Ecolite

Towable lighting tower using fourenergy efficient lights.

Code 57148

Ecolite

Operating & Safety Guide 421Operating & Safety Guide 421

421/01421/01

©HSS Hire Service Group Ltd 2012 No. 421/01

Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS

Web Site: http://www.hss.com

…any comments?If you have any suggestions to enable us to improve the

information within this guide please e-mail your comments orwrite to the Safety Guide Manager at the address below

e-mail: safety@hss.com

... have you been trainedThe law requires that personnel using this type of equipment in

the workplace must be competent and qualified to do so.Training is available at HSS Training

0845 766 7799

Note: This unit is fully bunded and should be checkeddaily and drained if necessary.

Regularly check the oil level - when the engine is cold andon level ground. Withdraw the dipstick, wipe it clean, thenreplace it, remove it a second time and verify that the oillevel is between the min and max lines, top up as necessaryNever push the equipment beyond its design limits. If itwill not do what you want with reasonable ease and speed,assume you have the wrong equipment for the job. ContactHSS Hire for advice.Keep the equipment clean - you will find this less of achore if you clean it regularly, rather than wait until the endof the hire period.When not in use, store the equipment somewhereclean, dry and secure.

EQUIPMENT CARE

FINISHING OFFSwitch off the lights and allow them to cool down. When ready lower the mast by reversing the instructionsto raise it (see “Basic Techniques”).If the unit has been used to power auxiliary power,disconnect all cables before lowering the mast. Stop the engine by turning the key switch to 0.If you have finished with the equipment completely, youshould now clean up the unit.Check all lock pins, clamps, stabilisers and legs arecorrectly stowed and secure ready for return to HSS Hire.

Check that the light lenses are clean andundamaged.

Drive the earth spike intothe ground (earth)(follow any riskassessment). Check thatthe earth spike cable issecurely attached to theunit.

Check that the Emergency Stopbutton is not pressed. If necessary, rotate the buttonclockwise to release it.Open the cover to access the Control Panel.Check the fuel level and top up if necessary. (The fuel

level can be seen through thetranslucent fuel tank.)Check that the main switch andminiature circuit breakers(MCBs) are on (up) and the Lightswitches are off. (The mainswitch is a residual current device(RCD) that can be tripped by anearth leakage.)Set the Supply Selector Switchto Off.

Insert the key in the Key Switch and turn it to position1. The Battery and Oil Pressure lights adjacent to theswitch should light.Turn the key to position 2. As soon as the enginestarts, release the Key to position 1. Check that theBattery and Oil Pressure lights go out and the green,Running light remains on.Note: If the engine does not start, return the key switchto position 0 before retrying.

Check that the lights on the mast are oriented so as toprovide optimum illumination of the site. The lights canbe tipped up/down and rotated, as required. It is alsopossible to rotate the mast through 350 degrees.Raise the mast by turning the Mast switchclockwise and holding it there. Release theMast switch when the lights reach either therequired height or maximum. You will hear achange in the pitch of the hydraulic motorwhen the mast is fully extended.Note: It is normal for the mast to appear wet as it israised: the hydraulic fluid acts as a lubricant for theseals between the telescopic sections. Subsequentleakage from a raised mast could indicate a problemwith a seal.

Set the Supply Selector switch to Generator.Set the Light switches to On (clockwise). The lampstake a minute or two to warm up.Close the cover to protect the Control Panel.

REDIRECTING THE LIGHTSThe mast can be rotated through up to 350 degrees so as todirect the light as required.

Overall length: 2503 mm

Overall height, floodlighting position: 9500 mm

Overall mast height: 8740 mm

Overall height, travel position: 2200 mm

Overall width, travel position: 1455 mm

Overall width with jack legs deployed: 2106 mm

Tow hitch height: 420 mm

Axle weight (GVM): 1000 kg

Total weight, with fuel: 750 kg

Stabilizing/levelling positions: 4

Lamps: 4 or 6

Operating voltage: 110 cte /220V

Engine power: 3.1 kW

Engine oil capacity: 2.6 l

Fuel consumption: 0.5 l/hour

Total run time: 170 hours

Fuel: Diesel

Max wind speed for safe operation: Up to 100 kph

SPECIFICATIONS

1 - 2

15A

1A

Fuses

0000

3 - 4 5 - 6

Main switch

MCB

Light switches

Slacken the Rotation Lock and turn theRotation Handle so as to direct the lightsas required. Tighten the lock afterwards.In addition to rotation of the mast, each of

the lightscan berotated ontwo axesand tipped back andforth. Thus the lights canbe directed eitherdownwards orhorizontally (e.g. toilluminate a facade). Forany adjustments, the

mast must be lowered to allow access.

AUXILIARY SUPPLYThe lamps can be powered from a local mains supplyinstead of from the generator. Connect the mains supplyto the Aux input plug.Note: To avoid depleting the battery, the unit isconfigured so that the mast can only be raised with theengine running.

To use the auxiliary supply,follow the instructions given in“Basic Techniques” section, butset the Supply Selectorswitch to Aux Input. Oncompletion, turn off thegenerator, leaving the lightspowered from the Auxiliary mains input.Where an output socket is fitted, it provides 230Voutput from the internal alternator.

EMERGENCY STOPThe Emergency Stop button shuts off theengine in under 20 seconds.The engine (and the power it generates) willremain off until the Emergency Stop buttonis released. To release the button, twist it in thedirection of the arrows on the button.

Rotation axes

Tilt accessTilt access

Rotationhandles

ATTENTIONWhen the unit power is supplied from an outsidesource via the input socket (engine not used and

supply Selector switch set to Auxiliary) theEmergency Stop button is inoperative and will not

turn off the power.The RCD provides protection against electric shock.

Don’t use diesel fuel or other flammable fluids forcleaning purposes. Use approved non-flammablesolvents.When preparing machine for storage, seal and tape allopenings and close containers tightly.Regularly check the fuel level and top up as necessarywith clean fresh diesel.

For advice on the safety and suitability of this equipmentcontact HSS Hire.There is a serious risk of personal injury if you do notfollow all instructions laid down in this guide.The hirer has a responsibility to ensure that allnecessary risk assessments have been completed priorto the use of this equipment.This equipment should only be used by an operatorwho has been deemed competent to do so by his/heremployer.This equipment should be used by an able bodied,competent adult who has read and understood theseinstructions. Anyone with either a temporary or permanentdisability, should seek expert advice before using it.Keep children, animals and bystanders away from thework area. Cordon off a NO GO area using cones andeither barriers or tape, available for hire from HSS Hire.

Never use this equipment if you are ill, feelingtired, or under the influence of alcohol or drugs.

This equipment generates potentially harmfulnoise levels. To comply with health and safety at

work regulations, ear defenders must be worn byeveryone in the vicinity.

Wear practical, protective clothing, gloves andfootwear. Avoid loose garments and jewellery

that could catch in moving parts, tie back long hair.Do not work near flammable gases or liquids, petrol orpaint thinner fumes for example. Keep combustiblematerials at a safe distance – at least 5m.Check the condition of the equipment before use. If itshows signs of damage or excessive wear, return it to HSS Hire. Before using the equipment, make sure the ground iscapable of supporting its weight.Keep area around Ecolite clear of people while raisingand lowering mast!Ecolite must be levelled and outriggers extendedbefore raising mast. Outriggers must remain extendedwhile mast is up.All sliding and rotating mechanisms used in badweather must be regularly lubricated.Keep all vents clear of all obstructions. Lights get hot.Always leave them to cool down for a minimum of 15minutes before touching them.Never use the lighting mast near overhead power linesor similar hazards. Observe the weather condition. Do not use thisequipment in rain. Lower mast when not in use, or if high winds orelectrical storms are expected in the area.Clean all dirt, oil, grease and other fluids from systemsand components to minimise fire hazards.Never operate lights without protective lens cover inplace or with a lens cover that is cracked or damaged!Never wash the unit with a power washer or highpressure hose.Do not touch or lean against hot exhaust pipes orengine cylinder.Never try to repair the equipment.

GENERAL SAFETY IDENTIFIER

ELECTRICAL SAFETY

Trailerlighting

connector

GETTING STARTEDHSS Ecolite is designed for all construction andmaintenance applications including highways andrailways. It can also illuminate building fasades, wallsand other vertical surfaces.Never use the HSS Ecolite until you have fully read andunderstood this User Guide and the machine has beenproperly set up using the information it contains.Position lights with care - where there is no risk of thembeing knocked over and where they wont dazzle anybody.Stand the unit on a firm, level surface strong enough tobear its weight. Do not use on slopes, soft ground orwhere there is a risk of subsidence. Apply the handbrake and unhook from the towingvehicle, adjust the jockey wheel to the correct height tobring the unit level. Check hydraulic oil, engine oil andfuel levels (see ”Equipment Care”).THE MAST CANNOT BE RAISED UNLESS THE BRAKE IS ON.You must now deploy the jack legs.

Hold the Jack Leg with one hand and pull theRotation Locking pin to release the leg. Allowthe leg to fall to the vertical position. Ensurethat the pin locks the leg in the verticalposition.

Pull out theOutrigger LockingPin and pull theJack Leg awayfrom the body of the unit to itsfullest extent.Wind the foot of the jack down tothe ground.

Repeat theprocedure forall four jacks sothat the unit isstable and level. Do not use thejacks to raisethe tyres offthe ground.

We do not recommend this equipment be used togenerate auxiliary power, generators can be hired fromHSS Hire.If the auxiliary socket is to be used, the maximumpower available is 4kVA at 230V power. If lighting isrequired when generating auxiliary power the lampsmust be switched on and illuminated before thesocket is used.Keep cables out of harm’s way, and clear of the work area.If the equipment fails, or if its power supply cable orplug becomes damaged, return it. Never try to repair ityourself.

Extension leads should be fully unwound and looselycoiled, away from the equipment. Never run themthrough water, over sharp edges or where they could tripsomeone.Always when unplugging pull the plug, not the supplycable.

To reduce the risk of electric shock, always use asuitable RCD (Residual Current-Operated Device)

available from HSS Hire. Always turn OFF all electrical switches beforeconnecting or disconnecting equipment powered by theauxiliary socket.

FUEL SAFETYTake special care when adding fuel or other flammablefluids to tanks to avoid being splashed onto clothing.

EXHAUST DANGERNever operate diesel engines indoor or in a confined

space. The exhaust contains gases that can kill.Never refuel while the engine is hot or running.

Never smoke or allow naked lights into the area whilerefuelling.

Never inhale fuel vapour. Always mop up any spillage as quickly as possible,and change your clothes if you get fuel on yourself.

Always store fuel in a purpose-made sealedcontainer, in a cool, safe place well away from the

work area.

If engine is to be started and run indoors, ensure properventilation to remove deadly exhaust gases..

HIGH VOLTAGE!This unit uses high voltage circuits capable of causing

serious injury or death. In case of any electrical problems return the unit to

HSS Hire

GENERATOR

AUX INPUT

OFF

1 - 2

15A

1A

Fuses

0000

3 - 4 5 - 6

Hourmeter

RCDtest

LightsMCB

AuxMCB

Lightsswitch

Mainswitch

FS1

FS2

Lightsswitch

Mastrise/lower

Supplyselectorswitch

Jack leg

Outriggerlocking pin

Rotationlocking pin

Windinghandle

Towing cup

Breakawaycable

Parkingbrakelever

Jockeywheel

Liftingpoints

Input plug Output socket

Rotation axes

Tilt axesRotationhandles

0

1

2

Earth spike

Rotation lock

DANGERDo not release the Jockey Wheel Assy. Clamp Leverwhile the Jockey Wheel is taking the weight of the

unit. The unit couls tip forward and cause damage orpersonal injury.

Enginerunning

Battery notcharging

Low oilpressure

Enginetemperature

height

OFF

ON

Start

Key switch

BASIC TECHNIQUESHaving set the Ecolite up correctly on firm ground checkto ensure the handbrake is 'ON'.

WARNINGTHE MAST CANNOT BE RAISED IF THE

HANDBRAKE IS 'OFF'. CHECK BRAKES OPERATE CORRECTLY BY

ATTEMPTING TO MOVE THE UNIT

Jockeywheel assy

clamp lever