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In the hands of the best
Maschinenfabrik Seydelmann KGFACTORY
Burgstallstraße 1-3DE-73431 Aalen/Württ.
Telefon: +49 73 61 565-0Telefax: +49 73 61 35951
E-mail: [email protected]
SALES OFFICEHölderlinstraße 7- 9DE-70174 Stuttgart
Telefon: +49 711 299521Telefax: +49 711 299520
E-mail: [email protected]: http://www.seydelmann.com
MixerMixer-Grinders
MixerMixer-Grinders
Seydelmann Mixers P 450, P 500, P 750, P1000, P1500, P 2000, P 3000, P 4000Table of contents
MixersMixer technology 1
Technic of mixers 7
Details mixers 9
Mixer-grindersTechnic of mixer-grinders 14
Optional equipment 17, 18
Mixer in production line 19, 20, 21
Technical data 22
Mixer technology
Mixers are ideal machines to mix pre-ground meat and fat with salt, nitrite, spices or additives for theproduction of hamburger, coarse frying sausage, coarse spreadingsausage, kebab, various types of raw sausage, vegetables, cheese and salads.A cutter or grinder may be instal-led before or after the mixers.
Mixer as standardization unit
A weighing device at the mixer deter-mines the current weight of themixture in the machine. The neces-sary corrections are added relative tothis weight. Therefore, the mixers areessential in production in order tostrictly adhere to the composition ofrecipes.When employed in production lines,mixers are often used as buffersbetween the grinder and cutter. Whilea batch is being cut in the cutter, theupstream mixer simultaneously mixesand standardizes the next batch. Thisachieves optimised work processesand the shortest working times possi-ble. If the mixer is installed upstreamof a batch preparation system, itmixes the various types of meat. Thebatch preparation system is suppliedby mobile containers, belt conveyorsor screw conveyors from the mixer.
Mixer P1500 21
3
Mixers with 580, 650, 990, 1300, 1800, 2500, 3800, 4700 Liters hopper volume
Mixer P2000
material becomes denser and clearer, as the mixed product has fewer airinclusions.
Considerably longer freshness andshelf life of the meat products. The lowamount of air inclusion, primarily in
Chemical effect of vacuum
Vacuum-mixer PV450 with unloading into one trolley
The vacuum-mixer
The use of vacuum mixers results inthe volume of the meat cell beingincreased. Intensive mixing opens thecells on the meat surface. Liquid cellplasma comes out and covers the sur-face of the meat pieces as a bindingprotein film.
In this manner, additives can best beabsorbed by the meat cell. The taste ofthe raw goods is significantly improvedin this manner. The mixed goods areheated only little due to the use ofvacuum. In further processing, the cut
fine-grained mixtures, results in signi-ficantly improved taste preservation inthe product. Due to the small amount of oxygen from air entrained in thevacuum-mixer, the reaction of oxygenwith fatty acids (fat oxidation) is signi-ficantly reduced. The product has better keeping qualities.
On the new Seydelmann Konti-Kuttertype KK250 AC-6 made of solidstainless steel (an emulsifier with acompletely new hole plate/cuttingplate system), the pre-mixed materialis being vertically sucked through asystem of successively-arranged holeplates /cutting plates.
4
Mixers from Seydelmann can also beused as tumblers, with the majoradvantage that products can be cooledeasily in the mixer.
Mixers as tumblers
Mixer with cooler
Ideal processing temperatures can beachieved by adding LIC (carbon dioxi-de) or LIN (liquid nitrogen) using atemperature measuring device. Themixer with cooler then replaces refrige-rator capacity in an ideal manner. Itcreates the ideal thermal conditions forall further processing.
otherwise be lost by the boiling water.Due to the extremely short cooking timein the cooking-mixer at an ideal tempe-rature, the taste and aroma-formingconstituents are completely preserved in contrast to cooking in the kettle orsteam cabinet. The cooking-mixer isideal for the production of cookedsausage, soups, cooked meat or fillers of various kinds, etc..
Vacuum-mixer PV 1500 with hydraulic coverVacuum-mixer PV 750 with loading device
65
Due to the exclusion of oxygen, respec-tively the replacement of residualatmosphere by chemically and biologi-cally neutral nitrogen, the propagationof germs is greatly suppressed. Aromadegradation and ageing of sausagestarts significantly later. Longershelf life.
Biological effect of vacuum
In the cooking-mixer, the products areheated very rapidly by means of directsteam. The cooking-mixer cooks theraw material for cooked sausageproduction, considerably decreasingthe working time in the cutter. Thecooking system results in about 10%material gain. Complete retention oftaste, aroma and proteins that would
The cooking-mixer
Mixer sizes
Mixers / Cooking-mixers
- P 450 with 580 l hopper volume- P 500 with 650 l hopper volume- P 750 with 990 l hopper volume- P 1000 with 1300 l hopper volume- P 1500 with 1800 l hopper volume- P 2000 with 2500 l hopper volume- P 3000 with 3800 l hopper volume- P 4000 with 4700 l hopper volume
Vacuum-mixers
- PV 450 with 580 l hopper volume- PV 750 with 990 l hopper volume- PV1000 with 1300 l hopper volume- PV1500 with 1800 l hopper volume- PV2000 with 2500 l hopper volume- PV3000 with 3800 l hopper volume
Mostly of solid stainless steel. 2 mixingaxles each driven by 2-speed 3-phasegear motor, independently switchableforward and reverse, at high and lowspeed. The P 500 with one mixing axle.The product is optimally and gentlymixed by the special arrangement andposition of the paddles. In the discharge direction, short spiralsare mounted to the stainless housing,the interval time is set and displayed,i.e. the shift from forward to reversegear, as well as the total mixing time.Program control with adjustable inter-val and mixing time for a maximum of 10 processes, or program control to
Technic of Mixers / Vacuum-mixers /Cooking-mixers
Large digital display for easy operati-on and programming (on requestspecial execution). Data input andstorage of up to 10 programmes. Pre-adjustable intervals and mixing time,mixing speeds and mixing intervals,total mixing time, temperature andvacuum.
Digital control SPM 27
program various mixing speeds andmixing intervals, for LIC or LIN injec-tion, for vacuum or total mixing time is available on request.
The mixing shafts can be equippedwith a stepless frequency drive unit.By means of this frequency drive theoptimised speeds can be pre-selectedfor the mixing and unloading.
Frequency control
Digital control SPM 27
Discharge via the pneumatically opera-ted discharge flaps is possible only withthe loading bin BW 200 pushed in.
Discharge
The mixed goods can easily be controlledfrom a stainless safety working plat-form normally mounted on the right –mounting on the left is possible onrequest. If space is limited, an electri-cally locked safety step may also bechosen on request in place of the working platform.
Working platform
The mixers are loaded either by meansof a column twist, conveyor belt or screw conveyor, each as optionalequipment.
Optionally, the column hoist is mountedto the machine or to the floor (exclusi-vely in the design with weighing unit).It is fitted to accept loading bins BW200.
Loading
The mixers can be equipped with astronger gear ration for processing spe-cial products, such as cheese, kebab ordough.
Processing special products
On request, the mixers can be fittedwith a weighing unit to determine thehopper content, or with a weighingunit with batch preparation unit andprogrammable discharge.
Weighing unit with batch preparation unit
On request, special, hydraulically ope-rated hopper covers are available foreach mixer for all requirements: onecover, for example for dust-producingproducts, or a hopper cover to attachfeeding connections for liquid nitrogenor carbon dioxide. For the P1000 andP1500 mixers, this is also available incombination with sliding hopper walls.For low room heights, a special, 2-piece cover with hydraulic operation isavailable for all mixers from P3000.
Hopper covers
7
As a standard all mixers are preparedwith connections for cooling witheither liquid nitrogen (LIN) or LIC. In addition, there is an expansionchamber above the hopper.
Cooling
8
The mixers type P 500, P 1000 and P 1500 can be additionally equippedwith direct steam heating. These exe-cutions with direct steam heating byLIC or LIN are equipped as a standardwith the temperature control systemPT100 with digital display and pre-adjustable switch-off. The heating willbe switched off automatically when thepre-adjusted temperature is reached.
All cooking mixers are equipped withnozzles for direct heating of the pro-duct for the connection of low pressuresteam.
Heating
The mixer is loaded with beef, veal or turkey pre-ground to 2 or 3 mm.During the mixing process, salt, spices,additive and yoghurt, milk and waterif desired are added and intensivelymixed within a short period of time.Due to the special mixing geometry ofthe Seydelmann mixer, intensive andstable blending is achieved within ashort period of time. Beef fat is mixedin very homogeneously. It is no longervisible in the cut. This produces aKebab-Spit of the best, smooth consi-stency, no grease drips out on the grill,the knife cuts optimally.
Kebab
Details mixers
Location on a clearly ordered machinecontrol panel. Easily identified sym-bols for all machine functions. Simplehandling.
Operator comfort
Mixing shafts with spirals
Moving the hopper walls towards themiddle of the mixer allows thoroughand safe cleaning of the hopper fromboth sides without problems. Only aminimum of material is lost if batchesare changed frequently.
Sliding hopper walls on both sides for mixer P1000 and P1500
All machines are mostly made of stain-less steel and welded without joints.All edges are rounded. The drives ofthe mixer shafts, gear motors, pneu-matics and pneumatic cylinders of thedischarge flaps are covered. Easycleaning is possible.
Hygiene
The mixers comply with the accidentprevention regulations and arecertified to CE.
Safety
Innovating thinking, economic acting,quality production; we will continue tosafely meet the highest demands inthe future. We have the sought-aftercertificate to ISO 9001.
Quality advantage
109
Cooking-mixer P 500 with 650 ltrs. hopper capacity 1211
Hopper walls in cleaning position
Hopper walls in working position
Seydelmann Mixer -Grinders PG 160, PG 161, PU200, PU201
1413
Technic of mixer-grinders
- PG 160 with hole plate 160 mm dia. and 1800 l hopper volume
- PG 161 with hole plate 160 mm dia. and 1300 l hopper volume
- PU 200 with hole plate 200 mm dia. and 1800 l hopper volume
- PU 201 with hole plate 200 mm dia. and 1300 l hopper volume
Mostly of solid stainless steel. 2 mixing axles each driven by 2-speed3-phase gear motor, independentlyswitchable forward and reverse, athigh and low speed. The product isoptimally and gently mixed by thespecial arrangement and position ofthe paddles. In the discharge direction,short spirals are mounted to the padd-le axles for gentle and fast discharge.At the display, which is separatelymounted in a stainless housing, theinterval time is set and displayed by 2 time settings, i.e. the shift from for-ward to reverse gear, as well as thetotal mixing time. Program controlwith adjustable interval and mixingtime for a maximum of 10 processes, or program control to program various mixing speeds and mixing intervals,for LIC or LIN injection, for vacuum or total mixing time on request.
The mixed goods can easily be control-led from a stainless safety workingplatform normally mounted on the right – mounting on the left is possibleon request. If space is limited, an elec-trically locked safety step may also bechosen on request in place of the wor-king platform.
Working platform
in. This allows the use of the machineboth as a mixer-grinder or a rationalmixer.
This offers options that otherwise are only available with two separatemachines. For example, premixing,standardization and grinding, thenreloading into the machine for mixingwith additives, then discharge throughthe pneumatically operated discharge flap.
The screw, screw housing and bayonetlock of the mixer-grinder are made ofsolid stainless steel. Mechanical wearof the stainless steel screw housing islargely prevented by a special harde-ning process of the internal housingsurfaces. The work screw is fittedwith a short-term reverse gear. Thisallows to return small quantities ofthe mixing product to the mixingprocess.
Mixer-grinders PG 161/201 and PU 160/200 with 1.300 ltrs. and 1.800 ltrs. hopper volume with floormounted loadingdevice for loading trolleys BW200 (unloading as a standard on the left hand side, on request on the right hand side)
Discharge
Discharge via the pneumaticallyoperated discharge flaps, or via thegrinder housing with 160 or 200 mmhole plate diameter is possible onlywith the loading bin BW 200 pushed
15
On request, the mixers, vacuum-mixers, cooking-mixers and mixer-grinders can be fitted with a weighingunit with digital display to accuratelydetermine the weight of the hoppercontent. This allows the adding ofindividual constituents in sequence inorder to exactly achieve the desiredcomposition of the entire mixture. As the desired mixture is maintainedwithout deviations, exactly calculableproduction is possible. A uniformquality standard is ensured.
Weighing unit for the hopper content
A weighing unit with batch preparati-on unit and programmed discharge isalso available on request. Along withindication of the hopper content, it alsoallows batch and weight-oriented dis-charge under program control. Thecurrent weight of the mixture is deter-mined by the weighing unit of themixer. The nominal weight of spicesand additives are accurately calculatedand displayed relative to this weight.At the spice scale, which is availableas optional equipment on request, thequantities displayed are addedmanually and then acknowledged atthe terminal. A total of 5 recipes, eachwith up to 10 different components canbe saved with their compositions inpercent.
Weighing unit with batch preparation unit
All machines are mostly made of stain-less steel and welded without joints.All edges are rounded. The drives ofthe mixer shafts, gear motors, pneu-matics and pneumatic cylinders of thedischarge flaps are covered. Easycleaning is possible.
Hygiene
The mixer-grinders comply with theaccident prevention regulations andare certified to CE.
Safety
Innovating thinking, economic acting,quality production; we will continue tosafely meet the highest demands inthe future. We have the sought-aftercertificate to ISO 9001.
Quality advantage
Cooled pork is mixed and coarsly pre-ground in the mixer-grinder. Thenthe grinding set is changed to a 5 mmhole plate and 7-winged outside cut-ting knife. The meat is returned to themixer-grinder and mixed with saltedpork and spices. Grinding is continuedas long as the meat has little binding.This gives the sausages a good andclear cut.
Coarse sausage for spreading is made in the same manner, but using the 3 mm hole plate and 9-winged outsidecutting knife.
Nuremberg sausage, frying sausage,Krakow and other cooked sausageswith coarse show meat can be made in the same manner.
The sausages produced in this mannermeet the highest demands for appea-rance and quality. Working with themixer-grinder is rational, of highquality and cost-efficient.
Application example:Westphalian sausages
The mixer-grinders are loaded eitherby means of a column hoist, conveyorbelts or screw conveyors, each as optio-nal equipment. On request, the columnhoist is mounted to the machine or tothe floor (exclusively in the designwith weighing unit). It is fitted to ac-cept loading bins BW 200.
Loading
On request, special, hydraulicallyoperated hopper covers are availablefor each mixer for all requirements:one cover, for example for dust-produ-cing products, or a hopper cover toattach feeding connection for liquidnitrogen or carbon dioxide. For allmixer-grinders, this is also available in combination with sliding hopperwalls.
Hopper covers
Location on a clearly ordered machinecontrol panel. Easily identified sym-bols for all machine functions. Simple handling.
Operator comfort
16
18
Useful accessories for Seyd elmann grinders
The holding device*
The holding device for the precuttingplate (kidney plate) allows a smoothand friction-free cut. The cutting setcannot be compressed by the highpressure of the flowing meat. The ma-chine runs softer, the power consump-tion declines. The wear of the knivesand plates is reduced to a minimum.
Outlet hand guard*
According to the European draft stan-dard EN 12331, the outlet hand guardis required for operation with end holedisks ≥ 8 mm hole diameter.
The aftercutting knife *
The aftercutting knife runs on the last hole disk. Meat leaving the cut-ting set in strands or strings duringgrinding is cut by it again. This grainsand mixes it to exactly the same size.Ideal for marinated meat, raw sausa-ge, frying sausage, medium-longkeeping sausage, etc..
The aftercutting device*
The aftercutting device drives the af-tercutting knife independently fromthe grinder screw via a separate mo-tor. The speed of the aftercutting devi-ce can be steplessly adjusted depen-dent on the desired length. For a hig-her speed, the grain is shorter, whe-reas it is longer at a lower speed. Itprovides an exactly uniform grain withdifferent raw materials.
Separating set*
Separating set for the improvement ofthe meat quality. Gain of time duringdeboning. Gristle and sinew, etc. do not have to be cut out. The separatingkit sorts out a great portion of the hardcomponents in meat. The grinding sepa-rator kit allows you to simultaneouslygrind the sorted-out hard components.No blocking of the cutting set as thehard particles are removed automatical-ly. Therefore improved throughput withclearest cut. The meat quality ist upgra-ded by 1 to 2 quality levels (GEHA).
Grinding separator kit
Separating set
Pneumatic unloading device*
The pneumatic unloading device, usedwith the separating kit or grinding se-parator kit, ensures even more exactand precise control of separation andsorting out sinew and meat. The pneu-matic unloading device controls thedesired flow by means of a ball valve(separate compressed air connectionrequired). The interval time betweenopening and closing of the valve can beset individually as required. Thetransparent discharge hose allows youto continuously check the quality ofthe discharged product.
*optional equipment on request17
19
Seydelmann automatic processing line
Ideal integration within auto-matic processing lines
All our mixers, vacuum-mixers, cooking-mixers and mixer-grinders can beconnected via conveyors. As a consequen-
ce, all products, e.g. boiled, dry andcooked sausages, can be producedautomatically.
Mixer-grinder PG160 with movable screw conveyor (unloading as a standard on the left hand side, on request on the right hand side)
20
Production line for boiled
sausageAutomatic grinder
Screw conveyor with hopper storage
Conveyor belt
Silo with screw conveyor
Vacuum cutter withsegment cover
Dosing device for spices
Loading trolleyor pump
Filling machine
Fat analysing unit
Conveyor belt,reversible
Mixer
Conveyor belt withload cells
Screw conveyor withhopper storage
1
1
1
2
2
4
67
8
910
11
12
13
23
34
Mixer5
4 56
Conveyor belt7
67
8
8
9
9
10
10
11
11
12
13
14
15
12
13
14
15
14
14 14
15
Production line for cooked
sausage
Automatic processing line
rear split undividedtypes
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2mixi
ng ax
les
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slidin
g side
wall
s
325
350
550
700
1000
1400
2300
3000
325
550
700
700
700
1000
1000
mixin
g cap
acity
(mea
t in kg
s)
580
650
990
1300
1800
2500
3800
4700
580
990
1300
1300
1300
1800
1800
hopp
er ca
pacit
y(in
ltrs)
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stop ofhopper cover
-
-
-
-
-
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-
-
-
-
-
-
-
on request
on request
on request
on request
on request
on request
on request
on request
on request.
on request
on request
on request
on request
on request
on request
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-
-
-
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-
-
-
1000
1400
2300
1800
2500
3800
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-
-
-
on request
on request
on request
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cooli
ngLIN
/ LIC
1. MIXERS
2. VACUUM - MIXERS
Different mixer types and different varieties
� standard execution (no additional costs)o additional features on request (available at additional costs)- not available
standard execution additional features
2221
Conveyor belt with flights
Frozen meat grinder
Screw conveyor,swivable
Mixer
Konti-Kutter
Fat analysing unit
Automatic grinder
Conveyor belt withmetal detector
Conveyor belt
Inclined conveyor belt
1
1
1
2
3
4
5
6 7
8
9
10
11
3
45
8
9 10
2
3
4
5
6
Mixer7
8
9
10
11
Continuous production line for
boiled sausage
26
(approx.)(approx.)
P 450
P 500
P 750
P 1000
P 1500
P 2000
P 3000
P 4000
PG 161
PU 201
PG 160
PU 200
PV1500
PV2000
PV3000
PV 450
PV 750
PV1000
3. MIXER - GRINDERS
P 450
P 750
PV 450
PV 750
P 500
P 1000
P 1500
P 2000
P 3000
P 4000
PG 161
PU 201
PG 160
PU 200
PV 1000
PV 1500
PV 2000
PV 3000
1250
1400
1530
1680
1200
1750
2050
2300
2600
3100
1950
1950
2250
2250
2030
2330
2580
2880
1550
1700
1920
2070
1500
2050
2350
2600
2900
3400
2250
2250
2550
2550
2420
2750
3060
3360
wei
ght
with
load
ing
devi
ce
wei
ght
in kgs in kgsTYPE
-
-
-
-
-
-
-
-
-
-
18 / 29
25 / 37
18 / 29
25 / 37
-
-
-
-
2,6 / 3,2
2,6 / 3,2
2,6 / 3,2
2,6 / 3,2
6,5 / 8
6,5 / 8
6,5 / 8
6,5 / 8
10/13,5
15 / 20
6,5 / 8
6,5 / 8
6,5 / 8
6,5 / 8
6,5 / 8
6,5 / 8
6,5 / 8
10/13,5
325
550
325
550
350
700
1000
1400
2300
3000
700
700
1000
1000
700
1000
1400
2300
580
990
580
990
650
1300
1800
2500
3800
4700
1300
1300
1800
1800
1300
1800
2500
3800
kW each kWin kgs
(approx.)
191
246
191
246
220
220
257
312
305
355
208
208
245
245
220
257
312
305
L3
110
110
110
110
78
145
145
145
181
181
145
145
145
145
158
158
158
195
L1
330
330
330
330
290
360
360
360
390
390
360
360
360
360
360
360
360
390
L6
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
h1
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
h2
-
-
-
-
-
-
-
-
-
-
216
218
253
255
-
-
-
-
L4
215
215
215
215
176
250
250
250
280
280
255
255
255
255
250
250
250
280
L5
184
184
184
184
205
205
205
205
197
197
205
205
205
205
205
205
205
197
h3
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
h4
-
-
325
380
-
-
-
-
-
-
-
-
-
-
375
412
467
450
h6
dimensions in cm
110
110
113
113
78
145
145
145
181
181
145
145
145
145
158
158
158
195
min
. wid
thof
doo
r
in ltrs(approx.)
hopp
erca
paci
ty
mix
ing
capa
city
2 m
ixin
g-m
otor
s
mai
nm
otor
alterations reservedDimensions/data not binding
engl
isch
06
/200
3
L5
L5
L5
L1
h 4h 3
h 2
L 3 L 4
L6
L5
L1
h 6h 4
h 3
h 2
L 3
L6
h 1
h 1
L1
h 4
h 3h 1 h 2
L 3
L6
L 3
L6
h 4h 3
h 1 h 2
L1
L6
L 3
L5
L1
h 2
h 4h 3
h 1
Technical Data
h 6
1mixingmotorKW
23 24
Worldwide
Service !
