3BSE041303 E en Compact Products 800 Presentation

Compact Products 800Overview

ABB Automation Technology Products AB

Compact Products 800HMICompact HMI 800Panel 800Process PanelsControllers / PLCsCompact Control BuilderAC 800M ControllerI/OS800LS800

Compact HMI 800


Compact HMI 800Full featured HMINo Installation effortNo System ConfigurationReady for Your application out of the boxIndustrial IT for any PLCPower-up and it worksAutomatic Back-up: Function that is Unique or Rare in competing products


Compact HMI 800Powerful featuresGraphics, Alarms, TrendingOPC connectivityAutonomous RedundancySMS and e-mailDocument HandlingFull Audit TrailCalculationsSecurity and log-overScheduled System BackupBulk data handling


Compact HMI 800Supported Configurations1 Server WorkplaceOperation and Engineering1-4 Client WorkplacesOperation OnlyPLC Connectivity


Product StructureDell Precision 390 Workstation(Intel Core2 Duo E6300 1.86 GHz(*2), 2 Gb RAM, 160Gb + 200 Gb HD)MS Office, MS Visual Basic,Symantec Gost, ABB Compact HMI 800Dell Precision 390 Workstation(Intel Core2 Duo E6300 1.86 GHz(*2), 2 Gb RAM, 80Gb HD)Symantec Gost, ABB Compact HMI 800Server Workplace (max 5000 Signals)Option Packs50 Signals (20 Tags)500 Signals (200 Tags)2500 Signals (1000 Tags) Client Workplace Sizes

Panel 800


Panel 800 familyFeaturesA series of high performance Operator Panels.WinCE based with market leading CPU- and memory power. 100% backwards compatible (even applications from Process Panel 1.0 is possible to use) makes it easy to re-use old applications.Unique panel features. Integrated alarm handling with AC800M. An acknowledged alarm in the panel is an acknowledged alarm in PPA.Automatic upload of AC 800M access variables to Panel Builder 800.Profibus DP module


Panel 800 familyThe Panel 800 family5 new Panels are introduced3 touch panels6,5 TFT with 640*48010,4 TFT with 800*600 PXL15 TFT with 1024*768 PXL2 function key panels6,5 TFT with 640*48010,4 TFT with 800*600 PXLPanel Builder 800Configures Panel 800Configures Process PanelsNew peripheral devicesCables, convertersCoversCommunication devices

PP 865PP 835PP 845TouchPP 836PP 846KeysOne of the biggest TFTs

AC 800MwithCompact Control Builder


Control & I/O to meet all Automation needsAC 800M FamilyS800 I/O FamilyS800L I/O Family


AC 800M ArchitectureOptional up to 12 Communication modules

Redundant Ethernet2 RS-232 channelsCPUS800L I/OTotally can up to 96 S800 I/O modules be connected as direct I/O to AC800MUp to 12 I/O modules can directly be connected to the CPU via the electrical ModulebusUp to 84 I/O modules can be connected via I/O clusters via the optical ModulebusCompact Flash slot


AC 800M with Compact Control BuilderCompact Control BuilderAC 800M HW configurationCompact Control Builder(800xA Control Builder for DCS)Features and Functions using Compact Control BuilderCompact Control Builder800xA Control Builder


The AC 800M family has scalable performancePM8568MB24 MHzChoice of speed, memory and availability PM8518MB24 MHzRedundantPM861 PM86116MB48 MHzPM8608MB48 MHz32MB96 MHzRedundantPM864 PM864


Flexible and scalable in size and performance< 1000mUp to 48 Controllers on Control NetworkControl Network (Ethernet TCP/IP, 10Mbps)Max 12 S800 modules on Electrical ModulebusMax 24 S800 modules per remote I/O stationRemote S800 I/O via PROFIBUS DP/V1Max 7 S800 I/O ClustersOptical ModuleBusI/O ClusterNote: See AC 800M Controller Hardware User Manual for details about supported combinations


Full redundancy To reach highest availabilityMax 12 S800 modules per I/O clusterRedundant PROFIBUS master interfaceControl Network (Ethernet TCP/IP, 10Mbps)Redundant CPUs with optionally redundant CEX buses (max 12 communication modules totally)Optionally max 6 pairs of redundant S800 modules on base cluster. Remote S800 I/O via PROFIBUS DP/V1 (optionally line redundant)Optionally redundant S800 modules (max 6 pairs per I/O cluster)Max 24 S800 modules per remote I/O stationMax 12 S800 modules per I/O cluster


AC 800M Open Architecture AC 800M options for communication includes; Networks: Control Network, MB300, SattBus on TCP/IP Field buses: PROFIBUS DP Serial protocols: COMLI, Modbus RTU, Siemens 3964R, user defined Process device/instrument: INSUM switchgear, ABB Drives I/O systems: S100, S200, S800, S900

RS232CI853PROFIBUS DPCI854MB300CI855S100 I/OCI856INSUMCI857DriveBusCI858Control Network RS232PM8xx


Cost Effective MaintenanceSelf-diagnosticsHot swap maintenanceOn-line changes of application program and configurationCompact Flash memory for storage of application and dataSearch & NavigationComprehensive maintenance features reduce down-time


Compact Control Builder AC800MCompact Control BuilderControl solutions Reusable Control LibrariesPromotes reuse of code by means of user defined libraries of data and function block types and Control ModulesComprehensive libraries of ready-for-use functionsMultitasking, multi-controller and multi-user application developmentSupports all five IEC 61131-3 programming languagesPowerful simulation and on-line facilities for testing and troubleshooting


Choose the language that fits your needsStandard IEC 61131-3Easy to learnDifferent languages have different advantagesUse the language best suited for the situationRuns seamlessly in a Common Language Runtime in the Controller


Re-use instead of re-inventingFunction Block TypeInstancesMotorControl


AC 800M Summary of BenefitsScalable, cost-effective designFault tolerance for maximum plant availabilityOpen architecture reduces lifecycle costsWide-ranging control functionality to meet all needsEasy and Efficient engineeringResults in higher return on assetsImproving overall production controlMaximizing process availabilityMinimizing maintenance

S800L I/O


FeaturesLED Status indicationDetachable terminals 2/3-wire connectionDetachable field power supplySecurely fastened with additional screwsOne PCB only for robustnessStrong two pieces mechanics with metal plate and plastic coverPatented DIN-rail lock for simple handling


Distribute the I/O as you likeDirect I/O to AC 800M Optical link distribution from AC 800M (clusters)Also long distance (~1000m) in star configuration Remote distribution using PROFIBUS I/O Cluster


Mix and match the I/O modulesIncluding the IS interface modules at the rightmost positionsSpare MTUs can be installed for future expansionS800L and S800

Internal electrical module-bus via cableMixed horizontal and vertical mounting

Optical module-bus expansion (clusters) within the I/O stationOptical Extension up to 1000 mBuild your I/O station freely


Up to 96 I/O modules connected directly to an AC 800M controllerUp to 12 I/O modules on each Field Communication InterfaceMax 99 I/O Stations as PROFIBUS nodesMax 8 I/O Cluster in an I/O StationMax 24 Modules in a Profibus I/O Station ConfigurationI/O Cluster9699128I/O Station824


AI801, Analog input, 8 ch, 0(4)-20 mAAO801, Analog output, 8 ch, 0(4)-20 mADI801, Digital input, 16 ch, 24V d.c.DI802, Digital input, 8 ch, 120V a.c./d.c.DI803, Digital input, 8 ch, 230V a.c./d.c.DO801, Digital output, 16 ch, 24V d.c., 0.5ADO802, Digital output, Relay, Normally open, 24-110V d.c./250V a.c., 2ATU805, Integrated field power distribution terminals for DI/DO801

Comprehensive assortment

S800 I/O


Highest availablitlityRedundancyHot Configuration In RunOutput Set as PredeterminedHot SwapIndustrialized hardwareG3 compliant versionsOptimized installationFlexibile mountingExtensive range of signal typesMounting in and interfacing Ex environmentsEfficient engineering Full integration

Features


Modular three part designFieldbus Communication Interface (FCI)PROFIBUS-DPV1, also redundantHot Configuration in RunPower distribution to I/O modulesI/O moduleFull range of signal types including AI, AO, DI, DO, Temp, Pulse, Freq, IS interface, SOEHot-swapRedundancyTermination unit2-wire Compact design3-wire Extended design, also with fusesMechanical key and locking/activation tab


Distribute the I/O as you likeDirect I/O to AC 800M Optical link distribution from AC 800M (clusters)Also long distance (~1000m) in star configuration Remote distribution using PROFIBUS


Binary inputs24/48 Vdc, 120/240 Vdc/ac, SOE, Ex-i, sourcing/sinkingBinary outputs24 Vdc 0.5/2 A, Relay normally open/closed, OSP, Ex-i, sourcing/sinkingCounter/FrequencyHigh end 0.25 Hz - 1.5 MHz, RS422 5/12/24Vdc 13mA, bidirectional, orMax 20 kHz, 24Vdc/12Vdc/NAMUR, unidirectionalAnalog inputs0(4)-20 mA, -10 to +10 V, -20 to +20 mA, RTD, TC, Ex-i, ind. galv. isolatedAnalog outputs0(4)-20 mA, -10 to +10 V, -20 to +20 mA, OSP, Ex-iRedundantBinary in with SOE, Binary out, Analog in/out, TC inputs, Count/FrequencyAll types available


Summary


Preinstallation is not common from HMI vendors. Normally the SI needs to care for installation and set-up of Windows and HMI product with corresponding servicepacks and options to be able to start the application workDocument handling that make all documents available in all clients are not available in other HMI productsFull Audit Trail including Operator actions as well as configuration changes is not available in other HMIs with out buying additional options if at all possibleSecurity is normally not Windows based this means that many systems are open to attacks if not the user cares about both the windows security and the HMI security system. All Microsoft updates helps Compact HMI to get a better security.Scheduled system backup which automatically stores the complete system configuration in one package is not available from other vendors. Normally backup has to be done per application and in some cases also per Node.The possibility to make bulk data input in excel, with possibility to use all functionality in excel for import/export and data manipulation is not common in competing HMI products- Windows CE is not common in Panel products, this make us more efficient in the development, more open and gives us fast access to new technologies.- Integrated alarm acknowledgement with the PC based HMI is a unique feature when combined with AC 800M and Compact HMI 800- The possibility to automatically use the variable defined in the AC 800M PLC toveter with data types etc is rarly availabl between PLC and Panel products1024*768 resolution is rare in panel productsTo use the same controller for both DCS and PLC control is not common from DCS vendors. e.g. Honeywell, Emerson, Yokogawa does not have thisNo single point of failure with 10ms switch-over time without requiring any redundancy related applicatoin configuratoin is not available from any other PLC vendorAll languages in one and the same tool without additional cost or need to buy options is not common in PLC configuration tools. E.g. Siemens requires additional option for Structured Text Handling.Both direct and remote I/O is a strong feature!Both direct and remote I/O is a strong feature!The optical module bus makes it possible to have fast I/O scanning also for remote I/O.Schematic picture of the isolation principles. Normally the channel to channel isolation is the group to group isolation (if a module has 2 groups of 8 channels the isolation means the isolation between the two 8-channel groups)Both direct and remote I/O is a strong feature!G3 coating is not common from other PLc i/O vendorsFull redundancy with hotswap possibility is not common from other PLC vendorsBoth direct and remote I/O is a strong feature!Support for time-stamp on the I/O modul that is made available via Alarm & Event OPC server, this is not common from PLC vendors

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3BSE041303 E en Compact Products 800 Presentation