No.SS2-AVP302-0100 (Rev.1)

Specifications are subject to change without notice. - 1- First issue: Dec.1999 Rev.1: Aug.2000

SVP3000 Alphaplus Model AVP302

Smart Valve Positioner with HART® Communication Protocol

OVERVIEW YAMATAKE SVP3000 Alphaplus Series Smart Valve Positioners (SVP) are high performance microproc-essor based current-to-pneumatic valve positoners. The SVP receives a control signal from a control de-vice and modulates the air supply to the control valve actuator, providing an accurate valve position that is proportional to the control signal. SVP uses a two-wire 4 to 20 mA loop making it a direct addition or replacement for any existing control sys-tem. The SVP has communications capabilities, automatic configuration, and self-diagnostics that increase pro-ductivity and efficiency of plant operation.

FEATURES Easy to use • Auto setup software is a fully automatic configura-tion program. Unlike other smart positioners, the SVP has no need for handhelds or PCs for basic configu-ration. Program can be run from an external switch that is isolated from electrical components. • Smart communication is possible for calibration and configuration with HART 275 and SFC Smart Field communicators.expansion flexibil ity. Optimum settings for v arious applications • Positive seating. When the process needs tight shut-off, the SVP cuts-off any unnecessary air to the actuator at a specified signal value. • Positioner can be modified to match the valve characteristics. Effectiv e maintenance • With the full ability to configure, a single SVP model can satisfy most requirements

• Self-diagnostic of the SVP permit monitoring the valves dynamic operation remotely for earlier detec-tion of deterioration of failure. HART communication protocol • This model (AVP302) uses HART communication protocol for its calibration, configuration and monitor-ing HART® is a registered trademark of the HART Communication

Foundation.

Specification

No. SS2-AVP302-0100 (Rev .1)

- - 2

FUNCTIONAL SPECIFICATIONS Applicable Actuator

• Single/double acting linear motion actuator • Lever feedback type rotary motion actuator

Type of protection NEMA Type 4X (JIS C0920 waterproof) FM Explosionproof approval

Explosionproof for Class I, II, III Division 1, Group A, B, C, D, E, F, G Flameproof for Class I, Zone 1, AEx d IIC T6 at Ambient temperature <80 oC

Control Signal Input

4-20mA DC (Split Range Configurable-4mA span Min.) Input Resistance

600 Ω max/20mA DC

Output Characteristics • Linear, Equal percentage, Quick opening • Custom Configurable- 15 segments

Stem Trav el Range Feedback Lever Angle ± 4o to ± 20o

Bypass Operation Auto/Manual external Switch (For single acting type only)

Air Supply Pressure 140 to 700 kPa (1.4 to 7.0 kgf/cm2)

Air Consumption 4 L(N)/minutes maximum at 140 kPa (1.4 kgf/cm2) 5 L(N)/minutes maximum at 280 kPa (2.8 kgf/cm2) 6 L(N)/minutes maximum at 500 kPa (5.0 kgf/cm2) 10 L(N)/minutes maximum at 400kPa (4.0kgf/cm2) for double acting type

Maximum Air Consumption 110L(N)/minutes at 140 kPa (1.4 kgf/cm2) 250L(N)/minutes at 400 kPa (4.0kgf/cm2) for double acting type

Lightning protection Peak value of voltage surge : 12 kV Peak value of current surge: 1000A

Vibration Tolerance 2G (5 to 400 Hz) (with standard mounting kit on Yamatake HA actuator)

Ambient Temperature Limits -40oC to 80oC

Ambient humidity Limits 10% to 90% RH

CE conformity Electro-magnetic compatibility

EN50081-2 and EN50082-2 (CE Marking)

Configuration Tools • SFC160 or SFC260 (SFC Smart Field Communicator) • HART model 275 communicator

PERFORMANCE SPECIFICATIONS Accuracy

For 8 mA ≤ input signal span ≤ 16 mA ± 1% F.S. (±2.5% with custom output characteristics) For 4mA ≤ input signal span< 8mA, ±1.5% F.S. (Exception case arises when selected actuator has short travel specification)

Valv e Stem Position Accuracy ± 1% F.S. (± 2.5% with output characteristics modification)

PHYSICAL SPECIFICATIONS Color

Dark blue

Material Aluminum casting

Weight For single acting type :

Without Pressure regulator with filter : 2.5kg With Pressure regulator with filter : 3.2 kg

For double acting type : Without Pressure regulator with filter : 2.8kg With Pressure regulator with filter : 3.5 kg

INSTALLATION Air Connections

¼NPT internal thread

Electrical Connections ½ NPT internal thread

Conditions of Supply Air Particles

Maximum diameter 3µm Oil Mist

None acceptable Dew Point

10ºC below ambient temperature

No. SS2-AVP302-0100 (Rev .1)

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TYPICAL INSTALLATION

• HART Model 275 communicator is used for the following SVP basic calibration /configuration parameters : ID, Auto setup, Zero /Span, Stem Travel monitoring, Self-Diagnostics. • Yamatake SFC smart field communicator is used for parameters not supported by HART communicator. For more information on the SFC160 or SFC260 Smart Field Communicator Refer to Operator Manual CM2-SFC100-2001

No. SS2-AVP302-0100 (Rev.1)

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MODEL SELECTION

AVP302 - (1) (2) (3) (4) (5) - (6) (7) (8) (9) - (10) Analog Signal(4 to 20mA.DC.) with HART communication protocol Note

*1 No domestic sales in Japan due to Non-SI unit. *2 Code "A" &"C" of selection (10) can not be selected at the sametime. *3 Code "E" &"N" of selection (10) can not be selected at the sametime. *4 Code "F" &"G" of selection (10) can not be selected at the sametime. For JIS Flameproof model, these adapter should be put on press.-tight cable.

Code

(1)Type of Ai r piping Electrical connection Bracket

protection Water-proof 1/4 NPT internal 1/2 NPT internal 5/ 16-18 P

FM Exprosionproof and Flameproof 1/4 NPT internal 1/2 NPT internal 5/ 16-18 F

(2)Finish Standard (Baked Acrylic) S

Corrosion proof (Baked Acrylic) B

Silver finish (Baked Epoxy) D

(3)Positioner Direct Action - Air pressure increases with Control signal increase D

Action Reverse Action - Airpressure decreases with Control signal increase R

Air supply range Pressure gauge scale Max regulator setting

130<=Ps<=150kPa 1.3<=Ps<=1.5k gf/cm2 200kPa 2kgf/cm2 400kPa 4kgf/cm2 1

150<Ps<=300kPa 1.5<Ps<=3.0kgf/cm2 400kPa 4kgf/cm2 400kPa 4kgf/cm2 2

300<Ps<=400kPa 3.0<Ps<=4.0kgf/cm2 600kPa 6kgf/cm2 400kPa 4kgf/cm2 3

400<Ps<=450kPa 4.0<Ps<=4.50kgf/cm2 600kPa 6kgf/cm2 700kPa 7kgf/cm2 4

450<Ps<=500kPa 4.5<Ps<=5.0kgf/cm2 1000kPa 10kgf/cm2 700kPa 7kgf/cm2 5

kPa A

kgf/cm2 *1 B

MPa C

bar D

psi *1 E

No selection X

Model KZ03 Pressure Regulator with Filter (Mounted on Positioner) 1

Model KZ04 Pressure Regulator with Filter (with bracket for separated mount) 2

(7) Material of No Selection X

Bracket Bolts Steel - Zinc plated S30C -Zinc plated A

Steel - Hot dip zinc Stainless Steel B

Steel - Zinc plated Stainless Steel C

Stainless steel Stainless Steel D

No Selection XX

For Single acting actuator

For Double acting actuator

(10) Option No selection X

(Plural selection Universal Elbow Explosion-proof (SUS304 G1/2) 1pc . *2 A

available) Universal Elbow Explosion-proof (SUS304 G1/2) 2pcs. *2 C

2 pcs of adapter for Air piping connection (RC1/4 to 1/4NPT) *3 E

3 pcs of Adapter for Air piping connection (RC1/4 to 1/4NPT) *3 N

1 pc of adapter for electric connection (G1/2 to 1/2NPT) *4 F

2 pcs of adapter for electric connection (G1/2 to 1/2NPT) *4 G

Filter (Screen for air-exhaust port) H

Reversing Relay for Double acting actuator W

Refer to table 1

Refer to table 2

(4)Supply Air-pressure classification

(5)Scale Unit (Pressure gauge)

(6)Pressure regulator with filter

(8)(9) Actuators (for bracket)

No. SS2-AVP302-0100 (Rev.1)

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Table 1. Mounting Bracket for Single acting actuator (8)(9)Mounting bracket to pneumatic actuators Code

PSA1,PSA2 YS PSA3,PSA4 / VA1~VA3 *1 for new valve YQ PSA3, PSA4 for existing valves on/before 1999 produces.

YY

PSA6 / VA4~VA6 *1 YL HA1 YA HA2,HA3, HL2,HL3 YT HA4, HL4 YN HK1, VM1 YK VR1 YV VR2,VR3 YR

GOM83S,GOM84S,GOM103S YG GOM124S YM VA1 - VA3 (for old-model motion connectors) 800-1~800-3 *2

YW

VA4,VA5 (for old-model motion connectors) 800-4~800-5 *2

YJ

Motoyama Mfg. 2800 Series 240,280,330 Nihon Kohso A100 Series 270,320 *3

TA

Motoyama Mfg. 2800 Series 400,500S,500L Nihon Kohso A100 Series 400,500 *3

TB

Motoyama Mfg. 2800Series 650S,650L TC Motoyama Mfg. 2800 Series 240,280,330 (w/side manual)

TD

Motoyama Mfg. 2800 Series 400,500S,500L (w/side manual)

TE

Motoyama Mfg. 2800 Series 650S,650L (w/side manual)

TF

Motoyama Mfg. 3800 Series (multi-spring type) 24,N28,N33S

TJ

Motoyama Mfg. 3993 Series (GyrolII) G.R.II

TG

Masoneilan 37,38 Series #11 *3 MA

Masoneilan 37,38 Series #13 *3 MB

Masoneilan 37,38 Series #15,#18 *3 MC

Masoneilan 37,38 Series #15,#18 (w/side manual)

MF

Masoneilan type 35002 Camflex II #41/2,#6 (Valve size 1in.~4in.)

MG

Masoneilan type 35002 Camflex II #7 (Valve size 6in.~12in.)

MH

Kitamura Valve AK09S,AK12S, AK15S KA

Note to Quotation

*1 Select "YW" or "YJ" for old-type motion connectors.

*2 Consult to sales in case of no mounting hole at the side of valve yoke

*3 Consult to sales in case of without manual handle or manual handle

mounted on the actuators

Table 2. Mounting Bracket for Double acting actuator (8)(9)Mounting bracket to pneumatic actuators Code

VP5, 6, 7 Y1

SLOP560, 1000, 1000X Y2

SLOP1500, 1500X Y3

DAP560, 1000, 1000X Y4

DAP1500, 1500X Y5

Kitamura Valve AK09,AK12,AK15 KA

Table 3. Standard travel range and accuracy

Actuator Travel[mm] Accuracy[%FS] 6, 8, 10 3.0

HA1 14.3, 25 1.0

10 3.0 HA2

14.3, 25, 38 1.0

14.3 3.0 HA3

25, 38, 50 1.0

14.3 3.0 HA4

25, 38, 50, 75 1.0

VA5 25, 37.5, 50, 75, 100 1.0

VA6 14.3 3.0

PSA6 25, 37.5, 50 1.0

PSA1, 2 20 1.0

PSA3, 4 38 1.0

10 3.0 HK1

19 1.0

No.SS2-AVP302-0100 (Rev .1)

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DIMENSIONS For Single Acting Actuator Without Pressure Regulator with filter

Extension lever Actuator model Code

PSA1, 2 YS PSA3, 4 YQ

HA1 YA HA2, 3 YT HK1 YK

No

VA1 to 3 YQ PSA6 YL HA4 YN

VA4 to 6 YL VR1 YV

VR2, 3 YR GOM83S, 84S, 103S YG

~Mounting plate ref erence dimension~

Terminal Connections

Terminal screw size M4 YES

GOM124S YM

Type of protection Electrical connection

Air piping connection

Mounting threads

FM explosionproof or waterproof type 1/2NPT 1/4NPT 5/16-18UNC

Parts on drawings *1 *2 *3

[Unit : mm]

No.SS2-AVP302-0100 (Rev .1)

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For Single Acting Actuator With Pressure Regulator with filter

[Unit : mm]

Extension lever Actuator model Code

PSA1, 2 YS PSA3, 4 YQ

HA1 YA HA2, 3 YT HK1 YK

No

VA1 to 3 YQ PSA6 YL HA4 YN

VA4 to 6 YL VR1 YV

VR2, 3 YR GOM83S, 84S, 103S YG

YES

GOM124S YM

Type of protection Electrical connection

Air piping connection

Mounting threads

FM explosionproof or waterproof type 1/2NPT 1/4NPT 5/16-18UNC

Parts on drawings *1 *2 *3

No.SS2-AVP302-0100 (Rev .1)

-8-

For double acting Actuator With Reversing-Relay type

[Unit : mm]

Without Pressure regulation with filter

With Pressure regulator with Filter

Yamatake Corporation Sav emation Totate International Building Yamatake-SIC Control Systems Co., Ltd. : China 86-10-6510-2505 Saving through Automation 2-12-19 Shibuya Shanhai Yamatake Jinshan Control Instruments Co., Ltd. : China 86-21-6428-8661 Shibuya-ku, Tokyo 150-8316 Yamatake Korea Co., Ltd. : Korea 82-2-785-0280 to 2 Tel : 81-3-3486-2216 Yamatake Taiwan Co., Ltd. : Taiwan 886-2-2501-1066 Fax : 81-3-3486-2503 Yamatake (Thailand) Co., Ltd. : Thailand 66-2-210-0900 to 7 Yamatake Philippines, Inc. : Philippines 63-2-817-6452 PT. Yamatake Berca Indonesia : Indonesia 62-21-230-5538 Yamatake Controls Singapore Pte. Ltd. : Singapore 65-778-5966 Yamatake Automation (M) Sdn. Bhd : Malaysia 60-3-706-5740 YCV Corporation : USA 1-602-548-1800 SICAL Yamatake Ltd. : India 91-44-375-0801 Yamatake Industrial Systems Co., Ltd. http://www.yamatake.co.jp/ hThis has been printed on recycled paper.