Upload
hashemalihashem
View
228
Download
0
Embed Size (px)
Citation preview
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
1/146
10
00
0-(31/80) 4000-PMT-1EG-000-Z
PAGE 1 OF146
PROJECT NO. 3538-200 3538-200-10-RT-045
KHALDA PETROLUM COMPANY
PRE-COMMISSIONING PROCEDURE
FOR
QASR COMPRESSION PROECT
!ESTERN DESERT " EGYPT
1 21/05/2
014 FINAL ISSUE A.S H.M W.E
0 13/04/#014 ISSUED FOR APPRO$AL SM RK RK
REV DATE REVISIONS BY CH'D APPR
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
2/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 272 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
TA'LE OF CONTENTS
1.0 INTRODUCTION…………………………….........................................................................4
2.0 DEFINITIONS………………………….............................................................................5
3.0 PRE-COMMISSIONING ORGANIZATION.....................................................................7
4.0 ACTIVITIES BOARDER………………….........................................................................8
5.0 SSTEMIZATION…………………...................................................................................!
5.1 GENERA"………………………………………………………………………….. .!
5.2 NUMBERING SSTEM............................................................................................!
5.3 PRE-COMMISSIONING SSTEMS……………………………………………….10
6.0 SSTEMSPERIORITIES……..………………………………………………………….14
7.0 PRE-COMMISSIONING PROCEDURES.........................................................................16
7.1 GENERA" PROCEDURE……………………………….........................................16
7.2 SSTEM PROCEDURE…………………………...................................................17
7.3 MAIN PRE-COMMISSIONING ACTIVITIES........................................................18
7.4 MAIN PRE-COMMISSIONING C#EC$S..............................................................18
7.5 SE%UENTIA" COMP"ETION F"O& C#ART......................................................47
8.0 CONFORMIT C#EC$ OF T#E P"ANT'S E%UIPMENT.............................................4!
!.0 SSTEM DOCUMENTS………………….......................................................................4!
10.0 PROGRESS MONITORING……………........................................................................50
11.0 PUNC# "ISTING………………....................................................................................50
12.0 STEPS TO AC#IEVE MEC#ANICA" COMP"ETION AND MEC#ANICA"
COMP"ETION CERTIFICATE (MCC)………….................................................................51
13.0 #SE PROCEDURE………………..................................................................................53
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
3/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 372 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
14.0 SSTEMS COMPONENT "IST………..........................................................................54
15.0 ATTAC#MENTS……………………...........................................................................140
ATTAC#MENT 1 MAR$ED UP P*ID+,
ATTAC#MENT 2 PRE-COMMISSIONING C#EC$ FORMS
ATTAC#MENT 3 PUNC# "IST FORM
ATTAC#MENT 4 MEC#ANICA" COMP"ETION CERTIFICATE
ATTAC#MENT 5 CA"IBRATION CERTIFICATE
ATTAC#MENT 6 "OOP C#EC$ S#EET
ATTAC#MENT 7 TUBING TEST CERTIFICATE
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
4/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 472 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
1&0 INTRODUCTION
T, P/-,, P// , 9 :/:/ 9; ENPPI => :/?, ,== / ,?/?=; ? ?, ://, /
? :/-,, :, < ? :=?.
T :/:, < ?, ? , ? ,/9 ? ,:
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
5/146
1
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 572 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
#&0 DEFINITIONS
P-*+,,..+
M
A,, :/, == M ? :/-
,, ?>?, &? == >=> :/?,
?= R; ,:/9= :/? < :=?=9=
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
6/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 672 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
R29 F+ C+,,..+
T :=? / :/? ?/< , R; 9 :=?
=; /?? : =,? / ? /
?=;.
KI,, = :=? /?
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
7/146
1
KPC
PLANT
MANAGER
ENPPI
CONSTRUCTION MANAGER
C+.*+ A...*
T,
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 772 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
3&0 PRE-COMMISSIONING ORGANIZATION
KPC
OPERATION
TEAM QA/QC
ENGINEER
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
8/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 872 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
4&0 ACTI$ITIES 'OARDER
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
9/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE !72 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
:&0 SYSTEMIZATION
:&1 G6
T 9= ,? :=? < ? :/J? ? ?/ ?
:/?= ,?, 9, ? / / 9,, ? =? 9/ ,;,? ?, ?
>/ ? ?/= ?? , ? ,? ::/:/? 9 < ,? :=? , ? 9= ? / / ? 9 :=?,, ,?/? : ,@?= // , ?? ? ,?/?-: ,=
:/? ?/?, 9 ?.
T :=? , > ? ,;,?, , :/ ? =,? := /
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
10/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 1072 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
:&3 PRE-COMMISSIONING SYSTEMS
:&3&1 TIE-IN SYSTEMS
SYSTEM NO& DESCRIPTION
.80.TI.001 EISTING PRODUCTION SEPARATOR TIE IN SSTEM %A-V-3002A
.80. TI.002 EISTING PRODUCTION SEPARATOR TIE IN SSTEM %A-V-3002B
.80. TI.003 EISTING PRODUCTION SEPARATOR TIE IN SSTEM %A-V-3002C
.80. TI.004 EISTING PRODUCTION SEPARATOR TIE IN SSTEM %A-V-4002A
.80. TI.005 EISTING PRODUCTION SEPARATOR TIE IN SSTEM %A-V-4002B
.80. TI.006 P#ASE I GAS MANIFO"D TIE IN
.80. TI.007 P#ASE II GAS MANIFO"D TIE IN
.80. TI.008 BPASS B"O& DO&N "INES TIE IN SSTEM
.80. TI.00! P#ASE I #P F"ARE $O DRUM %A-V-3002 TIE IN SATEM
.80. TI.010 P#ASE I CO"D VENT TIE IN SSTEM
.80. TI.011 P#ASE II CO"D VENT TIE IN SSTEM
.80. TI.012 MET#ANO" AND DISTREBUTION TIE IN SSTEM
.80. TI.013 P#ASE I INSTRUMENT AIR SSTEM
.80. TI.014 P#ASE II B"AC$ START FUE" GAS TIE IN SSTEM
.80. TI.015 P#ASE I B"AC$ START FUE" GAS TIE IN SSTEM
.80. TI.016 P#ASE II #P F"ARE $O DRUM %A-V-4004 TIE IN SSTEM
.80. TI.017 NE& MPU TIE IN SSTEM
.80. TI.018 NE& DIESE" TRANSFER PUMP %A-P-8020
.80. TI.01! TIE IN TO T#E EISTING 11 $V S&G %A-"-8004
.80. TI.020 PMS TIE IN RE"ATED TO EISTING 11 $V S&G %A-"-8001
:&3 PROCESS SYSTEMS
SYSTEM NO& DESCRIPTION
.80.P.001 COMPRESSOR IN"ET MANIFO"D
.80.P.002 COMPRESSOR SUCTION DRUM TRAIN-A (%A-V-8001A) SSTEM
.80.P.003 COMPRESSOR TRAIN-A (%A-$-8001A) SSTEM
.80.P.004 COMPRESSOR DISC#ARE COO"ER TRAIN-A (%A-E-8001A) SSTEM
.80.P.005 COMPRESSOR DISC#ARE DRUM TRAIN-A (%A-V-8002A) SSTEM.80.P.006 COMPRESSOR DISC#ARGE MANIFO"D SSTEM
.80.P.007 COMPRESSOR SUCTION DRUM TRAIN-B (%A-V-8001B) SSTEM
.80.P.008 COMPRESSOR TRAIN-B (%A-$-8001B) SSTEM
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
11/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 1172 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
.80.P.00! COMPRESSOR DISC#ARE COO"ER TRAIN-B (%A-E-8001B) SSTEM
.80.P.010 COMPRESSOR DISC#ARE DRUM TRAIN-B (%A-V-8002B) SSTEM
.80.P.011 COMPRESSOR SUCTION DRUM TRAIN-C (%A-V-8001C) SSTEM
.80.P.012 COMPRESSOR TRAIN-C (%A-$-8001C) SSTEM
.80.P.013 COMPRESSOR DISC#ARE COO"ER TRAIN-C (%A-E-8001C) SSTEM
.80.P.014 COMPRESSOR DISC#ARE DRUM TRAIN-C (%A-V-8002C) SSTEM
.80.P.015 COMPRESSOR SUCTION DRUM TRAIN-D (%A-V-8001D) SSTEM
.80.P.016 COMPRESSOR TRAIN-D (%A-$-8001D) SSTEM
.80.P.017 COMPRESSOR DISC#ARE COO"ER TRAIN-D (%A-E-8001D) SSTEM
.80.P.018 COMPRESSOR DISC#ARE DRUM TRAIN-D (%A-V-8002D) SSTEM
.80.P.01! CONDENSATE SUCTION MANIFO"D
.80.P.020 CONDENSATE SUCTION DRUMS %A-V-8005A SSTEM AND PROCESS GAS BA"A
.80.P.021 CONDENSATE SUCTION DRUMS %A-V-8005 B SSTEM
.80.P.022 CONDENSATE EPOET PUMPS %A-P-8003 ABC SSTEM
:&3&3 UTILITY SYSTEMS
.80.U.001 AIR GENERATION PAC$AGE A%A-$-8002A SSTEM
.80.U. 002 AIR GENERATION PAC$AGE A%A-$-8002B SSTEM
.80.U. 003 AIR GENERATION PAC$AGE A%A-$-8002C SSTEM
.80.U. 004 AIR DRER PAC$AGE %A-A-8005A SSTEM
.80.U.005 AIR DRER PAC$AGE %A-A-8005B SSTEM
.80.U.006 UTI"IT AIR RECEIVER %A-V-800! SSTEM
.80.U.007 INSTRUMENT AIR RECEIVER %A-V-8010 SSTEM
.80.U.008 UTI"IT STATION P"ANT AIR DISTRIBUTION SSTEM
.80.U.00! INSTRUMENT AIR DISTRIBUTION SSTEM
.80.U.010 NITROGEN GENERATION PAC$AGE %A-A-8003 SSTEM
.80.U.011 NITROGEN DISTRIBUTION SSTEM
.80.U.012 UTI"IT STATION P"ANT NITROGEN DISTRIBUTION SSTEM
.80.U.013 NITROGEN RECIVER COMPRESSOR AND "ETDO&N PAC$AGE
.80.U.014 #P FUE" F"AS# GAS PRE-#EATER FEED
.80.U.015 #.P. FUE" GAS SSTEM
.80.U.016 #.P FUE" GAS PRE-#EATER SSTEM
.80.U.017 #.P FUE" GAS SUPER #EATER AND CONSUMERS
.80.U.018 #.P FUE" GAS FI"TERS
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
12/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 1272 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
.80.U.01! ".P FUE" GAS BAC$-UP #EATER
.80.U.020 ".P FUE" GAS SCRUBBER
.80.U.021 #.P F"ARE CO""ECTION AND ".P SOURCE TO CO"D VENT
.80.U.022 C"OSED DRAIN CO""ECTION
.80.U.023 C"OSED DRAIN DRUM
.80.U.024 C"OSED DRAIN DRUM PUMPS
.80.U.025 C"OSED DRAIN TRANSFER PUMPS
.80.U.026 NE& EMERGNC DEISE" GENERATOR
.80.U.027 POTAB"E &ATER SSTEM DISTRIBUTION SSTEM
.80.U.028 POTAB"E &ATER SODIUM #POC#"ORITE INECTION PAC$AGE
.80.U.02! SANITAR SE&AGE "IFTING PUMP AND CO""ECTION SUMP
.80.U.030 SANITAR SE&AGE TREATMENT PAC$AGE
.80.U.031 TREATED SANITAR &ATER
.80.U.032 FIRE&ATER SODIUM #POC#"ORITE INECTION PAC$AGE
.80.U.033 FIRE&ATER STORAGE TAN$
.80.U.034 FIRE&ATER OC$R PUMPS
.80.U.035 FIRE&ATER DEISE" TAN$S AND PUMPS
.80.U.036 FIRE&ATER NET&OR$ * E%UIPMENT
.80.U.037 P#ASE I C"OSED DRAIN DRUM PUMP
.80.U.038 P#ASE II C"OSED DRAIN DRUM PUMP
-80-U-03! #VAC S;,?
-80-U-040 GASEOUS ETINGUIS#ING SSTEM
-80-U-041 SAFET E%UIPMENT SSTEM
-80-U-042 CAT#ODIC PROTECTION SSTEM
:&3&4 ELECTERICAL SYSTEMS
SYSTEM NO&DESCRIPTION
-80-U-043P/ T/,
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
13/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 1372 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
-80-U-046S== P/ D,?/9? P=
-80-U-047"TG A S== P/ S;,?
-80-U-048R;, A S::/?,
-80-U-04!G/
-80-U-050B??/; A B??/; C// A,,9=,
-80-U-051U?//:?9= P/ S::=; ( UPS) S;,?
-80-U-052"? S;,?
-80-U-053E,? MV S?/ M?/ C?/= G/
-80-U-054"V B, B/ T/
-80-U-055MV B, B/ T/
-80-U-056P/
-80-U-058S:/>,/; D?= C?/= S;,? (SDCS)
-80-U-05!11 V S?/
:&3&: INSTRUMENTATION SYSTEMS
SYSTEM NO&DESCRIPTION
-80-U-060ESD SSTEM M C9=,
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
14/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 1472 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
-80-U-061DCS SSTEM M C9=, (PCS ,? < DCS)
-80-U-062V9/? M?/ S;,? (VMS)
-80-U-063F*G SSTEM M C9=,
:&3&= TELECOMMUNICATION SYSTEMS
SYSTEM NO&DESCRIPTION
-80-U-064PAGE PART SSTEM
-80-U-065PRIVET AUTOMATIC BRANC# EC#ANGE SSTEM (PAB)
NOTES>
1. T 9/; 9? ?=?; ,;,?, ,?/9? ,;,?, (.. ?=?; / / …?) ,
=? ? ? =,? 9= >=> ? ,;,? P*ID.
2. S::=/, :/-,, =,?, ?/ :/? =, ? 9 ,
J? ? ENPPI :/-,, =,?,.
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
15/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 1572 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
=&0 SYSTEMS PRIORITIES
T ,;,?, ,== 9 ://?H ? ?, ? :=? H ?
? /@/ ,/; ?= ?/= ,;,? (SDCS).
17. C? :/?? ,;,?.
#) I.,+ S9.,. P+.>
1. ESD ,;,? 9=,.
2. DCS ,;,? 9=, (PCS ,? < DCS).3. V9/? ?/ ,;,? (VMS).
3) U6. 2 T-I. S9.,. P+.>
1. N I,?/? * ?=?; / ,;,?
2. E,? ,?/? / ,;,? ?-.
3. N D,= ,;,?.
4. ,? ,= ,;,? ?-.
5. F/ &?/ S;,?
6. F*G S;,?7. N #P"P
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
16/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 1672 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
11. N?/ /? ,?/9? ,;,?.
12. C=, / ,;,?.
13. E,? ?= ,;,? ?-.
14. P?9= ?/ ,?/9? ,;,?.
15. S?/; , ,;,?.
16. P, I*II =, / / :: ,;,?.
4) P+*.. 2 T-I. S9.,. P+.>
1. E,? :/? ,:/?/, (P, III) ?-,
2. P, III G,
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
17/146
1
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 1772 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
?&0 PRE-COMMISSIONING PROCEDURES
?&1 G6 P+*2
T :/-,, ?, == 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
18/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 1872 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
?&3 M P-C+,,..+ A*7.
T G/= :/-,, ?>?, < ? ,;,? / ? 9=.
•&?,, &?/ F=,
•&?,, A/ B=
•"9 O= F=,
•P*ID', /, B C=9/?
•I,?/? 9=, / ??; ,
•E=?/= 9=, / ??; ,
• E=?/= ::=, / (ACC ?/, :/,,/ ?/, /?/
?/, ?).
•I,?/? ?/= =:,
•E=?/= ,;,?, E/H? (SS 9??/; // UPS E/; :/
,::=;...?.)
•T=? 9=, / ??; ,
•F9/ :?, 9=
•S?? @:? E?/=?/= ,:? * 9 :
•P/C=-=?
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
19/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 1!72 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
?&4 M P-C+,,..+ C*.
?&4&1 $..6.
V/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
20/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 2072 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
?&4 P5
V/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
21/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 2172 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
?&4&3 $ENDOR SKID INSTALLATION
V/? ?/=.
F?, = 9=? .
!C , , =>= * == (/ ::=9=).
8C , /.
"C 9??/; =? ?://; ?/=, ( / /@/ ? ?/=,
R> ?://; 9=,
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
22/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 2272 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
8I,?== ?://; ,?//, 9;:,,, (&/ ::=9=).
"C PSV', ,?== //?=; ?.
10C =9 = ::, :: : //?=; (&/ ::=9=).
11C =9 = =/ =
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
23/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 2372 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
1Refer to supplier operating and aintenan!e anual "#i!#
in!lude all !opressor do!uents and dra"ings.
2Ad$ust le%eling of t#e !opressor s&id "it# referen!e to t#e
!on!rete foundation.
3'#e!& t#e alignent of !oupling #u(s on !opressor and gear
(o) output s#aft (efore and after t#e !onne!tion of pro!esspiping *as per supplier re!oendation+.
4Pre!ision le%eling of t#e gas tur(ine and appli!ation of supplier
instru!tion regarding an!#or (olt asse(l, installation and
grouting.
5Align t#e parallelis of t#e !oupling #u( fa!es *as per supplier
re!oendation+.
'#e!& t#e dire!tion of rotation of t#e otors for t#e !opressor
pa!&age au)iliar,.
!Perfor t#e oil -us#ing and !#e!& t#e !leanliness of oil s,ste
*(,passing t#e (earing+.
8'#arge t#e /rst /ll of lu(ri!ating oil.
"'#e!& t#e set point of all alar and s#ut do"n s"it!#es.
1
0
perfor t#e se0uen!e !#e!& of !ontrol s,ste *su!tiondis!#arge anti surge %al%es+
1
1'#e!& t#e fun!tion of ES pus# (utton on panel.
1
2'#e!& t#e fun!tion of lo" lu(e oil pressure s"it!#.
1
3
Start grouting of !opressor (ase plate using nons#rin&ageepo), grout. All !on!rete top surfa!es ust (e !o%ered "it#
grout2 e%en if not underneat# s&id.
1
4
3u(e oil !ooler is ounted on steel stru!ture supplied loose to(e asse(led. A sall %ent pipe is !onne!ting top of !ooler to
gas tur(ine reser%oir *as deeed ne!essar, (, t#e gas tur(ineanufa!turer+. lu(e oil !ooler fan otor asse(l, ust (e
greased and free to rotate (, #and
1
5
Ensure good alignent (et"een otor and fan pulle,s2 unlessfans are dire!tl, dri%en (, otor.
1
nstallation of seal air !ooler "it# inter!onne!ting piping andoisture drain pipe2 if appli!a(le.
1
!
nstallation of !o(ustion air /lter2 eleents2 -e)i(le eleent2e)#aust fans to e)pel sand laden air25 et!.
1
8nstallation of en!losure %entilation s,ste.
1"
nstallation of /re/g#ting s,ste2 'O !,linders !a(inet2 piping2
inside en!losure gas dete!tors on !opressor s&id ... Et!.nter!onne!ting 'O piping ust (e St.St. 784 or 716 as a
iniu.
2
0
nstallation of fuel gas /lter9#eater *!onditioning+ s&id "it#inter!onne!ting piping.
2
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
24/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 2472 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
!.4. TURBINE DRIVERS
:erif, and !#e!& t#e follo"ing;
1Ad$ust le%eling of t#e tur(ine s&id "it# referen!e to t#e !on!retefoundation.
2'#e!& t#e alignent of !oupling #u(s on tur(ine and gear (o)output s#aft (efore and after t#e !onne!tion of pro!ess piping
*as per supplier re!oendation+.
3Align t#e parallelis of t#e !oupling #u( fa!es *as per supplierre!oendation+.
4'#e!& t#e dire!tion of rotation of t#e otors for t#e tur(inepa!&age au)iliar,.
5'#e!& t#e set point of all alar and s#ut do"n s"it!#es
Perfor t#e se0uen!e !#e!& of !ontrol s,ste *su!tion dis!#arge anti surge %al%es+
!'#e!& t#e fun!tion of ES pus# (utton on panel.
8'#e!& t#e fun!tion of all prote!tions of t#e tur(ine.
":erif, %endor site do!uentation is !oplete and atta!#ed.
10'#e!& against dra"ings2 spe!s and data s#eets.
11Reo%e preser%ation aterials *"#ere appli!a(le+.
1#'#e!& lu(e 9seal oil reser%oirs are !lean < free fro de(ris.
13Fill reser%oirs "it# -us#ing oil *Per %endors re!oendations+
14nstall teporar, -us#ing strainers "#ere appli!a(le.
1:Fill lu(e 9 seal oil s,stes "it# !orre!t oil after -us#ing *perlu(ri!ation s!#edule+
1='#e!& lu(e 9 seal oil pups !orre!tl, piped up.
1?'#e!& lu(e.9 seal oil !oolers free fro o(stru!tion
18'#e!& #,drauli! oil pup piped up !orre!tl, *W#ere appli!a(le+.
1B'#e!& #,drauli! oil !ooler !lean < free fro o(stru!tion *f appli!a(le+.
#0'#e!& seal oil pups are piped up !orre!tl, *W#ere appli!a(le+.
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
25/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 2572 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
#1'#e!& seal oil !ooler !lean < free fro o(stru!tion *W#ereappli!a(le+
##'#e!& eergen!, lu(e 9 seal oil pup piped up !orre!tl, *"#ereappli!a(le+
#3'#e!& eergen!, lu(e oil !ooler !lean < free fro o(stru!tion *f appli!a(le+
#4'#e!& all lo!al instruents !orre!tl, installed.
#:'#e!& fuel lines < %al%es are piped up !orre!tl,.
#='#e!& starter gas lines < %al%es are piped up !orre!tl, *if appli!a(le+.
#?'#e!& air inta&e /lters installed !orre!tl,.
#8'#e!& en!losure fans and %ents free fro o(stru!tion.
#B!#e!& /re 9 gas dete!tors installed !orre!tl,
30!#e!& tur(ine en!losure installed !orre!tl,
31!#ei!al !leaning of lu(e oil < F.G. piping !opleted
3#Operation and aintenan!e a!!ess satisfa!tor,.
?&4&? INSTRUMENT / UTLITY AIR COMPRESSOR SYSTEM
V/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
26/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 2672 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
I?/? ,=, 9? ? : P"C ? ICS , :/:/=;
?
!C : ?, :=?,, ,? >/ ?,.
V=>, ,?/?, ,? 9 ?.
C =?/ :/ ?, ? ?/= := == ?/,.
8C ? 9=?, ??
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
27/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 2772 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
N+ >
&? / />/ , :/ 9; :/,,/ ?= ? , :/> >/; =. P: ? /;/
/ :/ :// ? ?? ? / ? /;/, /
?/ ?, / ? :// ? :/ ? ,?/? / /. &? / /
,== =, 9 :/ :// ? >= :/ < ,9 /,. T , ,== 9 ::=
? /; / ,9 ? ,9-,9 /, ? == >= ,/ ?- ?,.
?&4&8 DIESEL ENGINE
V/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
28/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 2872 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
V/9= =>, ,=; ,,9= :/9= / ?
::.
A,,9=?; < =/; :: ?/=,.
NPS# /@/?,.
B, :=? /? :=?
P/ ,::=; ? :: ?/ , ,?==.
C ?? ?/ /?? , //?.
A@? , ? / :: , >=9=.
P:, />/, = //?=;.
C >=>, < :/:/ ?;: ,?== //? /?.A== : /,
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
29/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 2!72 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
V/? ?/=,.
5A== /=< >=>, ,?==
C = ?/= =/, (/ ::=9=)
!C ,? * ,/ >=>, ,?== //?=; (/ ::=9=)
8C ,? ,?// (,?== ?://; ,?// < /@/).
"C ,/ /?/ >=> ,?== //?=; (/ ::=9=).
10I,?== =9 = /?/ ? ? (/ ::=9=)
1C / =, / 9,?/?
1!C :=,? :/, ,?== (/ ::=9=).
18C ,?/?, ,?==
1"O:/? ? ,, ,?,
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
30/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 3072 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
2C / , ,?::
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
31/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 3172 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
5Filters !#e!& *(ag and Pre/lters+
'#e!& t#e spa!e (et"een pa!&aged units as per anufa!ture
!atalogue.
!'#e!& t#e e%aporator !oil and /ns.
8'#e!& t#e po"er and !ontrol !a(les as per anufa!turing "iring
diagra.
"'#e!& t#e du!t insulation and !ladding as per E=PP
spe!i/!ations.
10'#e!& t#e dire!tion of t#e rotation of t#e fan.
?&4&14 ACCUMULATORS PULSATION DAMPERS INSTALLATION
V/? ?/=.
5C >? = ,
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
32/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 3272 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
2C DBSE //? * //
3C * =? ,
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
33/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 3372 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
?&4&1= $ 2 P.. R6@
V/=>,.
P/,,/ S, (PSV) 9 =9/? (P: ?,?)
/,?/.
T.S.O. =,,=>, ??,, ?,?.
?&4&1? I., 2 U69 A
V/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
34/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 3472 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
2T? < 9= 9=?, 9= ?: =/ (? =,, ? >/
/?, )
3A=? < ?/ /> :==; ? 9=, / ? ?:/?/ ,.
8A== ? ?9
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
35/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 3572 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
C9= //, / ? / ?,.
C ,:? < ?/?, / ? /
?, S::=/ /?.
#
?&4&1B&3 GROUNDING (F+ ,+ 26. . 6**6 ,**6 *+,56+ 2 5-
*+,,..+ **. @+ +2 EL-33 A)
C ,:? ? / ,;,? ?,.
C
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
36/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 3672 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
,: ?/ :/:/ /? ,??.
C ? :, ,@ :=/?; < == @:?
F?= < == ?/ ,?/?/, /? 9//,' /,
?
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
37/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 3772 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
38/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 3872 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
?&4 I.,+
?&4&1 E5, C*
I,?/? @:? ? 9 ,:? ? ,:
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
39/146
1
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 3!72 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
?&4&3 P@+, L++5 C*.
T :/:, < ?, , , ? ,/ ?? ? ,?/?, =>,...) / //?=; =9/? ? /,, ? ? PCS ESD ,;,?,.
T = (/,==) 9? ? ,?/? ? PCS ESD / ,9-,;,? ==
9 ,?9=, ? ?, :,. T ?,? , :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
40/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 4072 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
? /? ?? ,9J? ? ? = ?,?.
P? = ?,? , 1.1 ?, ? , :/,,/.
?&4&? PS$ C6;+
A== PSV', ,== 9 9 ?,? =9/? / ? ? /=>? API
/ ,. C:/,, / ,== 9 /==; , PSV , ,? / ?
,:
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
41/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 4172 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
S?=,, S?= ?9 ?, /
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
42/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 4272 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
": , / /@/ ? ,/ ?? ? :=? = :?, ? ,;,?
,? 9 ,?== .
?&4&4 I.66+ C*
C ?? == >, / ,?== / ? ? ,?==? / < ? ,;,?
,::=/.
?&4# TELECOM SYSTEM
?&4#&1 P / P9 S9.,
?&4# P/>? A?? B/ E S;,? (PAB)
?&4#&3 F9/ O:? C9=
?&4 CATHODIC PROTECTION SYSTEM
C ?? ? //? >=,
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
43/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 4372 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
?&4 F6. O '6+ T P6
I? , :/?? ? :=? ,= ? // == ? :/:/?/; :/?, ? -/? ?
/, , ?? ?; :=; ? ? >/== ,, ,=.
S== :, < == ,= = / ,?9, = ,:??/ ,=? ::/ ?/
9/, / ,?, >9=; =
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
44/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 4472 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
- V,,=, ? -,?/, / ; ?/ ?/=, ,? 9
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
45/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 4572 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
?&4= P-*+,,..+ C* F+, L.&
?&4&11&1 EQUIPMENT CHECK FORMS
DESCRIPTION CHECK LIST NO&
C?/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
46/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 4672 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
EPANSION AND COMPRESSION TAN$S #V-11 A
DAMPERS #V-12 A
DUCT&OR$S #V-13 A
AIR OUT"ETS #V-14 A
FAN COI" UNITS #V-16 A
PRIVET AUTOMATIC BRANC# EC#ANGE
SSTEM TE-01-APUB"IC ADDRESS * GENERA" A"ARM
SSTEMTE-02-A
FIBER OPTICS CAB"E TE-04-A
DATA COMMUNICATION SSTEM TE-0!-A
C?/= V=>, * R=?/ IC-02-A
S? * B= V=> IC-03-A
? B IC-04-A
P/,,/ -F= -">=-T:/?/ T/,??/ IC-05-A
O/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
47/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 4772 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
?&4&11 ELECTRICAL CHECK FORMS
F/ P/-,, C F/, /
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
48/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 4872 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
?&: S6 C+,56+ F6+ C
E@:?
E/? *P:
I,?==?
P: F=,
C=
C?,
S;,?, D,,/,
C:=?
M=
C:=?
C/?
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
49/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 4!72 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
8&0 CONFORMITY CHECK OF THE PLANTS EQUIPMENT
E ,;,? < ? P=? == 9 ,:? ?, /@/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
50/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 5072 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
10&0 PROGRESS MONITORING
F/ ://,, ,/? // ? ://?H ? ,?/? ?>?, ? >
= :=? < ? ,;,?, ? =:
A. #;/-?,? =: ,??,.
B. ":, /,??? ,??,.
C. S;,?, MC ,??,.
D. I?/= P =,? ,??,.
E. P/-,, /, ,?, < ? P/J? (.. C?/?/
:/J? ,:? :/? ? =,, :/>? ?.).
T G/= ,?/?/ < ? P ",? == ? ? .
• I, D.*5+ B/< :=? < ? ?/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
51/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 5172 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
// ? / ?/, ? ? =/=; ? ? /,:,9=?; ==?
T ?, ?/, ? ? ? P//?; /
? C,?/? M/ P/-,, /) == 9 ?/H , I?, /@/ ? 9 :=? 9
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
52/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 5272 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
U: :=? < == ? 9> = :=? /@/?, C,?/?
C?/?/ ,== ,, ? M= C:=? /?
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
53/146
1
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 5372 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
13&0 HSE PROCEDURES
T /,:,9=?, /=?, // #SE ? ? ,?/?-,? / =/; ?, == 9 ? :/===. F/ ?,
/, ,:= ??? ,= 9 : ? ?
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
54/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 5472 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
R, ,,,,?, ,== 9 :/:/ 9?, /
? ? ?=> ? ,?9=, ? :/?, ? 9
?.
14&0 SYSTEMS COMPONENT LIST
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
55/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 5572 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
56/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 5672 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
INSTRUMENTS
CONTRO" VA"VES 80-FV-012B
S#UTDO&N VA"VE 80-ESDV-018
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A05 A0! A
INSTRUMENT
CAB"ESIC-23 A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
57/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 5772 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
A& GENERAL
R
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
58/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 5872 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A05 A0! A
INSTRUMENT
CAB"ESIC-23 A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
59/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 5!72 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
M :=? P*ID ? ??= ,;,? ? ,/ ?? ? ,?==? ,
//? , :/ 9> ? P*ID.
INSTRUMENTS
F"O& 80-FIT-013
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-05 A 0! A 06 A
INSTRUMENT
CAB"ESIC-23 A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
60/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 6072 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
61/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 6172 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
T :/-,, ,== 9 :/ ? P*ID.
INSTRUMENTS
T:/?/ 80-TT-045
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
62/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 6272 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
P/,,/ 80-PT-045
F= 80-FT-045
O; =;H/ 80-AIT-004
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A05 A0! A
INSTRUMENT
CAB"ESIC-23 A
A=;H/, IC-18-A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
63/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 6372 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
64/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 6472 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
CAB"ES
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
65/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 6572 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 06 A
INSTRUMENT
CAB"ESIC-23 A
? P*ID.
INSTRUMENTS
F"O& 80-FI-024 AB
TEMPRETURE 80-TIT-028
PRESSURE 80-PIT-!02
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 06 A
INSTRUMENT
CAB"ESIC-23 A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
66/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 6672 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
T :/-,, ,== 9 :/ ? P*ID.
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
67/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 6772 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
C& CHECK FORMS
PIPING MCRS-P*P-70070!711712
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
68/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 6872 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
C& CHECK FORMS
"V SEITC#GEAR AND
CONTRO" MOTOR
CONTRO" CENTER
E"-04 A
.04
3538-200-$$D-12221 R>.04
3538-200-$$D-12224 R>.04
3538-200-$$D-12231 R>.04
3538-200-$$D-12234 R>.04 3538-200-$$D-12241 R>.04
3538-200-$$D-12244 R>.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
69/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 6!72 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
80-TI-048
PRESSURE 80-PG-!15
80-PIT-0!1 AB
80-PDIT-!06
80-PDIT-!07
RESTRICTED ORFICE 80-RO-013
80-RO-018
S#UTDO&N VA"VE 80-ESDV-030 AB
80-ESDV-031 AB
B"O&DO&N VA"VE 80-BDV-0010
80-BDV-0010
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 0! A 06 A
INSTRUMENT
CAB"ESIC-23 A
.04
3538-200-$$D-12221 R>.04
3538-200-$$D-12231 R>.04
3538-200-$$D-12241 R>.04
3538-200-$$D-12250 R>.05
3538-200-$$D-12254 R>.05
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
70/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 7072 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
M :=? P*ID+, ? ??= ,;,? ? ,/ ?? ? ,?==? ,
//? , :/ 9> ? P*ID+,.
INSTRUMENTS
TEMPERATURE 80-TIT-101
80-TG-105
80-TG-111
PRESSURE 80-PDIT-101
80-PDIT-121
80-PG-103
80-PG-106
80-PG-107
80-PG-103
80-PDIT-108
80-PIT-10!
80-PIT-110
"EVE" 80-"IT-101
80-"IT-102
80-"IT-107
80-"G-103
F"O& 80-FIT-102
CONTRO" VA"VE 80-"V-102
80-PV-123
S#UTDO&N VA"VE 80-ESDV-101 AB
80-ESDV-103
SAFET VA"VES 80-PSV-105 AB
C& CHECK FORMSPIPING PI-03-A 04-A
INSTRUMENTSIC-03-A 05-A 0!-A 02-A 06-
A
INSTRUMENT
CAB"ESIC-23-A
VESSE" PV-06-A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
71/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 7172 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
.02
3538-200-$$D-12213 R>.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
72/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 7272 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
"EVE" 80-"G-102
80-"IT-108
80-"IT-10!
80-"IT-110
S#UTDO&N VA"VE 80-ESDV-10!
CONTRO" VA"VES 80-"V-108
80-AV-5167 TRAIN A
SAFET VA"VES 80-PSV-114 AB
F"AME ARRESTOR 80-FA-2121 TRAIN A
80-FA-5177 TRAIN A
80-FA-3270 TRAIN A
B"O&DO&N VA"VE 80-BDV-101
EQUIPMENT
COMPRESSOR %A-$-8001A
TURBINE %A-GT$-8001A
COA"ESCING FI"TER F-2100FI"TER F-2106
CO2 ETINGUIS#ING AS-6600 6601
SEA" GAS TREATMENT
S$ID
"UBE OI" COO"ER
VENT SEPARATOR F-2370
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 0! A 02 A 06-A
INSTRUMENT IC-23 A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
73/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 7372 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
CAB"ES
VESSE" PV-06-A
FI"TER PV-01-A
E"ECTRIC #EATER PR-05-A
F"AME ARRESTOR PR-11-A
CENTRIFUGA" TURBO
COMPRESSOR ME-08-A
.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
74/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 7472 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 0! A 02 A
INSTRUMENT
CAB"ESIC-23 A
AIR COO"ER PR-18-A
MOTOR E"-22-A
.04
3538-200-$$D-12234 R>.04
3538-200-$$D-12244 R>.04
3538-200-$$D-12221 R>.04
3538-200-$$D-12241 R>.04
3538-200-$$D-12312 R>.04
3538-200-$$D-1235! R>.04
3538-200-$$D-12360 R>.04
3538-200-$$D-12361 R>.04
3538-200-$$D-12362 R>.04
3538-200-$$D-12363 R>.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
75/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 7572 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
80-PDIT-122
80-PG-117
80-PG-11!
80-PIT-064
"EVE" 80-"IT-104 AB
80-"IT-105
80-"G-106
CONTRO" VA"VES 80-FV-103
80-"V-105
S#UTDO&N VA"VE 80-ESDV-102 AB
80-ESDV-104
SAFET VA"VES 80-PSV-118 AB
EQUIPMENT
DISC#ARGE DRUM
TRAIN A%A-V-8002A
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 0! A 02 A
INSTRUMENT CAB"ES IC-23 A
VESSE" PV-06-A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
76/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 7672 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
3538-200-$$D-12234 REV.04
3538-200-$$D-12244 REV.04
3538-200-$$D-12353 REV.04
3538-200-$$D-12244 REV.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
77/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 7772 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
A& GENERAL
R.04
3538-200-$$D-12222 R>.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
78/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 7872 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
S#UTDO&N VA"VE 80-ESDV-201 AB
80-ESDV-203
SAFET VA"VES 80-PSV-205 AB
C& CHECK FORMS
.02
3538-200-$$D-12223 R>.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
79/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 7!72 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
80-PT-5167 TRAIN B
F"O& 80-FT-2108 TRAIN B
RESTRECTION ORFICE 80-RO-201
80-RO-203
"EVE" 80-"G-202
80-"IT-208
80-"IT-20!
80-"IT-210
SPEED 80-SIT-201
VIBRATION 80-VIT-201
S#UTDO&N VA"VE 80-ESDV-20!
CONTRO" VA"VES 80-"V-208
80-AV-5167 TRAIN B
SAFET VA"VES 80-PSV-214 AB
B"O&DO&N VA"VE 80-BDV-201
F"AME ARRESTOR 80-FA-2121 TRAIN A
80-FA-5177 TRAIN A
80-FA-3270 TRAIN A
EQUIPMENT
COMPRESSOR %A-$-8001B
TURBINE %A-GT$-8001BCOA"ESCING FI"TER F-2100
FI"TER F-2106
CO2 ETINGUIS#ING AS-6600 6601
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
80/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 8072 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
SEA" GAS TREATMENT
S$ID
"UBE OI" COO"ER
VENT SEPARATOR F-2370
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 0! A 02 A 06-A
INSTRUMENT
CAB"ESIC-23 A
VESSE" PV-06-A
FI"TER PV-01-A
E"ECTRIC #EATER PR-05-A
F"AME ARRESTOR PR-11-A
CENTRIFUGA" TURBO
COMPRESSOR ME-08-A
? P*ID+,.
INSTRUMENTS
TEMPERATURE 80-TG-206 AB
80-TIT-207
80-TIT-208 ABC80-TIT-213A
CONTRO" VA"VE 80-FV-204
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
81/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 8172 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
S&ITC# 80-VS##-202 ABCD
E%UIPMENTS
AIR COO"ER %A-E-8001B
MOTOR 80-EM-8001BABBBCBD
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 0! A 02 A
INSTRUMENT
CAB"ESIC-23 A
AIR COO"ER PR-18-A
MOTOR E"-22-A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
82/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 8272 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
"EVE" 80-"IT-204 AB
80-"IT-205
80-"G-206
CONTRO" VA"VES 80-FV-203
80-"V-205
S#UTDO&N VA"VE 80-ESDV-202 AB
80-ESDV-204
SAFET VA"VES 80-PSV-218 AB
EQUIPMENT
DISC#ARGE DRUM
TRAIN B%A-V-8002B
C& CHECK FORMS
PIPING PI-03-A 04-A
INSTRUMENTSIC-03-A 05-A 0!-A 02-A 06-
A
INSTRUMENT
CAB"ESIC-23-A
VESSE" PV-06-A
.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
83/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 8372 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
INSTRUMENTS
TEMPERATURE 80-TIT-301
80-TG-305
80-TG-311
PRESSURE 80-PDIT-301
80-PDIT-321
80-PG-303
80-PG-306
80-PG-307
80-PG-303
80-PDIT-308
80-PIT-30!
80-PIT-310
"EVE" 80-"IT-301
80-"IT-302
80-"IT-307
80-"G-303
F"O& 80-FIT-302
CONTRO" VA"VE 80-"V-302
80-PV-323
S#UTDO&N VA"VE 80-ESDV-301 AB
80-ESDV-303
SAFET VA"VES 80-PSV-305 AB
C& CHECK FORMS
PIPING PI-03-A 04-A
INSTRUMENTSIC-03-A 05-A 0!-A 02-A 06-
A
INSTRUMENT
CAB"ESIC-23-A
VESSE" PV-06-A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
84/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 8472 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
.02
3538-200-$$D-12233 R>.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
85/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 8572 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
VIBRATION 80-VIT-301
S#UTDO&N VA"VE 80-ESDV-30!
CONTRO" VA"VES 80-"V-308
80-AV-5167 TRAIN C
SAFET VA"VES 80-PSV-314 AB
B"O&DO&N VA"VE 80-BDV-301
F"AME ARRESTOR 80-FA-2121 TRAIN C
80-FA-5177 TRAIN C
80-FA-3270 TRAIN C
EQUIPMENT
COMPRESSOR %A-$-8001C
TURBINE %A-GT$-8001C
COA"ESCING FI"TER F-2100
FI"TER F-2106
CO2 ETINGUIS#ING AS-6600 6601
SEA" GAS TREATMENT
S$ID"UBE OI" COO"ER
VENT SEPARATOR F-2370
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 0! A 02 A 06-A
INSTRUMENT
CAB"ESIC-23 A
VESSE" PV-06-A
FI"TER PV-01-A
E"ECTRIC #EATER PR-05-A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
86/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 8672 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
F"AME ARRESTOR PR-11-A
CENTRIFUGA" TURBO
COMPRESSOR ME-08-A
.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
87/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 8772 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
AIR COO"ER PR-18-A
MOTOR E"-22-A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
88/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 8872 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
DISC#ARGE DRUM
TRAIN C%A-V-8002C
C& CHECK FORMS
PIPING PI-03-A 04-A
INSTRUMENTSIC-03-A 05-A 0!-A 02-A 06-
AINSTRUMENT
CAB"ESIC-23-A
VESSE" PV-06-A
.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
89/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 8!72 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
"EVE" 80-"IT-401
80-"IT-402
80-"IT-407
80-"G-403
F"O& 80-FIT-402
CONTRO" VA"VE 80-"V-402 AB
80-PV-423
S#UTDO&N VA"VE 80-ESDV-401 AB
80-ESDV-403
SAFET VA"VES 80-PSV-405 AB
C& CHECK FORMS
.02
3538-200-$$D-12243 R>.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
90/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE !072 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
INSTRUMENTS
TEMPERATURE 80-TIT-402
80-TIT-403
80-TIT-411
80-TIT-410
80-TG-404
PRESSURE 80-PIT-411
80-PIT-412
80-PG-413
80-PG-415
80-PT-5167 TRAIN D
F"O& 80-FT-2108 TRAIN D
RESTRICTED ORFICE 80-RO-40180-RO-403
"EVE" 80-"G-402
80-"IT-408
80-"IT-40!
80-"IT-410
SPEED 80-SIT-401
VIBRATION 80-VIT-401
S#UTDO&N VA"VE 80-ESDV-20!
CONTRO" VA"VES 80-"V-408
80-AV-5167
SAFET VA"VES 80-PSV-414 AB
B"O&DO&N VA"VE 80-BDV-401
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
91/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE !172 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
EQUIPMENT
COMPRESSOR %A-$-8001D
TURBINE %A-GT$-8001D
COA"ESCING FI"TER F-2100
FI"TER F-2106
CO2 ETINGUIS#ING AS-6600 6601
SEA" GAS TREATMENT
S$ID
"UBE OI" COO"ER
VENT SEPARATOR F-2370
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 0! A 02 A 06-A
INSTRUMENT
CAB"ES
IC-23 A
VESSE" PV-06-A
FI"TER PV-01-A
E"ECTRIC #EATER PR-05-A
F"AME ARRESTOR PR-11-A
CENTRIFUGA" TURBO
COMPRESSOR ME-08-A
.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
92/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE !272 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
TEMPERATURE 80-TG-406 AB
80-TIT-407
80-TIT-408 ABC
80-TIT-413A
CONTRO" VA"VE 80-FV-404
S&ITC# 80-VS##-402 ABCD
E%UIPMENTS
AIR COO"ER %A-E-8001D
MOTOR %A-EM-8001 DADBDCDD
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 0! A 02 A
INSTRUMENT
CAB"ESIC-23 A
AIR COO"ER PR-18-A
MOTOR E"-22-A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
93/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE !372 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
PRESSURE 80-PDG-408
80-PDIT-402
80-PDIT-422
80-PG-417
80-PG-41!
"EVE" 80-"IT-404 AB
80-"IT-405
80-"G-406
CONTRO" VA"VES 80-FV-403
80-"V-405
S#UTDO&N VA"VE 80-ESDV-402 AB
80-ESDV-404
SAFET VA"VES 80-PSV-418 AB
EQUIPMENT
DISC#ARGE DRUM
TRAIN D%A-V-8002D
C& CHECK FORMS
PIPING PI-03-A 04-A
INSTRUMENTSIC-03-A 05-A 0!-A 02-A 06-
A
INSTRUMENT
CAB"ESIC-23-A
VESSE" PV-06-A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
94/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE !472 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
R.4
3538-200-$$D-12250 R>.5
3538-200-$$D-12254 R>.5
3538-200-$$D-12353 R>.4
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
95/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE !572 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
A& GENERAL
R.5
3538-200-$$D-12215 R>.4
3538-200-$$D-12250 R>.5
3538-200-$$D-12251 R>.5
3538-200-$$D-12254 R>.5
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
96/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE !672 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
S#UTDO&N VA"VES 80-ESDV-001A
80-ESDV-00! A
80-ESDV-011 A
80-ESDV-026 A
B"O&DO&N VA"VES 80-BDV-001 A
SAFET VA"VES 80-PSV-007 AB
E%UIPMENT
CONDENSATE
SUCTION DRUM%A-V-8005 A
D& CHECK FORMS
PIPING PI-03-A 04-A
INSTRUMENTSIC-03-A 05-A 0!-A 02-A 06-
AINSTRUMENT
CAB"ESIC-23-A
VESSE" PV-06-A
? P*ID+,.
INSTRUMENTS
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
97/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE !772 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
TEMPERATURE 80-TIT-001 B
PRESSURE 80-PIT-002 B
80-PG-001 B
80-PG-005 B
RESTRICTION ORFICE 80-R0-001 B
"EVE" 80-"IT-001 B
80-"IT-003 B
80-"IT-016 B
80-"IT-021 B
80-"G-003 B
80-"G-004 B
CONTRO" VA"VES 80-"V-016 B
S#UTDO&N VA"VES 80-ESDV-001 B
80-ESDV-00! B
80-ESDV-011 B
80-ESDV-026 B
B"O&DO&N VA"VES 80-BDV-001 B
SAFET VA"VES 80-PSV-008 AB
E%UIPMENT
CONDENSATE
SUCTION DRUM%A-V-8005 B
C& CHECK FORMS
PIPING PI-03-A 04-A
INSTRUMENTSIC-03-A 05-A 0!-A 02-A 06-
A
INSTRUMENT
CAB"ESIC-23-A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
98/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE !872 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
VESSE" PV-06-A
? P*ID.
INSTRUMENTS
PRESSURE 80-PIT-008ABC
80-PIT-012ABC
80-PIT-!18ABC
80-PDIT-00!ABC
80-PG-011ABC80-PG-!28
80-PIT-
TEMPERATURE 80-TIT-016ABC
F"O& 80-FIT-001ABC
80-FIT-01!ABC
80-FIT-011AB
VIBRATION 80-VT-002ABC
80-VT-003ABC
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
99/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE !!72 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
SPEED 80-SIT-002ABC
ON-OFF VA"VES 80-V-027ABC
SAFET VA"VES 80-PSV-0!3ABC
80-PSV-014
CONTRO" VA"VES 80-FV-001ABC
S#UTDO&N VA"VES 80-ESDV-014
80-ESDV-036A
80-ESDV-037A
E%UIPMENT
CONDENSATE EPORT
PUMPS%A-P-8003ABC
AUTOMATIC TOP UPUNIT
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 06 A
INSTRUMENT
CAB"ESIC-23 A
PUMP ME-01 A
VMS PANE"CABINET CONSO"
IC-15 A
MOTOR E"-22 A
4&3 UTILITY SYSTEMS
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
100/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 10072 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
'& PIDS MECHANICAL CHECK
M :=? P*ID ? ??= ,;,? ? ,/ ?? ? ,?==? ,
//? , :/ 9> ? P*ID.
EQUIPMENT
AIR GENERATION
PAC$AGE%A-$-8002A
F/ I*U A/ C:/,,/ (%A-$-8002A) : :/-,, ://
/, :=, / ? P*ID.
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
101/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 10172 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
EQUIPMENT
AIR GENERATION
PAC$AGE%A-$-8002C
F/ I*U A/ C:/,,/ (%A-$-8002C) : :/-,, ://
/, :=, / ? P*ID.
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
102/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 10272 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
EQUIPMENT
AIR DRER PAC$AGE 80-A-8005B
F/ A/ D/;/ (80-A-8005B) : :/-,, :// /,
:=, /
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
103/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 10372 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
CAB"ES
VESSE" PV-06 A
.04
T :/-,, ,== 9 :/
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
104/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 10472 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
? P*ID+,.
INSTRUMENTS
PRESSURE 80-PIT-06!
S#UTDO&N VA"VE 80-ESDV-015
C& CHECK FORMS
PIPING PI 03 A04 A
INSTRUMENTS IC-03 A 05 A 0! A
INSTRUMENT
CAB"ES
IC-23 A
8/18/2019 3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1
105/146
1 0 0 0 0 - Z - 0 0 0 - G E 1 - T M P - 0 0 0 4
( 0 8 / 1 3 )
PAGE 10572 OF146145
KPCQASR COMPRESSION PROECT
PRE-COMMISSIONING PROCEDURE
3538-200-10-RT-045
!ESTERN DESERTMAY #1% #014
EGYPTRE$&1
3538-200-$$D-12357 R>.04
3538-200-$$D-12213 R>.04
3538-200-$$D-12223 R>.04
3538-200-$$D-12233 R>.04
3538-200-$$D-12243 R>.04
3538-200-$$D-12251 R>.05
3538-200-$$D-12320 R>.02
3538-200-$$D-12364 R>.04
T :/-,, ,== 9