INDEX 1

WARNINGYour common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your MINI, be sure to read 001 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

AABS (antilock brake system)

300-3, 340-2, 340-36control module 340-38hydraulic module 340-39wheel speed sensor 340-36see also Brakessee also DSC (dynamic stability control)

A/C (air-conditioning)see IHKAsee also Heater

Acceleration sensor airbag 721-4DSC 300-4, 340-38

Accelerator pedal module (PWG)130-13, 130-39

Accessory belt020-23

Acronyms, commonly used ECL-2

Activated carbon canister160-4, 160-27

Adaptation600-10

Air-conditioningsee IHKAsee also Heating

Air distribution control servo motors (stepper motors)

640-10Air filter

element 020-19housing 130-11, 130-33

Air flow sensor see Mass air flow sensor

Air quality (AUC) sensor640-9

Airbag system010-12, 721-1contact spring 612-5components 721-2control module 721-2, 721-9diagnosis 721-3driver 320-6, 721-12head protection (curtain) 721-13passenger 721-13seat airbag 520-1seat occupancy sensor 721-5sensors 721-4, 721-9status light 721-3two-stage 721-2

Alarm 515-6, 515-27

Alignment020-31, 320-16

Alternator (generator)121-16, 121-19bit-serial data (BSD) interface 121-17troubleshooting 121-2, 121-17

Always open gauge010-16, 541-2, 620-1

Amplifier650-9

Antennaamplifier 650-15comfort access 515-5remote key 515-3sound system 650-13

Antifreeze (engine coolant)020-22, 170-7

Antilock brake system (ABS)see ABS (antilock brake system)

Anti-theft alarm (DWA)515-6, 515-27interior protection 515-28

Anti-trap protectionwindow 512-1sunroof 540-1

A-pillar trim513-22

ASC + T (automatic stability control + traction)

300-3see also ABS (antilock brake system)

ATF (automatic transmission fluid)020-29, 200-2, 240-7capacity 240-9cooler 170-2, 240-5, 240-13service 240-7

AUC (air quality) sensor640-9

Automatic shift lock250-1

Automatic transmission 010-66-speed 240-2applications 200-2, 240-2control module (EGS) 240-3cooler 170-2, 240-5, 240-13fluid 020-29, 240-7gear position switch 240-14gearshift 250-7neutral safety switch function 121-13, 240-14

removing / installing 240-18service 240-7shift paddles 612-4shift lock 250-1valve body 240-3see also ATF (automatic transmission fluid)

see also Torque converterAuxiliary coolant pump

170-19Axle joint

020-30, 300-2, 310-21

BBack-up light switch

automatic transmission 240-14manual transmission 230-4

Ball jointfront 310-13

Battery121-4020-20, 121-4, 600-1charging 121-10checking 020-20intelligent battery sensor 020-20, 121-5

maintenance 020-20power management 600-8reconnection notes 121-12registration 121-12replacing 121-11sensor 121-5testing 121-7troubleshooting 121-2

BC (on-board computer)switch 020-5, 612-5

Bearing, wheelfront 310-18rear 330-19

Belt020-23

Bistable relay600-9

Bit-serial data (BSD) interface 121-17

Blade, wiper020-32, 611-3

Blower640-12

2 INDEX

Bodydesign 010-8dimensions 400-2maintenance 020-31shell 400-2technical data 010-3

Bonnetsee Engine hood

B-pillar trim513-23

Brake fluid020-21, 340-6

Brake light center 630-12switch 612-12

Brakes010-22, 300-3, 340-2bleeding 340-6booster 300-3, 340-27

check valve 340-30vacuum pump 300-3, 340-28

caliper 340-21, 340-23components 340-8fluid 020-31, 340-6master cylinder 340-25mechanical brake assistant (MBA) 340-25

pads, calipers, rotors 340-8pad / rotor wear 020-21, 340-9parking brake 020-22, 340-31rotor 340-18troubleshooting 340-2see also ABS (antilock brake system)see also DSC (dynamic stability control)

BSD (bit-serial data) interface 121-17, 600-6, 600-7

Bulb applicationsinterior 630-16

Bumperfront 510-4rear 510-6

Bus 130-8, 130-29, 300-2, 600-5basics 600-2

Bushingfront control arm 310-14

CCA (comfort access)

515-4Cabin microfilter

020-27California Air Resources Board (CARB)

OBD-1Caliper

340-8, 340-21Camber

320-18

Camshaft adjustment (VANOS)see VANOS (variable camshaft timing)

Camshaft sensor120-4,120-9

Camshaft timing chainadjust 117-11diagram 113-6, 117-3remove / install 117-4see also VANOS (variable camshaft timing)

CAN600-5

Capacities, fluidA/C system 640-21ATF 240-9coolant 020-23,170-8fuel 160-2manual transmission 230-3oil 020-25, 119-2

Car access system (CAS) module121-14, 515-2, 600-6, 630-1

Car communication computer (CCC)020-3, 620-4, 650-3, 650-16

CARB (California Air Resources Board)

OBD-1Carbon canister, activated

160-4, 160-27Cargo compartment trim

513-30CAS (car access system) module

121-14, 515-2, 600-6, 630-1CAS-bus

600-6Catalytic converter

180-12monitoring OBD-4

Cautions 001-2

CBS (condition based service)020-3

CCC (car communication computer)020-3, 620-4, 650-3, 650-16

CD player650-2, 650-7, 650-17

Center brake light630-12

Center console513-3

Center instrument400-3see also Central information display (CID)

Central information display (CID)620-4, 650-3

Central locking 515-2switch 513-18, 515-3

Changing a tire020-13

Charging systemtroubleshooting 121-17

Check Control620-1

CID (central information display)620-4, 650-3

Cleaningexterior 020-31

Climate controlsee Heatersee also IHKA

Clock121-12

Club door411-3lock 515-24see also Door

Clutchfluid 020-30hydraulics 210-2mechanical 210-6switch 121-13, 210-3, 612-13

Codes, faultOBD-6

Coding600-10

Coil, ignition120-2, 120-8cover 020-19

Coil springfront 310-5rear 330-4

Combustion chamber leak test 170-5

Comfort access (CA)515-4antenna 515-5

Component locationssee Electrical components

Compressor640-20

Condenser640-21

Condition based service (CBS)020-3

Console513-3

Constant velocity (CV) joint300-2, 310-21boot 020-30, 310-24

Continuity600-13

Control armfront 310-12

INDEX 3

WARNINGYour common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your MINI, be sure to read 001 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

Convertible topcomponents 541-3, 541-5emergency closing 541-7fluid 541-8module 541-4operation 541-4switch 612-11timer 010-16, 541-2, 620-1

Coolant (antifreeze)temperature sensor

non-turbo 130-22turbo 130-54

see also Cooling systemCoolant pump

170-17, 170-19Cooling system

ATF cooler 170-2, 170-19coolant (antifreeze)

bleeding 170-7capacities 020-23, 170-8level 020-22, 170-8

draining / filling 170-6expansion tank 020-22, 170-1, 170-15fan 170-2, 170-14hoses 020-23intercooler 170-21pump 170-17, 170-19pressure test 170-4radiator 170-1, 170-12service 020-22thermostat 170-1, 170-6troubleshooting 170-4

Cowl covers513-2

C-pillar trim513-24

Crankcase breather 130-20, 130-53

Crankshaft seal 119-8sensor 120-3, 120-9vibration damper 117-2

Crash sensor721-4

Cruise controlswitch 612-3

CV (constant velocity) joint300-2, 310-21boot 020-30, 310-24

Cylinder headcover 113-3remove / install 113-7

DDashboard

010-16, 513-6D-CAN

600-5, 600-7Defogger

640-2Diagnostic executive

OBD-1Diagnostic monitors

OBD-3Diagnostic trouble code (DTC)

020-8, 120-5, 130-5, 600-9, OBD-6table OBD-7

Digital motor electronics see DME (digital motor electronics)

Dimensions400-2

Direct injection100-3

Diversity antenna 650-13

DME (digital motor electronics)130-8, 130-29applications 100-4basic settings 130-5camshaft sensor 120-4, 120-9crankshaft sensor 120-3, 120-9diagnostics 130-6evaporative emissions control 160-4fuel supply 160-2grounds 130-6, ECL-22knock sensor 120-4, 120-10, 130-11main relay testing 130-22, 130-55non-turbo 130-8power supply 130-7system voltage 130-5troubleshooting 130-5turbo 130-29see also ECM (engine control module)see also Evaporative control systemsee also Fuel injectorsee also Ignition systemsee also Mass air flow sensorsee also MILsee also Oxygen sensorsee also Secondary air injectionsee also Throttle

DMTL (detection module for tank leakage)

160-4, 160-28Dome light

630-16

Doorclub 411-3front 411-1handle 515-5integrated trim module 512-2, 512-8lock 515-7panel 411-5, 512-2, 512-8pressure sensor 721-5split rear doors 412-9see also Split rear door

Drive axle300-2, 310-21CV joint boot 020-30, 310-24seal 230-4, 240-15

Drive belt020-23

Drive cycleOBD-5

Drivetrain200-1

DSC (dynamic stability control)300-4, 340-2, 340-36acceleration sensor 340-38button 340-3hydraulic control unit 340-39steering angle sensor 121-12, 320-7, 340-38, 612-5

switch 340-3, 612-2see also ABS (antilock brake system)

DTC (diagnostic trouble code)020-8, 120-5, 130-5, 600-9, OBD-6table OBD-7

DTC (dynamic traction control)switch 340-3, 612-2see also DSC (dynamic stability control)

DWA (anti-theft alarm)see Anti-theft alarm (DWA)

Dynamic stability control (DSC)see ABS (antilock brake system)see also DSC (dynamic stability control)

EECM (engine control module)

130-23, 130-56ECT sensor

non-turbo 130-21turbo 130-54Cooling system

EDK (electronic throttle control)130-13, 130-39

Electrical componentsECL-3antennas 515-5, 650-13 ECL25cargo compartment EC_35convertible top 541-5engine compartment ECL-26harness connectors ECL-12interior ECL-32seats 520-4underneath vehicle ECL-30

4 INDEX

Electric cooling fan 170-2, 170-14

Electric steering lock (ELV)320-9

Electrical switchessee Switches

Electrical system121-1, 600-1acronyms ECL-2component location table ECL-3component photos ECL-25engine 121-1test equipment 600-2troubleshooting 121-2, 600-11wire color codes ELE-3

Electrical test equipment600-2

Electrical wiring diagramscolor and size ELE-3diagrams ELE-9index ELE-4sample ELE-2

Electromechanical power steering (EPS)

010-14, 300-2, 320-2see also Steering

Electronic immobilizer (EWS)515-1

ELV (electric steering lock)320-9

Emergency020-13brake 020-22, 340-31changing a tire 020-13convertible top 541-1flat tire indication 020-13indicator and warning lights 020-17jump starting 020-16rear hatch release 515-20shift lock release 250-1sunroof closing 540-3tailgate release 515-23tire changing 020-13towing 020-17

Engineapplications 100-4basic settings 130-5belt 020-23compartment 020-18, ECL-26cooling system 020-22, 100-2

see also Cooling system cover 020-19crankshaft seals 119-8electrical system 121-1grounds 130-6, ECL-22hood 410-4identification 100-1lubrication 119-2management 100-4, 130-8, 130-29oil 020-25, 119-2on-board diagnostics 130-6, OBD-1pulley 117-2removal / installation 110-2serial number 100-1specifications 100-4troubleshooting 170-5see also DME (digital motor electronics)

see also ECM (Engine control module)

Engine control module (ECM)130-23, 130-56

Engine coolant temperature (ECT) sensor

non-turbo 130-21turbo 130-54

Engine cooling fan170-2, 170-14

Engine hood410-4

Engine managementsee DME (digital motor electronics)

EPS (electromechanical power steering)

010-14, 300-2, 320-1see also Steering

Evaporative control system160-4carbon canister, activated 160-4,160-27

DMTL 160-4, 160-28monitoring OBD-4

Evaporator640-23temperature sensor 640-7

EWS (electronic immobilizer)515-1

Exhaust manifoldnon-turbo 180-6turbo 180-7

Exhaust system020-30, 180-1diagrams 180-14see also Catalytic convertersee also Oxygen sensor

Expansion tank020-22, 170-2, 170-15

Expansion valve640-25

Exteriorwashing 020-31

FFan

see Cooling systemsee also IHKA, blower

Fasteners020-8

Fault code020-8, 120-5, 130-5, 600-9, OBD-6table OBD-7

Fault memoryOBD-2

F-CAN600-5, 600-7

Fenderfront 410-1

Filtersair 020-19cabin microfilter 020-27fuel 020-27, 160-13oil 020-25

Firing order120-2

Flat tire indication020-13, 300-7

Flywheel210-11, 240-25

Foglight630-28switch 513-18

Footwell module (FRM)512-3, 600-7, 630-1

Fresh air microfilter020-27

Friction wheel020-24, 170-19

FRM (footwell module)512-3, 600-7, 630-1

Front suspension010-13, 300-1, 310-1arms 310-12ride height 320-17

sensor 310-12stabilizer bar 310-16struts / springs 310-3subframe 310-8

FTM (flat tire monitor)300-5, 400-4

Fuel filter020-27, 160-13

Fuel injectionsee DME (digital motor electronics)see also Fuel injectorsee also Ignition system

INDEX 5

WARNINGYour common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your MINI, be sure to read 001 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

Fuel injectornon-turbo 130-15turbo 130-43

Fuel level sender160-13

Fuel pressureregulator 160-11testing 160-11

Fuel pump160-2, 160-13fuse 160-6high pressure 160-19relay 160-6see also Fuel system

Fuel rail130-15

Fuel system 160-2monitoring OBD-4troubleshooting 160-6

Fuel tank020-27, 160-2, 160-22capacity 160-2draining 160-22evaporative control 160-4

Fuel trimOBD-4

Fuses 600-2, ECL-16engine management 130-7

GGateway

600-6Gear position switch

240-14Gearshift

knob 250-1manual 250-2automatic 250-7

Generatorsee Alternator (generator)

Global positioning system (GPS)400-3, 650-3

GPS400-3, 650-3

Grounds130-6, ECL-22

HHalogen

630-4Hand brake

020-22, 340-31Handle, door

515-9, 515-26Harness connectors

ECL-12Hazard warning switch

612-10Headlight

630-3aim 630-3beam (dip switch) 612-5bulb replacement 630-4removing / installing 630-6switch 612-5washer 611-9see also Lights

Heater core 640-17

temperature sensor 640-8see also IHKA

Hingeslubricating 020-31

HIP module650-4, 650-21

Hood410-4lock carrier 410-5

Hornbutton 320-6contact spring 612-5

Hosecoolant 020-23

IIBOC

650-3IBS (intelligent battery sensor)

020-20, 121-5, 600-9Identification plates

date of manufacture 020-11engine serial number 100-1VIN 002-1, 020-11

Identification transmitter (remote key)515-2

Ignition coil 120-2, 120-8cover (upper engine cover) 020-19remove / install 120-8

Ignition switchSTART STOP switch 612-8

Ignition systemcoil 120-2, 120-8

see also Ignition coildiagnostics 120-5disabling 120-2firing order 120-2spark plugs 020-28timing 120-3troubleshooting 120-5see also DME (digital motor electronics

IHKA400-4, 640-1belt 020-23blower 640-12capacity 640-21compressor 640-20condenser 640-22control panel 513-18, 640-2, 640-5expansion valve 640-25fluid 640-21housing 640-15microfilter 020-27pressure switch 640-8receiver-drier 640-23refrigerant port 020-18servo motors 640-10temperature sensors 640-7see also Heater

IHKS400-4, 640-1see also IHKA

Indicator lights020-17, 620-3

Injectorsee Fuel injector

Instruments010-16, 400-3, 620-1always open gauge 010-16, 541-2, 620-1

CBS display 020-3central information display (CID) 620-3, 650-4

Check Control 620-1convertible top timer 010-16, 541-2, 620-1

service 620-3tachometer 620-3

Intake manifoldcharge pressure sensor 130-37differential pressure sensor 130-13non-turbo 130-18turbo 130-51

Integrated trim module (ITM)512-1, 512-8

Intelligent battery sensor (IBS)020-20, 121-5, 600-9

Intercooler170-21

Interior010-10care 020-32lights 630-16motion sensor 515-28trim 513-21ventilation microfilter 020-17

6 INDEX

ITM (integrated trim module)512-2, 512-8

JJack

020-12Jack stands

020-12JB (junction box)

600-5, 600-7fuses ECL-18

Jump starting020-16

Junction box (JB)600-5, 600-7fuses ECL-18

KK-bus

600-6K-CAN

600-5, 600-7Key

515-2Key memory

515-4Keyless entry

515-2Knock sensor

120-4, 120-10, 130-11, 130-32

LLateral acceleration sensor

340-38Leather upholstery

020-32Level sender

160-13Level sensor

see Suspension, ride heightLicense plate light

630-14Lift, hydraulic

020-12Lights

exterior 630-1headlights 630-3interior 630-16switch 612-5see also Headlight

LIN-bus600-6, 600-7

Lock carrier410-5

Locksdoor 515-17, 515-12, 515-24lubricating 020-31rear hatch 515-17tailgate 515-20

Lubrication system119-2oil pressure 119-3oil pump 119-11

Luggage compartment513-30

MMaintenance

antifreeze (engine coolant) 020-22automatic transmission 020-29, 240-7battery 020-20belt 020-23body, hinges, locks 020-31brake fluid 020-21, 340-6brake pad / rotor wear 020-21, 340-9

cooling system 020-22CV joint boot, inspecting 020-30engine oil 020-25exhaust system, inspecting 020-30exterior 020-31filters

air 020-19cabin air 020-27fuel 160-13oil 020-25

fuel tank and fuel lines 020-27interior 020-32maintenance tables 020-6oil service 020-25oxygen sensors 020-29, 180-10parking brake 020-22, 340-31recommended 020-6seat belts 020-32spark plugs 020-28suspension and steering 020-30tables 020-6tires 020-30transmission 020-29, 230-3, 240-7wheel alignment 020-31, 320-16windshield wiper blade 020-32, 611-3see also Condition based service (CBS)

Malfunction indicator light (MIL)020-17, 120-5, 130-5, OBD-2

Manifold, exhaustnon-turbo 180-6turbo 180-7

Manifold, intakesee Intake manifold

Manual transmission010-6, 200-1, 230-1applications 200-2, 230-1fluid 020-29, 200-2, 230-3gear ratios 230-2gearshift 250-2identification 230-1removing / installing 230-6seal 230-4, 230-5

Mass air flow sensornon-turbo 130-15turbo 130-37

Master cylinderbrakes 340-25clutch 210-3

Mechanical braking assistant (MBA)300-3, 340-27

Memorykey memory 515-4

Microfilter020-27

MIL (malfunction indicator light)020-17, 120-5, 130-5, OBD-2

MINI emblem510-10

Mirrorinside rear view 513-26outside rear view 510-2switch 612-13

Misfire120-5, OBD-4

Models010-8

Modular front endsee Radiator support

MOST-bus600-6, 650-6

MRS (multiple restraint system)see Airbag system

Muffler180-4

Multifunction steering wheel400-3, 612-3

NNavigation

400-3, 650-3DVD 650-18

Neutral safety switchfunction 121-13, 240-2

Normal loaded position320-16

OOBD (on-board diagnostics)

120-5, 130-6, 240-5, OBD-1P-codes OBD-6plug 020-8, 120-5, 130-5, 600-9, OBD-3

INDEX 7

WARNINGYour common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your MINI, be sure to read 001 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

Oil, engine020-6, 020-25capacity 020-25, 119-2changing 020-25dipstick 020-18filter 020-25level, checking 020-25pan 119-11pressure 119-3

switch 119-6pump 119-2, 119-11seal, crankshaft 119-8see also Lubrication system

Oil sealCrankshaft 119-8

On-board computer (BC)switch 020-5, 612-5

On-board diagnosticssee OBD (on-board diagnostics)

Open circuit test121-8

Oscilloscope diagnosischarging system 121-18ignition system 120-5

Outside door handle515-9, 515-26

Outside mirror510-2switch 612-13

Oxygen sensor020-29, 180-10monitoring OBD-4

PP-code

OBD-6Pads

020-21, 340-8PAG oil

640-4Panorama sunroof

400-3Parasitic draw

121-9

Park distance control (PDC)400-3

Parking brake020-22, 340-31

Parts020-9

Passenger seat occupancy sensor 721-5

PDC (park distance control)400-3

Personal profile515-4

Pinch protectionwindows 512-1sunroof 540-1

Power distribution600-5fuses ECL16

Power management600-8

Power mirrorsee Mirror

Power steeringsee EPS (electromechanical power steering)

see also SteeringPower window

see WindowProgramming

600-10PT-CAN

600-6, 600-7PWG (accelerator pedal module)

130-13, 130-39Pyrotechnic tensioner

720-1, 721-7

RR-134a

640-21Rack and pinion

320-1Rack boot

320-15Radiator

170-2, 170-12expansion tank 020-22, 170-2, 170-12see also Cooling system

Radiator grill510-4

Radiator support410-6

Radio121-12, 650-1controls 612-4removing / installing 650-6satellite 650-10

Rain and light sensor (RLS)611-2, 630-1

Raising vehicle020-11

ReadinessOBD-5

Rear hatch412-2lock 515-17spoiler 412-6trim 412-4

Rear main seal119-8

Rear suspension010-13, 300-2, 330-1ride height 320-17spring 330-4stabilizer bar 330-15subframe 330-7suspension arms 330-10wheel bearing 330-19

Rear window defogger 640-2

relay ECL-33switch 640-2

washer nozzle 611-8wiper 611-5, 611-6

Receiver-drier640-23

Refrigerant640-3pressure switch 640-8port 020-18

Remote key515-2

Restraint system721-1

Reversing light switchsee Back-up light switch

Ride height320-17

RLS (rain and light sensor)611-2, 630-1

Rollover protection541-10

Roof switch center 612-11

Rotation rate (yaw) sensor340-38

Rotor, brake020-21, 340-8, 340-18

SSAC (self-adjusting clutch)

210-16SAE (Society of Automotive Engineers)

OBD-1

8 INDEX

Safety001-1, 020-11

Satellite radio650-10

Scan tool 020-8, 120-5, 130-5, 600-9, OBD-3

Sealcrankshaft 119-8torque converter 240-16

Seat400-3airbag 520-1electrical components 520-4front 520-1, 520-5heating 520-2, 640-2passenger seat occupancy sensor 520-5

rear 520-2, 520-6Seat belt

020-32front 720-4maintenance 020-32rear 720-8troubleshooting 720-2see also Airbag system

Seat occupancy sensor721-5

Secondary voltage 120-6

Securityalarm (DWA) 515-6, 515-27electronic immobilizer (EWS) 515-1

Self-adjusting clutch (SAC)210-6

Service020-4

Shift linkage250-2, 250-7

Shift knob250-1

Shift paddles612-4

Shift lock250-1

Shock absorberfront 310-5rear 330-4

Short circuits600-13

Side marker light630-9

Side (thorax) airbag520-1, 721-2

Siren515-27

Slave cylinderclutch 210-5

Sleep mode121-7

Solar sensor 640-9

Sound system650-1amplifier 650-9antenna 650-13CD changer 650-7radio 650-6speakers 650-10

Spark plugs020-28

Speakers650-10

Specifications, fluidA/C system 640-21ATF 200-2, 240-9brakes 020-21, 340-6clutch 210-2manual transmission 200-2, 230-3oil 020-25, 119-1

Speed sensor340-36

Split rear door412-9lock 515-24trim 412-11wiper 611-6

Spoiler, rear412-6

Springfront 310-3rear 330-3

SRS (supplemental restraint system)721-1contact spring 612-5

Stability control300-3, 340-2, 340-36

Stabilizer barfront 310-16rear 330-15

START STOP switch612-8

Starter121-13troubleshooting 121-2, 121-13see also CAS (car access system) module

Static damage600-3

Steering 010-14, 300-2, 320-1angle sensor 121-12, 320-7, 340-38, 612-5

column 320-7, 400-3switch cluster (SZL) 612-5trim 513-5

corrosion damage 320-5lock 320-9rack 310-10

boot 320-15tie rod 320-13wheel 320-6

switches 612-3

Steering column switch cluster (SZL)612-5

Steering column320-7

Steering knuckle310-1, 310-12

Steering lock 320-9

Stop light switch612-12

Strutfront 310-5rear 330-3

Subframefront 310-8rear 330-7

Sunroof400-3, 540-1emergency closing 540-3initializing 121-13, 540-2repairs 540-4switch 612-11wind deflector 540-5

Suppressor filter (wave trap)650-13

Suspension020-30, 300-1front 300-1, 310-1ride height 320-17rear 300-2, 330-1see also Front suspensionsee also Rear suspension

Switchesautomatic transmission gear position 240-14

back-up lights 230-4, 240-14brake lights 612-12center dashboard switch cluster 513-18

central locking 513-18clutch 121-13cruise control 612-3domelight 612-11foglight 513-18hazard warning 612-10headlight dimmer 612-5horn 320-6ignition switch (START STOP) 612-8light 612-5mirror 612-13oil pressure 119-6on-board computer 612-5passenger airbag deactivation 612-11refrigerant pressure switch 640-8seat heater 513-18START STOP 612-8steering column switch cluster (SZL) 612-5

steering wheel 320-6, 612-3turn signal 612-5window 513-18wiper-washer 611-2, 612-5

SZL (steering column switch cluster)see Steering column switch cluster (SZL)

INDEX 9

WARNINGYour common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your MINI, be sure to read 001 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

TTachometer

400-3, 620-3Tailgate

412-7lock 515-20trim 412-9

Taillights630-10

Technical data010-2

Telephonecontrol switches 320-6

Temperature sensorevaporator 640-7heater core 640-8

Thermostat170-1, 170-16

Thorax (side) airbag 520-1, 721-2

Throttle housing130-13, 130-39

Tie rod320-2, 320-13

Tightening torques020-9

Tilt sensor515-27

Timing chain 113-6, 117-3see also Camshaft timing chainsee also VANOS (variable camshaft timing)

Tire300-4changing 020-13flat tire indication 020-13inflation 020-30pressures 020-30rotating 020-31

Tire pressure monitoring300-5, 400-4

Toe320-18

Toolsspecialty tool suppliers 020-10

Torque020-9

Torque converter 240-5, 240-24

Torque plate240-25

Towing020-17

TPM (tire pressure monitoring)300-5, 400-4initializing 300-9

Traction controlsee ASC + T (automatic stability control + traction)

see also DSC (dynamic stability control)

Trailing arm330-1, 330 10

Transmissionautomatic 200-2, 240-1fluids 200-2manual 200-1, 230-1service 020-29see also Automatic transmissionsee also Manual transmission

Transmission fluid cooler240-14

Transmission gear position switch121-13, 240-1

Trim cargo compartment 513-30clips 510-1, 513-1cowl cover 513-2dashboard 513-6door panel 411-5door sill 513-21exterior 510-1headliner 513-28interior covers and trim 513-21radiator grill 510-4steering column 513-5wheel housing liner 410-2

Troubleshootingalternator 121-2, 121-17battery 121-2brakes 340-3charging system 121-2, 121-17combustion chamber leak test 170-5cooling system 170-4driveability 130-5electrical 121-2, 600-11engine 170-5engine management 130-5evaporative control 160-4fuel system 160-6ignition system 120-5seat belts 720-2starter 121-2, 121-13steering 320-5thermostat 170-5wipers 611-2

Turbochargers100-3, 180-7air ducts 130-34

pressure sensor 130-35intercooler 170-21

Turn signal front 630-7rear 630-10side 630-9switch 612-5

UUltrasonic sensor (interior motion sensor)

515-28Universal joint

steering shaft 320-7

VVacuum booster

brakes 340-27pump 300-3, 340-27

Vacuum pump300-3, 340-28

Valve cover113-3

Valvetronic010-4, 100-2motor 130-14, 130-41

VANOS (variable camshaft timing)100-2, dual 117-17single (N14 engine) 117-23see also Camshaft timing chain

Vehicle identification number (VIN)002-1, 020-11

Ventilation microfilter020-27

Vibration damper, crankshaft117-2

VIN (vehicle identification number)002-1, 020-11

Voltage and polarity600-1

10 INDEX

Voltage tests600-11

Volute spring612-5

WWarning lights

020-17, 620-3Warnings

001-1Warnings, cautions and notes

020-2Washers

611-1headlight 611-9nozzle 611-7, 611-8, 611-9pumps 611-10reservoir 611-12switch 611-2

Washing020-31

Water pump170-17, 170-19

Wave trap (suppressor filter)650-13

Wheel alignment020-31, 320-16

Wheel bearingfront 310-18rear 330-19

Wheel housing liner410-2

Wheel speed sensor340-2, 340-36

Wheels300-4

Window anti-trap 512-2drive 512-8drop-down 512-3glass 512-3initializing 512-1motor 512-7switch 512-6, 513-18

Wipers611-1arm

front 611-4rear 611-5

blade 020-32, 611-3motor 611-5switch 611-2

Wiring color and size ELE-3diagrams ELE-9index ELE-4sample ELE-2

XX connectors

ECL-12

Xenon630-5

YYaw sensor

DCS 300-4, 340-38navigation system 650-4

established 1950Automotive Reference

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USATel: 617-547-4170 Toll Free: 800-423-4595 Fax: 617-876-9235http://www.bentleypublishers.com/contact-us

MINI Cooper (R55, R56, R57)Service Manual: 2007-2011Cooper, Cooper S, John Cooper Works (JSW) including Clubman and Convertible

Price: $139.95Bentley Stock Number: BM11Publication Date: 2011.09.06ISBN: 978-0-8376-1671-1Hardcover, 8 3/8 in. x 11 in.Case quantity: 11058 pages, 1845 photos, illustrations and diagramsIncludes color MINI Cooper familiarization section

The MINI Cooper Service Manual: 2007-2011 is a comprehensive source of service information and specifications for MINI Cooper models from 2007 to 2011 (Mk II). The aim throughout this manual has been simplicity, clarity and completeness, with practical explanations, step-by-step procedures and accurate specifications. Whether youre a professional or a do-it-yourself MINI owner, this manual will help you understand, care for and repair your car.

Features:

Procedures for everything from changing the ATF to replacing a dirty cabin microfilter and resetting the CBS (condition based service) system. This manual tells you what to do and how and when to do it.

Engine and cylinder head service, including variable camshaft timing (VANOS) setup and adjustment and Valvetronic service (N12, N16, and N18 engines).

Driveability troubleshooting and detailed repair information for the Siemens DME Engine Management Systems.

Turbocharger and intercooler information, including component removal and replacement (Cooper S, JCW).

Drivetrain maintenance, including troubleshooting, adjustment and repair of clutch, gearshift linkage and drive axles.

Suspension repairs, including strut and control arm replacement procedures.

Manual and automatic transmission removal, installation, seal replacement and external service.

System repair information for antilock brakes (ABS), automatic stability control (ASC) and dynamic stability control (DSC).

Heating and air conditioning repair (IHKS / IHKA), including component replacement.

Body adjustments and repairs for sunroof and convertible, including resetting of the rollover protection system.

Electrical system service, including an easy to use electrical component section with detailed illustrations and photos.

Comprehensive wiring schematics, including fuses and grounds. MINI OBD II diagnostic trouble codes, SAE-defined and OBD II

P-Codes, as well as basic scan tool information and OBD II Diagnostic Trouble Codes (DTCs).

MINI factory tolerances, wear limits, adjustments, and tightening torques.

Models & engines covered:

Cooper: 1.6 liter normally aspirated engine (engine codes N12, N16)Cooper S: 1.6 liter supercharged engine (engine codes N14, N18)

Transmissions covered:

Manual 6-speed transmissions (Getrag)Automatic 6-speed with Agitronic (Aisin)

Step-by-step instructions for resetting CBS service items.020 Maintenance

High pressure fuel system service on turbo engine, including replacing HP fuel pump.160 Fuel Tank and Fuel Pump

BentleyPublishers.com

bentley_bm11_new.product.announcement.pdf

Detailed engine service, including VANOS camshaft timing adjustment.117 Camshaft Timing Chain