5th Generation Project Report 10 Ton

8/10/2019 5th Generation Project Report 10 Ton

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5thGENERATION

WASTETYRERECYCLINGPLANT

Registered Office: 520-527 Poddar Arcade !"and #a$aar

%arac""a Road &'rat ()5 00* +,'j ndia

/ontact 'mers: )1 2*1 2553150451452 ax: )1 2*1 255313)


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5TH

GENERA

2

ION 10 TON PLANT

www.anjaliexim.com

LAYOUT.


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10 TON PLANT PROJECT REPORT

Company Profile

Anjali 6xim wit" its 'ni'e renewale tec"nolog8 "as come '9 wit" a conce9t of setting new

standard in renewale energ8 t"at incl'des 'sing of waste t8res as a raw material and 9rod'cing

green f'el oil caron lac steel and gas. ;it" gloal warming and 'tili$ation of r'er it "as

now ecome necessar8 to rec8cle t"e waste and cont 'rn or land fills t"at t8res d'e

to 9oll'tion 9rolems. ="ere is no an8 ot"er 'se of t"ese waste t8res. &o we at Anjali 6xim "a


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(ea%)re* of %+e plan%

100? wastage t8re rec8cling is ac"ie


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T+e (ea%)re* of %+e (if%+ Genera%ion Plan%

I%em. Pi'%)re. (ea%)re*.

/atal8st

Room

=wo catal8st room in t"is wa8 can

s9eed '9 t"e 9rocess of 98rol8sis.

Bori$ontal

/ondensor

=wo "ori$ontal condenser t"e cooling

area of one "ori$ontal condenser can e

e'aled wit" more t"an t"ree


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T+e Perfe'% &ol)%ion ,Pyroly*i* Pro'e**-

P8rol8sis is t"e decom9osition of organic com9o'nds 'nder ox8gen free +anaeroic

atmos9"ere t"at 9rod'ces gas oil caron lac and steel. 6fficient ind'strial P8rol8sis is a9rocess to treat t"e r'er and ind'strial 9lastic wastage as well.

As a res'lt of 98rol8sis of wastage t8res one otains

(UEL OIL ,5/ %o 50/-

="e main oil 9rod'ct 9rod'ced 8 o'r rec8cling a99lication is t"e f'el oil t"at is wide

'sed for ind'strial and commercial 9'r9oses. ="e oil "as 35? to 50? of t"e amo'nt of rec8cled

scra9 t8res w"ic" will e carried wit" licensed taner tr'cs.

CARON LAC ,20/ %o 25/-

/aron #lac is t"e main 9rod'ct rec8cled 8 P8rol8sis tec"nolog8. ="e amo'nt of

rec8cled caron lac is (0? to (5? +de9ending on t"e t89e of t8res of t"e total amo'nt of

scra9 t8res rec8cled in t"e s8stem. /aron lac is 'sed as raw material or main ingredient in

man8 ind'stries and t"e c"emical str'ct're of caron lac strengt"ens lengt"ens t"e

end'rance and im9ro


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&TEEL !IRE ,10/ %o 15/-

=8res contain steel wires and t"e amo'nt range of 10? to 15? of t"e total t8re wastage.

All of t"e steel 9resent in t"e t8re can e detac"ed after t"e P8rol8sis rec8cling 9rocess is

com9leted. %al'ale steel wires are 9ressed and sold to steel and scra9 dealers.

GA& ,5/ %o 3/-

on-/ondensale gases arise d'ring t"e 98rol8sis 9rocess. ="ere are some ad


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5%+ Genera%ion p+o%o


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PYROLY&I& CARON LAC TE&T REPORT


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PYROLY&I& (URNACE OIL TE&T REPORT


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Te'+ni'al 4e%ail

="is is a atc" 9rocess s8stem.

="e wastage t8res are fed into t"e reactor


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AUTO (EE4AR

CARON RE#O8AL &Y&TE#


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NE! 4E&IGN O( CHI#N

CARON LAC 8ACUU

1(

Y

COLLECTOR

www.anjaliexim.com


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Pro'e** (lo9 C+ar%

&cra9 =ire

&tocing

P8rol8sis Fnit

Oil /aron #lac &teel ;ire ,as

&torage &le


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Te'+ni'al Parame%er

Pro:e'% , 4imen*ion ;.; )ipmen% &pe'ifi'a%ion

1 6'i9ment Godel AH-150

2 Gaterial Plastic r'er +t8res life garage

( &tr'ct're Bori$ontal t8re re


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5%+

E>)ipmen% Li*%

4 ? 4iame%er L ? Len7%+ H ? Hei7+% ! ? !i"eName !ei7+% &i@e ,##- )an%i%y Pi'%)re

Reactor 22000 g 2*00K**00 1

/atal8st /"amer B2100KJ1D00 1

Oil ;ater

&e9arator1200KB2100 1

Oil =an 1000KJ(200 2

Bori$ontal

/ondenser1050KJ300 2

%ertical

/ondenser(00g D00KJ2*00 1

Anti-ac fire

de


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4ifferen'e e%9een (o)r%+ Genera%ion An" (if%+ Genera%ion Tyre Pyroly*i* Plan%

ame 5t"

,eneration =ire P8rol8sis Plant 3t"

,eneration =ire P8rol8sis

Plant/atal8st

/"amer

;e call t"e 5t"catal8st c"amer Mdo'le c"amer M. ="is design co'ld add t"e molec'lar

sle


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Anti N ac

fire e


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Pro:e'% Plannin7 B Implemen%a%ion ,(or %+e 10 %on"ay 'apa'i%y-

Jand Re'irement : 1500 s. meters

/onstr'ction &"ade : 30t K D0 t (200 &.eet

;ater Re'ired : 100 liter 9er da8Power Re'irement

;it"o't A'tofeeder : 20 "9

;it" A'tofeeder : (5 "9

Gan Power Planning : Ganager-2

=ec"nical-1

;orer-3

Capi%al inDe*%men%

O%+er Arran7emen%* %o e ma"e y Clien%&torage tan Of oil +A


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E*%ima%e" Opera%ional Co*% an" Re%)rn on InDe*%men%

="e anal8sis is ased on t"e conject're of 10 tons4da8 ca9acit8 'nit o9erating for (00 da8s a

8ear

Raw material waste =8re: D ton 9er da8K(00 da8s 2300 ton4 8ear.

To%al o)%p)%

/aron lac +(5? - D30 =on +Rs 1000 9er =on in ndia

'rnace oil +35? - 10D0 =on +Rs (D000 9er =on in ndia

&teel +12? - 2DD =on +Rs 12000 9er =on in ndia

,as +D? - 1)2 =on +;e are not considering 9rice of it rig"t now

To%al Earnin7 ,Yearly- ,Uni% Ton*-

&r. No Pro")'% O)%p)% ,/- O)%p)% ,Ton- Pri'e Per %on. To%al In'ome

1 /aron #lac (5? D30 1000 D30000

2 'rnace oil 35? 10D0 (D000 31030000

( &teel 12? 2DD 12000 (35*000

3 ,as D? 1)2 --- 0

To%al ,A- F52F2;F000

To%al Epen*e ,Yearly- ,Uni% Ton*-

&r. No Par%i')lar )an%i%y Pri'e To%al Co*%

1 ;aste =8res 2300 10000 23000000

2 &alar8 ;ages )K12 Gont" 10000 10D0000

( 'el +or nitial Fse (00 5000 1500000

3 6lectricit8 ;ater --- -- 720000

5 Gisc. 6x9ense

+#ag Pacing Re9airing Reno


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520-527, PODDAR ARCADE,

KHAND BAZAAR, VARACHHA ROAD,

SURAT, 395006

GUJARAT, INDIA.

Ph!"# $9% 26% 255&%52

'()# $9% 26% 255&%&9

*"+# .(!(/")/.1

E(/# /!(!(/")/.1

Thank You . . . !

Documents

5th Generation Project Report 10 Ton