3533 Air Pressure/Flow Process Training Systems · PDF fileprocedure explaining how to lock the power switch. ... DVC 6000 _____ 46953-C0 1 Pneumatic ... Air Pressure/Flow Process

LabVolt Series

Datasheet

3533Air Pressure/Flow Process Training Systems

Festo Didactic

en 120 V - 60 Hz

04/2018

Air Pressure/Flow Process Training Systems, LabVolt Series, 3533

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Table of ContentsGeneral Description_______________________________________________________________________2Process & Instrumentation Workstation (Air) __________________________________________________3Pressure and Flow – Compressed Air _________________________________________________________4Optional Valves __________________________________________________________________________4Controllers ______________________________________________________________________________4SCADA / DCS Software ____________________________________________________________________5Calibration Instrumentation ________________________________________________________________5Additional Equipment _____________________________________________________________________5

Smart Devices: HART® and FOUNDATION™ Fieldbus____________________________________________5

Troubleshooting__________________________________________________________________________6Air Requirements _________________________________________________________________________6Topic Coverage___________________________________________________________________________8Features & Benefits _______________________________________________________________________8List of Available Training Systems ___________________________________________________________8Additional Equipment Required to Perform the Exercises ________________________________________9Optional Equipment_______________________________________________________________________9Optional Manual(s) _____________________________________________________________________ 10Available Training Systems_______________________________________________________________ 11Equipment Description __________________________________________________________________ 28Optional Equipment Description __________________________________________________________ 51

General DescriptionThe Air Pressure/Flow Process Training Systems, Series 3533, introduce students to process instruments and control performed on air processes. The training systems are part of the Instrumentation and Process Control program, which uses modern equipment and a complete curriculum to help students assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry.

The modularity of the systems allows instructors to select only the specific equipment necessary to attain the training objectives, without unrequired equipment. Several configurations are available for a single workstation. Adding optional equipment can increase the number of these configurations.

The Air Pressure/Flow Process Training Systems feature a workstation on which the equipment required for pressure and flow processes can be installed along with the electrical and pneumatic panels. A controller from Series 3539 is required to complete the systems and is part of the pedagogical curriculum. The systems are completed by a wide choice of optional equipment.


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Process & Instrumentation Workstation (Air)The Process & Instrumentation Workstation (Air) contains all the equipment required to perform the experiments with compressed air. It is designed to house the Electrical Unit and the Pneumatic Unit as well as other devices such as controllers, PLCs, a Color Paperless Recorder, and a Touch Screen Graphic Terminal The workstation also supports the different air tanks, valves, and instruments used in the experiments. To have a fully functional system, a controller, Series 3539, is required.

To configure the system for hands-on training, the students have to install the appropriate instruments as described in the student manuals. The student manuals cover both the theory and practice of measurement, control, and troubleshooting of pressure and flow air processes.

The Electrical Unit provides power for the whole system, includes a lockable power switch, and a 24 V dc power supply. The design of the Electrical Unit allows cutoff of both the electric and pneumatic power using either an emergency button or the lockable power switch. The teaching material includes a complete lockout/tagout procedure explaining how to lock the power switch. This procedure is similar to the procedure used in industry to lock and unlock electrical equipment.

The workstation also features a storage cabinet with lockable doors and a retractable shelf.

Structure of the Air Pressure/Flow Process Training Systems


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The dimensions of the Workstation (excluding any device installed on it) are: 680 x 1180 x 1890 mm (26.8 x 46.5 x 74.4 in).

Pressure and Flow – Compressed AirMeasurement and control experiments related to pressure and flow of compressed air can be done with the following devices:

• Air Tanks (2 sizes available)• Air Rotameter• Orifice Plate for air• Solenoid Valve for air• Pneumatic Control Valve

Optional ValvesVarious pneumatic control valves are available to upgrade the training systems. The valves are provided with a current-to-pressure converter (if required). The available valves are listed below:

• Pneumatic Control Valve with different Digital Positioners (HART or FOUNDATION Fieldbus)• Pneumatic Control Valve (with Positioner)• Solenoid Valve for air

ControllersA wide selection of controller are also available:

• Industrial PID Controllers (Ethernet or Modbus)• Programmable Logic Controllers (with Ethernet communications, Analog I/O, programming software, and

Communication Cable)

Process & Instrumentation Workstation (shown with optional equipment)


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SCADA / DCS SoftwareTwo SCADA software programs are available for the system: Wonderware Development Studio (including InTouch) and FactoryTalk View Studio (from Rockwell Software). Both software programs come with an interface specially designed for the Instrumentation and Process Control Training Systems. An OPC server for the Foxboro controller is also available.

Calibration InstrumentationAn accurate calibration device is an essential addition to the system. It allows calibration and maintenance of the transmitters, current to pressure converter, gauges, and control valves. Four different calibration packages are available. A basic version makes it possible to perform the required calibration and a second version includes more advanced equipment. The two other calibration kits are each designed to act as configurator and sophisticated tools to calibrate the smart devices.

Additional EquipmentOther devices are also available to enhance the system. These devices allow the students to explore more technologies and communication protocols used in the industry. Among the optional devices available are:

• a Signal Tower• Touch Screen Graphic Terminal (available in two sizes)

Smart Devices: HART® and FOUNDATION™ FieldbusA few components of the Air Pressure/Flow Process Training Systems feature a transmitter which is able to communicate via one of two communication protocols: HART or FOUNDATION Fieldbus.

The HART protocol enables communication between devices by superimposing digital signals on top of the existing 4-20 mA outputs. The FOUNDATION Fieldbus protocol is like a Local Area Network (LAN) for smart devices.

Most of these devices can be configured manually via their alphanumeric display and/or push-buttons, but it is much quicker and more efficient to use a communication link to configure them remotely from a computer. The HART apparatuses can be connected to a computer using the HART Software Configurator (Model 46982-0 or -B). FOUNDATION Fieldbus devices can be configured from a computer with the FOUNDATION Fieldbus Software Configurator (Model 46982-A or -B). Calibration kits are available for each of the two communication protocols.

A Software Configurator compatible with the selected communication protocol is strongly suggested.


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TroubleshootingTroubleshooting of industrial process equipment is an integral part of the learning process. This is why the Air Pressure/Flow Process Training Systems feature many tools to help instructors devise troubleshooting exercises for the students. Faults can be inserted in most devices: Controllers, PLCs, Valves, Transmitters, etc.

There are three different methods to insert faults:

• Local fault insertion is done by accessing the fault panel on a particular device to activate faults as required.• Remote calibration fault insertion is performed by changing the calibration parameters of a device from the instructor's

computer over either the HART or the FOUNDATION Fieldbus communication protocol (requires the appropriate modules).

• Remote fault insertion is achieved by remotely modifying the state of I/O relays on a PLC from a computer or from a touch screen terminal.

Air RequirementsThe Air Pressure/Flow Process Training System requires a reliable source of compressed air from a central air supply or portable unit able to deliver air at a minimal flow of 110 L/min (4 CFM), with a pressure of 620 kPa (90 PSI).

Compressed air units are also available. The Air Compressor, Model 6410-B, is a silent portable unit able to supply air to a single station and is well suited to the systems.

Details of a setup on the Process & Instrumentation Workstation (shown with optional equipment).


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Content dependency structure of the manuals for the training system.


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Topic Coverage• Air pressure and flow (basics, measurement, process control)

Features & Benefits• Complete training program that helps students to assimilate theoretical and practical knowledge• Comprehensive curriculum

List of Available Training Systems


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1 Required if no source of compressed air is available in the lab. The Air Compressor, Model 6410-C is also available.2 Required if no source of compressed air is available in the lab. The Air Compressor, Model 6410-B is also available.3 Necessary if the selected controller is a Programmable Logic Controller. Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.

Qty DescriptionModel number

1 Air Pressure/Flow Process Training System (Allen-Bradley) – HART ______________________________ 3533-001 Air Pressure/Flow Process Training System – FOUNDATION Fieldbus _____________________________ 3533-101 Air Pressure/Flow Process Training System (Siemens) – HART __________________________________ 3533-201 Foxboro 762 Controller Bundle ___________________________________________________________ 3539-001 Honeywell UDC3500 Controller Bundle _____________________________________________________ 3539-101 ControlLogix PLC Bundle – Educational _____________________________________________________ 3539-501 MicroLogix PLC Bundle – Educational ______________________________________________________ 3539-701 CompactLogix PLC Bundle – Educational ____________________________________________________ 3539-801 FOUNDATION Fieldbus PLC Add-On ________________________________________________________ 3539-901 ControlLogix PLC Bundle – Commercial _____________________________________________________ 3539-A01 MicroLogix PLC Bundle – Commercial ______________________________________________________ 3539-C01 CompactLogix PLC Bundle – Commercial ____________________________________________________ 3539-D01 S7-1500 PLC Bundle HART – Educational ___________________________________________________ 3539-P01 S7-1500 PLC Bundle – Educational ________________________________________________________ 3539-S01 I/O Interface with LVProSim ______________________________________________________________ 9065-B0

Additional Equipment Required to Perform the Exercises


1 Air Compressor _______________________________________________________________________ 6410-B01 Air Compressor _______________________________________________________________________ 6410-C01 Personal Computer _____________________________________________________________________ 8990-00

Optional Equipment


1 Touch-Screen Computer Mount ___________________________________________________________ 3451-B01 Touch Screen Graphic Terminal - 14.5 cm (5.7 in) ____________________________________________ 5922-B01 Process Control Signal Tower _____________________________________________________________ 5924-C01 Indicator-Light/Push-Button Station _______________________________________________________ 5925-A01 Fuzzy Logic Software Add-On (Educational) _________________________________________________ 5938-001 Fuzzy Logic Software Add-On (Commercial) _________________________________________________ 5938-A01 Digital Pressure Gauge (Low Range) ______________________________________________________ 46761-C01 Storage Station _______________________________________________________________________ 46801-D01 Instrumentation Workstation (Assembled) _________________________________________________ 46900-G01 Pressure Switch (with Analog Output) _____________________________________________________ 46926-001 Pressure Transmitter (HART) ____________________________________________________________ 46928-001 Pressure Transmitter (FOUNDATION Fieldbus) ______________________________________________ 46928-A01 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 2000 _______________________ 46953-A01 Pneumatic Control Valve for Air with a Positioner - Fisher 3660 ________________________________ 46953-B01 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 6000 _______________________ 46953-C01 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 _________ 46953-D0

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1 FactoryTalk View ME Studio (Educational) _________________________________________________ 46968-001 FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) ____________________________ 46968-101 FactoryTalk View ME Station (Educational) _________________________________________________ 46968-201 FactoryTalk View ME Station (with Foxboro OPC Server, Educational) ___________________________ 46968-301 FactoryTalk View ME Studio (Commercial) _________________________________________________ 46968-A01 FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) ____________________________ 46968-B01 FactoryTalk View ME Station (Commercial) _________________________________________________ 46968-C01 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) ___________________________ 46968-D01 InTouch Runtime (with Foxboro OPC Server) _______________________________________________ 46969-A01 InTouch Runtime (Additional License) _____________________________________________________ 46969-B01 InTouch Dev Studio (with Foxboro OPC Server) _____________________________________________ 46969-C01 InTouch Dev Studio (Additional Licence) ___________________________________________________ 46969-D01 Touch Screen Graphic Terminal (Allen-Bradley) - 26.4 cm (10.4 in) _____________________________ 46973-001 Industrial PC HMI (Siemens) _____________________________________________________________ 46973-A01 Calibration Kit ________________________________________________________________________ 46980-001 Calibration Kit with Pressure Modules _____________________________________________________ 46980-A01 Calibration Kit (HART) __________________________________________________________________ 46981-001 Calibration Kit (HART and FOUNDATION Fieldbus) ___________________________________________ 46981-A01 HART Software Configurator _____________________________________________________________ 46982-001 FOUNDATION Fieldbus Software Configurator ______________________________________________ 46982-A01 HART/FOUNDATION Fieldbus Software Configurator _________________________________________ 46982-B01 WinCC Advanced Development Software __________________________________________________ 46984-001 Custom Computer for SCADA ____________________________________________________________ 46999-00

Optional Manual(s)


1 Instrumentation and Process Control Training System - Core Manuals (Manuals on CD-ROM) _______ 85980-A01 Human-Machine Interfaces (User Guide) ___________________________________________________ 85985-E01 Instrumentation and Process Control Training System - Optional Manuals (Manuals on CD-ROM) ____ 85990-A01 Pressure and Level Switches (Student Manual) _____________________________________________ 86000-001 Control Valves (User Guide) _____________________________________________________________ 86001-E01 ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) ___________________ 86030-E01 MicroLogix 1100 Programmable Logic Controller (User Guide) _________________________________ 86032-E0

1 Foxboro® Controller (User Guide) ________________________________________________________ 86033-E01 Honeywell Controller (User Guide) ________________________________________________________ 86034-E01 HART Device Configuration (Student Manual) ______________________________________________ 86050-001 FOUNDATION™ Fieldbus Networking (User Guide) __________________________________________ 89454-E0


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Available Training Systems

Air Pressure/Flow Process Training System (Allen-Bradley) – HART3533-00

The Air Pressure/Flow Process Training System (Allen-Bradley) – HART introduces students to process instruments and control performed on air processes. The use of modern equipment coupled with a complete training program helps students to assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry.

The modularity of the system allows instructors to select only the specific equipment necessary to attain the training objectives, without unnecessary equipment. Several configurations are available for a single workstation. Adding optional equipment can increase the number of

these configurations.

The Air Pressure/Flow Process Training System (Allen-Bradley) – HART features a workstation on which the equipment required for pressure and flow processes can be installed along with the electrical and pneumatic panels. A controller from Series 3539 is required to complete the system and is part of the pedagogical curriculum. The system comes with an Allen-Bradley unmanaged switch and it is completed by a wide choice of optional equipment.

List of Equipment


1 Emergency Switch Station _______________________________________________________________ 5926-A01 Digital Pressure Gauge (High Range) ______________________________________________________ 46761-B01 Instrumentation Workstation (Without Heating/Cooling Unit) _________________________________ 46900-F01 Air Tank (Large) _______________________________________________________________________ 46906-001 Air Tank (Small) _______________________________________________________________________ 46906-A01 Muffler Assembly _____________________________________________________________________ 46907-001 Orifice Plate (Air) ______________________________________________________________________ 46914-001 Rotameter (Air) _______________________________________________________________________ 46915-001 Differential-Pressure Transmitter (HART, High Range) ________________________________________ 46920-001 Differential-Pressure Transmitter (HART, Low Range) ________________________________________ 46921-001 Solenoid Valve (Air) ____________________________________________________________________ 46951-A01 Pneumatic Control Valve (Air) ____________________________________________________________ 46953-001 Electrical Unit _________________________________________________________________________ 46970-101 Pneumatic Unit _______________________________________________________________________ 46971-A01 Color Paperless Recorder _______________________________________________________________ 46972-00



4 Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected].


1 Instrumentation Mounting Pipe __________________________________________________________ 46990-001 Piping and Accessories (Air, Allen-Bradley) _________________________________________________ 46993-H0

List of Manuals

DescriptionManual number

Familiarization with the Training System (User Guide) ____________________________________________ 85987-E0Measurement (Student Manual) _____________________________________________________________ 85988-00Measurement (Instructor Guide) _____________________________________________________________ 85988-10Process Control (Student Manual) ____________________________________________________________ 85989-00Process Control (Instructor Guide) ____________________________________________________________ 85989-10Control Valves (User Guide) _________________________________________________________________ 86001-E0

Table of Contents of the Manual(s)

Measurement (Student Manual) (85988-00)• 3-1 Pressure Measurements• 3-2 Pressure Loss• 4-1 Flowmeters

Process Control (Student Manual) (85989-00)• 1-1 Determining the Dynamic Characteristics of an Air Process• 2-1 Tuning and Control of a Pressure Loop• 2-2 Tuning and Control of a Flow Loop• 3-1 Guided Process Control Troubleshooting

Control Valves (User Guide) (86001-E0)• 1 Basic Control Valve Theory• 2 Basic Control Valve (46950-B)• 3 Pneumatic Control Valve with a Positioner (46950-A)• 4 Control Valve with DVC2000 (46950-0)• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)• 7 Electric Control Valve (46950-C)



1 Training on Measurement, 0.5 day _______________________________________________________ 85988-TF1 Training on Process Control, 0.5 day ______________________________________________________ 85989-TF

System SpecificationsParameter Value

Physical Characteristics

Intended Location On the floor (stands on casters)

Dimensions (H x W x D) 1900 x 1200 x 1200 mm (74.8 x 47.2 x 47.2 in)

Net Weight TBE

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5



Air Pressure/Flow Process Training System – FOUNDATION Fieldbus3533-10The Air Pressure/Flow Process Training System – FOUNDATION Fieldbus includes two differential-pressure transmitters:

• FOUNDATION Fieldbus High Range• FOUNDATION Fieldbus Low Range

Measurement and control experiments related to pressure and flow of compressed air can be performed using only the equipment provided with the training system. However, a PLC controller of Series 3539 and the FOUNDATION Fieldbus PLC Add-On, Model 3539-9, are require to implement all system functionalities.

List of Equipment


1 Emergency Switch Station _______________________________________________________________ 5926-A01 Digital Pressure Gauge (High Range) ______________________________________________________ 46761-B01 Instrumentation Workstation (Without Heating/Cooling Unit) _________________________________ 46900-F01 Air Tank (Large) _______________________________________________________________________ 46906-001 Air Tank (Small) _______________________________________________________________________ 46906-A01 Muffler Assembly _____________________________________________________________________ 46907-001 Orifice Plate (Air) ______________________________________________________________________ 46914-001 Rotameter (Air) _______________________________________________________________________ 46915-001 Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) _________________________ 46920-A01 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) __________________________ 46921-A01 Solenoid Valve (Air) ____________________________________________________________________ 46951-A01 Pneumatic Control Valve (Air) ____________________________________________________________ 46953-001 Electrical Unit _________________________________________________________________________ 46970-101 Pneumatic Unit _______________________________________________________________________ 46971-A01 Color Paperless Recorder _______________________________________________________________ 46972-001 Instrumentation Mounting Pipe __________________________________________________________ 46990-001 Piping and Accessories (Air, Allen-Bradley) _________________________________________________ 46993-H0

List of Manuals




Measurement (Student Manual) (85988-00)• 3-1 Pressure Measurements• 3-2 Pressure Loss



6 Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected].

• 4-1 Flowmeters





1 Training on Measurement, 0.5 day _______________________________________________________ 85988-TF1 Training on Process Control, 0.5 day ______________________________________________________ 85989-TF1 Training on Foundation Fieldbus Networking, 0.5 day ________________________________________ 89454-TF





Net Weight TBE

Air Pressure/Flow Process Training System (Siemens) – HART3533-20The Air Pressure/Flow Process Training System (Siemens) – HART introduces students to process instruments and control performed on air processes. The use of modern equipment coupled with a complete training program helps students to assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry.

The modularity of the system allows instructors to select only the specific equipment necessary to attain the training objectives, without unnecessary equipment. Several configurations are available for a single workstation. Adding optional equipment can increase the number of these configurations.

The Air Pressure/Flow Process Training System (Siemens) – HART features a workstation on which the equipment required for pressure and flow processes can be installed along with the electrical and pneumatic panels. A controller from Series 3539 is required to complete the system and is part of the pedagogical curriculum. The system comes with an Siemens unmanaged switch and it is completed by a wide choice of optional equipment.

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List of Equipment


1 Emergency Switch Station _______________________________________________________________ 5926-A01 Digital Pressure Gauge (High Range) ______________________________________________________ 46761-B01 Instrumentation Workstation (Without Heating/Cooling Unit) _________________________________ 46900-F01 Air Tank (Large) _______________________________________________________________________ 46906-001 Air Tank (Small) _______________________________________________________________________ 46906-A01 Muffler Assembly _____________________________________________________________________ 46907-001 Orifice Plate (Air) ______________________________________________________________________ 46914-001 Rotameter (Air) _______________________________________________________________________ 46915-001 Differential-Pressure Transmitter (HART, High Range) ________________________________________ 46920-001 Differential-Pressure Transmitter (HART, Low Range) ________________________________________ 46921-001 Solenoid Valve (Air) ____________________________________________________________________ 46951-A01 Pneumatic Control Valve (Air) ____________________________________________________________ 46953-001 Electrical Unit _________________________________________________________________________ 46970-101 Pneumatic Unit _______________________________________________________________________ 46971-A01 Color Paperless Recorder _______________________________________________________________ 46972-001 Instrumentation Mounting Pipe __________________________________________________________ 46990-001 Piping and Accessories (Air, Siemens) _____________________________________________________ 46993-Q0

List of Manuals




Measurement (Student Manual) (85988-00)• 3-1 Pressure Measurements• 3-2 Pressure Loss• 4-1 Flowmeters


Control Valves (User Guide) (86001-E0)• 1 Basic Control Valve Theory• 2 Basic Control Valve (46950-B)• 3 Pneumatic Control Valve with a Positioner (46950-A)• 4 Control Valve with DVC2000 (46950-0)



9 Optional product training. Price provided on demand. For details and options, contact [email protected] Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact

"[email protected]".

• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)• 7 Electric Control Valve (46950-C)

Foxboro 762 Controller Bundle3539-00

The PID Controller (Foxboro) consists of a Foxboro 762 controller and a user guide.

This time-tested, industry-standard controller performs the usual proportional, integral, and derivative (PID) control procedures. It can be configured to function as a single controller or as two independent

controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control can be implemented, as well as cascade control and self-tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. The Foxboro controller is also compliant with the RS-485 communication standard and has one port dedicated to this protocol. The front panel of the PID Controller (Foxboro) has an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad. A total of ten switches that the instructor can use are hidden behind the module to insert faults in the system.

List of Equipment


1 PID Controller (Foxboro) ________________________________________________________________ 46960-00

Manual


Foxboro® Controller (User Guide) ____________________________________________________________ 86033-E0



1 Training on Foxboro Controller, 0.5 day ____________________________________________________ 86033-TF

Optional Equipment


1 Installation and Commissioning of a 3539-0 System ________________________________________ 35390-IC

System Specifications

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11 Optional product training. Price provided on demand. For details and options, contact [email protected].

Parameter Value

Power Requirements

Current 0.5 A

Inputs

Analog (4) 4-20 mA analog inputs

Digital (2) 24 V dc contact inputs, frequency counters

Outputs

Analog (2) 4-20 mA analog outputs

Digital (2) 24 V dc relays (normally open and normally closed contacts)

Number of PID loops 2

Number of fault switches 10

Communication RS485 protocol

Configuration Using the front panel

Honeywell UDC3500 Controller Bundle3539-10

The PID Controller (Honeywell) is composed of a Honeywell UDC3500 Dual Loop Controller and a user guide.

The Honeywell controller can implement the different PID procedures and is able to perform cascade control. A wireless infrared communication port enables controller setup from a computer or Pocket PC

(neither is included), and an Ethernet communication port allows simple connection to a network. The controller features a fluorescent display with push-buttons, a simple configuration software to setup the controller from a computer, math and logic packages, and other advanced features like fuzzy logic and auto-tune functions. A total of ten switches is located in a panel behind the module to insert faults in the system for troubleshooting exercises.

List of Equipment


1 PID Controller (Honeywell) ______________________________________________________________ 46961-00

Manual


Honeywell Controller (User Guide) ____________________________________________________________ 86034-E0



1 Touch-Screen Computer ________________________________________________________________ 46299-001 Touch-Screen Computer – Large _________________________________________________________ 46299-A01 Training on Honeywell Controller, 0.4 day _________________________________________________ 86034-TF

Optional Equipment

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12 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact





Power Requirement

Current 0.75 A

Inputs


Digital (4) 24 V dc contact inputs

Outputs





Communication Ethernet

Configuration Using the front panel or using the provided software via an Ethernet connection

ControlLogix PLC Bundle – Educational3539-50

This bundle includes an Allen-Bradley ControlLogix PLC, one copy of RSLogix 5000 Full Edition and a user guide.

List of Equipment


1 Studio 5000 Logix Designer Full Edition ____________________________________________________ 5935-101 Programmable Logic Controller (AB ControlLogix) ___________________________________________ 46965-10

Manual


ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _______________________ 86030-E0

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1 Touch-Screen Computer ________________________________________________________________ 46299-001 Touch-Screen Computer – Large _________________________________________________________ 46299-A01 Training on ControlLogix and CompactLogix - Programmable Logic Controllers, 0.5 day ___________ 86030-TF

Optional Equipment




Power Requirement

Current 4.0 A

Inputs



Outputs






Communication protocol HART compatible

Configuration From a computer using RSLogix 5000

MicroLogix PLC Bundle – Educational3539-70

This bundle includes a MicroLogix PLC, one copy of RSLogix 500, a communication cable, and a user guide.

List of Equipment


1 PLC Software (RSLogix Micro, Educational) __________________________________________________ 3245-A01 Communication Cable (Allen-Bradley) ______________________________________________________ 3246-401 Programmable Logic Controller (AB MicroLogix 1100) ________________________________________ 46964-00

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Manual


MicroLogix 1100 Programmable Logic Controller (User Guide) _____________________________________ 86032-E0



1 Touch-Screen Computer ________________________________________________________________ 46299-001 Touch-Screen Computer – Large _________________________________________________________ 46299-A01 Training on MicroLogix 1100 - Programmable Logic Controller, 0.5 day _________________________ 86032-TF

Optional Equipment




Power Requirement

Current 1.5 A

Inputs



Outputs


Digital (6) 24 V dc relays (2 relays - 1.1 A, 2 high-speed FET relays - 0.1 A, 2 FET relays - 1.5 A)



Communication RS232/RS485 protocols and Ethernet


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CompactLogix PLC Bundle – Educational3539-80

This bundle includes a CompactLogix PLC, one copy of RSLogix 5000 Lite Edition, and a user guide.

List of Equipment


1 Studio 5000 Logix Designer Lite Edition ____________________________________________________ 5935-001 Programmable Logic Controller (AB CompactLogix) __________________________________________ 46966-10

Manual






Optional Equipment



System Specifications

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Parameter Value

Power Requirement

Current 2.1 A

Inputs



Outputs


Digital (16) 24 V dc relays





FOUNDATION Fieldbus PLC Add-On3539-90

The FOUNDATION Fieldbus PLC Add-On includes a Foundation Fieldbus Terminator, a Foundation Fieldbus Bridge and a user guide.

List of Equipment


1 FOUNDATION Fieldbus Junction Box ______________________________________________________ 46978-A01 FOUNDATION Fieldbus Bridge ___________________________________________________________ 46979-10

Manual


FOUNDATION™ Fieldbus Networking (User Guide) ______________________________________________ 89454-E0



1 Training on Foundation Fieldbus Networking, 0.5 day _______________________________________ 89454-TF

Optional Equipment



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ControlLogix PLC Bundle – Commercial3539-A0

This bundle includes a ControlLogix PLC, one copy of RSLogix 5000 Full Edition (Commercial), and a user guide.

List of Equipment


1 Studio 5000 Logix Designer Full Edition (Commercial) _________________________________________ 5935-B01 Programmable Logic Controller (AB ControlLogix) ___________________________________________ 46965-10

Manual






Optional Equipment




Power Requirement

Current 4.0 A

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Parameter Value

Inputs



Outputs






Communication protocol HART compatible


MicroLogix PLC Bundle – Commercial3539-C0

This bundle includes a ControlLogix PLC, one copy of RSLogix 5000 Full Edition (Commercial), and a user guide.

List of Equipment


1 PLC Software (RSLogix Micro, Commercial) __________________________________________________ 3245-B01 Communication Cable (Allen-Bradley) ______________________________________________________ 3246-401 Programmable Logic Controller (AB MicroLogix 1100) ________________________________________ 46964-00

Manual


MicroLogix 1100 Programmable Logic Controller (User Guide) _____________________________________ 86032-E0



1 Touch-Screen Computer ________________________________________________________________ 46299-001 Touch-Screen Computer – Large _________________________________________________________ 46299-A01 Training on MicroLogix 1100 - Programmable Logic Controller, 0.5 day _________________________ 86032-TF

Optional Equipment

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Power Requirement

Current 1.5 A

Inputs



Outputs


Digital (6) 24 V dc relays (2 relays - 1.1 A, 2 high-speed FET relays - 0.1 A, 2 FET relays - 1.5 A)



Communication RS232/RS485 protocols and Ethernet


CompactLogix PLC Bundle – Commercial3539-D0

This bundle includes a CompactLogix PLC, one copy of RSLogix 5000 Lite Edition (Commercial), and a user guide.

List of Equipment


1 Studio 5000 Logix Designer Lite Edition (Commercial) _________________________________________ 5935-A01 Programmable Logic Controller (AB CompactLogix) __________________________________________ 46966-10

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Manual






Optional Equipment




Power Requirement

Current 2.1 A

Inputs



Outputs


Digital (16) 24 V dc relays





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S7-1500 PLC Bundle HART – Educational3539-P0

This bundle includes a Siemens S7-1500 PLC, a Distributed I/O Module (HART), one copy of STEP 7 Software , one copy of the Process Device Manager Software and a user guide.

List of Equipment


1 Programmable Logic Controller (S7-1516) _________________________________________________ 46962-001 Distributed I/O Module (HART) __________________________________________________________ 46976-001 PLC Software (Step 7 Professional) with Process Device Manager ______________________________ 46986-00



1 Touch-Screen Computer ________________________________________________________________ 46299-001 Touch-Screen Computer – Large _________________________________________________________ 46299-A0

S7-1500 PLC Bundle – Educational3539-S0

This bundle includes a Siemens S7-1500 PLC, one copy of STEP 7 Software and a user guide.





List of Equipment


1 Programmable Logic Controller (S7-1516) _________________________________________________ 46962-001 PLC Software (Step 7 Professional) _______________________________________________________ 46986-10



1 Touch-Screen Computer ________________________________________________________________ 46299-001 Touch-Screen Computer – Large _________________________________________________________ 46299-A0

Optional Equipment



Equipment Description

PLC Software (RSLogix Micro, Educational) 3245-A0

The RSLogix Micro software is a tool to design and implement ladder programs for the Allen-Bradley MicroLogix™ family of processors (it cannot be used with SLC 500

controllers). It is a Windows®-based application produced by Rockwell Software that allows PLC programming using a personal computer.

The free-form ladder of RSLogix Micro lets students concentrate on the

application logic rather than using the proper syntax when editing programs. Several other features of RSLogix Micro greatly facilitate PLC programming, such as a project verifier, drag-and-drop editing, and search-and-replace functions. The PLC can be programmed via either an RS-232 port or an Ethernet port on the PLC processor. This software comes with RSLinx™, which provides connectivity between the PLC and the computer.

The software is available with either an educational license (Model 3245-A) or as a commercial license (Model 3245-B).

SpecificationsParameter Value

Computer RequirementsA currently available personal computer with USB 2.0 ports, running under one of the following operating

systems: Windows® 7 or Windows® 8.

27



PLC Software (RSLogix Micro, Commercial) 3245-B0

The RSLogix Micro software is a tool to design and implement ladder programs for the Allen-Bradley MicroLogix™ family of processors (it cannot be used with SLC 500 controllers), such as the Programmable Logic Controller (MicroLogix), Model 46964. It is a

Windows®-based application, produced by Rockwell Software, that allows PLC programming using a

personal computer.

The free-form ladder of RSLogix Micro lets students concentrate on the application logic rather than using the proper syntax when editing programs. Several other features of RSLogix Micro greatly facilitate PLC programming, such as a project verifier, drag-and-drop editing, and search-and-replace functions. The PLC can be programmed via either an RS-232 port or an Ethernet port on the PLC processor. This software comes with RSLinx™, which provides connectivity between the PLC and the computer.

The software is available with either an educational license (Model 3245-A) or as a commercial license (Model 3245-B).


Computer RequirementsA currently available personal computer Pentium type with RS-232 serial port, running under one of the

Microsoft® operating systems, Windows® 2000, Windows® XP, Windows® Vista or Windows® 7, is required.

Communication Cable (Allen-Bradley) 3246-40

The communication cable is an RS-232-C serial cable specifically designed to connect a personal computer to an Allen-Bradley programmable logic controller, thus making it possible to program and monitor the PLC.


Communication Cable

Type 8 pin mini DIN to 9 pin D shell

Length 2 m (6.5 ft)



Emergency Switch Station 5926-A0

The Emergency Switch Station consists of a mushroom-type push-button that opens its circuit when the button is pressed in order to cut the power to some of the 24 V dc outputs of the electrical unit, the pneumatic unit, and the pump drive.



Dimensions (H x W x D) TBE

Net Weight TBE

Studio 5000 Logix Designer Lite Edition 5935-00

Studio 5000 Logix Designer is a Windows-based application, produced by Rockwell Software™, used to build programs for PLCs.

Studio 5000 Logix Designer provides a powerful integrated interface allowing users to easily build programs using four programming languages: relay ladder, structured text, sequential function chart, and function block diagram. The software allows students to concentrate on the logic aspects of

PLC programming instead of spending time on complex syntax. It also features drag-and-drop editing, search-and-replace functions, and tools for verifying programs before running them on a PLC. Studio 5000 Logix Designer can be used to program a PLC via the built-in RS-232 port or via an Ethernet link. The software comes with RSLinx lite which provides the functionality required to support RSLogix and RSNetWorx.



The following versions are available:

• 5935-0: Studio 5000 Logix Designer Lite Edition• 5935-1: Studio 5000 Logix Designer Full Edition• 5935-A: Studio 5000 Logix Designer Lite Edition (Commercial)• 5935-B: Studio 5000 Logix Designer Full Edition (Commercial)


Included Software RSLogix 5000 and RSLinx Lite

Available Languages Relay ladder, structured text, sequential function chart, and function block diagram.

Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7 or

Windows® 8.

Studio 5000 Logix Designer Full Edition 5935-10








Available Languages Relay Ladder, structured text, sequential function chart, and function block diagram.

Computer Requirements

Pentium IV 2.8 GHz, 1 GB of RAM, at least 16 GB of free hard disk space, and a 1024 x 768 True Color graphics device. Recommended: Intel i5 2.4 GHz processor, 8 GB of RAM, 20 GB of free hard disk space, and DirectX 9 graphics device with WDDM 1.0 or higher. Compatible operating systems: Windows XP Professional with SP3, Windows 7 Professional (64-bit) with SP1 or Home Premium (64 or 32-bit) with SP1.



Studio 5000 Logix Designer Lite Edition (Commercial) 5935-A0








Available Languages Relay ladder, structured text, sequential function chart, and function block diagram.


Windows® 8.

Studio 5000 Logix Designer Full Edition (Commercial) 5935-B0










Available Languages Relay Ladder, structured text, sequential function chart, and function block diagram.

Computer Requirements

Pentium IV 2.8 GHz, 1 GB of RAM, at least 16 GB of free hard disk space, and a 1024 x 768 True Color graphics device. Recommended: Intel i5 2.4 GHz processor, 8 GB of RAM, 20 GB of free hard disk space, and DirectX 9 graphics device with WDDM 1.0 or higher. Compatible operating systems: Windows XP Professional with SP3, Windows 7 Professional (64-bit) with SP1 or Home Premium (64 or 32-bit) with SP1.

I/O Interface with LVProSim 9065-B0

The I/O Interface is a module used to interface with a computer for data acquisition and PID control of a real process. The I/O Interface provides interconnection between the process devices and the computer. It performs analog signal and digital signal conversions and sends the information to LVProSim, a process control software included with the interface.

The I/O Interface has four 4-20 mA analog inputs, two 4-20 mA analog

outputs, four 24 V digital inputs, and two 24 V digital outputs. It connects to a computer through a USB cable and must be powered using a 24 V dc power supply.

The I/O Interface requires LVProSim, a process control software specially designed to connect to the interface and collect data at a fast sampling rate (100 ms). LVProSim has two main features: it can operate as a process controller and a generic process simulator. LVProSim's modern web interface makes it easy to use, helping students focus on learning process control.

When used as a controller, LVProSim monitors data from the I/O Interface and applies a standard PID algorithm to determine the appropriate response. LVProSim can either control two processes simultaneously or use its two controllers in cascade mode. LVProSim also offers a set of mathematical functions to treat inputs and outputs signals.

The simulation mode allows students to model first-order or second-order processes. This mode encourages students to explore the various characteristics of a process such as its time constants, gain, and dead time. Once a generic process simulation is running, students can connect the simulated process to a controller and



test different control schemes. Contrary to the data acquisition mode, the simulation mode does not require the I/O Interface. Therefore, students can experiment with the software on their own computer.

LVProSim is free to use and can be downloaded without charge.

Note that, although the I/O interface is designed to be used with LVProSim, its data acquisition interface is

compatible with Linux®, MATLAB®, and NI LabVIEW™. Raw data can be acquired using these software/platform, given the appropriate drivers are installed.

PID Controller

LVProSim uses a non-interacting ideal algorithm to control processes. Two controllers are available. They can be used to control two independent processes or they can be coupled via a dynamic set point for cascade control. The sampling interval and the controller action (director or reverse) are user selectable. A square-root extracting function permits linearization of measured signals and other mathematical functions are available as well.

The proportional (P), integral (I), and derivative (D) contributions on the final controller output can be displayed independently on the trend recorder. Meters can be added to the interface to display monitored variables in real time.

Trend Recorder

The LVProSim trend recorder can be used to plot different variables such as the set points, output signals, signals from the proportional, integral, and derivative contributions, measured and controlled variables, the function generator output signal, etc. A pause button can be used to stop the recorder at any time. The trend recorder can be scrolled backward and forward in time, with automatic time tracking during scrolling. Data can be exported to CSV format to be later imported into a spreadsheet software for detailed analysis and accurate measurement of the process characteristics.

Function Generator

The function generator can produce a sine, square, triangle, or step signal. The signal from the function generator can be used as the controller set point or to perform manual control of a process device. When using LVProSim in the simulation mode, the generator signal can be used as the controller

set point, the disturbance signal, or the controller output signal.



Data Acquisition

Through continuous acquisition of process data via the I/O Interface, LVProSim can:

• achieve digital PID control of the process• be used as the primary and secondary controller of a cascade control loop• be used as a process simulator• be used as a general purpose data acquisition system

Generic Process Simulator

The generic process simulator provides simplified simulation to introduce basic concepts of process control. The simulator can be configured as first or second order process, with or without dead time. The disturbance can be configured as first order. The process and disturbance have variable gains.


Supply Voltage 24 V

Inputs

Analog 4 x 4-20 mA

Digital 4 x 24 V

Outputs

Analog 2 x 4-20 mA

Digital 2 x 24 V

Analog/Digital Converter

Resolution 12 bits

Digital/Analog Converter

Resolution 8 bits

Computer RequirementsA currently available personal computer with USB 2.0 ports, running under one of the following operating

systems: Windows® 7 or Windows® 8.



Net Weight 1 kg (2.2 lb)



Digital Pressure Gauge (High Range) 46761-B0

The Digital Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, an LCD display, and is equipped with a mounting bracket for simple installation on the workstation. The pressure gauge is available in two versions with different operating ranges:

• 46761-B High-Range – 0-100 psi (0-690 kPa)• 46761-C Low-Range – 0-30 psi (0-200 kPa)

Instrumentation Workstation (Without Heating/Cooling Unit) 46900-F0

The Instrumentation Workstation is designed to house the Electrical Unit, the Pneumatic Unit, as well as all other electrical components that are not measuring instruments. Devices such as controllers, PLCs, Color Paperless Recorders, and Touch Screen Graphic Terminals must be installed on the Instrumentation Workstation. This prevents the equipment from coming in contact with water.

The Instrumentation Workstation, Model 46900-F, does not include a Heating/Cooling Unit.

Like the Process Workstation, the Instrumentation Workstation is a double-sided mobile workstation. Two groups of students can work on the

system at the same time, one group on each side.





Net Weight TBE



Air Tank (Large) 46906-00

This Air Tank is a robust ASME-compliant pressure vessel designed to contain pressurized air. It features two pressure ports equipped with a quick-connect fitting (1/4 inch) and a graduated hand-operated valve.


Capacity 7.6 L (2 gal)

Maximum Pressure 10.34 bar (150 psi)

Air Tank (Small) 46906-A0

This Air Tank is a robust pressure vessel designed to contain pressurized air. It features two pressure ports each equipped with a quick-connect fitting (1/4 inch) and a graduated hand-operated valve. The tank is coated to resist corrosion and is tested to SAE J10 compliance.


Capacity 0.95 L (1/4 gal)

Maximum Pressure 10.34 bar (150 psi)



Muffler Assembly 46907-00

The Muffler Assembly is composed of two air inlet ports connected to a muffler to reduce exhaust noise. A graduated hand valve for each air inlet restricts the access to the muffler while a third one is used to link the two input lines.

Orifice Plate (Air) 46914-00

The Orifice Plate (Air) is a flow measurement device designed for air applications. It uses the Venturi effect to produce a pressure drop from which the flow rate can be inferred. This primary element consists of an orifice precisely machined in a brass tube. The Orifice Plate (Air) requires the use of a differential-pressure transmitter to directly convert the pressure drop

into a usable flow rate value.



Rotameter (Air) 46915-00

The Rotameter is a variable area flowmeter specifically calibrated to measure the air flow in a compressed air setup. It provides a direct visual reading of the flow by simply observing the position of a float inside the transparent graduated tube.

Differential-Pressure Transmitter (HART, High Range) 46920-00

A differential pressure transmitter is an instrument that senses a pressure difference between two points and converts the pressure to a standardized electronic signal which can be sent to a control element. The transmitter can be configured so that its signal is either proportional to a pressure differential, a flow rate, or a level.

The High Range version of the differential pressure transmitter is designed to operate in a range going from a difference of 0 kPa (0 psi) to an absolute difference of 1.6 MPa (240

psi).

This Differential-Pressure Transmitter includes a transmitter which is compatible with the HART communication protocol.

Available Differential-Pressure Transmitters:

• 46920-0 Differential-Pressure Transmitter (HART, High Range)• 46920-A Differential-Pressure Transmitter (Foundation Fieldbus, High Range)• 46920-B Differential-Pressure Transmitter (Profibus-PA, High Range)



• 46921-0 Differential-Pressure Transmitter (HART, Low Range)• 46921-A Differential-Pressure Transmitter (Foundation Fieldbus, Low Range)• 46921-B Differential-Pressure Transmitter (Profibus-PA, Low Range)

Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) 46920-A0


The High Range version of the differential pressure transmitter is designed to operate in a range going from a difference of 0 kPa (0 psi) to an absolute difference of 1.6 MPa (240

psi).

This Differential-Pressure Transmitter includes a transmitter which is compatible with the Foundation Fieldbus communication protocol.


• 46920-0 Differential-Pressure Transmitter (HART, High Range)• 46920-A Differential-Pressure Transmitter (Foundation Fieldbus, High Range)• 46920-B Differential-Pressure Transmitter (Profibus-PA, High Range)• 46921-0 Differential-Pressure Transmitter (HART, Low Range)• 46921-A Differential-Pressure Transmitter (Foundation Fieldbus, Low Range)• 46921-B Differential-Pressure Transmitter (Profibus-PA, Low Range)



Differential-Pressure Transmitter (HART, Low Range) 46921-00


The Low Range version of the differential pressure transmitter is designed to operate in a range going from a difference of 0 kPa (0 psi) to an absolute difference of 50 kPa (7.3 psi).

This Differential-Pressure Transmitter includes a transmitter which is compatible with the HART communication protocol.


• 46920-0 Differential-Pressure Transmitter (HART, High Range)• 46920-A Differential-Pressure Transmitter (Fieldbus, High Range)• 46920-B Differential-Pressure Transmitter (Profibus-PA, High Range)• 46921-0 Differential-Pressure Transmitter (HART, Low Range)• 46921-A Differential-Pressure Transmitter (Fieldbus, Low Range)• 46921-B Differential-Pressure Transmitter (Profibus-PA, Low Range)

Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) 46921-A0


The Low Range version of the differential pressure transmitter is designed to operate in a range going

from a difference of 0 kPa (0 psi) to an absolute difference of 50 kPa (7.3 psi).



This Differential-Pressure Transmitter includes a transmitter which is compatible with the Foundation Fieldbus communication protocol.


• 46920-0 Differential-Pressure Transmitter (HART, High Range)• 46920-A Differential-Pressure Transmitter (Fieldbus, High Range)• 46920-B Differential-Pressure Transmitter (Profibus-PA, High Range)• 46921-0 Differential-Pressure Transmitter (HART, Low Range)• 46921-A Differential-Pressure Transmitter (Fieldbus, Low Range)• 46921-B Differential-Pressure Transmitter (Profibus-PA, Low Range)

Solenoid Valve (Air) 46951-A0

The Solenoid Valve (Air) is a four-way, two-position, single-solenoid operated, directional control valve. It is made of brass and has 1/4 inch connectors. The valve can be used, among other things, to direct the flow of air and to create perturbations in the system. A 24 V dc signal is used to toggle the position of the solenoid.

Pneumatic Control Valve (Air) 46953-00

The Pneumatic Control Valve for Air is a normally closed stainless steel valve with 1/4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-to-pressure converter which transforms a 4-20 mA input signal into a pneumatic signal sent to the actuator of the valve.




This control valve is available in different versions which can include a positioner. The various versions are:

• 46953-00 Pneumatic Control Valve (Air)• 46953-A0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 2000• 46953-B0 Pneumatic Control Valve for Air with a Positioner - Fisher 3660• 46953-C0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 6000• 46953-D0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000

Manual


Control Valves (User Guide) _________________________________________________________________ 86001-E0





1 Training on Control Valves, 0.2 day ______________________________________________________ 86001-TF

PID Controller (Foxboro) 46960-00

The PID Controller (Foxboro) consists of a Foxboro 762 controller. This time-tested, industry-standard controller performs the usual proportional, integral, and derivative (PID) control procedures. It can be configured to function as a single controller or as two independent controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control

can be implemented, as well as cascade control and self-tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. The Foxboro controller is also compliant with the RS-485 communication standard and has one port dedicated to this protocol. The front panel of the PID Controller (Foxboro) has an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad. A total of ten switches that the instructor can use are hidden behind the module to insert faults in the system.

28



PID Controller (Honeywell) 46961-00

The PID Controller (Honeywell) is composed of a Honeywell UDC3500 Dual Loop Controller. The Honeywell controller can implement the different PID procedures and is able to perform cascade control. A wireless infrared communication port enables controller setup from a computer or Pocket PC (neither is included), and an Ethernet communication port allows simple connection to a network. The

controller features a fluorescent display with push-buttons, simple configuration software to setup the controller from a computer, math and logic packages, and other advanced features like fuzzy logic and autotune functions. A total of ten switches is located in a panel behind the module to insert faults in the system for troubleshooting exercises.

Programmable Logic Controller (S7-1516) 46962-00

The Programmable Logic Controller (S7-1516) consists of a controller from the Siemens family. This powerful PLC comes with sixteen 24 V dc inputs, eight 4-20 mA inputs, eight 24 V dc output relays and eight 4-20 mA outputs hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry.

The Siemens S7-1516 PLC supports two types of network communication: one PROFIBUS and three PROFINET ports.

The S7-1516 PLC is programmed using Siemens SIMANTIC STEP 7 Pro software in TIA Portal environnement (Model 46986) using any of four languages: Ladder (LAD), Function Block Diagram (FBD), Instruction List (IL). This module has ten switches that the instructor can use to insert faults.



Programmable Logic Controller (AB MicroLogix 1100) 46964-00

The AB MicroLogix 1100 PLC is a compact programmable logic controller ideal for small to mid-sized applications. It features ten digital inputs, two analog inputs, six digital outputs, and two analog outputs. Programs for this PLC are written using Rockwell's RSLogix Micro software (Model 3245-A or -B) and can be used

to implement a wide variety of control procedures, including PID routines.

It includes an Ethernet communication port, a DF1 Full-Duplex Serial link (RS-232-C) port, an embedded LCD and control keys, and many more advanced features. Hidden behind the module is a total of eight switches that the instructor can use to insert faults in the system.

Programmable Logic Controller (AB ControlLogix) 46965-10

The Programmable Logic Controller (AB ControlLogix) consists of a controller from the Allen-Bradley family. This powerful PLC comes with sixteen 24 V dc inputs, eight 4-20 mA HART inputs, eight 24 V dc output relays and eight 4-20 mA HART outputs hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry.

The ControlLogix PLC supports EtherNet/IP. The EtherNet/IP communication ports are located on

the PLC processor. A USB port, also located on the PLC processor, can be used to transfer a program into the PLC.

The ControlLogix PLC can be programmed using Rockwell's RSLogix 5000 Full Edition software (Model 5935-1 or -B) in any of four languages: relay ladder, structured text, sequential function chart, and function block diagram. The module has ten switches that the instructor can use to insert faults.



Programmable Logic Controller (AB CompactLogix) 46966-10

The AB CompactLogix PLC is a cost-effective controller from the Allen-Bradley family of Logix controllers. This PLC features a L24 CPU and includes sixteen 24 V dc digital inputs and sixteen 24 V dc digital output relays hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. A total of eight 4-20 mA analog inputs and eight 4-20 mA analog outputs are also included.

The CompactLogix PLC supports Ethernet/IP network communication.

The two Ethernet/IP ports are located on the front panel to make the cabling more convenient.

The CompactLogix PLC is programmed with Rockwell's RSLogix 5000 Lite Edition software (Model 5935 or -A) using any of four languages: Relay ladder, structured text, sequential function chart, and function block diagram. This module has ten switches that the instructor can use to insert faults.

Electrical Unit 46970-10

The Electrical Unit is the source of 24 V dc power for the system. It includes a lockable safety switch, a power transformer from line level to 24 V dc, and all the necessary inputs and outputs in both a banana jack version and in a terminal block version. A fault

panel is also included to easily insert a fault during troubleshooting exercises.



Pneumatic Unit 46971-A0

The Pneumatic Unit regulates the pressurized air coming from an external compressed air source. It includes an activation switch to quickly turn on or off the air supplied, an adjustable low-range pressure regulator (0 to 200 kPa (0 to 30 psi)) with its output air port, and an adjustable high-range pressure regulator (0 to 700 kPa (0 to 100 psi))

with its output air port. A fault panel is included to insert a fault in the system when performing troubleshooting exercises.


Low-Range Pressure Regulator

Range 0-200 kPa (0-30 psi)

High-Range Pressure Regulator

Range 0-700 kPa (0-100 psi)



Net Weight TBE

Color Paperless Recorder 46972-00

The Color Paperless Recorder is a state-of-the-art device designed to acquire, display, record, and archive analog input signals. Four high-speed 4-20 mA inputs with a scan time of 100 ms are available and can be displayed on the thin-film-transistor (TFT) 17.8 cm (7 in) color display. The device can be configured using push-buttons and

a shuttle dial, and it can be programmed to activate one of four output relays as required by the user. The data acquired can be recorded in the internal memory of the apparatus and it can also be transferred to a USB stick for archiving or transfer to a PC. An Ethernet port is available to include the recorder in a PC network (TCP/IP).


Inputs

Number 4

Type High speed

Current Rating 4-20 mA

Scan Time 100 ms

Outputs Four output relays

Display

Type Thin-film-transistor (TFT) color display

Dimensions 17.8 cm (7 in)



Parameter Value

Communication Ports USB and Ethernet

Distributed I/O Module (HART) 46976-00

The Distributed I/O Module (ET 200M) consists of an interface module from Siemens and permits to connect analog I/O's using HART communication protocol to a Siemens PLC through PROFINET communication. This I/O module features eight 4-20 mA HART analog inputs and eight 4-20 mA HART analog

outputs.

All the I/O'S can be hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry.

This module has six switches that the instructor can use to insert faults.

FOUNDATION Fieldbus Junction Box 46978-A0

The FOUNDATION Fieldbus Junction Box is a device used to connect up to four field devices to a H1 segment. It can also be used to terminate an end of the cable run.



FOUNDATION Fieldbus Bridge 46979-10

The FOUNDATION Fieldbus Bridge is a device used to establish a link between a computer, a PLC of the Logix5000 family (ControlLogix and CompactLogix), and a network of FOUNDATION Fieldbus devices. The FOUNDATION Fieldbus Bridge connects to the computer and the PLC via an Ethernet/IP network.

PLC Software (Step 7 Professional) with Process Device Manager 46986-00

The PLC Software (Step 7 Professional) is a programming software that is required for programming Siemens programmable logic controllers. The following variants are available, each giving access to the Step 7 Professional software for one user.

Model 46986-0 also includes SIMATIC PDM (Process Device Manager) software for configuration, parameter assignment, commissioning, diagnostics and maintenance of intelligent field devices and automation components.



PLC Software (Step 7 Professional) 46986-10

The PLC Software (Step 7 Professional) is a programming software that is required for programming Siemens programmable logic controllers. The following variants are available, each giving access to the Step 7 Professional software for one user.

Instrumentation Mounting Pipe 46990-00

The Instrumentation Mounting Pipe is a vertical pipe used to install instruments, usually differential-pressure transmitters, at the appropriate height and close to the point of measurement. The mounting pipe replicates the common industrial



practice of installing a measuring instrument directly on the process pipe or on an adjacent one. The Instrumentation Mounting Pipe can be mounted on both sides of the Process Workstation or on the Instrumentation Workstation.

Piping and Accessories (Air, Allen-Bradley) 46993-H0

The Piping and Accessories (Air, Allen-Bradley) model includes a reel of tubing, a tube cutter, connectors, and other items required to use the air workstation. A manual needle valve is also included to control the flow of air in the process. An Allen-Bradley unmanaged switch also comes with the accessories.

Piping and Accessories (Air, Siemens) 46993-Q0

The Piping and Accessories (Air, Siemens) model includes a reel of tubing, a tube cutter, connectors, and other items required to use the air workstation. A manual needle valve is also included to control the flow of air in the process. A Siemens unmanaged switch also comes with the accessories.

Optional Equipment Description

Touch-Screen Computer Mount (Optional) 3451-B0

This sturdy mount allows the installation of the Touch-Screen Computer, Model 46299, on the side of the 3531 Instrumentation Workstation, Model 46900.




Touch Screen Graphic Terminal - 14.5 cm (5.7 in) (Optional) 5922-B0

The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView™ Plus 600 with a 14.5 cm (5.7 in) color display. This touch-screen interface allows the user to monitor and control many devices in the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. The terminal also features an integrated EtherNet/IP communication

port and an RS-232 serial port.

The FactoryTalk software, Model 46968, is optional and can be used to design your own control interface. A Rail Workstation, Model 3105, is required to install the Touch Screen Graphic Terminal on the system.

Manual


Human-Machine Interfaces (User Guide) _______________________________________________________ 85985-E0



1 Training on Using Human-Machine Interfaces, 0.6 day ______________________________________ 85985-TF


Graphic Terminal

Model Allen-Bradley PanelView™ Plus 600

Type Touch Screen

Resolution 320 x 240 pixels

Display Size 14.5 cm (5.7 in)

Communication Ports

Communication Ports EtherNet/IP

RS-232 serial



Net Weight TBE

29



Process Control Signal Tower (Optional) 5924-C0

The Signal Tower consists of three lights providing visual signals for various states of the Pressure, Flow, Level, and Temperature Process Training Systems. Lights are stacked one upon another, up to five modules. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, Model 52054, is available as an option.

Indicator-Light/Push-Button Station (Optional) 5925-A0

The Indicator-Light/Push-Button Station consists of three industrial push-buttons, one normally closed and two normally open, used to operate the Pressure, Flow, Level, and Temperature Process Training Systems. The Indicator-Light/Push-Button Station also features three indicator lights. Both the push-buttons and the indicator lights operate at a voltage of 24 V dc. Electrical connections can be made using either the banana jacks or the terminal blocks available on the module. This module has four switches that the

instructor can use to insert faults. A Rail Workstation, Model 3105, is required to install this device on the system.


Indicator Lights

Number 3

Color 1 green, 1 yellow, 1 red

Voltage Rating 24 V dc

Push Buttons

Number 3



Parameter Value

Type 1 normally closed, 2 normally open

Voltage Rating 24 V dc

Faults Switches 4



Net Weight TBE

Fuzzy Logic Software Add-On (Educational) (Optional) 5938-00

The Fuzzy Logic Software Add-On features Fuzzy Designer, an add-on to RSLogix 5000 which lets the user design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help the user quickly build algorithms that can be used in any RSLogix 5000

program. Two variants are available:

• 5938-0 Fuzzy Logic Software Add-On (Educational)• 5938-A Fuzzy Logic Software Add-On (Commercial)



Windows® 8.

Fuzzy Logic Software Add-On (Commercial) (Optional) 5938-A0

The Fuzzy Logic Software Add-On features Fuzzy Designer, an add-on to RSLogix 5000 which lets the user design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help the user quickly build algorithms that can be used in any RSLogix 5000

program. Two variants are available:

• 5938-0 Fuzzy Logic Software Add-On (Educational)• 5938-A Fuzzy Logic Software Add-On (Commercial)



Windows® 8.



Air Compressor (Optional) 6410-B0

The Air Compressor is a quiet device well suited for classroom and school laboratories. It is provided with a tank, pressure regulator, pressure gauge, and a hose.

The Air Compressor is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture.


Power Requirements

Current 14.4 A

Power 1.125 kW (1.5 hp)

Service Installation Standard single-phase ac outlet

Tank Capacity 50 L (13 gal)

Flow Rate

Flow Rate (Free Flow) 180 L/min (6.3 CFM)

Flow Rate at 621 kpa (90 psi) 127 L/min (4.5 CFM)

Maximum Pressure 8 bar (116 psi)

Noise Level 42 dB/A (about as quiet as a refrigerator)


Dimensions (H x W x D) 1041 x 330 x 686 mm (41 x 13 x 27 in)

Net Weight 69.9 kg (154 lb)



Air Compressor (Optional) 6410-C0

The Air Compressor is a quiet device well suited for classroom and school laboratories. The Air Compressor can be used to provide compressed air to different components. A conditioning unit, Model 6411-A, must be connected to the compressor for certain applications.

The Circulator Pump is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture.


Power Requirements

Current 4.8 A


Tank Capacity 15.1 L (4 gal)

Flow Rate 42.5 L/min at 620 kPa (1.5 SCFM at 90 psi)

Maximum Pressure 800 kPa (120 psi)

Noise Level 40 dB(A) (about as quiet as a refrigerator)



Net Weight TBE

Personal Computer (Optional) 8990-00

The Personal Computer consists of a desktop computer running under

Windows® 10. A monitor, keyboard, and mouse are included.

Specifications



Parameter Value

Power Requirements

Current 2 A


Touch-Screen Computer (Optional) 46299-00

The Touch-Screen Computer is a compact solution for saving space in the classroom. It can be installed on a full-motion mount on the workstation to maximize desk space.

Touch-Screen Computer – Large (Optional) 46299-A0

The Touch-Screen Computer is a solution for saving space in the classroom. It features a large 23-inch touch-screen and a high-speed processor. It can be installed on a full-motion mount, model 3451-A0 or 3451-B0, on the Instrumentation Workstation to maximize desk space.

Digital Pressure Gauge (Low Range) (Optional) 46761-C0

The Digital Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, an LCD display, and is equipped with a mounting bracket for simple installation on the workstation. The pressure gauge is available in two versions with different operating ranges:

• 46761-B High-Range – 0-100 psi (0-690 kPa)• 46761-C Low-Range – 0-30 psi (0-200 kPa)



Storage Station (Optional) 46801-D0

The Storage Station is designed to store the accessories and the various optional models which are not required for the particular process taking place on the workstation.

It includes space to store up to four flange tops, many flowmeters and control valves on six galvanized struts (three on each side), a few devices on two instrumentation mounting pipes, and miscellaneous pieces of equipment in the three painted stainless-steel storage boxes at the bottom of the station.

The Storage Station is mounted on lockable casters to facilitate its mobility.




Dimensions (H x W x D) 1020 x 810 x 1830 mm (40.2 x 31.9 x 72 in)

Net Weight TBE

Instrumentation Workstation (Assembled) (Optional) 46900-G0

The Instrumentation Workstation is designed to house the Electrical Unit, the Pneumatic Unit, as well as all other electrical components that are not measuring instruments. Devices such as controllers, PLCs, Color Paperless Recorders, and Touch Screen Graphic Terminals must be installed on the Instrumentation Workstation. This prevents the equipment from coming in contact with water.

The Instrumentation Workstation, Model 46900-G, does not include a Heating/Cooling Unit and is delivered already assembled.

Like the Process Workstation, the Instrumentation Workstation is a




double-sided mobile workstation. Two groups of students can work on the system at the same time, one group on each side.

A hitch mechanism used to link the Instrumentation Workstation to the Process Workstation is part of the Piping and Accessories kit, Model 46993-C. This convenient piece of equipment makes it possible to move both stations as a single unit.

Pressure Switch (with Analog Output) (Optional) 46926-00

The Pressure Switch with Analog Output is a digital pressure gauge ranging from 0 kPa (0 psi) to 1000 kPa (145 psi). It features a 4-20 mA output signal proportional to a user-defined upper value. A relay can be configured so as to become activated when the measured pressure rises above a threshold value.

List of Manuals


Pressure and Level Switches (Student Manual) _________________________________________________ 86000-00Pressure and Level Switches (Instructor Guide) _________________________________________________ 86000-10


Pressure and Level Switches (Student Manual) (86000-00)• 1 Pressure Switch• 2 Float Switch• 3 Vibrating Level Switch• 4 Conductivity Level Switch



1 Training on Pressure and Level Switches, 0.1 day __________________________________________ 86000-TF 30



Pressure Transmitter (HART) (Optional) 46928-00

The Pressure Transmitter is a gauge pressure measurement device for the fluids in the Pressure, Flow, Level, and Temperature Process Training Systems. This rugged and reliable device has a high accuracy and supports one of two communication protocols: HART or FOUNDATION Fieldbus.

Available Pressure Transmitters:

• 46928-0 Pressure Transmitter (HART)• 46928-A Pressure Transmitter (FOUNDATION

Fieldbus)


Ceramic Sensor

Operating Range -100 to 1000 kPa (-15 to 150 psi)



Net Weight TBE

Pressure Transmitter (FOUNDATION Fieldbus) (Optional) 46928-A0

The Pressure Transmitter is a gauge pressure measurement device for the fluids in the Pressure, Flow, Level, and Temperature Process Training Systems. This rugged and reliable device has a high accuracy and supports one of two communication protocols: HART or FOUNDATION Fieldbus.

Available Pressure Transmitters:

• 46928-0 Pressure Transmitter (HART)• 46928-A Pressure Transmitter (FOUNDATION

Fieldbus)


Ceramic Sensor

Operating Range -100 to 1000 kPa (-15 to 150 psi)



Net Weight TBE



Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 2000 (Optional) 46953-A0The Pneumatic Control Valve for Air is a normally closed stainless steel valve with 1/4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-to-pressure converter which transforms a 4-20 mA input signal into a pneumatic signal sent to the actuator of the valve.



Pneumatic Control Valve for Air with a Positioner - Fisher 3660 (Optional) 46953-B0

The Pneumatic Control Valve for Air is a normally closed stainless steel valve with 1/4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-to-pressure converter which transforms a 4-20 mA input signal into a pneumatic signal sent to the actuator of the valve.



Manual


Control Valves (User Guide) _________________________________________________________________ 86001-E0


Control Valves (User Guide) (86001-E0)• 1 Basic Control Valve Theory• 2 Basic Control Valve (46950-B)




• 3 Pneumatic Control Valve with a Positioner (46950-A)• 4 Control Valve with DVC2000 (46950-0)• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)• 7 Electric Control Valve (46950-C)



1 Training on Control Valves, 0.2 day ______________________________________________________ 86001-TF

Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 6000 (Optional) 46953-C0The Pneumatic Control Valve for Air is a normally closed stainless steel valve with 1/4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-to-pressure converter which transforms a 4-20 mA input signal into a pneumatic signal sent to the actuator of the valve.



Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 (Optional) 46953-D0The Pneumatic Control Valve for Air is a normally closed stainless steel valve with 1/4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-to-pressure converter which transforms a 4-20 mA input signal into a pneumatic signal sent to the actuator of the valve.



31




FactoryTalk View ME Studio (Educational) (Optional) 46968-00

FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic human-machine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system

development solution of choice.

HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime.

A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.

Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)• 46968-2 FactoryTalk View ME Station (Educational)• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)• 46968-A FactoryTalk View ME Studio (Commercial)• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)• 46968-C FactoryTalk View ME Station (Commercial)• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual






Specifications

32



Parameter Value


Windows® 8.

FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) (Optional) 46968-10





Available versions:


Manual











Windows® 8.

FactoryTalk View ME Station (Educational) (Optional) 46968-20





Available versions:


33




Manual








Windows® 8.

FactoryTalk View ME Station (with Foxboro OPC Server, Educational) (Optional) 46968-30





Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)• 46968-2 FactoryTalk View ME Station (Educational)• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)• 46968-A FactoryTalk View ME Studio (Commercial)• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)

34




• 46968-C FactoryTalk View ME Station (Commercial)• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual








Windows® 8.

FactoryTalk View ME Studio (Commercial) (Optional) 46968-A0





Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)• 46968-2 FactoryTalk View ME Station (Educational)

35




• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)• 46968-A FactoryTalk View ME Studio (Commercial)• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)• 46968-C FactoryTalk View ME Station (Commercial)• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual








Windows® 8.

FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) (Optional) 46968-B0





36




Available versions:


Manual








Windows® 8.

FactoryTalk View ME Station (Commercial) (Optional) 46968-C0




37





Available versions:


Manual








Windows® 8.

FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) (Optional) 46968-D0



HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic

38




Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime.


Available versions:


Manual








Windows® 8.

InTouch Runtime (with Foxboro OPC Server) (Optional) 46969-A0

InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported.

InTouch Dev Studio is a complete development environment used to

39




design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller (Model 46960) is also included.

InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller.

Clients who already have InTouch might wish to obtain the database required to use the software with training equipment by acquiring Model 46969-Y. Model 46969-Z includes the Foxboro OPC server as well as the database.

Available versions:

• 46969-A InTouch Runtime (with Foxboro OPC Server)• 46969-B InTouch Runtime (Additional License)• 46969-C InTouch Dev Studio (with Foxboro OPC Server)• 46969-D InTouch Dev Studio (Additional Licence)• 46969-Y InTouch Dev Studio (Database only)• 46969-Z InTouch Dev Studio (Database and Foxboro OPC Server)

Manual


Human-Machine Interface (User Guide) _______________________________________________________ 85986-E0


Human-Machine Interface (User Guide) (85986-E0)• 1 System Setup• 2 Software Installation• 3 Familiarization with the Interface• 4 PID Control



1 Training on Using Human-Machine Interfaces, 0.6 day ______________________________________ 85986-TF 40



InTouch Runtime (Additional License) (Optional) 46969-B0


InTouch Dev Studio is a complete development environment used to design and test HMI applications and

distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller (Model 46960) is also included.



Available versions:


Manual











InTouch Dev Studio (with Foxboro OPC Server) (Optional) 46969-C0






Available versions:


Manual




Human-Machine Interface (User Guide) (85986-E0)• 1 System Setup• 2 Software Installation

41




• 3 Familiarization with the Interface• 4 PID Control




InTouch Dev Studio (Additional Licence) (Optional) 46969-D0






Available versions:


Manual



42









Touch Screen Graphic Terminal (Allen-Bradley) - 26.4 cm (10.4 in) (Optional) 46973-00

The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView™ Plus 1000 with a 26.4 cm (10.4 in) color display. This touch-screen interface allows monitoring and control of some features of the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. It features an integrated

EtherNet/IP communication port, two USB ports and an RS-232 serial port.

The FactoryTalk software, Model 46968, is optional and can be used to design your own control interface.

Manual







Graphic Terminal

Brand Allen-Bradley PanelView™ Plus 1000

Type Touch screen

Resolution 640 x 480 pixel/in

43

44



Parameter Value

Size 26.4 cm (10.4 in)

Communication Ports

Communication Ports EtherNet/IP

RS-232 serial port



Net Weight TBE

Industrial PC HMI (Siemens) (Optional) 46973-A0

The Industrial PC HMI consists of a Siemens 477D Industrial PC with a 48.2 cm (19 in) color display. This touch-screen interface allows monitoring and control of some features of the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the

various components of the system in mind. It features an integrated PROFINET communication port, three USB ports and DVI port to connect an extra large monitor for presenting démonstrations to a large student group. The Industrial PC includes Windows 7 Ultimate and WinCC Runtime software.

The WinCC Advanced development software, Model 46984, is optional and can be used to design your own control interface.

Manual



Calibration Kit (Optional) 46980-00

The Calibration Kit includes the equipment required to precisely adjust the control valves and to perform diagnostic tests on electrical devices. The kit contains a Fluke 725 multifunction process calibrator which can act as a source and measure different parameters. A calibration pump completes the kit and is used to calibrate pressure devices.

A Calibration Kit, Model 46980 or 46981, is required to characterize and tune processes in the Pressure, Flow,

Level, and Temperature Process Training Systems.



Manual


(Job Sheets - Student) ______________________________________________________________________ 54387-00

Calibration Kit with Pressure Modules (Optional) 46980-A0The Calibration Kit is a variant of the Calibration kit, Model 46980-0, that also includes a Fluke 725 multifunction process calibrator and pressure modules (a test pump and two pressure gauges) for reliable measurement of pressure directly on the Fluke calibrator.

Manual



Calibration Kit (HART) (Optional) 46981-00

The Calibration Kit includes the equipment required to precisely adjust the control valves, perform diagnostic tests, and interface with smart devices.

This version of the kit contains a Fluke 754 documenting process calibrator with HART capabilities to calibrate,

maintain, and troubleshoot HART devices. The Fluke calibrator acts as a source and measures pressure, temperature, and electrical signals.

It also include a test pump used to generate a wide range of pressures from vacuums at -95 kPa (-13.9 psi) to pressures up to 410 kPa (600 psi). Two pressure gauges, a low-range version (up to 34 kPa (5 psi)) and a high-range version (up to 690 kPa (100 psi)), are included and can be used with the Fluke calibrator for direct measurement of pressure.

A Calibration Kit, Model 46980 or 46981, is required to characterize and tune processes in the Pressure, Flow, Level, and Temperature Process Training Systems.

Available Calibration Kits:

• 46981-0 Calibration Kit (HART)• 46981-A Calibration Kit (HART and FOUNDATION Fieldbus)

Manual





Calibration Kit (HART and FOUNDATION Fieldbus) (Optional) 46981-A0

The Calibration Kit includes the equipment required to precisely adjust the control valves, perform diagnostic tests, and interface with smart devices.

This version of the kit is compatible with both HART and FOUNDATION Fieldbus. It includes an Emerson 475 Field Communicator: a universal HART and FOUNDATION Fieldbus communicator. The kit also contains a Fluke 725 multifunction process calibrator which can act as a source and measure different parameters.

It also include a test pump used to generate a wide range of pressures from vacuums at -95 kPa (-13.9 psi) to pressures up to 410 kPa (600 psi). Two pressure gauges, a low-range version (up to 34 kPa (5 psi)) and a high-range version (up to 690 kPa (100 psi)), are included and can be used with the Fluke calibrator for direct measurement of pressure.

A Calibration Kit, Model 46980 or 46981, is required to characterize and tune processes in the Pressure, Flow, Level, and Temperature Process Training Systems.

Available Calibration Kits

• 46981-0 Calibration Kit (HART)• 46981-A Calibration Kit (HART and FOUNDATION Fieldbus)

Manual



HART Software Configurator (Optional) 46982-00

The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The HART version also includes a communication box for data transfer between a HART device and a PC with a USB port.

Available versions:

• 46982-0 HART Software Configurator




• 46982-A FOUNDATION Fieldbus Software Configurator• 46982-B HART/FOUNDATION Fieldbus Software Configurator

List of Manuals


HART Device Configuration (Student Manual) __________________________________________________ 86050-00HART Device Configuration (Instructor Guide) __________________________________________________ 86050-10


HART Device Configuration (Student Manual) (86050-00)• 2-1 Two-Wire Transmitter• 2-2 Four-Wire Transmitter (Optional)• 2-3 Output Device (Optional)• 3-1 HART Multidrop with Multiple Transmitters



1 Training on HART Device Configuration, 0.5 day ____________________________________________ 86050-TF



Windows® 8.

FOUNDATION Fieldbus Software Configurator (Optional) 46982-A0

The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The FOUNDATION Fieldbus version makes use of the FOUNDATION Fieldbus Bridge, Model 46979-1.

Available versions:

• 46982-0 HART Software Configurator• 46982-A FOUNDATION Fieldbus Software

Configurator• 46982-B HART/FOUNDATION Fieldbus Software Configurator

45




Manual


FOUNDATION™ Fieldbus Networking (User Guide) ______________________________________________ 89454-E0



1 Training on FOUNDATION Fieldbus™ Device Configuration, 0.3 day ___________________________ 86002-TF



Windows® 8.

HART/FOUNDATION Fieldbus Software Configurator (Optional) 46982-B0

The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The HART version also includes a communication box for data transfer between a HART device and a PC with a USB port. The FOUNDATION Fieldbus version makes use of the FOUNDATION Fieldbus

Bridge instead, Model 46979-1.

Available versions:

• 46982-0 HART Software Configurator• 46982-A FOUNDATION Fieldbus Software Configurator• 46982-B HART/FOUNDATION Fieldbus Software Configurator

List of Manuals


HART Device Configuration (Student Manual) __________________________________________________ 86050-00HART Device Configuration (Instructor Guide) __________________________________________________ 86050-10FOUNDATION™ Fieldbus Networking (User Guide) ______________________________________________ 89454-E0


HART Device Configuration (Student Manual) (86050-00)• 2-1 Two-Wire Transmitter• 2-2 Four-Wire Transmitter (Optional)• 2-3 Output Device (Optional)

46




• 3-1 HART Multidrop with Multiple Transmitters



1 Training on FOUNDATION Fieldbus™ Device Configuration, 0.3 day ___________________________ 86002-TF1 Training on HART Device Configuration, 0.5 day ____________________________________________ 86050-TF



Windows® 8.

WinCC Advanced Development Software (Optional) 46984-00

The WinCC Advanced development software is a Windows-based application suite, produced by Siemens, which simplifies the creation of graphic human-machine interfaces (HMI), such as operator interface solutions, to monitor and control machines and industrial processes.

A completed application provided with WinCC can be used with a S7-1500 Siemens PLC and a 3531 System to perform process control experiments. The HMI database can be loaded

directly on an Industrial PC, Model 46973-A0. Your applications can also be designed to run on a computer, model 46299 or 46299-A0.

Manual



Custom Computer for SCADA (Optional) 46999-00

The Custom Computer for SCADA is designed to ensure full compatibility with the SCADA system as well as long-term reliability and efficiency.

The optional preferred software for SCADA such as Intouch, FactoryTalkView, WinCC is pre-

47

48



installed along with the other optional PLC programming software ordered at the same time, such as RSLogix Micro, RSLogix 5000 or Step7 TIAPortal. All the software are registered to the training facility.

The computer model includes a printer and a 55.9 cm (22 in) wide-screen display.


Power Requirements

Current TBE




Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.

Festo Didactic SE

Rechbergstrasse 373770 DenkendorfGermany

P. +49(0)711/3467-0F. +49(0)711/347-54-88500

Festo Didactic Inc.

607 Industrial Way WestEatontown, NJ 07724United States

P. +1-732-938-2000F. +1-732-774-8573

Festo Didactic Ltée/Ltd

675 rue du CarboneQuébec QC G2N 2K7Canada

P. +1-418-849-1000F. +1-418-849-1666

www.labvolt.com

www.festo-didactic.com

Documents

3533 Air Pressure/Flow Process Training Systems · PDF fileprocedure explaining how to lock the power switch. ... DVC 6000 _____ 46953-C0 1 Pneumatic ... Air Pressure/Flow Process