5 16 / 17 10 / 10.5 16 / 16.5 10 / 10.5 16 / 17 10 / 10.5 16 / 16.5 13 / 14.5 23.0 / 24.5 13 / 14.5 23 / 24.5104 /112 .53 / .57 100 /108 .51 / .55 104 /112 .53 / .57 93 /98 .47 / .50 71 / 76 360 / 390 71 / 76 360 / 39098 / 98 .50 / .50 98 / 98 .50 / .50 98 / 98 .50 / .50 98 / 98 .50 / .50 106 / 77 540 / 390 106 / 77 540 / 3903475 15,400 2700 12,000 3450 15,300 3400 15,100 7800 3550 7700 35004075 18,100 3275 14,600 4050 18,000 4025 17,900 9400 4275 9300 4250

33 21 27.5 23 24.5 21.540 / 24 26 / 19 33.5 / 19 28 / 21 30 / 22 27 / 20.5

WEIGHT7300 3300 8100 3675 8100 3675 9200 4175 19,300 8800 20,900 95009900/1390 4650/625 11,400/1700 5400/780 11,400/1700 5400/780 13,300/1870 6300/860 29,175 / 3625 13,040 / 1760 32,300 / 4100 14,590 / 1910

2925/4375 1320/1980 2700/5400 1210/2460 2700/5400 1210/2460 3200/6000 1475/2700 7300 / 12,000 3300 / 5500 7200 / 13,700 3300 / 6200

CHASSIS

21 x 7 x 15 21 x 7 x 15 21 x 7 x 15 21 x 8 x 15 28 x 12 x 22 28 x 12 x 22

16 x 5 x 10.5 16 x 6 x 10.5 16 x 6 x 10.5 16 x 6 x 10.5 22 x 8 x 16 22 x 8 x 16

53 1350 53 1350 53 1350 59 1500 72 1830 72 1830

34.5 877 34.5 877 34.5 877 35.5 902 44.5 1130 44.5 1130

36.5 925 36.5 925 36.5 925 NA NA – – – –

39 990 39 990 39 990 40 1015

36.5 922 35.5 897 35.5 897 35.5 897 45.5 965 45.5 1160

3.0 75 3.0 75 3.0 75 3.0 75 3.9 100 3.9 100

5.1 130 5.1 130 5.1 130 5.1 130 8 202 8 202

foot, hydraulic foot, hydraulic foot, hydraulic foot, hydraulic foot, hydraulic foot, hydraulic

hand, mechanical hand, mechanical hand, mechanical hand, mechanical hand, mechanical hand, mechanical

POWER TRAIN

Mitsubishi 4G64 Mitsubishi 4G63 Mitsubishi 4G64 Mitsubishi 4G64 GM V6 GM V657 42.5 46 34.5 57 42.5 57 42.5 92.5 124 92.5 124

2400 2400 2400 2400 2450 2450

130 18 105 14.2 130 18 130 18 220 300 220 300

1600 1600 1600 1600 1200 1200

143 2350 122 1995 143 2350 143 2350 6 / 262 4300 6 / 262 4300

powershift powershift powershift powershift powershift powershift 1 / 1 1 / 1 1 / 1 1 / 1 2 / 2 2 / 2

2250 2250 2250 2250 2250 155 2250 155

78 78 78 78 83.5 83.5

FGC20K HO FGC25K FGC25K HO FGC30K

Call-out numbers shown in the diagrambelow correspond to the first column ofthe specifications chart.

SAFETY STANDARDSThese trucks meet American Society of MechanicalEngineers (ASME) B56.1, part III Safety Standards forpowered industrial trucks. UL-Classified byUnderwriters Laboratories, Inc., as to fire and electricshock hazard only. Types G, LP, and G/LP IndustrialTrucks standard. Types GS and LPS Industrial Trucksoptional. Users should be aware of, and adhere to,applicable codes and regulations regarding operatortraining, use, operation and maintenance of poweredindustrial trucks, including:

• ASME B56.1, part II.• NFPA 505, fire safety standard for powered

industrial trucks - type designations, areas of use,maintenance and operation.

• Occupational Safety and Health Administration(OSHA) regulations that may apply.

Specifications, equipment, technical data, photos andillustrations based on information at time of printingand subject to change without notice. Some productsmay be shown with optional equipment.

13

12

17

11

219

20

14

18

156222

6˚6˚

6665

13 13

13 23

21

63 16

Page 14: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

14

Ask For A DemonstrationDiscover how innovative Mitsubishi forklift

trucks can handle your applications and

complement the way your operators work.

Ask your Mitsubishi forklift truck dealer

for a demonstration.

Page 15: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

Quality And SupportFor The Long HaulOur services are as innovative as our

forklifts. One example is our exclusive

Mastersource® program, designed

to be your single source for quality

replacement parts—no matter what

forklift brand you own. Another is

our Master Protection™ program which

offers extended power train

warranties for your Mitsubishi

forklifts. Your Mitsubishi forklift truck

dealer offers an extensive line of

products and services including

Master Maintenance® programs, which

tailor service and maintenance to your

specific applications. Your Mitsubishi

forklift truck dealer can

provide options and additional visual

and audible warning devices aimed

at your specific applications and

requirements. Operator training

programs are also available to help

reduce the potential for product

damage and personal injury.

For more information, call 1-888-MIT-LIFTor your local Mitsubishi forklift truck dealer.

Page 16: 3,000-6,000 lb Capacity Gas And LP Gas CushionTire Forkliftsdeltamat.com/pdfs/p288.pdf · The Mitsubishi 4G63 (2.0L) and 4G64 (2.4L) engines help deliver long and reliable performance

1-888-MIT-LIFTwww.mit-lift.com

Specifications, equipment, technical data, photos, and illustrations based on information attime of printing and subject to change without notice. Some products may be shown withoptional equipment. Copyright © 2002 by MCFA. All Rights Reserved. Printed in U.S.A.

06/02MECT0003-01

MCFA • 2121 W. Sam Houston Parkway NorthHouston, TX 77043

Gas And LP Gas Cushion Tire Forklifts3,000-6,000 lb Capacity