This manual contains standard production ProductIdentification Numbers.

Special Engineered Options not included.

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-6195

Manual Number:263919 R1

55DV-MQFull Freelift 4-StageOpti-Vis Quad Mast

FOR PARTS AND SERVICE:TELEPHONE: (888) 946-3330

P ARTS MANUAL

About This Manual

Introduction

LIFT TECHNOLOGIES, INC.CUSTOMER SERVICE

7040 S HWY 11WESTMINSTER, SC 29693

TELEPHONE: (888) 946-3330FAX: (864) 647-5406

This manual shows the parts breakdown for the mast product ID numbers.Locate the product ID number stamped on the upper left hand side of theouter upright channel. This number must be used when ordering replacementparts for this product.

Ordering Parts

Customers -Parts and service literature is available through authorized lift truck dealers. To placean order, contact the lift truck dealer of your choice.

Lift Truck Dealers -To order parts and service literature contact:

55DV-MQ-XYZ

PRPRODUCTODUCT I.DI.D. NUMBER NUMBER

EXAMPLEEXAMPLE

263919 R1 08/18/09 Page 3

Safety Decals

Contents

263919 R1............................................................................................................................................ 1Introduction .......................................................................................................................................... 2Safety Decals ....................................................................................................................................... 3Weldments ......................................................................................................................................... 10Hoist Chains and Freelift Hoses ......................................................................................................... 12Load Backrests................................................................................................................................... 14Lowering Control Valve ....................................................................................................................... 154 Roller Carriages .............................................................................................................................. 166 Roller Carriages .............................................................................................................................. 17Single Opti-Vis IHR ............................................................................................................................ 18Single Opti-Vis IHR With High Pressure Rear Hose .......................................................................... 20Double Opti-Vis IHR With High Pressure Rear Hose ......................................................................... 21Double Opti-Vis IHR .......................................................................................................................... 22Recommended Spare Parts List ........................................................................................................ 24

Page 4 08/18/09 263919 R1

Free Lift Cylinder

MA2977.eps

41718 15

3

2

6

10

217

20

16

19

9

23

13

8

1

14

22

12

5

11

263919 R1 08/18/09 Page 5

Free Lift Cylinder

FL-10

OCL MFH Part Number OCL MFH Part Number OCL MFH Part Number

(in) (in) (in) (in) (in) (in)

67 172.5 1005244 83 236.5 1005260 99 276.5 1005276

68 176.5 1005245 84 240.5 1005261 100 280.5 1005277

69 180.5 1005246 85 241.5 1005262 101 281.5 1005278

70 184.5 1005247 86 245.5 1005263 102 285.5 1005279

71 188.5 1005248 87 246.5 1005264 103 286.5 1005280

72 192.5 1005249 88 250.5 1005265 104 290.5 1005281

73 196.5 1005250 89 251.5 1005266 105 291.5 1005282

74 200.5 1005251 90 255.5 1005267 106 295.5 1005283

75 204.5 1005252 91 256.5 1005268 107 296.5 1005284

76 208.5 1005253 92 260.5 1005269 108 300.5 1005285

77 212.5 1005254 93 261.5 1005270 109 301.5 1005286

78 216.5 1005255 94 265.5 1005271 110 305.5 1005287

79 220.5 1005256 95 266.5 1005272 111 306.5 1005288

80 224.5 1005257 96 270.5 1005273 112 310.5 1005289

81 228.5 1005258 97 271.5 1005274 113 311.5 1005290

82 232.5 1005259 98 275.5 1005275 114 315.5 1005291

OCL-Outer channel length.

Cylinder Part Numbers

FL-11Item # QTY Part # Description Item # QTY Part # Description

1 1 1 Back-Up Ring 13 1 N/A Rod2 1 2 Check Valve 14 1 1 Rod Seal3 1 1 , 2 Circlip 15 1 769018 Roll Pin4 1 564107 Spring Guide 16 1 N/A Shell5 1 3133 Snap Ring 17 1 564108 Spring6 2 1 Nylon Ring 18 1 3104903 Fuse Piston7 1 1 , 2 O-Ring 19 1 N/A Stand Tube8 1 1 O-Ring 20 1 2 Washer9 1 N/A Piston 21 1 1 Wear Ring

10 1 1 Piston Seal 22 1 1 Wiper11 1 611299 Fitting 23 1 3 Pull-In Wire12 1 3106469 Retainer1 - Included in Cylinder Service Kit 3106465.2 - Included in Check Valve Kit 563904.

Common Parts

3 - This is a non-serviceable item and cannot be replaced - DO NOT REMOVE.

Page 6 08/18/09 263919 R1

Right Hand Main Lift Cylinder

6

17

5

24

14

7

4

13

9

3

26

22

11

12

1

8

21

18

20

25

16

3

10

2

9

23

19

15

MA2979.eps

263919 R1 08/18/09 Page 7

Right Hand Main Lift Cylinder

ML-15Item # QTY Part # Description Item # QTY Part # Description

1 1 1 Backup Ring 14 1 1 Piston Seal2 1 1 Backup Ring 15 1 611291 Fitting3 2 1 Backup Ring 16 1 3107009 Retainer4 3 3107909 Check Valve 17 1 N/A Retaining Ring5 1 N/A Cushion Sleeve 18 1 N/A Rod6 1 611289 Fitting 19 1 N/A Rod End7 1 1 Nylon Ring 20 1 1 Rod Seal8 1 1 O-Ring 21 1 N/A Shell9 1 1 O-Ring 22 1 N/A Spacer

10 1 1 O-Ring 23 1 N/A Spring11 1 N/A O-Ring 24 1 1 Wear Ring12 1 N/A Pipe 25 1 1 Wiper13 1 N/A Piston 26 1 N/A Wire Ring1 - Included in Cylinder Kit 3107200.

Common Parts

ML-14

OCL MFH MAINLIFT OCL MFH MAINLIFT OCL MFH MAINLIFT(in) (in) RH (in) (in) RH (in) (in) RH67 172.5 1005566 83 236.5 1005582 99 276.5 1005598

68 176.5 1005567 84 240.5 1005583 100 280.5 1005599

69 180.5 1005568 85 241.5 1005584 101 281.5 1005600

70 184.5 1005569 86 245.5 1005585 102 285.5 1005601

71 188.5 1005570 87 246.5 1005586 103 286.5 1005602

72 192.5 1005571 88 250.5 1005587 104 290.5 1005603

73 196.5 1005572 89 251.5 1005588 105 291.5 1005604

74 200.5 1005573 90 255.5 1005589 106 295.5 1005605

75 204.5 1005574 91 256.5 1005590 107 296.5 1005606

76 208.5 1005575 92 260.5 1005591 108 300.5 1005607

77 212.5 1005576 93 261.5 1005592 109 301.5 1005608

78 216.5 1005577 94 265.5 1005593 110 305.5 1005609

79 220.5 1005578 95 266.5 1005594 111 306.5 1005610

80 224.5 1005579 96 270.5 1005595 112 310.5 1005611

81 228.5 1005580 97 271.5 1005596 113 311.5 1005612

82 232.5 1005581 98 275.5 1005597 114 315.5 1005613

OCL-Outer channel length

Cylinder Part Numbers

Page 8 08/18/09 263919 R1

Left Hand Main Lift Cylinder

5

11

13

4

18

10

6

3

17

7

2

9

14

16

8

1

15

19

12

20

MA2980.eps

263919 R1 08/18/09 Page 9

Left Hand Main Lift Cylinder

ML-16OCL MFH MAINLIFT OCL MFH MAINLIFT OCL MFH MAINLIFT

(in) (in) LH (in) (in) LH (in) (in) LH

67 172.5 1005506 83 236.5 1005522 99 276.5 100553868 176.5 1005507 84 240.5 1005523 100 280.5 100553969 180.5 1005508 85 241.5 1005524 101 281.5 100554070 184.5 1005509 86 245.5 1005525 102 285.5 100554171 188.5 1005510 87 246.5 1005526 103 286.5 100554272 192.5 1005511 88 250.5 1005527 104 290.5 100554373 196.5 1005512 89 251.5 1005528 105 291.5 100554474 200.5 1005513 90 255.5 1005529 106 295.5 100554575 204.5 1005514 91 256.5 1005530 107 296.5 100554676 208.5 1005515 92 260.5 1005531 108 300.5 100554777 212.5 1005516 93 261.5 1005532 109 301.5 100554878 216.5 1005517 94 265.5 1005533 110 305.5 100554979 220.5 1005518 95 266.5 1005534 111 306.5 100555080 224.5 1005519 96 270.5 1005535 112 310.5 100555181 228.5 1005520 97 271.5 1005536 113 311.5 100555282 232.5 1005521 98 275.5 1005537 114 315.5 1005553

OCL-Outer channel length

Cylinder Part Number

ML-17Item # QTY Part # Description Item # QTY Part # Description

1 1 1 Backup Ring 11 1 251997 External Fuse2 1 2 Check Valve 12 1 3107009 Retainer3 1 12 Circlip 13 1 1 Retaining Ring4 1 N/A Cushion Sleeve 14 1 N/A Rod5 1 N/A Wire Ring 15 1 1 Rod Seal6 1 1 Nylon Ring 16 1 N/A Shell7 1 12 O-Ring 17 1 2 Washer8 1 1 O-Ring 18 1 1 Wear Ring9 1 N/A Piston 19 1 1 Wiper

10 1 1 Piston Seal 20 1 3135 Snap Ring

2 - Inluded in Check Valve kit 563904.

Common Parts

1 - Included in Cylinder Service Kit 3107100.

Page 10 08/18/09 263919 R1

Weldments

7

33

36

39

48

11

4

13

14

10

543

12

15

40

9

8

10

C

C

B

B

B

55

C

C

17

50

49

41

5657

5859

2322

21

20

42

10

13

14

4

11

12

37

16

1112

2

1

10

8

9

3

15

12

29

27

31

54

651

1

52

2425

5226

1824

25

32

34

35

44

45

46

47

6

28

30

19

53 24

31

30

28

38

29

A

A

A

A

MA3153.eps

263919 R1 08/18/09 Page 11

CPG-1ITEM QTY PART # PART DESCRIPTION ITEM QTY PART # PART DESCRIPTION

A - 1 UPRIGHTS 29 4 769572 CAPSCREW M12 X 35 LGB - 2 CYLINDERS 30 2 661786 PADC - 3 HYDRUALIC COMPONENTS 31 4 680218 CAPSCREW HEX HEAD1 14 662145 ROLLER ASSY 32 1 203269 SHAFT2 *12 631881 SHIM , ROLLER 33 2 3147 RETAINER CLIP3 2 223080 CHAIN ANCHOR BL-844 34 1 3135 SNAP RING 1.25" DIA4 4 680242 CHAIN ANCHOR 35 *1 203404 WASHER HARDENED5 2 201493 ROLLER ASSY 36 *1 203314 WASHER HARDENED6 4 6 203388 SHIM 37 *1 203403 WASHER HARDENED7 2 201494 PLUG 38 1 261117 BAR STOP8 4 200242 NUT HEX FULL 39 1 611291 FITTING9 4 200244 NUT HEX JAM 40 2 223079 CHAIN ANCHOR BL844

10 10 6518 COTTER PIN 41 1 611299 FTG. 90 EL 10T X 10 SAE11 6 684305 PIN 42 2 203406 CAPSCREW SOCKET HEAD12 20 6508 COTTER PIN 43 *16 637536 SHIM13 8 200006 NUT .625-18UNF 44 *1 205196 WASHER SHIM14 8 200007 JAM NUT .625-18 45 *1 205197 WASHER SHIM15 4 679149 PIN 46 *1 205198 WASHER SHIM16 4 683817 CHAIN ANCHOR 47 *1 205199 WASHER SHIM17 2 223071 SHEAVE 48 1 260007 TUBE ASSEMBLY18 1 261915 SHAFT ASSEMBLY 49 1 209625 BAND19 1 206655 HOSE CLAMP 50 2 219596 SOCKET SCREW20 1 210169 CROSSHEAD WELDMENT 51 4 215720 PLUG , WEAR21 1 3133 SNAP RING 29MM SHAFT 52 1 212632 CAPSCREW M10 X 20 LG22 2 660051 SHEAVE ASSY 53 2 260023 SHEAVE23 2 3140 SNAP RING 40MM SHAFT 54 1 251997 EXT FUSE VALVE-14 GPM24 3 681238 LOCKWASHER M10 55 1 611289 FITTING STR 8T X 10 SAE25 2 683820 CAPSCREW M10 X 16 LG 56 1 260128 TUBE ASSEMBLY26 1 203385 SHEAVE 57 1 787398 FLAT WASHER M827 1 203291 BAR STOP 58 1 206315 LOCKWASHER M828 2 606212 DOWEL PIN 59 1 689151 CAPSCREW M8 X 20 BH

* - Quantity will vary.1 - See WLD-1 for specific part numbers.2 - See cylinder charts for specific part numbers.3 - Contact Lift-Tek for specific part numbers.4 - Included Wear Plug Service Kit P/N 214949.

COMMON PARTS GROUP 261976

WLD-1

OCL (in)

OUTER UPRIGHT

OUTER INTER

UPRIGHT

INNER INTER

UPRIGHT

INNER UPRIGHT

OCL (in)

OUTER UPRIGHT

OUTER INTER

UPRIGHT

INNER INTER

UPRIGHT

INNER UPRIGHT

67 263526 260929 260963 381192 91 263550 261618 261189 24995568 263527 260930 260964 203377 92 263551 260951 260985 20338169 263528 265183 265184 249950 93 263552 260952 260986 23590470 263529 260931 260965 223736 94 263553 260953 260987 21592971 263530 260932 260966 384845 95 263554 260954 260988 23473272 263531 265185 265186 249951 96 263555 260955 260989 37388373 263532 265187 265188 249952 97 263556 260956 260990 39074674 263533 260933 260967 203378 98 263557 260957 260991 20338275 263534 260934 260968 378392 99 263558 260958 260992 21389876 263535 260935 260969 373874 100 263559 260959 260993 38322077 263536 260936 260970 216687 101 263560 260960 260994 38128278 263537 260937 260971 246802 102 263561 260960 260994 24995679 263538 265189 265190 249953 103 263562 260961 260995 21759780 263539 260938 260972 203379 104 263563 260962 260996 20338381 263540 260939 260973 249954 105 263564 263574 263584 24995782 263541 260940 260974 220824 106 263565 263575 263585 24995883 263542 260941 260975 374785 107 263566 263576 263586 24995984 263543 260943 260977 388992 108 263567 263577 263587 24996085 263544 260944 260978 214458 109 263568 263578 263588 24996186 263545 260945 260979 203380 110 263569 263579 263589 24996287 263546 260947 260981 373438 111 263570 263580 263590 24996388 263547 260948 260982 373125 112 263571 263581 263591 24996489 263548 260949 260983 372215 113 263572 263582 263592 24996590 263549 260950 260984 387879 114 263573 263583 263593 249966

OCL = Outer Channel Length

WELDMENTS

Page 12 08/18/09 263919 R1

Hoist Chains

Free Lift Hose

2

3

1

4

Hoist Chains and Freelift Hoses

263919 R1 08/18/09 Page 13

CHN-1

OCL (in)

FREELIFT CHAIN QTY 2 REF# 1

INNER CHAIN QTY 2 REF# 2

OUTER CHAIN QTY 2 REF# 3

FL HOSE QTY 1 REF# 4

67 680458 683981 224931 249085

68 680458 683981 224931 249086

69 683959 683981 224932 249087

70 683960 681430 224932 249088

71 683960 681430 224933 249089

72 683961 681430 224933 24909073 681428 681430 224934 249091

74 681428 683984 205989 249092

75 683976 683895 220705 249093

76 683977 680459 220705 249094

77 683977 680459 224935 249095

78 683978 678711 224935 249096

79 683979 678711 220707 249097

80 683979 683987 220707 249098

81 681429 683988 220703 249099

82 683980 678796 220703 249100

83 683980 678796 224936 249101

84 683981 683990 224936 249102

85 683982 678797 224937 249103

86 683982 678797 224937 24910487 681430 683992 220706 249105

88 678770 681431 220706 249106

89 678770 681431 224939 249107

90 683984 683993 224939 249108

91 683895 683993 220708 249109

92 683985 683994 220708 249110

93 680459 683995 224940 249111

94 678771 678800 224940 249112

95 678771 678800 224941 249113

96 683987 678775 224941 24911497 683988 683998 224942 24911598 683988 683998 224942 24911699 678796 683999 224943 249117100 683990 684000 224943 249118101 683990 684000 224944 249119102 678797 684000 224944 249120103 683992 678837 220704 249121104 683992 678837 220704 249122105 681431 678777 224945 249123106 683993 688157 224945 249124107 683993 688157 227382 249125108 683994 683958 227382 249126109 683995 678838 227383 249127110 683995 678838 227383 249128111 678800 678781 227384 249129112 678775 688158 227384 249130113 678775 688158 227385 249131114 683998 688159 227385 249132

OCL = Outer Channel Length

CHAINS and HOSES

Page 14 08/18/09 263919 R1

Load Backrests

* includes Ref 2 and 3

1

32

Backrest.eps

Other Backrest sizes are available, contact Lift Technologies for details.

LBR-1

REF QTY PART # DESCRIPTION1 684772 *Backrest, 37" x 36"1 684773 *Backrest, 37" x 48"1 684774 *Backrest, 37" x 60"1 684775 *Backrest, 41" x 36"1 684776 *Backrest, 41" x 48"1 684777 *Backrest, 41" x 60"

2 4 200173 Capscrew, M16x2,0x35-8.83 4 684586 Lockwasher, M16

Class II Load Backrests

1

* - Item 1 includes items 2 and 3.

263919 R1 08/18/09 Page 15

1

2

1

2

Lowering Control Valve

Hi-Vis Bracket Standard Bracket

Parts vary by PID #, Contact Lift Technologies for specific part numbers.

1

23

4

5

6

3MA2102.eps

7 3

438

5

REF QTY PART# DESCRIPTION1 1 683831 Bar2 1 601378 Fitting3 4 681238 Lockwasher, M104 2 684649 Hexhead, M105 2 601377 Fitting6 2 683823 Hexhead, M10

Standard Mounting Part Numbers

REF QTY PART# DESCRIPTION684810 Lowering Control Valve, 17 GPM684812 Lowering Control Valve, 24 GPM

1 1 684152 Valve Body684210 Valve Cartridge,17 GPM684154 Valve Cartridge, 24 GPM

2 1

Lowering Control Valve

REF QTY PART# DESCRIPTION214794 Lowering Control Valve, 17 GPM

1 1 214793 Valve Body2 1 684210 Valve Cartridge, 17 GPM

Lowering Control Valve

Page 16 08/18/09 263919 R1

4 Roller Carriages

41

3

1

5

6

7

8

9

1011

A

912

2

MA2096.eps

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

REF QTY Part # Description REF QTY Part # Description203323 37" Cushion Carriage Weldment 1 4 6508 Cotter Pin203324 41" Cushion Carriage Weldment 2 2 683817 Chain Anchor203325 37" Pneumatic Carriage Weldment 3 2 6518 Cotter Pin203326 41" Pneumatic Carriage Weldment 4 2 684305 Pin

5 2 200007 Nut, .6256 2 200006 Nut Jam7 4 206174 Capscrew, M12x458 4 684660 Lockwasher, M129 4 662145 Load Roller Assembly10 * 631881 Load Roller Shim11 4 683819 Thrust Roller Assembly12 1 219400 Forkstop Kit

* Quantity as required

A 1

55D MQ 4 Roller Carriages COMMON PARTS

263919 R1 08/18/09 Page 17

6 Roller Carriages

(Standard and Heavy Duty)

412

3

1

7

8

910

1112

13

13

1415

A

6

5

MA2097.eps

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

Heavy Duty Carriage required in all 6000# truck and Roll Clamp applications

REF QTY Part # Description REF QTY Part # Description203391 37" Standard Cushion Carriage Weldment 1 4 6508 Cotter Pin203469 37" Heavy Duty Cushion Carriage Weldment 2 2 683817 Chain Anchor203392 41" Standard Cushion Carriage Weldment 3 2 6518 Cotter Pin203470 41" Heavy Duty Cushion Carriage Weldment 4 2 684305 Pin203417 49" Standard Cushion Carriage Weldment 5 2 200007 Nut, .625203471 49" Heavy Duty Cushion Carriage Weldment 6 2 200006 Nut Jam203393 37" Standard Pneumatic Carriage Weldment 7 4 206174 Capscrew, M12x45203473 37" Heavy Duty Pneumatic Carriage 8 4 684660 Lockwasher, M12203394 41" Standard Pneumatic Carriage Weldment 9 4 683819 Thrust Roller Assembly203474 41" Heavy Duty Pneumatic Carriage 10 2 660050 Undersized Roller203419 49" Standard Pneumatic Carriage Weldment 11 2 658378 Retainer Plate203475 49" Heavy Duty Pneumatic Carriage 12 4 680218 Hex Head, M6x12 long

13 4 662145 Load Roller Assembly14 * 631881 Load Roller Shim15 1 219400 Forkstop Kit

* Quantity as required

A 1

55D MQ 6 Roller Carriages COMMON PARTS

Page 18 08/18/09 263919 R1

Single Opti-Vis IHR

8

20

12

3

27

11

22

612 3

1

8

20

26

7

2419

3223

12 4

2

1

123 1

2829

21 10

33

30

17

16

9

15

18

34

31

25

5 14

25

MA3151.eps

13

263919 R1 08/18/09 Page 19

SIHR-1

OCL (in)

IHR KITCOMMON

PARTS GROUP

RH GUIDE UPPER QTY 1

RH GUIDE LOWER QTY 1

REAR HOSE, INSIDE QTY 1

REAR HOSE,

OUTSIDE QTY 1

FL HOSE #6

QTY 2

67 261834 261832 260061 260056 237094 237092 23699068 261835 261832 260061 260056 237096 237093 21157369 261836 261832 260061 260056 215943 237095 23699170 261837 261832 260061 260056 237100 237097 23699271 261838 261832 260061 260056 237102 237099 22742072 261839 261832 260061 260056 237103 237101 23699373 261840 261832 260061 260056 211507 210229 23699474 261841 261832 260061 260056 211508 237104 21157475 261842 261832 260062 260057 237108 237106 23699576 261843 261832 260062 260057 237109 237107 21157577 261844 261832 260062 260057 237111 211583 23699678 261845 261832 260062 260057 218480 215944 23699779 261846 261832 260062 260057 237115 237112 23699880 261847 261832 260060 260055 237116 237113 21152081 261848 261832 260060 260055 237118 210230 23699982 261849 261832 260060 260055 211509 210231 23700083 261850 261832 260060 260055 237121 237119 21158584 261851 261832 260063 260058 237122 237120 23700185 261852 261832 260063 260058 220339 218481 23700286 261853 261832 260063 260058 210232 218379 21152187 261854 261832 260063 260058 210234 237124 21157688 261855 261832 260063 260058 231279 237125 21157789 261856 261832 260063 260058 211512 237126 21157890 261857 261832 260063 260058 237128 211511 21157991 261858 261832 260099 260059 237130 211513 23700392 261859 261832 260099 260059 206254 237129 21152293 261860 261832 260099 260059 210236 237131 21158094 261861 261832 260099 260059 216392 210235 23228895 261862 261832 260099 260059 237134 237132 23700496 261863 261832 260099 260059 237135 237133 21158197 261864 261832 260099 260059 237136 211515 23700598 261865 261832 260099 260059 237137 214939 21152399 261866 261832 260065 260066 210238 220340 237006100 261867 261832 260065 260066 218482 210238 237007101 261868 261832 260065 260066 237140 232287 214940102 261869 261832 260065 260066 237141 237139 237008103 261870 261832 260065 260066 237143 211517 237009104 261871 261832 260065 260066 237144 206257 211524

KITS and COMPONENTS

OCL = Outer Channel Length

SIHRCPG-1

ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION1 6 227855 (2) HOSE CLAMP 18 1 210846 I.H.R. BRACKET CARRIAGE2 2 227854 (4) HOSE CLAMP 19 1 260125 IHR BLOCK3 3 227884 BAR, HOSE CLAMP 20 4 681238 LOCKWASHER M104 1 227885 BAR, HOSE CLAMP 21 1 683822 LOCKWASHER M125 1 2453 BULKHEAD UNION 90 DEG 22 2 206323 LOCKWASHER M66 1 248483 CABLE TIE RESTRAINT 23 1 261118 LOWER IHR BRACKET7 2 768696 CAPSCREW M10 X 16 LG 24 1 260042 LOWER IHR BRACKET8 4 684649 CAPSCREW M10X25 LG 25 2 2645 NUT #6 CAP9 1 768414 CAPSCREW M12 X 65 LG 26 1 SEE SIHR-1 LOWER GUIDE

10 1 768557 CAPSCREW M12X50 27 1 SEE SIHR-1 UPPER GUIDE11 2 206321 CAPSCREW M6 X 16LG 28 1 261911 SHAFT12 8 762900 CAPSCREW M6X25 LG 29 1 209623 SHEAVE13 1 2375 FITTING BULKHEAD U 30 2 210677 SHEAVE I.H.R. CROSSHEAD14 1 2680 FITTING 31 1 688935 SNAP RING 1.00 DIA15 1 786882 HEX NUT M10 32 2 768704 SOCKET HEAD CAPSCREW16 1 205979 HEX NUT M12 33 2 210173 STUBSHAFT SINGLE FUNCTION17 2 210174 HOSE GUARD 34 1 200524 WASHER 1.5D-1.0 ID

Single Opti-Vis IHR COMMON PARTS 261832

Page 20 08/18/09 263919 R1

Single Opti-Vis IHRWith High Pressure

Rear Hose

SIHR-2

CUSHION I.H.R. CPG RH GUIDE RH GUIDE REAR HOSE REAR HOSE FL HOSE

(SINGLE) QTY 1 UPPER LOWER INSIDE OUTSIDE #6

OCL (in) KIT QTY 1 QTY 1 QTY 1 QTY 1 QTY 2

67 264719 261832 260061 260056 246195 246191 236990

68 264720 261832 260061 260056 246197 246193 211573

69 264721 261832 260061 260056 246200 246196 236991

70 264722 261832 260061 260056 246202 246198 236992

71 264723 261832 260061 260056 246205 246201 227420

72 264724 261832 260061 260056 246207 246203 236993

73 264725 261832 260061 260056 246210 246206 236994

74 264726 261832 260061 260056 246212 246208 211574

75 264727 261832 260062 260057 246215 246211 236995

76 264728 261832 260062 260057 246217 246213 211575

77 264729 261832 260062 260057 246220 246216 236996

78 264730 261832 260062 260057 246222 246218 236997

79 264731 261832 260062 260057 246225 246221 236998

80 264732 261832 260060 260055 246227 246223 211520

81 264733 261832 260060 260055 246230 246226 236999

82 264734 261832 260060 260055 246232 246228 237000

83 264735 261832 260060 260055 246235 246231 211585

84 264736 261832 260063 260058 246237 246233 237001

85 264737 261832 260063 260058 246240 246236 237002

86 264738 261832 260063 260058 246242 246238 211521

87 264739 261832 260063 260058 246245 246241 211576

88 264740 261832 260063 260058 246247 246243 211577

89 264741 261832 260063 260058 246250 246246 211578

90 264742 261832 260063 260058 246252 246248 211579

91 264743 261832 260099 260059 246255 246251 237003

92 264744 261832 260099 260059 246257 246253 211522

93 264745 261832 260099 260059 246260 246256 211580

94 264746 261832 260099 260059 246262 246258 232288

95 264747 261832 260099 260059 246265 246261 237004

96 264748 261832 260099 260059 246267 246263 211581

97 264749 261832 260099 260059 246270 246266 237005

98 264750 261832 260099 260059 246272 246268 211523

99 264751 261832 260065 260066 246275 246271 237006

100 264752 261832 260065 260066 246277 246273 237007

101 264753 261832 260065 260066 246280 246276 214940

102 264754 261832 260065 260066 246282 246278 237008

103 264755 261832 260065 260066 246285 246281 237009

104 264756 261832 260065 260066 246287 246283 211524

RH Single Function Opti-Vis with High Pressure Rear Hose

OCL = Outer Channel Length.

263919 R1 08/18/09 Page 21

Double Opti-Vis IHRWith High Pressure

Rear Hose

DIHR-2 CUSHION I.H.R. CPG RH GUIDE LH GUIDE RH GUIDE LH GUIDE REAR HOSE REAR HOSE FL HOSE

(DOUBLE) QTY 1 UPPER UPPER LOWER LOWER INSIDE OUTSIDE #6

OCL (in) KIT QTY 1 QTY 1 QTY 1 QTY 1 QTY 2 QTY 2 QTY 4

67 264757 261032 260061 260049 260056 260068 246195 246191 236990

68 264758 261032 260061 260049 260056 260068 246197 246193 211573

69 264759 261032 260061 260049 260056 260068 246200 246196 236991

70 264760 261032 260061 260049 260056 260068 246202 246198 236992

71 264761 261032 260061 260049 260056 260068 246205 246201 227420

72 264762 261032 260061 260049 260056 260068 246207 246203 236993

73 264763 261032 260061 260049 260056 260068 246210 246206 236994

74 264764 261032 260061 260049 260056 260068 246212 246208 211574

75 264765 261032 260062 260050 260057 260069 246215 246211 236995

76 264766 261032 260062 260050 260057 260069 246217 246213 211575

77 264767 261032 260062 260050 260057 260069 246220 246216 236996

78 264768 261032 260062 260050 260057 260069 246222 246218 236997

79 264769 261032 260062 260050 260057 260069 246225 246221 236998

80 264770 261032 260060 260048 260055 260067 246227 246223 211520

81 264771 261032 260060 260048 260055 260067 246230 246226 236999

82 264772 261032 260060 260048 260055 260067 246232 246228 237000

83 264773 261032 260060 260048 260055 260067 246235 246231 211585

84 264774 261032 260063 260051 260058 260070 246237 246233 237001

85 264775 261032 260063 260051 260058 260070 246240 246236 237002

86 264776 261032 260063 260051 260058 260070 246242 246238 211521

87 264777 261032 260063 260051 260058 260070 246245 246241 211576

88 264778 261032 260063 260051 260058 260070 246247 246243 211577

89 264779 261032 260063 260051 260058 260070 246250 246246 211578

90 264780 261032 260063 260051 260058 260070 246252 246248 211579

91 264781 261032 260099 260052 260059 260071 246255 246251 237003

92 264782 261032 260099 260052 260059 260071 246257 246253 211522

93 264783 261032 260099 260052 260059 260071 246260 246256 211580

94 264784 261032 260099 260052 260059 260071 246262 246258 232288

95 264785 261032 260099 260052 260059 260071 246265 246261 237004

96 264786 261032 260099 260052 260059 260071 246267 246263 211581

97 264787 261032 260099 260052 260059 260071 246270 246266 237005

98 264788 261032 260099 260052 260059 260071 246272 246268 211523

99 264789 261032 260065 260053 260066 260054 246275 246271 237006

100 264790 261032 260065 260053 260066 260054 246277 246273 237007

101 264791 261032 260065 260053 260066 260054 246280 246276 214940

102 264792 261032 260065 260053 260066 260054 246282 246278 237008

103 264793 261032 260065 260053 260066 260054 246285 246281 237009

104 264794 261032 260065 260053 260066 260054 246287 246283 211524

Double Function Opti-Vis with High Pressure Rear Hoses

OCL = Outer Channel Length.

Page 22 08/18/09 263919 R1

Double Opti-Vis IHR

13

13

9

18

13

31

27

26

1220

7

13 31

9

18

25 24

11

19

31

2928

8

2217

3221

13 4

2

23

6

14

23

10

1516

30

33

5

34

MA3152.eps

263919 R1 08/18/09 Page 23

OCL (in)

IHR KITSCOMMON

PARTS

RH GUIDE UPPER QTY 1

LH GUIDE UPPER QTY 1

RH GUIDE LOWER QTY 1

LH GUIDE LOWER QTY 1

REAR HOSE, INSIDE QTY 2

REAR HOSE,

OUTSIDE QTY 2

FL HOSE #6 QTY 4

67 261825 261032 260061 260049 260056 260068 237094 237092 23699068 261826 261032 260061 260049 260056 260068 237096 237093 21157369 261827 261032 260061 260049 260056 260068 215943 237095 23699170 261828 261032 260061 260049 260056 260068 237100 237097 23699271 261829 261032 260061 260049 260056 260068 237102 237099 22742072 261830 261032 260061 260049 260056 260068 237103 237101 23699373 261831 261032 260061 260049 260056 260068 211507 210229 23699474 265718 261032 260061 260049 260056 260068 211508 237104 21157475 261033 261032 260062 260050 260057 260069 237108 237106 23699576 261034 261032 260062 260050 260057 260069 237109 237107 21157577 261035 261032 260062 260050 260057 260069 237111 211583 23699678 261036 261032 260062 260050 260057 260069 218480 215944 23699779 261037 261032 260062 260050 260057 260069 237115 237112 23699880 261038 261032 260060 260048 260055 260067 237116 237113 21152081 261039 261032 260060 260048 260055 260067 237118 210230 23699982 261040 261032 260060 260048 260055 260067 211509 210231 23700083 261041 261032 260060 260048 260055 260067 237121 237119 21158584 261042 261032 260063 260051 260058 260070 237122 237120 23700185 261043 261032 260063 260051 260058 260070 220339 218481 23700286 261044 261032 260063 260051 260058 260070 210232 218379 21152187 261045 261032 260063 260051 260058 260070 210234 237124 21157688 261046 261032 260063 260051 260058 260070 231279 237125 21157789 261047 261032 260063 260051 260058 260070 211512 237126 21157890 261048 261032 260063 260051 260058 260070 237128 211511 21157991 261049 261032 260099 260052 260059 260071 237130 211513 23700392 261050 261032 260099 260052 260059 260071 206254 237129 21152293 261051 261032 260099 260052 260059 260071 210236 237131 21158094 261052 261032 260099 260052 260059 260071 216392 210235 23228895 261053 261032 260099 260052 260059 260071 237134 237132 23700496 261054 261032 260099 260052 260059 260071 237135 237133 21158197 261055 261032 260099 260052 260059 260071 237136 211515 23700598 261056 261032 260099 260052 260059 260071 237137 214939 21152399 261057 261032 260065 260053 260066 260054 210238 220340 237006100 261058 261032 260065 260053 260066 260054 218482 210238 237007101 261059 261032 260065 260053 260066 260054 237140 232287 214940102 261060 261032 260065 260053 260066 260054 237141 237139 237008103 261061 261032 260065 260053 260066 260054 237143 211517 237009104 261062 261032 260065 260053 260066 260054 237144 206257 211524

OCL = Outer Channel Length

KITS and COMPONENTSDIHR-1

ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION1 12 227855 (2) HOSE CLAMP 18 8 681238 LOCKWASHER M102 2 227854 (4) HOSE CLAMP 19 2 683822 LOCKWASHER M123 6 227884 BAR, HOSE CLAMP 20 4 206323 LOCKWASHER M64 1 227885 BAR, HOSE CLAMP 21 1 261118 LOWER IHR BRACKET5 1 214932 BRACKET FORMED 22 1 260042 LOWER IHR BRACKET6 4 2453 BULKHEAD UNION 90 DEG 23 4 2645 NUT #6 CAP7 2 248483 CABLE TIE RESTRAINT 24 1 SEE DIHR-1 LOWER GUIDE8 2 768696 CAPSCREW M10 X 16 LG 25 1 SEE DIHR-1 LOWER GUIDE9 8 684649 CAPSCREW M10X25 LG 26 1 SEE DIHR-1 UPPER GUIDE

10 1 684800 CAPSCREW M12X100 LG 27 1 SEE DIHR-1 UPPER GUIDE11 2 768557 CAPSCREW M12X50 28 2 261911 SHAFT12 4 206321 CAPSCREW M6 X 16LG 29 2 209623 SHEAVE13 14 762900 CAPSCREW M6X25 LG 30 2 210670 SHEAVE I.H.R.14 1 786882 HEX NUT M10 31 2 688935 SNAP RING 1.00 DIA15 1 205979 HEX NUT M12 32 2 768704 SOCKET HEAD CAPSCREW16 2 210174 HOSE GUARD 33 2 210216 STUBSHAFT17 2 260125 IHR BLOCK 34 2 200524 WASHER 1.5D-1.0 ID

DIHRCPG-1

Double Opti-Vis IHR COMMON PARTS 261032

Page 24 08/18/09 263919 R1

n See Specific charts for part numbers

Recommended Spare Parts List

1-5 6-19 20-50MAIN LIFT CYLINDERS

n Main Lift Cylinder Assembly (ML-1) 0 0 1n Seal Kit (ML-1) 2 4 8n Check Valve Kit (ML-1) 2 4 8

FREE LIFT CYLINDERSn Free Lift Cylinder Assembly (FL-1) 0 1 2n Seal Kit (FL-1) 2 4 8n Check Valve Kit (FL-1) 2 4 8

INTERNAL REEVINGn Hose R.H. and L. H. (HCFL-1) 2 4 8

2375 Fitting 1 2 4214937 IHR Sheave, Single IHR 1 2 4214935 IHR Sheave, Double IHR 2 4 8215772 Sheave, Single IHR 1 2 4215772 Sheave, Double IHR 2 4 8

UPRIGHTS6508 Cotter Pin 8 16 32

201435 Chain Anchor 1 2 4680242 Chain Anchor 1 4 2680240 Chain Anchor 1 4 2200007 Jam Nut 2 2 2200006 Nut 2 2 26518 Cotter Pin 4 8 16

631881 Shim, .03 in. 16 32 64664206 Load Roller 10 20 40661549 Load Roller oversize 2 4 8212588 Wear Plug Service Kit 2 4 8

CROSSHEAD661550 Chain Sheave 4 8 163133 Snap Ring 4 8 163140 Snap Ring 2 4 8

CARRIAGE AND CHAINSn Free Lift Chains (HCFL-1)

683819 Carriage Side Thrust Roller 4 8 16n Main Lift Chains (HCFL-1) 2 4 8

661549 Load Roller oversize 4 8 16664206 Load Roller 8 16 32680240 Chain Anchor 1 2 46518 Cotter Pin 4 8 16

680460 Chain Pin 8 8 166508 Cotter Pin 8 16 32

200007 Jam Nut 2 2 2200006 Nut 2 2 2

55DV MQ Opti-Vis Quad MastMASTS SERVICED

PART # DESCRIPTION

263919 R1 08/18/09 Page 25

PAR

TS

OR

DE

RIN

G L

OG

PR

ICE

DE

SC

RIP

TIO

NC

US

TO

ME

R

PA

RT

#P

AR

T #

RE

F #

Pag

e #

SE

RIA

L N

UM

BE

RP

UR

CH

AS

E

OR

DE

RD

AT

E

Manual Change Summary

R0 - 12/12/08Release.

R1 - 08/18/09Revise P/N of item 59 on page 11 - was 209742.Revise weldment P/Ns for 69”, 72”, 73” and 79” OCL.Revise FL Hose P/Ns on page 13.Revise CPG and Guide P/Ns on page 19.Add pages 20 and 21.Revise P/N of 74” IHR Kit on page 23.

Lift -Tek Elecar Srl29015 Castel. San. Giovanni (PC)Via G. GalileiItaly

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Parts and ServiceToll Free: (877) 430-6302Direct: (864) 647-6302Fax: (864) 647-7302Email: parts@lift-tekelecar.com