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3D Printing MATTHEW BAIRD AN-HSIANG CHENG CARRIE GEISS CHRISTOPHER RIHA 

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Agenda

• Introduction/ How it works

• Benefits

• Applications

• Success stories/ Conclusion

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What is 3D printing?

1. It’s one rapid prototyping technologies

2. It creates physical models from CAD and otherdigital data — layer by layer

3. It’s widely used, especially in product designing 

4. It reduces a lot of time and cost

5. It’s a developing technology 

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What is prototyping?

Prototyping is a cyclethat producers or

designing teams makemodels for end users totest, evaluate, or debug,and get feedbacks then

revise or redesign at the pre-production or mock-up period.

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Rapid prototyping

• Stereolithography (1988)

• Fused Deposition Modeling(1990)

• Selective Laser Sintering(1992)• 3D Printing (1997)

-Comparison table -why 3D printing has become the most

 popular one?

Ans: faster and more inexpensive

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How does a 3D printer work?

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Developing Tech: Gadget printer

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What do you expect to create next?

• A light bulb? A motherboard? or an iPod of

the nth

 generation?-Go online, pay, and download the file

then…produce yourself! 

-No packaging, no shipping,no assembly lines needed!

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3D Printing Movie Clip

a movie clip from InVision company 

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Benefits of 3D Printing

• Lower cost of prototyping

• Allow more design iterations to choosefrom

• Decreases length of the design process

• 3D Printers are small and affordable

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Design Process

• Costs of changing design or finding mistakes

increase the further into the design process you go

• 3D Printing helps you find mistakes early on to

save costs

Concept

DevelopmentProduct Definition

Proof Of

ConceptDevelopment Production

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Design Process

• Most critical phases of

design are early on

• In the first 10% of the process nearly 80% of

the products total costs

are determined

• More early designs

mean better decision

making

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Speed to Market

• 3D Printing increases efficiency late in the

design process

• Capable of developing parts for use infunctional prototypes

 – Some models can produce pieces that can

withstand 60 psi pressure in field tests• Cost of late entry to market is enormous

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Small and Affordable

• Previous rapid

 prototyping machines

often required theirown departments and

operators

• 3D Printers can fit

neatly near aworkstation

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Future Savings

• A professor at USC has now created a

technology to eliminate the need of a laser

in 3D Printers – Selective Inhibition Sintering (SIS)

• Potential cost savings of $10,000 to $20,000

on the 3D Printing machines

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Applications of 3D Printing

• Uses

 – Marketing

 – Point of Purchase Signs

 – Packaging

 – Product Prototypes

 – Learning Resources

• Industries

 – Models

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Industries, Cont.

• Consumer Products

 – Marketing Campaigns

 – R & D• Proof of Concept

• Variations of Models

•Inexpensive Modifications

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Industries, Cont.

• Science

 – Medicine

 – Research• University of Illinois at Urbana  – Champaign

• Miniature Reproductions of complex parts

• Spider-Web Design

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3D Printing Success Story

Xerox Limited produces new-

generation printers, copiers, and

document centers. The Xerox

design team looked to a 3D printer to help improve their

efficiency at producing

 prototype parts by moving away

from the traditional ‘machining’

function and moving more

cutting edge rapid prototyping

equipment in house.

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3D Printing Success Story

Camera mounts for the

M1 tank and Bradley

fighting vehicle were

 built and tested

directly from digital

files using the

Dimension 3D Printer.

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3D Printing Success Story

A 3D printer proved to

 be a valuable asset

and played a key rolein developing concepts

for the AMP Research

Alloy Fuel Door for

General Motors'Hummer H2 sport

utility vehicle.

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3D Printing Success Story

From furniture and

lighting to cosmetic

 products and packaging,

Karim Rashid is a high- profile industrial design

firm with an esteemed

reputation for

communicating acontemporary view of the

world through its unique

designs.

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3D Printing Success Story

Altimate Medical Inc.

manufactures standing

frames and mobilityaids for people with

disabilities, such as

spinal cord injuries,

muscular dystrophy,multiple sclerosis and

cerebral palsy.

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3D Printing Success Story

Bravilor Bonamat isEurope's leadingmanufacturer of coffee

machines for commercialuse. For more than 55years, the family-ownedcompany has placed a

 premium on innovative,

user-friendly designconcepts that have helpedthe company distinguishitself in the marketplace.

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3D Printing Success Story

TaylorMade wanted pro golferMark O’Meara to try out a newset of irons, O’Meara asked touse them at the 1998 SkinsGame. “We had one week to

produce two sets of irons—withclub designs still in CAD and notooling in place,” says JeffBlasius, TaylorMade’s seniortooling engineer. “So wecreated 50 wax patterns on our3-D printer, sent them to the

foundry for casting andfinishing, and delivered them toO’Meara on time. It was theinitial prototype test and Markwon the Skins Game withthem.”  

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3D Printing Success Story

Guatemalan twins MariaTeresa and Maria de JesusQuiej-Alvarez were born

 joined at the head. The veins

draining the blood, wereinterwoven and fed into eachothers' circulatory system.The most complex part of theoperation was to sort out theveins and reroute the twins'

blood supply. Because theblood vessels werecrisscrossed, tracking themusing standard, two-dimensional x-rays wasimpossible.

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Conclusion

 Nothing communicates design ideas faster

than a three-dimensional part or model.

With a 3D printer you can bring CAD filesand design ideas to life –  right from your

desktop. Test form, fit and function –  and

as many design iterations as you like –  withfunctional parts.

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Sources

Articles:

• The object of 3D printing  

 — from Advertising & Marketing Review

•  Printers produce copies in 3D — from BBC NEWS

• 'Gadget printer' promises industrial revolution 

 – from NewScientist.com

Major 3D printer companies:•  Z Corporation 

• 3D System 

•  Xpress3D