525 Parts Manual - USA

525HS Green Machine

Parts Catalogue

Applied Sweepers

Catalogue Number YM045 Issue 8 - April 2006

1

The information contained within this document conforms wherever possible to The European Machinery

Directive 89/392/EEC as amended by Directive 91/368/EEC

©Applied Sweepers Ltd. 2004-2005. The document is confidential and the document and the copyright

therein are the property of Applied Sweepers Ltd.

The document and any information therein may not be used, copied or disclosed to any third party

without the prior written authorization of Applied Sweepers Ltd.

When ordering parts from this catalogue, please ensure you can provide the following:

The Model number of the unit. (on the Chassis Plate)

The Chassis number of the unit. (on the Chassis Plate)

The CIN number of the unit. (on the Chassis Plate)

The part number of the part you require.

If in doubt please refer to your Applied Sweepers Authorized Distributor.

Threaded fasteners - Replacement Hexagon head threaded screws must be Grade 8.8 minimum

and Socket head screws Grade 12.9 minimum except where stated otherwise.

All Nuts must be Grade 8 minimum.

All fasteners must be zinc plated and passivated unless stated otherwise.

Applied Sweepers Limited reserve the right to change and or modify or discontinue to supply the

parts listed in this catalogue without notice.

Applied Sweepers Limited cannot be held responsible for faults or delays due to parts suppliers.


2

Parts Guide525HS Green Machine

Cab & Controls525019-4Cab - Controls on Seat Panel 5 525016-7Cab - External View 6525018-7Cab - Seat Armrest Controls 8525020-6Cab Console 9525017-7Cab -Fascia Panel & Switch Panel Controls 11

Chassis, Axles, Brakes525010-7Braking System 13525001-4Front Axle & Steering Linkage 15525002-8Rear Trailing Arms 17

Electrical & Electronic Control525009-4Electronic Machine Management Wiring Loom 18 525037-8IQAN Chassis Box 19

Engine & Ancillaries525043-8Engine - Cooling System 20 525042-8Engine - Fuel System 21525044-8Engine - Gaskets and Seals 22525038-8Engine - Left Side 23525045-8Engine - Miscellaneous Parts 24525040-8Engine - Rear 25525039-8Engine - Right Hand Side 26525041-8Engine - Top View 27525026Exhaust System 28

General525021-4Final Assembly 1 29 525022-7Final Assembly 2 31525048-8Recommended Stockholding - Larger Fleets 32525047-8Recommended Stockholding - Medium Size Fleets 35525046-8Recommended Stockholding - Smaller Fleets 37

Hydraulics525006-7Hydraulic System 38525049-9Hydraulic System - Brush and Fan Manifold Block 39 525050-9Hydraulic System - Cylinder Manifold Block 40525052-9Hydraulic System - Hydraulic Motors 42525004-7Hydraulic System - Tank, Pumps & Steering 43525051-9Hydraulic System - Transmission Manifold Block 44525007-7Hydraulic System-Auxiliary Cylinder System 45

Pressure Washer Option525024-7Pressure Washer - Hydraulics (from CIN 5) 46 525023-7Pressure Washer - Pump/Lance (from CIN 5) 47525025-7Pressure Washer - Tank/Manifold (from CIN 5) 48

Street Washer525029-7Street Washer - Hopper & Filter 49 525028-7Street Washer - Hydraulics & Valves 50525030-7Street Washer - Spray Bar 52

Sweeping Systems525011-4Front Brushes & Brush Arms 54 525013-4Suction System - Fan Casing & Impeller 55525012-4Suction System - Front Nozzle 57525014a-6Vacuum System - hopper 58525014b-6Vacuum System - Hopper & Cyclones 59


3

Parts Guide525HS Green Machine

Water System525035-8Water System - Fan Casing Spray 61 525036-8Water System - Front Brush Sprays 62525031-8Water System - General Arrangement 63525033-8Water System - Main Water Tank 64525034-8Water System - Side Water Tank 65525032-8Water System - Water pump and manifold 66

4/21/2006


4

999To CIN: 1From CIN:

525HS Green MachineModel:Cab - Controls on Seat PanelDrawing: Rev:525019-4

Please note Item 1 Seat: For machines prior to chassis 0310403 that were not fitted with air-conditioning, then an

alternative seat was fitted. Please order MA378 - Seat.

1 MC519 - Cab Seat 1

a 1 MC501 - Cab Seat Wedge 1

2 MC225 - Lap Belt 1

3 ES243 - XT2 1

4 GG259 - Knob, Heater Control Valve 1

a 4 BB116 - Heater Control Cable 1

5 HV134 - Brush Pressure Valve 1

6 WA121 - Needle Valve 1

7 CP197 - Seat Box Moulding 1

8 MC222 - Heater Outlet Vent 2

a 8 MC344 - Hot Air Duct, Left Hand 300mm lg 1

9 BB115 - Control Lever/Cable - brush/impeller 2

a 9 BB143 - Cable Only 2

10 ES275 - Microswitch,Handbrake 1

11 MC277 - Bulkhead Bracket, Heater Hose 1

a 11 MC280 - Bulkhead Brkt. Gasket, Heater Hose 1

12 PC114 - Heater Box Hose, Valve to Heater 2

13 MC221 - Flow/Temperature Control Valve 1

15 MC342 - Hot Air Duct, 200mm lg. 2

16 MC397 - Heater Unit c/w connector 1

18 PC115 - Heater Box Hose, Return 1

19 MC343 - Hot Air Duct, Crossover 400mm lg. 1


5


525HS Green MachineModel:Cab - External ViewDrawing: Rev:525016-7

Please note Item 6: Upgraded work lights (ES347) were fitted from chassis ????. Prior to this ES246 work lights were

fitted. Bulb for ES347 is ES298. Bulb for older ES246 is ES217.

1 MC364 - Wing Mirror, Unbreakable 2

2 MC122 - Window Cassette, RH 1

a 2 MC121 - Window Cassette, LH 1

b 2 MC370 - Window Cassette, Fixed Glass 2

c 2 MC355 - Window Glass - sliding 2

d 2 MC553 - Window Catch 2

3 ES186 - Rotating Beacon 1

a 3 ES218 - Bulb for Rotating Beacon 1

b 3 GM406 - Velcro, Beacon Lock Down 1

4 MC258 - Wing Mirror Arm 2

5 EC007 - Wiper Motor 1

a 5 EC013 - Wiper Motor Guard 1

6 ES347 - Work Light 2

a 6 ES298 - Bulb, Dipped Beam & Work Light 2

b 6 ES217 - Bulb, Main Beam & Work Light 2

7 MC226 - Wiper Arm, 450mm 1

8 MC227 - Wiper Blade, 600mm Curved 1

9 MC582 - Heated Windscreen 1

a 9 AT019 - Foam Windscreen Protector 1

10 ES244 - Headlamp/Indicator/Side Light (RHD) 2

a 10 ES245 - Headlamp/Indicator/Side Light (LHDri 2

b 10 ES298 - Bulb, Dipped Beam & Work Light 2

c 10 ES217 - Bulb, Main Beam & Work Light 2

d 10 ES032 - Bulb 12V 21W 2

11 CP193 - Brush Covers - 500 Series 2

12 MC118 - Fixed Glass, Lower Door 2

13 MC318 - Cab Door Assembly, RH 1

a 13 MC317 - Cab Door Assembly, LH 1

14 TW047 - Wheel Trim 4

a 14 CB946 - Wheel Trim Bracket 4


6


525HS Green MachineModel:Cab - External ViewDrawing: Rev:525016-7

15 CB890 - Mudguard, Right Hand 1

a 15 CB878 - Mudguard, Left Hand 1

b 15 CD007 - Plate, Fixing - Left Hand Mudguard 1

16 MC351 - Door Kit, Latch/Lock 2

a 16 MC392 - Replacement Door Key 2

17 CP191 - RH Side Panel 1

a 17 CP192 - LH Side Panel 1

18 VH276 - Hopper Body 1

19 VH003 - Hopper Door 1

a 19 GM391 - Hopper Door Seal 1

20 GM299 - Decal, RH Door (Middle) 1

a 20 GM300 - Decal, LH Door (Middle) 1

21 GM297 - Decal, RH Door (Bottom) 1

a 21 GM298 - Decal, LH Door (Bottom) 1

22 GM306 - Decal, RH Side Panel (bottom) 1

a 22 GM307 - Decal, RH Bottom Side Panel 1

b 22 GM301 - Decal, LH Side Panel (bottom) 1

c 22 GM302 - Decal, LH Bottom Side Panel 1

23 GM264 - Decal, UK Side Panel LH & RH 2

25 GM396 - Tyre Pressure Label 4

26 MC405 - Outer fixing plate - for handle 1

27 MC549 - Fabricated Cab Body Shell & Carpets 1

28 MC384 - Door Seal, Rear 2


7


525HS Green MachineModel:Cab - Seat Armrest ControlsDrawing: Rev:525018-7

1 MC351 - Door Kit, Latch/Lock 1

2 ES215 - Multifunction Column Switch 1

3 CP205 - Control Arm Moulding 1

a 3 MC378 - Facia Plate 1

b 3 MC380 - Armrest Support Bracket 1

4 ES286 - Brush Control Joystick 1

5 ES350 - Switch, Joystick - Forward/Neutral/Re 1

6 MC270 - Door Stay, Gas Strut Base Unit 2

a 6 MC271 - Ball Joints, Door Stay 4

7 MC488 - Seat Adaptor Plate 1

8 MC490 - Armrest Support Bracket 1


8


525HS Green MachineModel:Cab ConsoleDrawing: Rev:525020-6

For early models not fitted with sun visor please see drawing 525020-4.

1 MC551 - Standard (Square) Roof Hatch 1

a 1 MC550 - Extended Roof Hatch 1

2 MC272 - Hatch Stay, Double Hinge 1

3 ES210 - Switch, Off/On Single Pole 1

a 3 ES252 - Switch Surround 2

b 3 ES271 - Switch Blanking Plate 2

c 3 GM380 - Legend, Pressure Washer 1

4 ES305 - IQAN Master Display English/French 1

a 4 ES312 - IQAN Master Display German language 1

b 4 ES313 - IQAN Master Display Spanish language 1

c 4 ES314 - IQAN Master Display Portuguese langu 1

d 4 ES315 - IQAN Master Display Italian language 1

e 4 ES316 - IQAN Master Display Swedish language 1

f 4 ES317 - IQAN Master Display Norwegian langua 1

g 4 ES318 - IQAN Master Display Dutch language 1

5 CP214 - Console Moulding, Cab Roof 1

a 5 CP213 - Roof Liner, Extended Hatch, Air Con 1

b 5 CP201 - Headrest Mounting 1

c 5 CP202 - External Moulding, Air Conditioning 1

6 ES250 - Speaker 1

a 6 GM310 - Speaker Mesh 2

7 CP212 - Cab Roof Liner, extended hatch 1

8 ES272 - Power Socket 1

9 EC020 - Monitor, 5 1

a 9 EC021 - Rear View Camera, Low Light 1

b 9 MC624 - Bracket, Fixing - Monitor 1

c 9 MC626 - Bracket, Mounting - Monitor 1

d 9 GM357 - Blanking Plug, monitor not fitted 1

10 ES247 - Interior Light 1

a 10 ES332 - Bulb - Interior Light 1


9


525HS Green MachineModel:Cab ConsoleDrawing: Rev:525020-6

b 10 ET129 - 2 Amp Fuse 1

11 ES248 - Radio/CD 1

a 11 EC019 - Blanking Plug, radio not fitted 1

12 MC479 - Sun Visor 1

a 12 MC480 - Sun Visor Cap 1


10


525HS Green MachineModel:Cab -Fascia Panel & Switch Panel ControlsDrawing: ARev:525017-7

Switches do NOT include legends. All legends for switch panel are listed below.

1 ES232 - Switch, Off / On double pole, double 2

a 1 ES266 - Bulb & Holder 8

b 1 ES271 - Switch Blanking Plate 1

2 ES214 - Switch, On/Off/On Double Pole 1

3 ES210 - Switch, Off/On Single Pole 1

4 ES232 - Switch, Off / On double pole, double 1

5 ES212 - Switch, Off/On (MOM) 1

6 ES219 - Switch, Off/On/On Double Pole 1

7 ES213 - Switch, Off/On/On 1

8 ES221 - Hazard Flasher Switch 1

9 ES252 - Switch Surround 6

10 EW160 - Wiring Loom MMU Cab 525 1

11 EW156 - Wiring Loom - Cab Instr./Sw. Automot 1

12 ES018 - Warning Light - Red 2

13 ES192 - Warning Light (Green) 1

14 ES130 - Warning Light, Amber 1

15 EH015 - Temperature Gauge 1

16 CP194 - Cab Crossbrace Panel 1

17 ES017 - Warning Light - Amber 1

18 EH025 - Tachometer c/w Hour Counter 1

19 ES209 - Main Beam Warning Light (Blue) 1

20 EH018 - Fuel Gauge 1

a 20 PG069 - Fuel Level Sensor 1

21 ES277 - Ignition Switch 1

a 21 ES180 - Relay - Multi Use - 12V, 35/40 1

22 FS015 - Steering Wheel 1

23 MC120 - Glass Floor Window 1

24 MC050 - Brake Pedal 1

25 BB121 - Brake Pedal Rubber 1

26 ES284 - Accelerator Pedal 1


11


525HS Green MachineModel:Cab -Fascia Panel & Switch Panel ControlsDrawing: ARev:525017-7

a 26 ES348 - Potentiometer for Accelerator Pedal 1

27 GM311 - Rubber Mat 1

28 GM257 - Legend, Sweep / Transit 1

29 GM255 - Legend, Impeller Engagement 1

30 GM248 - Legend, Work Light 1

31 GM247 - Legend, Main Light 1

32 GM253 - legend, Heater Fan 1

33 GM252 - Legend, Warning Lamp 1

34 GM254 - Legend, Hopper Lift 1

35 GM381 - Legend, Air Conditioning 1

36 GM251 - Legend, Windscreen Defrosting 1

37 GM249 - Legend, Rear Fog Lamp 1

38 GM258 - Legend, Water Pump 1

39 GM250 - Legend, Rotating Beacon 1


12


525HS Green MachineModel:Braking SystemDrawing: Rev:525010-7

1 ES230 - Brake Light Switch 1

2 BB119 - Footbrake Master Cylinder 1

a 2 BB148 - Master Cylinder - Footbrake - Front B 1

3 BB120 - Footbrake Reservoir 1

4 BB154 - Hose - Brake Reservoir to Master Cyli 1

5 MC062 - Clevis, Master Cylinder 1

6 MA200 - Clevis Pin 1

7 MC050 - Brake Pedal 1

8 BB140 - Brake Pipe T-Piece 1

9 BB168 - Brake Pipe, Rear to Cab - Rear Brakes 1

10 BB118 - Hand Brake Lever 1

11 MC312 - Tie Rod, machined, Handbrake Bellcran 1

12 MC309 - Handbrake Bellcrank Weldment 1

13 MC298 - Handbrake Pivot Bracket Weldment 1

14 CC219 - Clevis Pin. 1

15 BB126 - Brake Shoe Replacement Kit 1

16 BB125 - Brake Cable Adaptor 2

17 BB127 - Manual Adjuster 2

18 BB136 - Lower Tension Spring 2

19 BB134 - Brake Shoe Steady Spring 4

20 BB135 - Brake, Upper Tension Spring 4

21 BB133 - Wheel Cylinder 2

22 BB129 - Brake Cable, Front 1

23 BB130 - Brake Cable, Right Rear - 1150 1

24 BB131 - Brake Cable, Left Rear - 1350 1

25 BB132 - Brake Cable Balance Bar 1

26 GW081 - Cup Washer 2

27 BB139 - Brake Pipe Nut, Male 3

28 BB138 - Brake Pipe Nut, Female 2

29 CT031 - Rear Brake Drum 2

30 FA158 - Brake Drum, Front 2

31 BB149 - Pressure Limiter - Front Brakes 1

a 31 CB986 - Bracket, Pressure Limiter 1

32 BB179 - Tension Spring, Upper - Front Brake 1


13


525HS Green MachineModel:Braking SystemDrawing: Rev:525010-7

33 BB171 - Wheel Cylinder, Front Brake 1

a 34 BB173 - Shoe Steady Spring, Front Brake 2

b 34 BB176 - Spring Buckle, Front Brake 2

35 BB178 - Tension Spring, Lower - Front Brake 1

a 36 BB174 - Adjuster Bolt, Front Brake 1

b 36 BB175 - Adjuster Wedge, Front Brakes 1

37 BB177 - Brake Shoe Replacement Kit, Front 1

38 BB164 - Brake Pipe - Rear - Left side 1

39 BB165 - Brake Pipe - Rear - Right side 1

40 BB166 - Brake Pipe - Front - Left side 1

41 BB167 - Brake Pipe - Front - Right side 1

a 42 BB169 - Brake Pipe, Rear to Centre (Front & R 1

b 42 BB170 - Brake Pipe, Centre to Cab (Front & Re 1

43 CT039 - Flexible Hose 4


14


525HS Green MachineModel:Front Axle & Steering LinkageDrawing: ARev:525001-4

1 CT025 - Pivot Pin 2

2 FA130 - Pivot Pin, Front Shock Absorber Lower 2

3 CT040 - Shock Absorber Assembly (Red Spring) 2

a 3 CT053 - Shock Absorber Assembly (Yellow Sprin 2

4 FA127 - Pivot Pin, Tracking Cylinder Anchor 2

5 FA123 - Pivot Pin, Tracking Cylinder 2

a 5 FA129 - Spacer for Tracking Cylinder 2

6 FA085 - Pivot Pin, Trailing Arm 2

a 6 GB091 - Bushes for Brush Arms 8

7 GG229 - Ball Joint, Track Rod/Drag Link End 7

8 FS016 - Drag Link Assy. R.H. inc ball joint 1

9 FS007 - Drag Link Assy. L.H. inc ball join 1

10 FS010 - Track Rod Assembly 1

11 FS001 - Bell Crank Steering Lever R.H. assy 1

12 FS005 - Bell Crank Steering Lever L.H. assy 1

14 FA072 - Trailing Arm Assy R.H inc ball joint 1

15 FA082 - Trailing Arm Assy L.H. inc ball join 1

16 FA067 - Wheel Hub Assy, Front c/w studs 2

a 16 FA159 - Wheel Hub Assembly - Front c/w Studs 2

17 HM035 - Wheel Motor, 100cc 2

a 17 HM031 - Key, Wheel Motor 2

b 17 HM033 - Seal Kit, Wheel Motor 1

18 FA151 - Axle Assy c/w lower ball joints 1

a 19 FA092 - Hub Carrier R.H. 1

b 19 FA052 - Hub Carrier L.H. 1

c 19 FA155 - Hub Carrier, LH 1

d 19 FA156 - Hub Carrier, RH 1

20 FA117 - Bulkhead, RH Transmission 1

21 FA089 - Pivot Pin, Bell Crank 2

22 FA069 - Pivot Pin, Steering Cylinder 1

23 HC137 - Hydraulic Cylinder - Steering 1

a 23 HC139 - Seal Kit, Steering Cylinder 1

24 GG039 - Grease nipple 2

25 FA064 - Bearing Housing, Top King Pin 2


15


525HS Green MachineModel:Front Axle & Steering LinkageDrawing: ARev:525001-4

26 GG244 - - Spherical Bearing, 30 i/d x 55 2

27 GM260 - Snap Ring, Internal 55mm bore 2

28 HC163 - Scraper 56 o/d x 50 i/d x 7mm 2

29 FA093 - Pivot Pin, Top Kingpin 2

30 FA134 - Washer, Top Kingpin 2

31 GN091 - Nut, Stover - M16 x 1.5P 2

32 ES280 - Tracking Sensor, IN 1

33 ES281 - Tracking Sensor, OUT 1

34 FA176 - Bearing Housing Assembly, Top King Pi 2


16


525HS Green MachineModel:Rear Trailing ArmsDrawing: ARev:525002-8

2 CT019 - Rear Axle L.H. 1

a 2 CT002 - Rear Axle R.H. 1

3 GG234 - Conical Stop 72mm o/d x 58mm 2

4 FA130 - Pivot Pin, Front Shock Absorber Lower 2

5 GB089 - Bush, 30 i/d x 34 o/d x 37 lg 4

6 GG039 - Grease nipple 2

7 CT029 - Rear Wheel Hub cpt. with Studs 2

8 CT031 - Rear Brake Drum 2

9 HM032 - Nut, Rear Wheel Drive Motors 2

10 TW049 - Wheel & Tyre Assembly - 525 4

a 10 TW043 - Tyre only 1

b 10 TW045 - Tube only 1

c 10 TW046 - Thornguard only 1

d 10 GM396 - Tyre Pressure Label 4

11 GN074 - Wheel Nut, M12 x 1.5p 16

12 CT040 - Shock Absorber Assembly (Red Spring) 2

a 12 CT053 - Shock Absorber Assembly (Yellow Sprin 2

13 CT025 - Pivot Pin 2

16 CT021 - Pivot Pin, Rear Axle 2

17 GT309 - Wheel Bolt 8


17


525HS Green MachineModel:Electronic Machine Management Wiring

Loom Drawing: Rev:525009-4

1 ES278 - Pressure Transducer c/w Plug 1

2 ES294 - Forward/Reverse Solenoid 1

3 ES282 - E-Gas Actuator c/w connections 1

4 ES279 - Vacuum Fan/Eng. Speed Sensor c/w plu 1

5 ES257 - Engine Temperature Switch 1

6 ES289 - Water Level Sensor c/w plug 1

7 WP169 - Water Pump c/w Connector 1

8 ES285 - Speed Sensor, Wheel Motor with plug 1

9 ES295 - Air Filter Minder 1

10 ES253 - Temperature Switch - Hydraulic Oil 1

11 EW189 - Wiring Loom MMU Chassis 525 1

a 11 EW185 - Solenoid Lead Kit 1

12 ES243 - XT2 1

13 ET045 - In-line Fuse Holder 4


18


525HS Green MachineModel:IQAN Chassis BoxDrawing: Rev:525037-8

Applies from chassis 0404184. Older machines used 14-pin work & transit relays. Newer machines use 5 pin relays.

Key to relays: (a)Work mode relay; (b)Transit mode relay; (c)Water pump relay; (d)Tracking relay; (e)Pressure washer

relay (where fitted).

14 ES338 - Relay 2

15 ES339 - Relay Base, Work/Transit 2

16 ES180 - Relay - Multi Use - 12V, 35/40 3

17 EW167 - Circuit Cluster 1



20 GM402 - Cover for Chassis Junction Box 1


19


525HS Green MachineModel:Engine - Cooling SystemDrawing: Rev:525043-8

1 PC131 - Emmegi Radiator oil/water cooler 1

2 PP092 - Bottom Hose, Oil Cooler 1

4 PC140 - Fan Cowling for Emmegi Radiator 1

6 PC103 - Debris Guard, Fan Cowl 1

8 PC086 - Header Tank 1

9 PC087 - Header Tank Pressure Relief Cap 1

12 PC138 - Hose, Thermostat to Top Radiator 1

13 PP182 - Gasket, Thermostat 1

14 PD058 - Thermostat 1

17 PP121 - Fan, Pusher - Multiwing - 8 Blade - 3 1


20

r1l

Line

r1l

Line

r1l

Text Box

PP233


525HS Green MachineModel:Engine - Fuel SystemDrawing: Rev:525042-8

1 PG049 - Diesel Tank Assembly. 1

2 PG050 - Diesel Tank - moulding only 1

3 PG038 - Fuel Tank Cap (screw-on style) 1

5 PG069 - Fuel Level Sensor 1

8 WP131 - Valve, on/off 1

9 WP036 - Hose Tail - 1/4 BSP -3/8 Hose 1

10 PG030 - Fuel Pipe 5

11 PP085 - Fuel Filter Assembly 1

a 11 CB799 - Bracket, Support, Fuel Filter 1

12 PP082 - Fuel Filter Element 1

13 PP179 - Fuel Lift Pump, Mechanical 1

14 GG045 - Hose Clamp (16mm) 6


21


525HS Green MachineModel:Engine - Gaskets and SealsDrawing: Rev:525044-8

a 14 PP089 - Muffler Gasket 2

36 GM296 - O - Ring - 875 x 1.78mm 1


51 PP185 - Gasket, Exhaust Manifold 1

53 PP188 - Gasket, Turbo Charger to Exhaust Mani 1

54 PP189 - Gasket, Turbo Oil Pipe 1

56 PP214 - Gasket, Drain Plug 1

58 PP216 - Gasket, Engine Water Pump 1

59 PP230 - Gasket, Inlet Manifold 1

60 PP232 - Gasket, Water Pump Flange 1


62 PP236 - Cylinder Head Gasket 1

64 PP238 - 'O' Ring, Gasket Cylinder Head 1

65 PP239 - Gasket, Main Bearing Casing 1

66 PP240 - Oil Seal - Main Bearing Case 1

67 PP241 - Gasket, Bearing Casing 1

68 PP280 - Gasket, Injector - Lower 1

69 PP281 - Seal, Heat - Injector - Lower 1

71 PP286 - Gasket, Oil Pipe 1


22


525HS Green MachineModel:Engine - Left SideDrawing: Rev:525038-8

Please note that although a 4-cylinder turbo unit is shown, all part numbers quoted apply to the 3-cylinder turbo unit

fitted to the 525HS.

17 EH016 - Temperature Sender 1

28 PP035 - Mounting Bracket LH, Engine 1

a 28 GG230 - Rubber Anti-Vibration Mount, Engine 1

29 HP021 - Hydraulic Pump, Steering 1

30 CB797 - Link Rod Assy., E-Gas Actuator 1

a 30 BB007 - Rose Bearing 2

31 PP088 - Pulley Fan 1

32 ES282 - E-Gas Actuator c/w connections 1

33 CB793 - Bracket, Support, E Gas Actuator 1

37 PP115 - Fuel Stop Solenoid 1

45 PP178 - Glow Plug 3

46 PP179 - Fuel Lift Pump, Mechanical 1


57 PP215 - Water Pump Assembly 1

58 PP216 - Gasket, Engine Water Pump 1

73 PP245 - Pipe, Water - Water Pump 1

74 AC058 - Compressor, Air Conditioning 1

75 AC086 - Belt, Compressor - Micro-V - Air Cond 1

76 PD039 - Oil Filler Cap 1

77 AC072 - Compressor Bracket, Air Conditioning 1


23


525HS Green MachineModel:Engine - Miscellaneous PartsDrawing: Rev:525045-8

18 WP154 - Hose Tail, 3/8 BSP to 1/2" internal 1

52 PP186 - Nut, Exhaust Manifold 1

70 PP285 - Oil Pipe Complete 1

72 PP160 - Collar, Crankshaft 1


24


525HS Green MachineModel:Engine - RearDrawing: Rev:525040-8

1 PP096 - Fan Belt 1

2 PP083 - Oil Filter Element 1

3 PP193 - Rear Mounting Bracket 1

a 3 GG231 - Rubber Anti-Vibration Mount, 2 Piece 2

5 PP034 - Mounting Bracket RH, Engine 1


8 PP121 - Fan, Pusher - Multiwing - 8 Blade - 3 1

9 PP093 - Water Pipe 1

10 PP206 - Bracket 1



19 PP133 - 60 Amp Alternator 1

a 19 PP159 - 90 Amp Alternator 1

20 GG231 - Rubber Anti-Vibration Mount, 2 Piece 1

21 PP095 - Muffler Exhaust 1

28 PP035 - Mounting Bracket LH, Engine 1


25

r1l

Line

r1l

Text Box

or PP196...... BELT, FAN AVx10/9.5 x 0990LA


525HS Green MachineModel:Engine - Right Hand SideDrawing: Rev:525039-8

Although a 4-cylinder turbo unit is shown in the diagram, all part numbers refer to the 3-cylinder turbo unit as fitted to

the 525HS.


a 3 GG231 - Rubber Anti-Vibration Mount, 2 Piece 2

4 PP097 - Starter Assembly 1

5 PP034 - Mounting Bracket RH, Engine 1


6 PP004 - Engine Housing 1

a 6 PP005 - Flanged Tooth Drive for Pump 1

b 6 PP006 - Hub - Toothed Drive for Pump 1



b 19 PP163 - Connector Kit for PP159 1

27 HP023 - Transmission Pump c/w connection 1

37 PP112 - Dipstick/Oil Gauge 1

51 PP185 - Gasket, Exhaust Manifold 1

55 PP213 - Plug, Drain - Sump 1

56 PP214 - Gasket, Drain Plug 1


26


525HS Green MachineModel:Engine - Top ViewDrawing: Rev:525041-8

Although a 4-cylinder turbo unit is shown in the diagram, all part numbers refer to the 3-cylinder turbo unit as fitted to

the 525HS.



4 PP097 - Starter Assembly 1

14 PP008 - Elbow for Exhaust Manifold 1

a 14 PP089 - Muffler Gasket 2

15 PP087 - Flange, Turbo 1

16 PP098 - Turbocharger Assembly 1

17 EH016 - Temperature Sender 1



b 19 PP163 - Connector Kit for PP159 1

22 PP104 - Hose, Pipe to Turbo 1

44 PP169 - Gasket, Turbo to Muffler Flange 1

47 PP180 - Stud, Turbo Charger 4

48 PP181 - Stud, Exhaust Manifold 4


50 PP183 - Washer, Spring - Turbo Manifold 4

76 PD039 - Oil Filler Cap 1


27


525HS Green MachineModel:Exhaust SystemDrawing: Rev:525026

Flexible exhaust now standard on 525HS. If you have an earlier version please contact your dealer for retro-fit details.

1 GT049 - M8 x 25 Hex Screw 6

2 GW060 - M8 Washer Form A st.st. 12

3 GN052 - Nut 6

4 PP208 - Bracket 1

5 PP207 - Bracket 1

6 GT298 - Bolt 3

7 PP211 - Exhaust Shield 1

8 GT203 - M6 x 12 Hex Flanged Sheet Metal Screw 2

9 GW027 - Dished Washer 3

10 GG231 - Rubber Anti-Vibration Mount, 2 Piece 3

11 PP222 - Clamp Exhaust 2

12 GT042 - M8 x 30 Hex Screw 8

13 GW060 - M8 Washer Form A st.st. 16

14 GN052 - Nut 8

15 PP089 - Muffler Gasket 2

16 PP218 - Pipe Exhaust 1

17 PP221 - Pipe Exhaust Flexible 1

18 PP217 - Exhaust Pipe 1


20 GN019 - M10 Locknut - Nylon 3

21 PP095 - Muffler Exhaust 1

22 GW026 - Washer M10 3


28


525HS Green MachineModel:Final Assembly 1Drawing: Rev:525021-4

1 ET061 - Battery Cable - Negative (Black) 1

2 EM011 - Battery 1

3 ET062 - Battery Cable - Positive (Red) 1

4 PC086 - Header Tank 1

a 4 PC087 - Header Tank Pressure Relief Cap 1

5 PG038 - Fuel Tank Cap (screw-on style) 1

6 PG049 - Diesel Tank Assembly. 1

a 6 PG069 - Fuel Level Sensor 1

7 WA105 - Water Bottle c/w Pump (windscreen was 1

11 BB006 - Clevis yoke 1

12 PP101 - Air Cleaner 1

a 12 PP102 - Air Cleaner Band 1

b 12 PP103 - Hose. Air Cleaner to Pipe 1

c 12 PP104 - Hose, Pipe to Turbo 1

d 12 PP084 - Air Filter Element 1

13 PP040 - Air Cleaner Pipe 1

14 PC113 - Air Cleaner Intake Hose 1

15 PP073 - Battery Clamp Plate 1

16 CB861 - Hopper Scraper Assembly 1

17 BB142 - Hand Pump Lever Assembly 1

18 GG044 - Door Stop - female 1

19 CB913 - Access Door RH 1

a 19 CB920 - Access Door LH 1

21 ES283 - Safety Limit Switch c/w cable gland 1

22 PP145 - Air Intake c/w Hand Grip 1

23 CB902 - Parking Clamp, Hopper Stay 1

24 CB894 - Hopper Stay Weldment 1

25 CB898 - Mounting Bracket, Hopper Stay 1

26 ES162 - English Language Voice Box (standard 1

a 26 ES319 - French Language Voice Box (standard m 1

27 EW189 - Wiring Loom MMU Chassis 525 1

28 GG233 - Conical Progressive Stop, Cab Mounti 2

29 HV133 - Valve Assembly, Brush Height 1

30 GG241 - Gas Strut, Cab Tilt 2


29

a1k

Text Box

Horn ES451 located next to voice box (illustration #26)


525HS Green MachineModel:Final Assembly 1Drawing: Rev:525021-4

a 30 GG242 - Gas Strut Elbow (Rod End) 4

31 PP107 - Hot Air Duct, Crossover - 400mm long. 1

32 CB924 - Bracket, Hinge Pin 4

33 CB927 - Bracket - Hinge Tube 1

34 ET063 - Earth Cable 1


30


525HS Green MachineModel:Final Assembly 2Drawing: ARev:525022-7

1 EC021 - Rear View Camera, Low Light 1

2 GG156 - Adjustable Latch 1

3 VH163 - Rubber Aprons Retaining Plates 1

4 VH164 - Rubber Apron 1

5 GB111 - Boss, 16 I/D x 6.2 I/D x 12.5 long (S 5

c 6 GM266 - Decal - Rear Door 1

d 6 GM272 - Decal - Rear Door - France 1

e 6 GM275 - Decal - Rear Door - Germany 1

f 6 GM281 - Decal, Rear Door - Spanish 1

g 6 GM304 - Decal, Rear Door - Scotland 1

7 ES255 - Indicator / Fog Lamp 1

a 7 ES032 - Bulb 12V 21W 1

8 ES254 - Rear / Brake Lamp 2

a 8 ES276 - Bulb for ES254 2

9 CB836 - Swivel Pin 2

a 9 GB073 - DU Flanged Bush 20 id x 23 od x 22 l 2

b 9 GG039 - Grease nipple 1

c 9 GG105 - Cotter Pin (1/8 in x 1 in) 1

d 9 GW065 - Washer M20 1

10 CB873 - Rear Light Guard - Right Hand 1

a 10 CB874 - Rear Light Guard - Left Hand 1

11 CB823 - Bumper Weldment 1

12 ES256 - Indicator / Reverse Lamp 1

20 ES062 - Light - number plate 2

a 20 ES053 - Bulb - festoon type - 12V 5W 2

21 WA136 - Number Plate Fixing Bracket 1

22 CA032 - Restraining Cable 1

23 VH145 - Pin for Hopper, Chassis/Hopper 2

24 CB980 - Safety Chain - Rear Door 1

25 CB976 - Bracket - Safety Chain Fixing 1

a 27 GM394 - Decal, Chevron - Bumper 1

b 27 GM395 - Decal, Chevron - Hopper 1


31


525HS Green MachineModel:Recommended Stockholding - Larger FleetsDrawing: Rev:525048-8

This shows the recommended stockholding of faster moving parts suitable for customers or distributors maintaining

over 7 machines. Please note that photos for items 1 through 20 are shown in drawing 525046-8, and photos for items

40 through 70 are shown in drawing 525047-8.

1 BB143 - Cable Only 4

2 ES276 - Bulb for ES254 8


4 HC058 - Filter Element 4

5 HC154 - Filter Element, Suction & Return 4

6 NA058 - Horseshoe Wear Pad 8

7 NB058 - Brush - Poly - 500/600 Series 32

8 NB059 - Brush - P.E.T. - 500/600 Series 8

9 NB061 - Brush - Poly/wire mix - 500/600 Serie 16

10 NN112 - Side Skid Shoe 16



13 PP084 - Air Filter Element 8

14 VF061 - Impeller 4

15 VH373 - Cyclone Spinner Bearing Kit 4

16 WP020 - Filter with anti-drip valve 8

17 WP060 - - Spray Jet - Green 4

18 WP160 - Jet Spray 8

19 WP165 - Spray Nozzle Holder Assy (Brushes) 8

20 WP221 - Spray Jet - Red 4


42 CC255 - Wearplate, Bottom 2

43 ES032 - Bulb 12V 21W 2


45 ES218 - Bulb for Rotating Beacon 2

46 ES258 - Safety Limit Switch 2






32




52 GB080 - Impeller Bearing, Front 2

53 GB081 - Impeller Bearing, Rear 2

54 GB094 - Nylos Ring, Front Bearing 2

55 GG021 - Panel Knob - black M8 2


57 GG146 - Knurled panel screw 2

58 GG148 - Retaining washer - plastic 2

59 GG235 - Locking Knob 2

60 GM292 - Fan Casing Door Seal 2

61 GM391 - Hopper Door Seal 2

62 HC152 - Suction Strainer, Steering Pump 2

63 HC153 - Suction Strainer, Auxiliary Pump 2

64 HM039 - Motor for Impeller Fan Drive 2

65 NA054 - Flap Fixing Plate 2



68 VF058 - Impeller Shaft 2

69 VT188 - Front Nozzle Hose 2

70 WA041 - Strainer - Drain Cap 2

81 BB115 - Control Lever/Cable - brush/impeller 1

82 CC303 - Wearplate, Exit Trunking 1

83 CC323 - Wear Plate, Side - Nihard 1

84 CC324 - Wear Plate, Top - Nihard 1

85 CC329 - Wear Plate, RH - Exit Trunking 1

86 ES280 - Tracking Sensor, IN 1

87 ES281 - Tracking Sensor, OUT 1

88 ES298 - Bulb, Dipped Beam & Work Light 1

89 FA093 - Pivot Pin, Top Kingpin 2

90 GG033 - Door Stop - male 1

91 GG236 - Retaining Knob 1

92 GG244 - - Spherical Bearing, 30 i/d x 55 2

93 GM260 - Snap Ring, Internal 55mm bore 2

94 MC384 - Door Seal, Rear 1

95 MC582 - Heated Windscreen 1

96 NA056 - Rubber Flap 1


33



97 NA101 - Nozzle Body 1

98 PP115 - Fuel Stop Solenoid 1

99 VT190 - Gasket, 12 hole fixing 2


34


525HS Green MachineModel:Recommended Stockholding - Medium Size

Fleets Drawing: Rev:525047-8

This shows the recommended stockholding of faster moving parts suitable for customers or distributors maintaining

between 3 and 6 machines. Please note that photos for items 1 through 20 are shown in drawing 525046-8.






















42 CC255 - Wearplate, Bottom 1

43 ES032 - Bulb 12V 21W 1


45 ES218 - Bulb for Rotating Beacon 1

46 ES258 - Safety Limit Switch 1






35


525HS Green MachineModel:Recommended Stockholding - Medium Size





54 GB094 - Nylos Ring, Front Bearing 1



57 GG146 - Knurled panel screw 1

58 GG148 - Retaining washer - plastic 1














36


525HS Green MachineModel:Recommended Stockholding - Smaller


This list shows the faster moving parts that we recommend owners of smaller fleets (1 or 2 machines) should keep in

stock.






















37


525HS Green MachineModel:Hydraulic SystemDrawing: Rev:525006-7

1 HV133 - Valve Assembly, Brush Height 1

2 CB839 - Accumulator Clamp Assembly 1

3 HV090 - Accumulator 1

4 HV119 - Sequence Valve, Direct Acting 1

5 HC187 - HC187 - Hydraulic Cylinder - Tracking 2

a 5 HC140 - Seal Kit for HC138, HC148 & HC165 2

6 HC141 - Hydraulic Cylinder, Hopper 2

a 6 HC142 - Seal Kit for HC141 1

7 HC148 - Hydraulic Cylinder, Hopper Roof 1

a 7 HC140 - Seal Kit for HC138, HC148 & HC165 1


38


525HS Green MachineModel:Hydraulic System - Brush and Fan Manifold

Block Drawing: Rev:525049-9

14 HV095 - Solenoid Valve 1

a 14 HV123 - Coil, EYZ type for SV10 & SV58 1

b 14 HV142 - E Coil Nut 1

c 14 HV096 - Seal Kit for HV116, HV095 & HV097 1

15 HV093 - D/A Relief Valve 1

a 15 HV094 - Seal Kit for HV093 1


a 16 HV121 - Coil, EYZ Type for SV08 1


c 16 HV045 - Seal Kit 1


a 17 HV123 - Coil, EYZ type for SV10 & SV58 1


c 17 HV096 - Seal Kit for HV116, HV095 & HV097 1

18 HV062 - Valve, Check 1

a 18 HV045 - Seal Kit 1

19 HV098 - Priority By-Pass P. C, Element 1


20 HV039 - Valve, priority flow 1


21 HV099 - Manual Rotary Valve 1


b 21 HV038 - Lever Arm Kit for HV035 1

22 HV035 - Valve Rotary, brush speed 1


b 22 HV038 - Lever Arm Kit for HV035 1

31 HC157 - Hydraulic Block Assy. - Motors 1

38 HF066 - Pressure Test Port - Stauff 1


39


525HS Green MachineModel:Hydraulic System - Cylinder Manifold BlockDrawing: Rev:525050-9

1 HV062 - Valve, Check 2

a 1 HV120 - Double Pilot Piston 1

b 1 HV045 - Seal Kit 2



b 2 HV125 - Coil Spacer for twin coil valves 2

c 2 HV122 - E Coil Nut 2

d 2 HV104 - Seal Kit for HV111 2









b 5 HV124 - E-Coil Nut for SV08 1


6 HV101 - Relief Valve - 210 bar 1




b 7 HV125 - Coil Spacer for twin coil valves 2

c 7 HV122 - E Coil Nut 2

d 7 HV104 - Seal Kit for HV111 2



9 HV106 - Shuttle Valve 1


10 HV137 - Pressure Reducing Valve 1


11 HV112 - P.O. Check Valve 1


12 HV116 - Check Valve 1


40


525HS Green MachineModel:Hydraulic System - Cylinder Manifold BlockDrawing: Rev:525050-9

a 12 HV096 - Seal Kit for HV116, HV095 & HV097 1


a 13 HV062 - Valve, Check 2

30 HC158 - Hydraulic Block Assy. - Cylinders 1

33 HF066 - Pressure Test Port - Stauff 1


41


525HS Green MachineModel:Hydraulic System - Hydraulic MotorsDrawing: Rev:525052-9

2 HM042 - Wheel Motor, Left Side Rear 80 cc (wi 1

a 2 HM052 - Wheel Motor, Left Side Rear 100 cc (w 1


a 3 HM035 - Wheel Motor, 100cc 1


8 HM031 - Key, Wheel Motor 1

9 HM033 - Seal Kit, Wheel Motor 1

10 HM032 - Nut, Rear Wheel Drive Motors 1

20 HM036 - Brush Motor 2

21 HM038 - Seal Kit for Brush Motor 1

22 HM037 - Key for Brush Motor 1


31 HM041 - Seal Kit for impeller fan drive motor 1


42


525HS Green MachineModel:Hydraulic System - Tank, Pumps & SteeringDrawing: Rev:525004-7

1 HT050 - Gasket, Hydraulic Tank 1

2 HT054 - Filter Breather 1

a 2 HT061 - Foam Element for Breather 1

3 HC151 - Filter, Suction & Return 1

a 3 HC154 - Filter Element, Suction & Return 1

b 3 HC155 - Visual Indicator, Suction/Return Filt 1

4 HT040 - Hydraulic Tank 1

a 4 HC156 - Oil Level/Temperature Gauge 1



7 FS014 - Steering Column Assembly 1

a 7 FS018 - Handle & Screw, Steering Column 1

8 HV138 - Steering Control Unit 1

9 HC137 - Hydraulic Cylinder - Steering 1

a 9 HC139 - Seal Kit, Steering Cylinder 1

10 HC004 - Filter, Auxiliary Circuit Pressure 1

a 10 HC058 - Filter Element 1

11 GM407 - Filler Breather Cover 1


43

r1l

Note

The auxiliary gear pump is part number HP019.

r1l

Stamp


525HS Green MachineModel:Hydraulic System - Transmission Manifold

Block Drawing: Rev:525051-9

For 525HS machines built prior to February 2005, an earlier version of the manifold block - HC159 - was fitted. Please

contact your Green Machine distributor for details of how to upgrade.

23 HV117 - Flow Divider 1


24 HF099 - Plug, 1/4 BSP Socket Head 4

27 ES278 - Pressure Transducer c/w Plug 1

a 32 HC180 - Hydraulic Block Assy. with Valves - T 1

b 32 HF149 - Banjo Bolt, 1 5/16 x 42AF 2

c 32 HF150 - Spacer, Manifold 2

d 32 HF148 - 'O' Ring Kit (8 'O' Rings) 1


44


525HS Green MachineModel:Hydraulic System-Auxiliary Cylinder SystemDrawing: Rev:525007-7

1 HV131 - Hand Pump Valve 1

2 HC145 - Hyd. Cylinder, Nozzle Up/Down 1


3 HC160 - Hydraulic Cylinder - Brush Up/Down 2

4 HC143 - Hydraulic Cylinder, Brush In/Out 2


5 HV136 - Valve, In-line Needle - 1/4 1


45


525HS Green MachineModel:Pressure Washer - Hydraulics (from CIN 5)Drawing: Rev:525024-7

Use this drawing for machines from CIN 5.

1 HJ194 - Hose Assy. Cylinder Manifold to Moto 1

2 HJ263 - Hydraulic Hose, Relief Valve to Tee P 1

3 HV145 - Valve Block 1

a 3 HV152 - Solenoid Valve 1

b 3 HV140 - Seal Kit, Solenoid Valve 1

4 HF006 - Hydraulic Stud Coupling - 3/8 Male to 4

5 HF010 - Hydraulic Bonded Seal - 3/8 BSP (16mm 4

7 HJ125 - Hydraulic Hose 1

10 HF017 - Hydraulic Adaptor Coupling - 1/2 Male 1

12 HF126 - Adaptor 3/8 - 3/8 BSP M/M 1



15 HF105 - Adjustable Connector, 3/8 BSP 90 Deg 2

16 HV146 - Valve Block 1

18 HF052 - Tee Connector 3/8 BSP F/F/F 1

19 CD004 - Bracket, Pressure Washer Block 1

20 HJ152 - Hydraulic Hose 1

21 HJ249 - Hydraulic Hose, Cylinder Manifold to 1

23 HM026 - Hydraulic Motor 1

25 HF128 - Tee BSP 1/2 M - 1/2 F x 3/8 M 1


46


525HS Green MachineModel:Pressure Washer - Pump/Lance (from CIN 5)Drawing: Rev:525023-7


1 WA184 - Hose Reel, Pressure Washer 1

a 1 GG281 - Handle for Reel 1

b 1 WA182 - Swivel, 90 deg. 1

3 CD050 - Lance Holder Assembly 1

4 WA160 - Lance Jet 1/4 - 15 Degrees 1

5 CD002 - Bracket, Water Hose 1

6 WA175 - Lance Extention 1

7 WA180 - Swivel Connector - Pressure Washer 1

8 WA179 - Adaptor, Pressure Washer 1

9 WA161 - Lance Body (pressure washer) 1

10 WA193 - Hose Assembly, Reel to Lance - Pressu 1

11 TC036 - Plastic Gear for Drive Coupling 1

12 TC015 - Flexible Coupling 1

13 TC023 - Coupling Guard (pressure washer) 1

14 HM026 - Hydraulic Motor 1

16 TC016 - Coupling Housing (pressure washer) 1

17 WA172 - 'O' Ring 1

18 WA168 - Nipple - Water Inlet 3/4 BSP x 3/4 1

19 WA171 - Fly Nut, 3/4 1

20 WA170 - Hosetail 90 deg. for 3/4 Fly nut 1

21 HF014 - Swivel Coupling - 90deg 3/8 BSP Fema 1


24 WP171 - Plunger Pump 1

25 WA178 - Swivel, Pressure Washer Hose 1

26 HF151 - Plug, 3/8 1



47


525HS Green MachineModel:Pressure Washer - Tank/Manifold (from CIN

5) Drawing: Rev:525025-7


6 WA107 - Manifold - Water Filter Assembly 1

a 6 WA130 - Strainer/Cap Assembly 1

b 6 WA041 - Strainer - Drain Cap 1

7 GG051 - Hose Clamp (22mm to 30mm) 2

8 WA181 - Hose, Manifold to Pressure Washer 1

9 WA146 - Water Tank (pressure washer) 1

10 WA158 - Bracket, Pump Mounting 1


48


525HS Green MachineModel:Street Washer - Hopper & FilterDrawing: Rev:525029-7

1 WP220 - Plate, Locating - Hose Barb & Swivel 1

2 WP213 - Connector, 3/4" BSP to 3/4" Barb 1

a 2 WA200 - Connector, QR Coupling to Hose (16/19 1

b 2 WA202 - Connector, 90 Swivel 1

3 CD129 - Bracket, Hose Support 1

4 VH411 - Cover, Rear Side Right Hand - Street 1

a 4 GG284 - Safety Wire, Rear Side RH Cover - Str 1

b 4 GG033 - Door Stop - male 2

c 4 GG044 - Door Stop - female 2

5 WA227 - Hose, Suction - Filter to Swivel (Hop 1

6 VH379 - Hopper Body, Street Washer 1

a 6 VH003 - Hopper Door 1

7 WP219 - Cap Assembly, Strainer/Filter 1

8 WA199 - Strainer/Filter, Street Washer 1

9 WP218 - Sock, Filter - Street Washer 1

10 WP191 - Filter Bar, Street Washer 1


49


525HS Green MachineModel:Street Washer - Hydraulics & ValvesDrawing: Rev:525028-7

1 HJ169 - Hose Assy. LH Front Wheel, Drain 1

2 HV164 - Solenoid Valve, - 1/4 BSP 1

3 HJ166 - Hose Assy. Rear Wheel Mtr Drains to 1

4 HJ262 - Hydraulic Hose, Hydraulic Drive to Cy 2

5 HJ173 - Hose Assy. RH Front Wheel, Drain 1

6 HV166 - Valve, Shuttle - Ball Type - 1/4 BSP 1

7 CD059 - Bracket, Mounting - Valve to Chassis 1

8 HV165 - Valve, PRV - 1/4 BSP - 1/4 Hex Allen 1

9 HF042 - Hydraulic Adaptor Coupling - 3/8 Male 1


11 HF113 - Coupling, 90 1/4 Female to Male Swive 3

12 HF138 - Adaptor, M/F Swivel - 1/4 BSP 3

13 HF137 - Adaptor, Fixed - 1/4 BSP F/F 2

14 HF139 - Adaptor, 1/4 BSP M/M with 1.0mm Bore 1

15 HF014 - Swivel Coupling - 90deg 3/8 BSP Fema 1

16 HF050 - Tee Connector, 1/4 1

17 HF086 - Tee Connector, 1/4 1

18 WP184 - Elbow, Male/Hose Barb - 3/4 M x 3/4 2

19 WP180 - Filter, Medium Profile - 3/4 F - 80 M 1

20 WP185 - Nipple, Hex - Nylon - 3/4 x 3/4 M/M 1

21 CD063 - Bracket, Tank/Hopper Valve 1

22 PP287 - Clamp, 42mm 1

23 WA223 - Hose, Suction - Manifold to Valve 1

24 WP190 - Valve, Ball - 3 Way Brass - T Ported 1

25 WA224 - Hose, Suction - Valve to Swivel (Chas 1

26 WP182 - Hose Barb, 3/4 M x 3/4 1

27 WA225 - Hose, Suction - Filter to Pump 1

28 WP188 - Valve, Ni Plated - Brass - 3/8 F 1

29 HJ188 - Hose Assy. LH Brush Motor to Motor M 1

a 30 HF042 - Hydraulic Adaptor Coupling - 3/8 Male 2

b 30 HF010 - Hydraulic Bonded Seal - 3/8 BSP (16mm 2

31 PP287 - Clamp, 42mm 2

32 CD061 - Bracket, Mounting - Hopper/Jetwash Va 1

33 HJ260 - Hydraulic Hose, HP Pump to Tee 1


50


525HS Green MachineModel:Street Washer - Hydraulics & ValvesDrawing: Rev:525028-7

34 CC336 - Blanking Diaphragm, Fan Casing/Inlet 1


51


525HS Green MachineModel:Street Washer - Spray BarDrawing: Rev:525030-7

1 NF265 - Handle, Adjuster Stop 1

2 NF258 - Spray Bar Tube, Right Hand 1

3 WP179 - Nozzle Assembly, 1/4" - Spray Bar 8

4 NF249 - Support Bar, Right Hand - Spray Bar 1

a 4 GT167 - Bolt, Hex HEad - M6 x 45 2

5 NF251 - Spray Bar Tube, Left Hand 1

6 NF242 - Support Bar, Left Hand - Spray Bar 1


7 HJ262 - Hydraulic Hose, Hydraulic Drive to Cy 2

8 HJ261 - Hydraulic Hose, Tee to Spray Bar 2

9 HJ188 - Hose Assy. LH Brush Motor to Motor M 1

10 HC179 - Hydraulic Cylinder - Street Washer 2

11 NF277 - Shield, Safety - Spray Bar 1

12 NF235 - Bracket, Mount - Front -Spray Bar 1

a 12 GN020 - M12 Locknut - Nylon 2

b 12 GT049 - M8 x 25 Hex Screw 2

c 12 GW041 - M8 Washer Form A 6

d 12 GN004 - M8 Locknut - Nylon 3

13 NF045 - Adjuster screw for brush height 1

14 NF254 - Lock-Up Hook, Spray Bar 1

15 GG283 - Oval Buffer, Spray Bar 1

a 15 GT056 - M6 x 45 Hex Screw 2

16 NF259 - Bracket, Mounting - Mid - Spray Bar 1


b 16 GW051 - M12 Washers Form A 2

c 16 GN020 - M12 Locknut - Nylon 2

17 NF233 - Link Arm, Top - Spray Bar 1

a 17 GB031 - Bush, Flanged DU - 12 I/D x 14 O/D x 4

18 NF232 - Link Arm, Bottom - Spray Bar 1

a 18 GB031 - Bush, Flanged DU - 12 I/D x 14 O/D x 4

19 NF228 - Bracket, Mount - Rear - Spray Bar 1


b 19 GW051 - M12 Washers Form A 2

c 19 GN020 - M12 Locknut - Nylon 2


52


525HS Green MachineModel:Street Washer - Spray BarDrawing: Rev:525030-7

20 NF227 - Hinge Pin, Spray Bar 1

21 NF222 - Bracket, Street Washer Mounting 1

a 22 NF255 - Bracket, Mounting - Right Hand - Spra 1

b 22 NF257 - Bracket, Mounting - Left Hand - Spray 1


53


525HS Green MachineModel:Front Brushes & Brush ArmsDrawing: Rev:525011-4

1 NF184 - Brush Drive Plate Weldment 2


a 2 WP160 - Jet Spray 2

b 2 WP020 - Filter with anti-drip valve 2

3 NF210 - Mounting Plate, Water Hose 2

4 NF178 - Motor Mounting Plate 2

5 HM036 - Brush Motor 2

a 5 HM038 - Seal Kit for Brush Motor 2

6 NF171 - Motor Swivel Plate - Right Side 1

a 6 NF175 - Motor Swivel Plate -Left Side 1

c 6 NF177 - Brush Cover Bracket - Left Side 1

d 6 NF173 - Brush Cover Bracket - Right Side 1

7 NF191 - Brush Upper Arm RH c/w Bushes 1

a 7 GB073 - DU Flanged Bush 20 id x 23 od x 22 l 20

b 7 NF192 - Brush Upper Arm LH c/w Bushes 1

8 NF141 - Brush Shock Arm Inner Tube 2

9 NF164 - Cylinder Pivot Pin Weldment 4

10 NF193 - Lower Brush Arm RH c/w Bushes 1

a 10 NF194 - Lower Brush Arm LH c/w Bushes 1

11 NF168 - Front Pivot Mounting Bracket 2

12 HM037 - Key for Brush Motor 2


14 NF205 - Anchor Pin - Brush In/Out 2

15 NF128 - Brush Shock Arm Outer Tube RH 1

a 15 NF137 - Brush Shock Arm Outer Tube LH 1

b 15 NF147 - Brush Shock Spring 2

c 15 NF199 - Wear Strip, Brush Arm 4


54


525HS Green MachineModel:Suction System - Fan Casing & ImpellerDrawing: Rev:525013-4

1 GG070 - Key for impeller 1


a 2 GB094 - Nylos Ring, Front Bearing 1

3 VF059 - Distance Piece, PTO Shaft 1

4 GW082 - Lock Washer, 30 i/d 49 o/d x 1.25 1

5 GN076 - Locknut, M30 x 1.5P 1


7 GM065 - Journal for seal 1


9 VF080 - Impeller Shaft Assembly 1


12 VF068 - Access Cover for Casing 1

13 VT190 - Gasket, 12 hole fixing 1

14 GT109 - Bolt for Impeller 1

15 GG068 - Washer - disc spring (12.2 x 25mm) 2

16 GB013 - Boss, Impeller retention 1


18 CC307 - Fan Casing c/w Ni-hard Wearplates 1

a 18 CC255 - Wearplate, Bottom 1

b 18 CC257 - Wearplate, Side 1

c 18 CC259 - Wearplate, Top 1

d 18 CC261 - Wearplate, LH Side 1

e 18 CC229 - Fan Casing (Shell Only) 1

f 18 CC309 - Wearplate, Side 1

g 18 CC228 - Fan Casing Assy. c/w Door & Ni-Hard W 1

h 18 CC330 - Wear Plate, Exit Trunking 1

j 18 CC303 - Wearplate, Exit Trunking 1

k 18 CC333 - Wear Plate, Rear 1

m 18 CC329 - Wear Plate, RH - Exit Trunking 1

n 18 CC323 - Wear Plate, Side - Nihard 1

p 18 CC324 - Wear Plate, Top - Nihard 1

q 18 GM291 - Seal, Fan Casing to Hopper 1

19 CB790 - Door Lock Pin 2

20 CB789 - Turn Buckle Weldment 2


55


525HS Green MachineModel:Suction System - Fan Casing & ImpellerDrawing: Rev:525013-4

21 GG236 - Retaining Knob 2


23 GM064 - Seal - teflon 2

24 VF066 - Seal Housing, Impeller Drive 1

25 CC305 - Door Weldment, Fan Casing with Seal 1


27 CC260 - Spring, Locking Pin 1

28 CC246 - Hinge Pin, Casing 1

29 CC240 - Locking Pin 1

30 CC245 - Door Hinge 1

31 GM291 - Seal, Fan Casing to Hopper 1

32 WP016 - Cap Nut 1



35 WA103 - Nozzle Holder/Hosetail 1

36 VF075 - Water Nozzle Bracket 1


38 PG008 - O Clip - 1/2 in. 1


56


525HS Green MachineModel:Suction System - Front NozzleDrawing: Rev:525012-4

1 GG229 - Ball Joint, Track Rod/Drag Link End 1

2 HC145 - Hyd. Cylinder, Nozzle Up/Down 1


a 3 GT311 - M16 x 100 lg Setscrew 4

b 3 GN068 - M16 Nylon Nut 8

c 3 GN075 - M16 Thin Nut 8

d 3 GW084 - M16 Washer 8

4 GG015 - Hose Clamp (8.5 inch) 2


6 GM013 - Rubber band - 8 in. diameter 2


14 GG263 - Ball Joint, Track Rod End 1

15 NA101 - Nozzle Body 1

16 NA059 - 'A' Frame Assembly 1

17 NA082 - Chain & Shackles 2

18 NA089 - Inner Protection Plate for flap - Lef 1



19 NA056 - Rubber Flap 1

20 NA087 - Backing Strip - Nozzle Flap 1

21 NA088 - Inner Protection Plate for flap - Rig 1



57


525HS Green MachineModel:Vacuum System - hopperDrawing: Rev:525014a-6

1 VH276 - Hopper Body 1

2 VH003 - Hopper Door 1

3 VH386 - Door Hinge Weldment 1

4 VH145 - Pin for Hopper, Chassis/Hopper 2

5 GB092 - Bush, Hopper Pivot 4

6 GW078 - Washer M30 2

7 GG250 - Split Pin 2

8 VH165 - Cover Weldment, Hopper 1

9 GG156 - Adjustable Latch 2

10 GT386 - Screw, Skt hd. M5 x 16 st st 2


12 VH150 - Rear Side Cover RH, Hopper 1

a 12 VH153 - Rear Side Cover LH, Hopper 1

13 HF092 - Bulkhead Adaptor, 1/4 2

14 VH216 - Mounting Plate - Hopper 1

15 VH177 - Rear Mesh Door, Hopper 1

17 VH122 - Hinge Plate RH - Rear Door 1

a 17 VH125 - Hinge Plate LH - Rear Door 1

18 VH134 - Fixing Plate 1

a 18 VH140 - Cork Gasket, 3mm Tan Grain 1

19 VH130 - Inlet Duct, Hopper 1

20 VH213 - Inlet Duct Weldment 1

21 VH155 - Mesh Cover for Drain, Hopper 1

22 VH104 - Hinge Tube 1

23 GB093 - Bush 10

24 VH181 - Lynch Pin Assembly - Hopper 2


58


525HS Green MachineModel:Vacuum System - Hopper & CyclonesDrawing: BRev:525014b-6

1 GN069 - M8 Locknut - Nylon (Stainless Steel) 1

a 1 VH274 - Cyclone Assembly Complete 2

b 1 VH373 - Cyclone Spinner Bearing Kit 1

2 GW079 - M10 Washer - Form A (Stainless Steel) 1

3 VH272 - Spinner Spacer (Cyclone) 2

4 GM401 - Felt Washer - 22 O/D x 10.5 I/D 1

5 GG276 - Internal Circlip 22 mm bore 2

6 GB100 - Bearing, Single Row 2

7 VH271 - Spinner Shaft Bearing (Cyclone) 1

8 GM399 - Blanking Plug 1

9 VH273 - Cyclone Spinner 1

10 GG277 - Clamp, Heavy Duty 1

11 VH283 - Cyclone Vent Plate 1

12 VH293 - Sleeve, Cyclone to Hopper Body 1

13 VH259 - Hopper Cyclone Body 1

14 VH181 - Lynch Pin Assembly - Hopper 2

15 GG264 - Split Pin - Stainless Steel (4.0 x 20 1

17 VH244 - Pivot Arm, Cyclone Mesh Door 1

18 VH253 - Pin, Hydraulic Cylinder 1

19 GB099 - Bush, Flanged DU - 20 I/D x 23 O/D x 1



23 VH251 - Pin, Hydraulic Cylinder 1

24 GB031 - Bush, Flanged DU - 12 I/D x 14 O/D x 1

25 GT287 - M8 x 20 Hex Head Screw (Stainless Ste 1

26 VH295 - Hinge Bracket - Left Hand (Hopper) 1

a 26 VH296 - Hinge Bracket - Right Hand (Hopper) 1

27 GB093 - Bush 2

28 VH228 - Front Mesh Door 1

29 HC148 - Hydraulic Cylinder, Hopper Roof 1



32 VH142 - Pin, Door Hydraulic Cylinder 1

35 HJ224 - Hose Assy. Bulkhead to Hopper Door C 1


59


525HS Green MachineModel:Vacuum System - Hopper & CyclonesDrawing: BRev:525014b-6

36 HJ225 - Hose Assy. Bulkhead to Hopper Door C 1

37 HF092 - Bulkhead Adaptor, 1/4 2




60


525HS Green MachineModel:Water System - Fan Casing SprayDrawing: Rev:525035-8

1 WP016 - Cap Nut 1


a 2 WP221 - Spray Jet - Red 1


4 WA103 - Nozzle Holder/Hosetail 1

5 VF075 - Water Nozzle Bracket 1


61


525HS Green MachineModel:Water System - Front Brush SpraysDrawing: Rev:525036-8



3 WP118 - - Sealing Disc 2



62


525HS Green MachineModel:Water System - General ArrangementDrawing: Rev:525031-8

1 WA121 - Needle Valve 1

2 WP005 - Tee Piece 3.16, 3.16, 3.16 2


63


525HS Green MachineModel:Water System - Main Water TankDrawing: Rev:525033-8

1 WA078 - Main Water Tank 1

2 WA138 - Cap, Water Tank 1

3 WP100 - Elbow 1/8 2

4 PC081 - Water Level Tube 1

5 WA202 - Connector, 90 Swivel 1

6 WA076 - O'-Ring, 2.62diax23.81 I/D 2

7 WA100 - Swivel Connection, Annulus 1

8 GW080 - Washer, Swivel Connection 1

9 GG238 - Circlip 29dia x 1.5Thk St.St. 1

10 CA032 - Restraining Cable 1

11 CA276 - Locking Pin Assembly 1

12 GG240 - Lever Knob, Black 1

a 12 CB939 - Handle Retaining Pin 1

b 12 GG239 - Spring 1

13 CB937 - Locking Handle for Water Tank 1

14 CB904 - Locking Handle Pin 1

b 14 GB091 - Bushes for Brush Arms 2


64


525HS Green MachineModel:Water System - Side Water TankDrawing: Rev:525034-8

1 WA077 - Side Water Tank Assy. 1

2 WA146 - Water Tank (pressure washer) 1

3 WP166 - Hose tail - 3/8 BSPT x 1/4" barb 1

4 WP182 - Hose Barb, 3/4 M x 3/4 1

5 WA128 - Water Hose, Small Water Tank to Manif 1


65


525HS Green MachineModel:Water System - Water pump and manifoldDrawing: Rev:525032-8

1 WP169 - Water Pump c/w Connector 1

2 WP112 - Elbow - 3/8 male - 3/8 female 1

3 WP163 - Nylon Hosetail 3/8 BSP x 1/4 1

4 WP112 - Elbow - 3/8 male - 3/8 female 1

5 WP164 - Nylon Hosetail 3/8 BSP x 3/8 1

6 WA107 - Manifold - Water Filter Assembly 1

7 GM400 - End Cap, Water Manifold 1

8 ES289 - Water Level Sensor c/w plug 1

9 WA130 - Strainer/Cap Assembly 1


13 WA120 - Hose Assy. Water Manifold to Pump 1

14 WA127 - Water Hose - Large Water Tank/Manifol 1

15 WA128 - Water Hose, Small Water Tank to Manif 1

16 WA004 - Black Water Hose 10







66


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Documents

525 Parts Manual - USA