3M APAC Bonded Product Catalogue

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    Asia Pacific

    Bonded Abrasive Products Catalogue

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    TABLE OF CONTENTS

    Introduction 2

    Flexible Grinding Discs 4

    Rigid Grinding Discs 7

    Cut-Off Wheels 9

    Large Cut-Off Wheels 10

    Safety Guidelines 12

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    Bonded

    AbrasiveProducts

    Introduction

    Bonded abrasives consist of conventional abrasive

    grains held together in a matrix of glass, resin, rubber

    or other binders. As the wheel rotates at high speed in

    operation and contacts the work-piece, the exposed

    grains begin to cut away the material. The grains would

    fracture continuously to expose new cutting points while

    the material being worked on wears away the resin bond

    to successively uncover fresh grains.

    Center Hole

    Diameter

    Thickness

    Our Products

    The bonded abrasive products available from 3M are

    the grinding discs and cut-off wheels.

    The rigid grinding disc, also know as depressed centerwheel, is a durable, aggressive product for heavy-duty

    stock removal applications while the flexible grinding

    disc is a more conformable product which gives smoother

    finishing and lower tool vibration during use.Both the rigid and flexible grinding discs have a

    depressed center, which reduces the protrusion of the

    mounting hardware from the grinding surface of the

    disc, keeping it out of the grinding process, enabling

    the disc to be use at a shallower angle. These flat

    configuration depressed center discs are for use on

    right angle grinders.

    Typical applications include:

    Weld grinding

    Weld spatter removal

    Descaling

    Heavy deburring

    Operations requiring rapid stock removal

    Cut-off wheels are thin, blade-like bonded abrasives

    design for cutting and slotting applications such as pipe

    and bar stock cutting, sheet metal cutting and gate

    removal. These wheels are to be used only on their

    edge and must not be used for grinding operation with

    the face. The smaller wheels can be used on both right

    angle and straight shaft grinders with the appropriate

    wheel guard while the large diameter wheels are for

    use on chop saw equipment.

    Center Hole

    Diameter

    Thickness

    Dimensions:

    Diameter x Thickness x Center Hole

    Dimensions:

    Diameter x Thickness x Center Hole

    Grinding Discs

    Cut-Off Wheels

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    White aluminum oxide grains contain a very high purity

    of aluminum oxide with an extremely low iron content.

    It has higher hardness and slightly lower toughness as

    compared to brown aluminum oxide grain. It is good for

    use in applications where possible contamination to the

    workpiece cannot be tolerated, such as in stainless steel

    applications.

    Aluminum oxide (brown), the most popular of abrasive

    grains, excels in working high tensile materials, such

    as mild steel. It is great for high speed penetration of

    tough materials without excessive fracturing andshedding.

    Abrasive Grains

    3M offers three types of abrasive grains for the

    grinding disc products:

    1. Cubitron

    2. White aluminum oxide

    3. Aluminum oxide

    For the cut-off wheels, the abrasive grains available

    are:

    1. Cubitron

    2. Aluminum oxide

    Cubitron is the premium grain product from 3M. It is an

    advanced ceramic aluminum oxide mineral pioneered

    by 3M that offers outstanding cutting power and excellent

    durability. These remarkable features make the Cubitron

    product best suited for stainless steel applications, where

    it will show its great value.

    General Safety Guidelines

    Working with bonded abrasive products can be

    hazardous to both the operator and bystanders. Serious

    injury can be inflicted if a wheel is to break up during

    use. In addition, sparks, dust particles, heat and noise

    generated from the grinding/cutting operation are all

    potential hazards, either by direct contact or through

    long term exposure without the appropriate protection.

    Read and follow the operating instructions for all

    products and equipment before using/operating

    them.Always wear safety glasses, gloves, hearing

    protection, face shields and other appropriate

    personal protective equipment when using bonded

    products.

    Check the maximum operating speed (MOS) stated

    on the product and make sure that the operating

    speed of equipment is NOT higher than the MOS.

    Never use product on equipment that exceed the

    MOS of the product.

    Follow all safety operating procedures posted in

    work areas.

    3

    When you see the Cubitron mark, you are getting a sol gel mineral (1) that sharpens as it wears.Initial grinding breaks away small edges of the grain (2). As grinding continues, micro-fractures

    form (3) which break off to create fresh sharp edges for continued fast cutting (4). This process

    repeats throughout grinding for long-term efficiency and full value for your abrasive investment.

    WorkpieceDirection

    WorkpieceDirection

    WorkpieceDirection

    Figure 1 Figure 2 Figure 3 Figure 4

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    Green Corps Flexible Grinding Discs

    3M FLEXIBLE GRINDING DISCS

    The 3M flexible grinding discs are type 27 depressed

    center discs for use on right angle tools, specially

    designed to have the flexibility of a fibre disc and the

    versatility of a type 27 grinding disc.

    This means that it is aggressive enough to remove

    material just like a grinding disc, and at the same time,

    flexible to give a smooth surface on contoured parts

    without gouging!

    Its unique 1/8 thickness feature also results in reduced

    vibration and operator fatigue during operation.

    The Green Corps flexible grinding discs contain 3Ms

    patented, high performance Cubitron abrasive mineral.

    The result is a disc that provides a higher cut rate and

    lasts longer than competitive grinding discs.

    They enable you to improve your production standards

    for grinding and blending on a wide selection of metal,

    especially on stainless steel.

    !Do not use on tools without guards.

    Size Dimensions (mm) Grade Discs/Box Stock Number Maximum Operating Speed

    4" 100x3x16 36 20 XC-0025-0947-6 80m/s, 15,300rpm

    100x2x16 46 20 XC-0025-0948-4 80m/s, 15,300rpm

    60 20 XC-0025-0949-2 80m/s, 15,300rpm

    80 20 XC-0025-0950-0 80m/s, 15,300rpm

    4-1/2" 115x3x22 36 20 XC-0020-3134-9 80m/s, 13,300rpm

    46 20 XC-0020-3135-6 80m/s, 13,300rpm

    60 20 XC-0020-3136-4 80m/s, 13,300rpm

    80 20 XC-0020-3730-4 80m/s, 13,300rpm

    5" 125x3x22 36 20 XC-0020-3219-8 80m/s, 12,200rpm

    46 20 XC-0020-3220-6 80m/s, 12,200rpm

    60 20 XC-0020-3221-4 80m/s, 12,200rpm

    80 20 XC-0020-3222-2 80m/s, 12,200rpm

    7" 180x3.7x22 36 20 XC-0020-3223-0 80m/s, 8,500rpm

    46 20 XC-0020-3224-8 80m/s, 8,500rpm

    60 20 XC-0020-3225-5 80m/s, 8,500rpm80 20 XC-0020-3226-3 80m/s, 8,500rpm

    St

    ainle

    ss

    Ste e

    l

    Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

    Safety First!

    3M Green Corps Flexible Grinding Discs (Cubitron)

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    The 3M Type WA flexible grinding discs are designed

    exclusively for stainless steel applications.

    Because of their flexibility, they put more grinding surface

    on the job, resulting in faster cut, finer finish and longer

    life.

    5

    Application:

    Suitable for all metal grinding operations, especially for

    grinding, blending, descaling and finishing on corners

    and contour surfaces.

    Industry:

    Recommended for use in automotive manufacturing,

    shipbuilding, construction, metal fabrication, general

    metalworking.

    Size Dimensions (mm) Grade Discs/Box Stock Number Maximum Operating Speed

    4" 100x3x16 36 20 XB-0020-0051-9 80m/s, 15,300rpm

    100x2x16 46 20 XB-0020-0552-7 80m/s, 15,300rpm

    60 20 XB-0020-0553-5 80m/s, 15,300rpm

    80 20 XB-0020-0554-3 80m/s, 15,300rpm

    4-1/2" 115x3x22 36 20 XB-0020-0555-0 80m/s, 13,300rpm

    46 20 XB-0020-0556-8 80m/s, 13,300rpm

    60 20 XB-0020-0557-6 80m/s, 13,300rpm

    80 20 XB-0020-0558-4 80m/s, 13,300rpm

    5" 125x3x22 36 20 XB-0020-0559-2 80m/s, 12,200rpm

    46 20 XB-0020-0560-0 80m/s, 12,200rpm

    60 20 XB-0020-0561-8 80m/s, 12,200rpm

    80 20 XB-0020-0562-6 80m/s, 12,200rpm

    7" 180x3.7x22 36 20 XB-0020-0363-4 80m/s, 8,500rpm

    46 20 XB-0020-0564-2 80m/s, 8,500rpm

    60 20 XB-0020-0565-9 80m/s, 8,500rpm80 20 XB-0020-0566-7 80m/s, 8,500rpm

    3M Type WA Flexible Grinding Discs (WA)

    ! Do not use on tools without guards.

    Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

    Safety First!

    ADD imagrs

    Type WA Flexible Grinding Discs St

    ainle

    s

    s

    Ste e

    l(White Aluminum Oxide)

    Avail abl e in 4 , 4.5 , 5 , 7

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    The 3M Type A flexible grinding disc is an ideal choicefor use on most materials, especially on mild steel.

    It is a general purpose disc that is safe and easy to use

    for your metal grinding and finishing operations. Provides

    high and consistent quality finishes at a lower cost.

    ! Do not use on tools without guards.

    Size Dimensions (mm) Grade Discs/Box Stock Number Maximum Operating Speed

    4" 100x3x16 36 20 XC-0020-5747-6 80m/s, 15,300rpm

    100x2x16 46 20 XC-0020-5748-4 80m/s, 15,300rpm

    60 20 XC-0020-5749-2 80m/s, 15,300rpm

    80 20 XC-0020-5750-0 80m/s, 15,300rpm

    4-1/2" 115x3x22 36 20 XB-0020-0567-5 80m/s, 13,300rpm

    46 20 XB-0020-0568-3 80m/s, 13,300rpm

    60 20 XB-0020-0569-1 80m/s, 13,300rpm

    80 20 XB-0020-0570-9 80m/s, 13,300rpm5" 125x3x22 36 20 XB-0020-0571-7 80m/s, 12,200rpm

    46 20 XB-0020-0572-5 80m/s, 12,200rpm

    60 20 XB-0020-0573-3 80m/s, 12,200rpm

    80 20 XB-0020-0574-1 80m/s, 12,200rpm

    7" 180x3.7x22 36 20 XC-0020-5751-8 80m/s, 8,500rpm

    46 20 XC-0020-5752-6 80m/s, 8,500rpm

    60 20 XC-0020-5753-4 80m/s, 8,500rpm

    80 20 XC-0020-5754-2 80m/s, 8,500rpm

    3M Type A Flexible Grinding Discs (AC)

    Size Stock Number

    For 4" Disc (Green Corps) XC-0025-1027-6

    For 4" Disc (Type WA & Type A) XB-0020-0576-6

    For 4-1/2" & 5" Disc XC-0020-3825-2

    For 7" Disc XC-0020-3827-8

    Accessories - Back Up Pad for Flexible Grinding Discs

    (Aluminum Oxide)(Aluminum Oxide)

    M ild

    St e e

    l

    Type A Flexible Grinding Discs

    Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

    Safety First!

    Use Back Up Pad for all flexible grinding disc for safety,

    optimum performance and durability of disc.

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    The Green Corps Rigid Grinding Discs contain 3Ms

    patented high performance Cubitron mineral.

    The result is a tough, aggressive disc designed for

    heavy duty stock removal, weld and slag removal and

    other grinding operations.

    The Green Corps discs provide a much higher rate of

    stock removal and also last longer than many

    competitive grinding discs.

    They can be used on various types of metal such as

    stainless steel, mild steel, and cast iron.

    3M RIGID GRINDING DISCS

    Green Corps Rigid Grinding Discs St

    ainle

    ss

    Ste el

    The 3M rigid grinding discs are 6mm thick depressed

    center disc for right angle tools and are designed to

    provide high rate of stock removal and long life to

    meet all your toughest grinding needs.

    Application:

    Suitable for all metal stock removal and heavy duty

    grinding operations. Typical applications include

    weld removal, flame-cut grinding, flash, gate and

    riser removal.

    Industry:

    Recommended for use in shipbuilding, maintenance

    and construction, metal fabrication, general

    metalworking, and automotive manufacturing.

    Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

    Safety First!

    7

    Avail able in 4 , 4.5 , 5 , 7

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    The 3M Type WA Rigid Grinding Discs contains high

    quality white aluminum oxide abrasive grains and are

    designed to provide high rate of stock removal and long

    life to meet all your toughest grinding needs.

    They are the exceptional choice for use on stainless

    steel.

    The 3M aluminum oxide rigid grinding disc is

    recommended for use on most metals, especially on

    mild steel.

    It is a general purpose disc that is safe and easy to use

    for your stock removal and metal grinding operations.

    Provides high and consistent quality performance at a

    lower cost.

    Mineral Type Size Dimensions (mm) Grade Discs/Box Stock Number Maximum Operating Speed

    Cubitron 4" 100x6x16 CBT24 25 XC-0020-5708-8 71m/s, 13,300rpm

    7" 180x6x22.23 CBT24 10 XC-0020-5739-3 80m/s, 8,500rpm

    WA 4" 100x6x16 WA36 25 XC-0020-5743-5 71m/s, 13,300rpm

    7" 180x6x22.23 WA36 10 XC-0020-5744-3 80m/s, 8,500rpm

    A 4" 100x6x16 AC24 25 XC-0020-5745-0 71m/s, 13,300rpm

    7" 180x6x22.23 AC24 10 XC-0020-5746-8 80m/s, 8,500rpm

    3M Rigid Grinding Discs - Cubitron, WA, AC

    Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

    Safety First!

    Type WA Rigid Grinding DiscsSt

    ainle

    ss

    Ste e

    l(White Aluminum Oxide)

    (Aluminum Oxide)

    M ild

    Ste e

    l

    Type A Rigid Grinding Discs

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    3M CUT-OFF WHEELS

    Size Dimensions (mm) Grade Wheels/Box Stock Number Maximum Operating Speed

    4" 100x1x9.53 CBT60P 50 XC-0020-5769-0 80m/s, 15,300rpm

    100x1.6x16 CBT46P 50 XC-0020-5741-9 80m/s, 15,300rpm

    7" 180x2x22.23 CBT46P 25 XC-0020-5742-7 80m/s, 8,500rpm

    Green Corps Cut-Off Wheels St

    ainle

    ss

    Ste e

    l

    The Green Corps cut-off wheels is the premium choice

    for cutting metal as they provide high cut rate, long life,

    and leaves a clean surface each time. They can be

    used on most materials, with exceptional performance

    on stainless steel.

    The Green Corps wheels incorporate 3Ms patented

    Cubitron ceramic abrasive grain technology and are

    ideal for use on a wide variety of utility type cut-off tools.

    ! Do not use on tools without guards.

    The 3M aluminum oxide cut-off wheels is the excellent

    and economical choice for cutting various materialsranging from alloys to mild steel.

    They produce a fast and clean cut each time for all your

    cutting needs such as sheet metal cutting and pipes

    and rods sectioning.

    ! Do not use on tools without guards.

    Size Dimensions (mm) Grade Wheels/Box Stock Number Maximum Operating Speed

    4" 100x2x16 AC46S 25 XC-0020-5755-9 71m/s, 13,700rpm

    100x3x16 AC30T 25 XC-0020-5756-7 80m/s, 15,300rpm

    7" 180x2x22.23 AC46S 25 XC-0020-5757-5 71m/s, 7,600rpm

    180x3x22.23 AC30T 25 XC-0020-5758-3 80m/s, 8,500rpm

    9

    3M Green Corps Cut-Off Wheels (Cubition)

    (Aluminum Oxide)

    M ild

    St e e

    l

    Type A Cut-Off Wheels

    3M Type A Cut-Off Wheel (AC)

    Avail able in 4 , 7

    A Cut Above The Rest!A Cut Above The Rest!

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    3M LARGE CUT-OFF WHEELS

    The 3M large cut-off wheels are ideal for general-purpose

    metal cutting applications and are designed to help you

    increase productivity and improve production quality.

    Its unique construction and 3mm thickness also make

    it a very user-friendly product.

    Advantages:

    Sharp

    Fast cutting power

    Long life

    Accurate & straight cut

    Clean cut

    Less noise & dust generation

    Stability of wheel during operation

    The Green Corps large cut-off wheels are designed to

    provide high cut rates and long life on most materials

    including stainless steel, fiberglass, and aerospace

    alloys.

    They contain 3Ms patented Cubitron abrasive grain,

    an advanced ceramic aluminum oxide mineral, which

    produces a product that offers outstanding cutting power

    and excellent durability.

    Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

    Safety First!

    Green Corps Large Cut-Off Wheels St

    ainle

    ss

    Ste e

    l

    ! Do not use on tools without guards.

    Size Dimensions (mm) Grade Wheels/Box Stock Number Maximum Operating Speed

    12" 305x3x25.4 CBT36R 25 XC-0020-5699-9 80m/s, 5,100rpm

    14" 355x3x25.4 CBT36R 25 XC-0020-5700-5 80m/s, 4,400rpm

    16" 405x3.5x25.4 CBT36R 25 XC-0020-5701-3 71m/s, 3,400rpm

    0

    3M Green Corps Cut-Off Wheels (Cubitron)

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    Application:

    Suitable for all metal cutting applications. Examples:

    Sheet metal cutting, Pipe and rods sectioning, Gate

    removal.

    Industry:

    Recommended for use in metal fabrication, general

    metalworking, Automotive manufacturing, Building &

    Construction, Iron & steel industry.

    The 3M aluminum oxide large cut-off wheels unique

    construction and quality aluminum oxide abrasive grains

    provide you a fast-cutting, long lasting and safe to use

    wheel.

    Highly recommended for use on all metals, especially

    mild steel.

    ! Do not use on tools without guards.

    Size Dimensions (mm) Grade Wheels/Box Stock Number Maximum Operating Speed

    12" 305x3x25.4 AC36P 25 XC-0020-5760-9 80m/s, 5,100rpm

    14" 355x3x25.4 AC36P 25 XC-0020-5761-7 80m/s, 4,400rpm

    16" 405x3x25.4 AC36P 25 XC-0020-5759-1 71m/s, 3,400rpm

    Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

    Safety First!

    11

    Type A Large Cut-Off WheelsM ild

    St e e

    l

    3M Type A Cut-Off Wheels (AC)

    A Cut Above The Rest!A Cut Above The Rest!

    Avail abl e in 12 , 14 , 16

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    Flexible Grinding Disc and

    Rigid Grinding Disc

    Safety Guidelines

    Improper use can cause product to break

    apart and may cause injury to operators andbystanders.

    Take precautions indicated below

    Exceeding maximum operating speed can cause product

    to break apart and may cause injury.

    Never EXCEEDthe maximum

    operating speed (MOS) on the product

    label.

    CHECKthe maximum operatingspeed of the product against the tool

    ALWAYS USE PROPER BACKUP PAD WITH

    THE PRODUCT!

    INSPECTbackup pad and product,

    replace if damaged (cracks, nicks or

    wear).

    ALWAYSuse the correct sized backup

    pad with the product.

    CHECKretainer nut for thread wear,

    snug fit and full three thread contact

    with grinder spindle.

    Abusive operation can cause product orbackup pad to break apart and may causeinjury.

    Ensureno one is standing in

    front of the product when starting

    the tool.

    STARTgrinder just off the

    workpiece and always ease the

    product onto the work. Do not

    jam product into sharp edges.

    STOPimmediately if vibration

    or wobbling occurs during use.

    Determine cause and correct

    before continuing.

    OPERATEgrinder with product

    inclined approximately 5-10

    degrees from the workpiece.

    STOREproduct at temperatures between 15-27C and between

    35-50% relative humidity.

    GRINDdepressions, moldings, lips and heavy molds with the

    grinder moving away from the workpiece and not into it.

    DO NOTstore or rest the grinder on the product.

    Sparks and particles flying off the product

    can injure or cause fire.

    REMOVEflammable materials

    from the work area.

    Use the prescribed SAFETY

    GUARDto deflect flying

    particles and sparks away from

    the face and body.

    WEAR protection for eyes, face,

    hands and body.

    Provide appropriate local exhaust. If exhaust ventilation is not

    adequate, wear approved dust protection to prevent inhalation

    of dust particles.

    Incorrect storage could affect safety as well

    as product performance.

    2

    Check Maximum

    Operating Speed

    Inspect For

    Damage

    ALWAYS use

    with propermachine safety

    guards.

    Product can BREAKAPART during use

    and CAUSE INJURY

    if damaged or run

    too fast.

    WARNING!! ProperSpeed Tool

    Safety Guard

    Backup Plate

    GrindingWheel

    Retainer Nut

    ProperSpeed Tool

    Safety Guard

    Grinding Wheelwith Hub

    OR

    FLAMMABLE

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    Cut-Off Wheels

    Safety Guidelines

    WEAR SAFETY PROTECTION

    DO NOT EXCEED MOS USE MATCHING FLANGES

    DO NOT TWIST OR BEND

    REMOVE FLAMMABLE MATERIALS STORE IN PROPER CONDITIONS

    13

    !

    INSPECT PRODUCT

    50C

    DO NOT USE SIDE FOR GRINDING

    5C

    FLAMMABLE

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    Product Use:All statements, technical information and recommendations contained in this document are based upon tests or experience that

    3M believes are reliable. However, many factors beyond 3M's control can affect the use and performance of a 3M product in a particular application,

    including the conditions under which the product is used and the time and environmental conditions in which the product is expected to perform.

    Since these factors are uniquely within the user's knowledge and control, it is essential that the user evaluate the 3M product to determine whether

    it is fit for a particular purpose and suitable for the user's method of application.

    Warranty and Limited Remedy:Unless stated otherwise in 3M's product literature, packaging inserts or product packaging for individual products,

    3M warrants that each 3M product meets the applicable specifications at the time 3M ships the product. Individual products may have additional

    or different warranties as stated on product literature, package inserts or product packages. 3M MAKES NO OTHER WARRANTIES, EXPRESS

    OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR

    PURPOSE OR ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OR DEALING, CUSTOM OR USAGE OF TRADE.User is responsible

    for determining whether the 3M product is fit for a particular purpose and suitable for user's application. If the 3M product is defective within the

    warranty period, your exclusive remedy and 3M's and seller's sole obligation will be, at 3M's option, to replace the product or refund the purchase

    price.

    Limitation of Liability:Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from the 3M product,

    whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including warranty, contract, negligence or

    strict liability.

    Safety Information:Always use appropriate protective glasses, face shields and body protection. Do not exceed maximum operating speeds.

    Use guards provided with machine. Follow safety operation procedures posted in work areas.

    3M, Green Corps and Cubitron are trademarks of 3M

    Abrasive Systems Division

    3M Asia Pacific Pte Ltd

    9 Tagore Lane

    Singapore 787472