5 Bending Stress

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    DEPARTMENT MANUFACTURING / PRODUCT DESIGN /MOULD / TOOL AND DIE

    SEMESTER 4 / 6

    COURSE MECHANICS OF MATERIALS DURATION 8 hrsCOURSE CODE DMV 4343 / DMV 5343 REF. NO.

    VTOS NAME MISS AFZAN BINTI ROZALIMR RIDHWAN BIN RAMELI

    PAGE 22

    TOPICBENDING STRESS

    SUB TOPIC5.1 Simple Bending Theory5.2 Non-Symmetry Bending5.3 Second Moment of Area5.4 Mohrs Circle5.5 Parallel Axes Theorem5.6 Stress and Deflection

    Chapter 5 BENDING STRESS p1

    INFORMATION SHEET

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    5.1 Simple Bending Theory

    In this chapter we continue our study of beams by determining how the stressresultants, the bending moment M(x) and the transverse shear force V(x), are

    related to the normal stress and the shear stress at section x. Loads (transverse forces or

    couple) applied to a beam cause it to deflect laterally, as illustrated in

    Figure 5.1.

    FIGURE 5.1 Transverse deflection of a beam

    This lateral deflection, or bending, changes the initially straight longitudinal

    axis of the beam into a curve that is called the deflection curve, shown dashed in

    Figure 5.1. By relating the curvature of the deflection curve to the bending moment

    M, we can determine the distribution of the normal stress x. You will discover that thisderivation includes all three of the fundamental types of equations: geometry of

    deformation (in the strain-displacement analysis), material behavior (in the stress-

    strain relations), and equilibrium (in the definition of stress resultants and in relating

    stress resultants to the external loads and reactions). ,

    Beam-Deformation Terminology.

    To simplify this study of beams, we initially consider only straight beams that have a

    longitudinal plane of symmetry (LPS), and for which the loading and support aresymmetric with respect to this plane, as illustrated in Figure 5.2.

    FIGURE 5.2 Illustration of some beam-deformation terminology

    Under these conditions, this longitudinal plane of symmetry is the plane of bending.

    Chapter 5 BENDING STRESS p2

    REF NO. :

    PAGE :

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    Pure Bending.

    Let us begin our analysis of beams by examining the deformation of a uniform beam

    segment subjected to pure bending, that is,

    a segment whose material properties are constant along its length, and

    for which M(x) is constant.

    If equal couples MOare applied to the ends of an otherwise unloaded segment of beam, as

    in Figure 5.3, the moment is constant along the segment and the segment is said to be in

    pure bending.

    (a) The cross

    section before

    deformation

    (b) The undeformed beam (c) Plane section remain plane

    FIGURE 5.3 A uniform beam segment undergoing pure bending

    We can see that changes in length (strain, ), occurs at D*G* (compression) and A*E*

    (tension). However, BF retains it original length; which is called neutral surface (NS).

    Lines ABD and EFG in Figure 5.3b represent the edges of typical cross sections in the

    undeformed beam; lines A*B*D* and E*F*G* in Figure 5.3c represent these same cross

    sections after deformation, as seen from the front face of the beam.

    From Figure 5.3c we can determine the following characteristics of a uniform beam

    undergoing pure bending:

    1. Since M(x) = MO = const, pure-bending deformation of a beam is uniform along the

    length of the segment undergoing pure bending: so whatever happens at a typical

    cross-sectionABD also happens at section EFG.

    2. Pure bending has front-to-back symmetry. The only way that this can be possible is

    for all cross sections like ABD and EFG, to remain plane and remain

    perpendicular to the deflection curve.

    3. In summary, when a beam undergoes pure bending, its deflection curve forms a

    Chapter 5 BENDING STRESS p3

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    circular arc, and its cross sections remain plane and remain perpendicular to

    the deflection curve. Experiments show that this is, indeed, the way that beams

    deform whensubjected to pure bending.

    Strain-Displacement Analysis

    Let us continue our analysis of the deformation of a uniform beam segment subjected to

    pure bending, that is, a segment for which M(x) is constant.

    Kinematic Assumptions of Bernoulli-Euler Beam Theory. The previous discussion of

    pure bending can be summarized in the following four deformation assumptions of

    Bernoulli-Euler beam theory:

    1. The beam possesses a longitudinal plane of symmetry, and is loaded and supported

    symmetrically with respect to this plane. This plane is called the plane of bending.

    2. There is a longitudinal plane perpendicular to the plane of bending that remains free

    of strain (i.e., x = 0) as the beam deforms. This plane is called the neutral surface

    (NS). The intersection of the neutral surface with a cross section is called the neutral

    axis (NA) of the cross section. The intersection of the neutral surface with the plane

    of bending is called the axis of the beam: it forms the deflection curve of the

    deformed beam.

    3. Cross sections, which are plane and are perpendicular to the axis of the

    undeformed beam, remain plane and remain perpendicular to the deflection

    curve of the deformed beam.

    4. Deformation in the plane of a cross section (i.e., transverse strains y and z) may

    be neglected in deriving an expressionforthe longitudinal strain x.

    The third of the preceding assumptions is crucial to the development of the Bernoulli-Euler

    beam theory; it leads to a practical theory of bending ofbeams that is comparable to the

    theories of axial deformation and torsion covered previously.

    Strain-Displacement Analysis; Longitudinal Strain.Because of Assumptions 1 and 4, the fibers in any plane parallel to the xy plane behave

    identically to the corresponding fibers that lie in the xy plane (i.e., the plane of bending).

    Therefore, bending deformation is independent of the coordinate z, so the drawing in

    Figure 5.4 represents the deformation of any plane in the beam parallel to the xy plane.

    Using Figure 5.4 and the preceding four deformation assumptions, we can develop an

    expression for the extensional strain x, in a longitudinal fiberatcoordinates (x, y, z) in the

    beam.

    Chapter 5 BENDING STRESS p4

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    (a) The undeformed beam segment (b) The deformed beam segmentFIGURE 5.4 The geometry of deformation of a beam segment, showing the plane of

    bending.

    In Figure 5.4a, points A and P lie in the cross-sectional plane at coordinate x in the

    undeformed beam: similarly, points B and Q lie in lie in the cross-sectional plane at (x + x)

    in the undeformed beam. Line segment PQ is parallel to the x axis and lies at distance +y

    above the NS (xz plane). Therefore, in the undeformed beam the infinitesimal fibers AB and

    PQ are both of Iength x. From Assumption 3, points A* and P* lie in a plane that is

    perpendicular to the neutral surface of the deformed beam, and points B* and Q* lie in a

    plane that also is perpendicular to the deformed neutral surface. According to Assumption 2,

    however, the length ofA*B*, a fiber lying in the neutral surface, is unchanged; that is, the

    length of A*B* is still x, as indicated in Figure 5.4b. Finally, by virtue of Assumption 4, A*P*

    = AP = y, and B*Q* = BQ = y. Figure 5.4 therefore, embodies all four deformation

    assumptions of Bernoulli-Euler beam theory, so we can use it in deriving an expression for

    the extensional strain of a longitudinal fiber.

    From the general definition of extensional strain, we can express the extensional strain in the

    longitudinal fiber PQ as

    x x (x, y, z) =lim

    (P*Q* -

    PQ)=

    lim x* - x

    Q P PQ x 0 x

    Considering A*B* to be the arc of a circle of radius (x) subtending an angle *, we get

    A*B* =

    x= *

    Similarly,

    P*Q* = x* = ( y) *

    Combining these two equations, we get

    Chapter 5 BENDING STRESS p5

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    I = A y2 dA :

    Figure 5.6

    Iz = A y2 dA

    So,

    =

    h/2y2 bdy

    -h/2

    = by3 h/2

    3 -h/2

    Iz =bh3

    12

    From Figure 5.6;

    dA = bdy

    Area moment of inertia

    Recall

    M = - Ay

    dA

    and = - Ey /

    M = - A y (- Ey / ) dA

    I= E / - A y2 dA

    M =EI

    = EIk Where EI = flexural rigidity

    To get rid of radius of curvature which requires longer calculation to find, we have tocombine these two equations:

    M =EI

    So,

    E =M

    I

    x =- E y

    = - M yI

    x =- M y

    Flexural FormulaI

    S is elastic section modulus where S = I / c,

    c = h / 2

    then

    S= bh2 / 6

    Chapter 5 BENDING STRESS p7

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    Then max at ymax = c

    max =

    - M

    c =

    - M

    Flexural Formula

    I S

    Where

    max =The maximum normal stress in the member, which occurs at a point

    on the cross-sectional area farthest away from the neutral axis

    M =

    The resultant internal moment, determined from the method of

    sections and the equations of equilibrium, and computed about the

    neutral axis of the cross section

    I =The moment of inertia of the cross sectional area computed about

    the neutral axis

    c =The perpendicular distance from the neutral axis to a point farthest

    away from the neutral axis, where max acts

    EXAMPLE 5.1

    A simple cast iron (E = 175 GPa) beam of rectangularcross section carries a load of 5 kN/m. Determine:

    (a) The maximum tensile and compressive stresses

    at the midspan,

    (b) The normal stress and strain at a point A, and

    (c) The radius of curvature of the beam at B.

    Solution

    The neutral axis z passes through the centroid C and

    I =bh3

    =(0.08m)(0.12m)3

    = 11.52 x 10-6 m412 12

    The section modulus of the cross sectional area

    S =bh2

    =(0.08m)(0.12m)2

    = 192 x 10-6 m3

    6 6

    Chapter 5 BENDING STRESS p8

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    a) At the midspan, the bending moment is M = 5 (4)2 / 8 = 10 kN.m. Because M is

    positive, the maximum tensile and compressive stresses occur at the bottom and top

    of fibers, respectively:

    max =My

    =(10 kN.m)(0.06m) = 52.1 MPa

    I 11.52 x 10-6 m4

    Or

    These stresses act on infinitesimal elements at D and E

    b) At a section through point A, the bending moment in M = 10(1) 5(1)2 / 2 = 7.5 kN.m,

    and we have

    A =- MyA =

    - (7.5 kN.m) (-

    0.02m) = 13 MPa

    I 11.52 x 10-6 m4

    The normal strain at point A is thus

    A =A =

    (13 x 106 N/m2)= 74.3

    E 175 x 109 N/m2

    c) The radius of curvature,

    = - yA =

    -(-0.02

    m) = 269 mA 74.3

    Chapter 5 BENDING STRESS p9

    max =M

    =(10 kN.m)

    = 52.1 MPaS 192 x 10-6 m4

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    5.2 Non-Symmetry Bending

    In previous section, we have been considering flexural stress and strain in beams whose

    cross-sectional shape and whose loading and support conditions produce bending that is

    confined to a longitudinal plane of symmetry (LPS) of the beam. Where we assume:

    a) the deflection of [be beam can be characterized by a deflection curve in the LPS

    b) there is no tendency of the beam to twist

    However, we also need to be able to analyze the behavior of beams that are not loaded and

    supported in this simple manner.

    (a) Components of load in two planes

    of symmetry

    (b) Bending moments due to an inclined load

    (positive My and positive Mz shown)FIGURE 5.7 A doubly symmetric beam with inclined loading

    If a beam is subjected to a non symmetry loadings such as in Figure 5.7, then the stress at

    the defined center C should be contributed by the total of stress in the other two axes on the

    plane which the load acting. Where, stress at x, x

    x =Myz

    -Mzy Flexural Formula

    (non-symmetry bending)Iy Iz

    This is illustrated in Figure 5.8 below.

    FIGURE 5.8 Flexural stress due to inclined loading of a doubly symmetric beam.

    It is noted that in Figure 5.8c that the stress at center C is zero. So;x = Myz* - Mzy* = 0

    Chapter 5 BENDING STRESS p10

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    EXAMPLE 5.2

    A 1600 lb.in couple is applied to a wooden beam, of

    rectangular cross section 1.5 x 3.5 in., in a plane forming

    an angle of 30 with the vertical. Determine:

    (a) The maximum stress in the beam

    (b) The angle that the neutral surface forms with the

    horizontal plane

    Solution

    a) The maximum stress in the beam, max

    max = 1 + 2

    =Mzy +

    MyzIz Iy

    We need to find My and Mz

    Mz = M cos = 1.6 kNm (cos 30)= 1.386 kNm

    My = M sin = 1.6 kNm (sin 30)= 0.8 kNm

    Maximum stress

    1 = Mz y =

    (1.386 kNm)

    (0.175m) = 452.6 kPa

    Iz 535.9 x 10-6 m4

    2 =My z =

    (0.8 kNm)(0.075m)= 609.5 kPa

    Iy 98.44 x 10-6 m4

    max = 1 + 2= 452.6 kPa + 609.5 kPa= 1.062 Mpa

    The distribution of the stresses

    across the section.

    Chapter 5 BENDING STRESS p12

    Iz =bh3

    =(0.15m)(0.35m)3

    = 535.9 x 10-6 m412 12

    Iy =bh3

    =(0.35m)(0.15m)3

    = 98.44 x 10-6 m412 12

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    c) Angle of Neutral Surface with the horizontal plane.

    tan

    = (

    Iz) tan

    Iy

    = 535.9 x 10-6 m4 tan

    3098.44 x 10-6 m4

    = 3.143

    = tan -1 3.143= 72.4

    Chapter 5 BENDING STRESS p13

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    5.3 Second Moment of Area

    The moment-area method provides a semigraphical technique for finding the slope and

    displacement at specific points on the elastic curve of a beam or shaft.

    We have to assume:

    1) The beam is initially straight,

    2) It is elastically deformed by the loads,

    3) Slope and deflection of the elastic curve is very small,

    4) Deformation are caused by bending.

    Moment area method is based on 2 theorems

    - Theorem 1 : First Moment Area

    - Theorem 2 : Second moment of Area

    The vertical deviation of the tangent at a point (A) on the elastic curve with respect to the

    tangent extended from another point (B) equals the moment of area under the M/EI diagram

    between these two points (A and B). This moment is computed about point (A) where the

    vertical deviation (tA/B) is to be determined.

    Consider the following beam:

    (a)

    (c) dt is the vertical deviation of the tangent

    on each side of the differential element dx.(b)

    FIGURE 5.9 A beam experiencing distributed load

    From Figure 5.9, we are ought to find tA/B as shown in (c). Mathematically we know that, s

    = r;

    So, ds = x d = dt

    From the 3rd

    assumption, we assume the slope and deflection of the elastic curve is verysmall, which mean ds = dt = x d

    Chapter 5 BENDING STRESS p14

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    From Theorem 1, which is not covered in this lecture:

    d =M

    dxEI

    Hence

    dt = d =M

    dxEI

    t = xM

    dxEI

    So,

    tA/B = B

    xM

    dxA EI

    Since the centroid of an area is found from x dA = x dA, and M/EI dx represent the areaunder the M/EI diagram, (Figure 5.9 b), we can also write:

    tA/B = x B M

    dxA EI

    Where:

    X is the distance from A to the centroid of the area under the M/EI diagram between A

    and B.

    Note that:

    tA/B = tB/A

    Chapter 5 BENDING STRESS p15

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    EXAMPLE 5.3

    Determine the displacement of points B and C of

    the beam shown. EI is constant.

    Solution:Construct the M/EI diagram

    B = tB/A

    C = tC/A

    Moment Area Theorem

    Consider area from A to B:

    B = tB/A = (L

    ) [( -MO )(

    L)] = -

    MOL2

    4 EI 2 8EIConsider area from A to C:

    C = tC/A = (L

    ) [( -MO )( L )] = -

    MOL2

    2 EI 2EI

    Both tB/A and tC/A is negative, showing that point B and C is below tangent at A.

    Chapter 5 BENDING STRESS p16

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    5.4 Mohrs Circle

    It is proven that:

    R = (Ix - Iy )2 + Ixy22

    Procedure to construct Mohrs Circle

    1) Compute Ix, Iy and Ixy

    2) Construct the circle,

    - abscissa represents the moment of inertia I

    - ordinate - represents the product of inertia Ixy

    3) Determine the coordinate of center of the circle, C from origin where

    C =(Ix + Iy)

    2

    4) Plot reference point A having coordinate A (Ix, Ixy)

    - Ix is always positive

    - Ixy will be either positive or negative

    5) Connect reference point A to the center C, where AC = radius of circle, R

    6) Determine AC by trigonometry

    7) Determine Imin and Imax : points that intersect abscissa (product of inertia Ixy = 0)

    8) Determine 2p1

    FIGURE 5.10 Mohrs Circle showing the important point.

    EXAMPLE 5.4

    Chapter 5 BENDING STRESS p17

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    Use Mohrs circle to determine the principal moments

    of inertia for the beams cross-sectional area shown

    below, with respect to axes passing through the

    centroid.

    Solution

    Compute Ix, Iy and Ixy

    Using parallel axes theorem (Section 5.5), we get

    Ix = 2.90 x 109 mm4

    Iy = 5.60 x 109 mm4

    Ixy= -3.00 x 109 mm4

    C =(Ix + Iy) =

    (2.90 + 5.60)= 4.25

    2 2

    A (Ix, Ixy) ; A (2.90, -3.00)

    (a)

    (b)

    Imax = C + R = 4.25 + 3.29 = 7.54 x 109 mm4

    Imin = C - R = 4.25 - 3.29 = 0.960 x 109 mm4

    From figure (b):

    2p1 = 180 - tan

    -1

    (|BA|/|BC|)= 180 - tan-1 (|3.00|/|1.35|)

    = 114.2

    p1 = 57.1

    The major principal axis (for Imax = 7.54 x 109 mm4) is

    therefore oriented at an angle p1 = 57.1, measured

    counterclockwise, from the positive x axis. The minor

    axis is perpendicular to this axis. The results are shown

    in Figure (a).

    (c)

    Chapter 5 BENDING STRESS p18

    R = CA = (Ix - Iy )2 + Ixy22

    = (1.35)2 + (-3.00)2= 3.29

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    5.5 Parallel Axes Theorem

    From Figure 5.10 below, it is known that the moment of inertia is

    Ix = A y2 dA

    Iy = A x2 dA

    FIGURE 5.10

    However, if the moment of inertia for an area is known about a centroidal axis we can

    determine the moment of inertia of the area about a corresponding parallel axis using the

    parallel axis theorem. Consider the following Figure 5.11.

    FIGURE 5.11

    In this case, a differential element dA is located at an arbitrary distance y from the centroidal

    x axis, whereas the fixed distance between the parallel x and x axes is defined as d y. Since

    the moment of inertia of dA about the x axis is dIx = (y + dy)2 dA, then for the entire area,

    Ix = A (y + dy)2 dA = A y2 dA + 2dy A ydA + dy2 A dA= Ix = 0

    Finally we get

    Ix = Ix + A dy2

    Iy = Iy + A dx2

    Chapter 5 BENDING STRESS p19

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    FIGURE 5.12

    The product of inertia

    Ixy = A xy dA

    FIGURE 5.13

    Consider the shaded area shown in Figure 5.13, where x and y represents a set of

    centroidal axes, and x and y represent a corresponding set of parallel axes. Since the

    product of inertia of dA with respect to the x and y axes is dIxy = (x + dx)(y + dy) dA, then for

    the entire area,

    Ixy = A (x + dx)(y + dy)dA = A xy dA + dx A ydA + dxdy A dA

    The first term on the right represents the product of inertia of the area with respect to the

    centroidal axis, Ixy. The second and third terms are zero since the moments of area are

    taken about the centroidal axis. Realizing that the fourth integral represent the total area A,

    we therefore have the final result

    Ixy = Ixy + A dxdy

    Chapter 5 BENDING STRESS p20

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    EXAMPLE 5.5

    A T beam with dimension shown is given moment at the cross section, M = 4 kMn.

    Determine

    a) The location of the neutral axis of the cross section

    b) The moment of inertia with respect to the neutral axis, and

    c) The maximum tensile stress and the maximum compressive stress on the

    cross section

    Solution

    a) Locate the neutral axis

    We can use first moment of area method where

    y A = y1 A1 + y2 A2 = (0.55m)(0.5m)(0.1m) + (0.25m)(0.1m)(0.5m)= 0.04m3

    Where

    A = A1 + A2 = (0.5m)(0.1m) + (0.1m)(0.5m) = 0.1m2

    Then

    y =yA

    =0.04m3

    = 0.4mA 0.1m2

    b) The moment of inertia with respect to the neutral axisThe moment of inertia of a rectangle about an axis through its own centroid is

    Chapter 5 BENDING STRESS p21

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    Ix =bh3

    12

    And, from parallel axes theorem, the moment of inertia about an axis through C

    parallel to the axis through the centroid C is

    I = Ix1 + A dy12 + Ix2 + A dy22

    =(0.1m)(0.5m)3

    + (0.5m)(0.1m)(0.15m)2 +(0.5m)(0.1m)3

    + (0.1m)(0.5m)(0.15m)212 12

    = 3.33 x 10-3 m4

    c) The maximum tensile stress and the maximum compressive stress on the cross

    section

    x =- My

    I

    (max)C =My

    =-(4kNm)(0.2m)

    = -240 kPaI 3.33 x 10-3 m4

    (max)T =My

    =-(4kNm)(-0.4m)

    = 480 ksiI 3.33 x 10-3 m4

    Chapter 5 BENDING STRESS p22

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    5.6 Stress and Deflection

    The fundamental assumptions of the technical theory for slender beams are based

    upon the geometry of deformation. We can state them as follows:

    1. The deflection of the beam axis is small compared with the span of the beam. The

    slope of the deflection curve is therefore very small and the square of the slope is

    negligible in comparison with unity. If the beam is slightly curved initially, the

    curvature is in the plane of the bending, and the radius of curvature is large in

    relation to its depth (p > 10/z).

    2. Plane sections initially normal to the beam axis remain plane and normal to that

    axis after bending (for example, a-a). This means that the shearing strains y is

    negligible. The deflection of the beam is thus associatedprincipallywith the axial or

    bending strains ex. The transverse normal strains ey and the remaining strains

    (z, xz,yz) may also be ignored.

    3. The effect of the shearing stresses xy on the distribution of the axial or bending

    stress x is neglected. The stresses normal to the neutral surface, y, are small

    compared with xand may also be omitted. This supposition becomes unreliable in

    the vicinity of highly concentrated transverse loads.