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3M EHS Sustainability Progress Template v3 08.17.11 3M Sustainability © 3M 2011. All rights reserved. Sustainability solutions - Greener Innovation Sai Golla GM – Quality & EHS 3M India 2 Greener Innovation 3M and Innovation 3M and Sustainability Achieving “Greener” Chemistry - Examples

3M Sustainability Sustainability solutions -Greener Innovation · 3M EHS Sustainability Progress Template v3 08.17.11 3M Sustainability ©3M 2011. ... Dr. Ling launched 3M’s Pollution

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Page 1: 3M Sustainability Sustainability solutions -Greener Innovation · 3M EHS Sustainability Progress Template v3 08.17.11 3M Sustainability ©3M 2011. ... Dr. Ling launched 3M’s Pollution

3M EHS Sustainability Progress Template v3 08.17.11

3M Sustainability

© 3M 2011. All rights reserved.

Sustainability solutions - Greener Innovation

Sai GollaGM – Quality & EHS 3M India

2

Greener Innovation

� 3M and Innovation

� 3M and Sustainability

� Achieving “Greener” Chemistry - Examples

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© 3M 2008. All Rights Reserved.

Electro and Communications

Consumer and Office

Display and Graphics

Health Care Industrial and Transportation

Safety, Security and Protection Services

Company Overview� Founded in 1902

� Sales: $29.6 Billion (66% International)

� R&D Expenditures: $1.6 Billion

� Companies in more than 60 countries

� Sales in nearly 200 countries

� 84,000 employees globally

� 60,000+ products

� 45 established technology platforms

� 45,000+ issued and pending patents worldwide

� 514 U.S. patents issued in 2011� 3M is one of 30 companies in the

Dow Jones Industrial Average

Six Market Leading Businesses

4

© 3M 2011. All Rights Reserved.

Acknowledged by Opinion Formers

Most Reputable Companies 3M Ranks 4th

Top Public Companies3M Ranks 7th

8 time ENERGY STAR® Sustained Excellence Award Winner

Most Admired Companies 3M Ranks 15th

Most Innovative Companies3M Ranks 3rd

Select Member of World Index for Diversified Industrials

Best Global Green Brands3M Ranks 12th

European Best Multi-national Workplaces

3M Ranks 5th

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© 3M 2008. All Rights Reserved.

6

Recognition for Innovation

“Third-place 3M has been seen as a highly innovative company for many years, and its five-year TSR of almost 50 percent shows that it continues to spend its R&D money in the right places.”

© 3M 2008. All Rights Reserved.

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© 3M 2009. All Rights Reserved.

8

But people don’t buy technology,

they buy products

The challenge for us isturning technology into “Got to have it” products

Harnessing the chain reaction of new ideas, to make progress possible

Harnessing the chain reaction of new ideas, to make progress possible

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© 3M 2010. All Rights Reserved.

3M’s First Customer Inspired Innovation…

Two-tone cars were in demand…

But a clean paint line was very hard to achieve…

Which 3Mer Dick Drew observedwhile visiting to sell sandpaper…

and he remembered some stuff he’d seen in the laboratory…

10

…Masking Tape

…And the respirator…And the paint dispenser

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The Bar is Always Being Raised…

Does it stick?

Does it come off cleanly?

Does it handle well?

Can it survive temperature extremes?

Is it “greener”?

Greener: A NewRequirement

12

© 3M 2008. All Rights Reserved.

3M Sustainability Principles

� Environmental Protection: Provide practical and effective solutions and products to addressenvironmental challenges for ourselves and

our customers.

� Social Responsibility: Engage key stakeholders in dialogue and

take action to improve 3M’s sustainability performance.

� Economic Success: Build lasting customer relationships by developing differentiated, practical and ingenious solutions to their sustainability challenges

3

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2015 Sustainability Goals

� Environmental Stewardship� Reduce Volatile Air Emissions 15%

� Reduce Waste 10%

� Energy Efficiency 25%

� Reduce Greenhouse Gas Emissions 5%

� Water Conservation Management

� Social Responsibility� Engage Our local Communities

� Promote a Road to EHS Excellence at New 3M Sites

� Economic Success� Further Enhance Sustainability Attributes of New

Products

� Review Progress on Standard for Suppliers

© 3M 2012. All Rights Reserved.

14

© 3M 2009. All Rights Reserved.

Dr. Joe Ling; The Father of Pollution Prevention

“Pollution is … unused raw material. By reducing the

amount of pollution, … [3M can] save money both on

pollution control and on raw materials the next time around. It's a win-win

situation.”Dr. Ling launched 3M’s Pollution Prevention Pays program in 1975

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© 3M 2008. All Rights Reserved.

Pollution Prevention Pays (3P)3M’s History and Future

� 3M’s 3P program served as the foundation for governmental environmental policies/programs across the globe

� Environmental benefits can occur within 3M or for our customers & suppliers.

� Today 3P is a fundamental 3M philosophy

3M’s 3P Results(aggregate first year savings)

�Over 3 billion pounds of pollution prevented

�Over $1.4 Billion saved

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3P at Work3M™ Neutral Cleaner Concentrate Reformulation

� Reformulated via 3P Project in 2008

� Part of Twist 'n Fill Cleaning Chemical Management System

� Reduced VOC Emissions from Use by more than 87%

� Project saved over $100,000 in Manufacturing Costs

� LEED® Claim: Use of this product helps contribute to LEED® EB v2.0- MR Credit 4 Sustainable Cleaning Products and Materials

3M™ Twist ‘n Fill™

© 3M 2010. All Rights Reserved.

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© 3M 2009. All Rights Reserved.

A Holistic Approach to Environmental Sustainability

3M’s environmental sustainability programs address every aspect of 3M’s impact

3M’s environmental sustainability programs address every aspect of 3M’s impact

Manufacturing

Disposal Customer Use

Transportation & Logistics

Raw Materials

18

© 3M 2008. All Rights Reserved.

Product Life Cycle Management3M’s Pathway to Product Sustainability

� 3M’s Life Cycle Management (LCM) process ensures our products address environmental, health and safety opportunities and risksthroughout their life cycle

� from materials acquisition anddevelopment

� through manufacturing and distribution

� to customer use and disposal/recycle

� LCM is a component of 3M’s formal New Product Introduction Process

� bringing environmental, health, safety, and energy considerations into each stage of product development

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© 3M 2008. All Rights Reserved.

Life Cycle Management at WorkNovec™ 1230 Fire Protection Fluid

� Next-generation halon alternative

� Superior performance in extinguishing efficiency, safety, and global warming impact

� Zero ozone depletion potential

� 5-day atmospheric lifetime

� A global warming potential of 1

(compared to alternative with

GWPs of 1300-12,000)

3M™ Novec™ 1230 has prevented more lbs of

C02 equivalent emissions for our

customers than 3M emitted in 2010

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© 3M 2008. All Rights Reserved.

� 3M has hundreds of solutions to help customers� Reduce energy, air pollution, and waste;

� Use more renewable resources;

� Achieve green building certification;

� Protect employee health & safety;

� And more!

Environmental Solutions for Our Customerswww.3M.com/EnvSolutions

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3M™ BrightnessEnhancement Film

“Sustainable” Technology Driving Growth

3M™ Prestige Series Solar Films

3M™ Aluminum Conductor Composite Reinforced

3M™ High Efficiency Filtrete™ Filter

3M™ PPS™ Paint Preparation System™

Post-it® Greener Notes

3M™ Cubitron II™Abrasives

Saves EnergySaves Energy &

Improves Air Quality

Prevents Disturbance of Environmentally

Sensitive Areas

Improves Workers Health & Safety

Saves EnergyRecycled Content & Plant Based Adhesives

Reduces Waste &Improves Air Quality

© 3M 2012. All rights reserved.Nomad™ Matting

Removes dust more

22

Renewable Energy DivisionValue Added Sustainable Solutions for Important Growth Markets

Photovoltaic

Module

Finishing

Concentrated

Solar Wind Biofuels

Automotive

Solar

Control

Residential

Window

Films

Commercial

Window

Films

OEM Glass

and

WIndows

© 3M 2011. All Rights Reserved.

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Example: 3M™ Window Film

© 3M 2010. All Rights Reserved.

24

Solar Energy Performance Gains Can Be Realized by Improving Packaging of Modules

© 3M 2011. All Rights Reserved.

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3M Wind Blade Solutions

� Increase Strength

�Decrease Weight�Lower Blade Costs� Improve Turbine Efficiency�Enhance Mechanical Properties� Improve Laminate Quality

� Increase Strength

�Decrease Weight�Lower Blade Costs� Improve Turbine Efficiency�Enhance Mechanical Properties� Improve Laminate Quality

� Improve Resistance to Erosion, Icing, & Fouling

�Reduce Cycle Time� Improve Lightning Protection�Reduce Interference with Radar�Easier to Maintain

� Improve Resistance to Erosion, Icing, & Fouling

�Reduce Cycle Time� Improve Lightning Protection�Reduce Interference with Radar�Easier to Maintain

�Reduce Cycle Time�Lower Blade Costs�Faster, More Efficient Blade

Throughput

�Reduce Cycle Time�Lower Blade Costs�Faster, More Efficient Blade

Throughput

Matrix Resin AdditivesBlade Bonding Glass Bubbles

Erosion Coatings

Structural Adhesives & Threadlockers

Dry Layup Adhesive

Wind Protection Tapes

Sealants

Anti-Icing

Wind Repair Fillers

Porous Membrane

Butyl Tape

Mold Release

Other Consumable Tapes

Abrasives & Tools

© 3M 2011. All Rights Reserved.

26

• Reduce energy consumption by as much as 20% – lower pressure drop and high dirt holding

• Reduces CO2 atmospheric pollution due to it’s reduced energy requirements

• Meet stringent Green Building / LEED standards for minimum filtration efficiency

• Life expectancy is generally 3 to 4 times longer than other filters

• Can reduce total owning and operating costs for filters by as much as 65% of similar competitive products: Total Cost of Ownership

Example: High Performance Air Filtration

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Fostering Sustainable Innovation

� Technical Forum– 65 years of Collaboration

� 15% Culture Initiative

� Focus on Employee Sustainability Education /Enrichment

� External Stakeholder Engagement

� Setting Aggressive Goals to Drive Progress: Further Enhance the Environmental Sustainability Attributes of New Products

© 3M 2011. All rights reserved.

28

© 3M 2008. All Rights Reserved.© 3M 2009. All Rights Reserved.

� Successful record of designing solventless processes & products

� Active research & partnerships to identify renewable materials

� Learning how to make products more recyclable

R&D / Sourcing of Renewable Materials

Reducing dependence on petroleum based materialsReducing dependence on petroleum based materials

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© 3M 2008. All Rights Reserved.

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Reformulate – Post-It® Greener Notes

Reformulating the product most widely associated with 3MReformulating the product most widely associated with 3M

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Post-it ® Greener Notes Manufacturing Processes

SustainablePaper

Certified Pulp

Certified Paper Mill

Waste Paper

CertifiedForest

Greener Materials

GreenerProducts

CoatingConvertingPackaging

Plant Materials A non-food source

Re-grown annually

A non-food source

Re-grown annually

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Post-it® Greener Notes

� Same performance expected from Post-it® Notes

� Made from 100% recycled paper with 30% PCW� No new trees were used.

� Certified by SFI / PEFC for chain of custody

� Made with 67% plant-based adhesive� The plant material used to make the adhesive was replenished after

harvesting.

� Recyclable

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Redesign – Prismatic Retroreflective Sheeting

� Improving safety through better visibility

AND

� Reducing environmental impact

34

The Original Reflective Road Sign

Invented by 3M in the 1940’s using glass beads in a polymer slurry

Invented by 3M in the 1940’s using glass beads in a polymer slurry

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The Next Innovation: Microreplication Technology

• New optics – prisms • New chemistry• New process

36

Better in Every Way

� First product launched in mid-90’s, after a 17 year development

� Green chemistry & good business:� Process steps cut by 70%

� Cycle time cut by 75%

� Solvents eliminated

� 3 Waste liners eliminated

� Today a full line of microreplicated sheetings available worldwide, beaded sheetings being phased out

0102030405060708090

100

Paint EG HI VIP HIP

Technology Generation

Lig

ht R

etro

refl

ecte

d(%

)

Glass Bead Optics

Cube Corner Optics

DG3

0102030405060708090

100

Paint EG HI VIP HIPHIP

Technology Generation

Lig

ht R

etro

refl

ecte

d(%

)

Glass Bead Optics

Cube Corner Optics

DG3DG3

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Prismatic Migration Impact

� Improved safety through higher visibility

� Reduced environmental impact:� High Intensity Prismatic vs. encapsulated lens sheeting:

• Reduces manufacturing waste by 46%

• Reduces manufacturing VOC emissions by 97%

• Reduces manufacturing energy use by 77%

� Reduces the need for lighting roadsigns, saving energy

38

Replace – Using the Sun Instead of Electricity

• Enabled by 3M Multilayer Optical Film

• Materials & process breakthroughs

“Piping” sunlight through a building

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3M Innovation - Multilayer Optical Films

Hundreds of precision layers, all ina film no thicker than a human hair

Results of this technology:

• World’s highest reflectivity mirror film

• World’s only commercial reflective polarizer

Enabled by chemistry and process innovation

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© 3M 2009. All Rights Reserved.

a

b

ca - High Efficiency Mirrorb - Aluminumc - Silver

3M High-Efficiency Mirror

0

0.2

0.4

0.6

0.8

1

1.2

1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58

Frac

tion

of L

ight

Del

iver

ed

Number of Reflections

Efficiency

ESR

Silver

Aluminum

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© 3M 2009. All Rights Reserved.

Artificial light

Daylighting canopy

Diffuser

ExtractorExtractor

Mirrorfilm

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“Core Daylighting” Impact

� Prototype systems installed in Canada, U.S. and Middle East

� Energy savings larger than anticipated

� System now being commercialized

� 3-5 Year payback anticipated

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Summary

� The requirement of “greener” raises the bar, but that is something we’ve been doing for decades

� Innovation to achieving “greener”:• Reformulate

• Redesign

• Replace

� Pollution Prevention Pays

Good for business. Good for the earth.Good for business. Good for the earth.

3M Sustainability

© 3M 2011. All rights reserved.

Greener InnovationSolving Environmental Sustainability Challenges

3M.com/sustainability