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1
Factories and MachineriesAct 1967
A Review of
10 Most Important
Regulations
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2
LECTURE OBJECTIVES
To introduce the objective of FMA To reviews the arts in FMA
To reviews at least 10 important Regulations in FMA
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!
istor! and O"#ecti$e o% FMA 1967&
1"#$ enacted as A%T #& 1"$& enacted as A%T 1!"
'bjectives(
1) To provide for the control of factories with respect to
matters relating to the safet*+ health and welfare ofpersons+
2) the registration and inspection of machiner*)
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&
'ART(S in FMA 1967
art I ( reliminar* art II ( ,afet*+ -ealth and .elfare
art III ( erson In %harge and %ertificate of
%ompetenc*
art I/ ( otification of Accident+ angerous
'ccurrence and angerous isease
art / ( otice of 'ccupation of Factor* and
Registration and se of Machiner*
art /I ( 3eneral
,chedule I ( angerous occurrence
,chedule II ( ,erious bodil* injur*
,chedule III ( otifiable 'ccupational isease
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4
'ART 1& 'RELIMI)AR*
Factor*(a5 There must be premises involved+ the boundaries of which
can be defined
b5 .ithin those premises there is manual labour going with one
of the processes specifiedc5 The processes or purposes must involve the ma6ing+
altering+ repairing+ ornamenting+ finishing+ cleaning+ washing+
brea6ing up+ demolition or adapting for sale of an* article or
part of an article
d5 The processes must be carried on b* wa* of trade or for
gain 7 include government premises5
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#
'ART II SAFET*+ EALT A), -ELFARE
There are 1$ ,ections
Three sections related to safet*+ health and welfare(
Section 10. Provisions relating to safety, etc.Section 22. Provisions relating to health.
Section 25. Provisions relating to welfare
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Section 10. Provisions relating tosafety, etc.
8 foundations and floors in sufficient strength to sustain the loads8 roofs with sufficient strength to carr* suspended loads9
8 all floors+ wor6ing levels+ platforms+ dec6s+ stairwa*s+ passages+gangwa*s+ ladders and steps are of safe construction to prevent aris6 of persons falling or collapse+ are properl* maintained and 6ept+free from an* loose material and in a non:slipper* condition
8 to ensure safe access to an* place
8 ever* opening+ sump+ pit or fi;ed vessel in a floor+ or wor6ing level aresecurel* covered or securel* fenced
8 all goods+ articles+ substances which are stored or stac6ed must98 ensure stabilit* and prevent an* collapse of the goods+ articles or
substances8 not interfere with the distribution of light+ ventilation+ operation of
machiner*+ obstruction of passagewa*s or gangwa*s andfunctioning fire:fighting e
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Section 22. Provisions relating tohealth.
8 factor* is 6ept in a clean state and free from offensive effluviaarising from an* drain+ sanitar* convenience or other source) It mustbe cleaned at times b* methods include lime:washing or colourwashing+ painting+ varnishing+ disinfecting or deodorising9
8 the ma;imum number of persons emplo*ed at an* one time in an*wor6room in an* factor* must be in the correct amount of cubic feet
of space and the superficial feet of floor area)8 effective and suitable maintenance of ade
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"
Section 25. Provisions relating towelfare.
8 ade
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10
'ART III 'ERSO)S I) CAR.E A),CERTIFICATES OF COM'ETE)C*
There are 4 ,ections) Section 26. Training and supervision of inexperienced
worers. Machiner* operators must be ade
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11
'ART IV )OTIFICATIO) OF ACCI,E)T+,A).EROUS OCCURRE)CE A), ,A).EROUS,ISEASES The occupier must notif* the nearest inspector of accidents
and diseases
Accidents include9
@oss of life
Injur* to a person who loses more than & da*s of wor6 ,erious damage to machiner* or other propert*
Inspectors ma* investigate accidents and dangerous
occurrences and hold en
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12
'ART V )OTICE OF OCCU'ATIO) OF FACTOR*A), RE.ISTRATIO) A), USE OF MACI)ER*
The use of a premises as a factor* must be notified to the
%hief Inspector within ! months of the intended start date
uilding operations must be notified if the* are li6el* to last
more than # wee6s Re
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1!
'ART VI .E)ERAL
escribe the offences against the Act and various penalties 3eneral penalt* is RM2+000)00 B RM4+000)00
,chedules9
1) efines dangerous occurrences to machiner* that need tobe notifies to an inspector
2) escribe the t*pe of injur* that ma* be classified as Cserious
bodil* injur*D
!) @ist of notifiable industrial diseases
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1&
TE FMA RE.ULATIO)S
FA%T'R? A MA%-IER? A%T 1"#$
A%T 1!"
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14
RE.ULATIO)S /'erat0ran
1) FMA 7%ertificates of %ompetenc* B E;aminations5Regulations
2) FMA 7Electric assenger and 3oods @ift5 Regulations
!) FMA 7Fencing of Machiner* and ,afet*5 Regulations
&) FMA 7 otification+ %ertificate of Fitness and Inspection5Regulations
4) FMA 7erson B In B %harge5 Regulations
#) FMA 7,afet*+ -ealth and .elfare5 Regulations
$) FMA 7,team oiler and nfired ressure /essel5Regulations
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1#
RE.ULATIO)S /'erat0ran
=) FMA 7Administration5 Regulations") FMA 7 %ompounding 'ffences5 Regulations
10) FMA 7 @ead5 Regulations
11) FMA 7 Asbestos5 Regulations
12) FMA 7uilding 'perations and .or6s of Engineering%onstruction57,afet*5 Regulations
1!) FMA 7oise E;posure5 Regulation
1&) FMA 7 Mineral ust5 Regulation
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1$
RE.ULATIO)S RELATI). TO EALT
@EA+ 1"=&
A,E,T',+ 1"=#
MIERA@ ,T+ 1"="
'I,E+ 1"="
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1=
O"#ecti$es o% these Re203ations
1) To prevent occurrence of occupational disease associatedwith the use and e;posure the materials 7 lead+ asbestos+
mineral dusts and noise5
2) To provide minimal standards to prevent e;posure to
wor6eres)
!) Main aspect of these four regulations
1) Role of competent of person
2) Maintainance+ Inspection and E;amination of control
e
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1"
Sa%et! Re203ations Strate2ies
1) rovision on limit to e;posure2) Identification and assessing e;posure limit
!) Reduction of e;posure through
1) Engineering approach
2) Administrative apprach!) rotection from
&) Earlier detection of disease through medical surveillance
4) issemination of information and awareness to wor6ers
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FMA / Lead Re203ations+ 1945
A permissible e;posure level 7E@5 of 140gm!
of air averagedover an = hour period
rotection ta6en into account of respirator* protection
Emplo*er must carr* atmospheric monitoring+ personal samples to
be ta6en from emplo*ees e;posed
Engineering controls and wor6 practices specified T*pe of respirator as in ,chedule
rovide changing rooms and shower facilities
Emplo*er provide medical surveillance program
iological monitoring specified)
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FMA / Lead Re203ations+ 1945
Emplo*er temporaril* remove an emplo*ee from e;posuresabove the action level where the blood lead levels are high
7above =0gG100gm for males and &0gG100g for females of
child bearing capacit*5
Fre
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22
FMA / As"estos Re203ations+ 1946
8 A ermissible e;posure limit 7E@5 of 1 fGml8 Re
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2!
FMA /)oise Eos0re Re203ations+ 1949
o) T*pe of Industr* H .or6ers at Ris6
1 ilang Te6stil 4")2
2 ilang esi 4&)"
! Industri imia 42)"
& Industri Minuman 42)1
4 ilang engeluaran ahan Mineral 41)=
# ilang Ma6anan &")&
$ ilang enghasilan ahan @ogam &=)"
= ilang elapa ,awit &=)"
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2&
FMA /)oise Eos0re Re203ations+ 1949
A ermissible E;posure @imit 7E@5( E
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24
FMA /)oise Eos0re Re203ations+ 1949
An audiometric testing program 7to detect hearing loss5 mustbe provided for all emplo*ees e;posed above the action level
Audiometric testing must be carried out ever* *ear if
e;posure is above E@ or there is a threshold shift
Emplo*ees must be trained in E and audiometric testing
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2#
FMA / Minera3 ,0st Re203ation+ 1949
A ermissible E;posure @imit 7E@5 Free silica
J 4 mgGm! of respirable dust
J 10 mgGm! total dust
Respirable cristobalite ( J 0)04 mgGm! Respirable
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2$
FMA / Minera3 ,0st Re203ation+ 1949
'ccupier and emplo*er must provide E+ clothing
,andblasting is prohibited unless approved)
Emplo*er must provide dust removal e
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FMA / Minera3 ,0st Re203ation+ 1949 SURVEILLA)CE
'. (xposure %onitoring
)&*ective+ to determine the percentage of free silica 7b*weight5 in the mineral dust that the emplo*ee is e;posedto
re-uency715 within !0 da*s : new changes in operation
725 within ! months : from the da* of the emplo*eecommences wor6
7!5 ever* #G12( > A@ but below E@7&5 ever* !G12 ( > E@
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2"
FMA / Minera3 ,0st Re203ation+ 1949Medica3 Ea8ination
i. hen: within ! months of wor6
: 2 *earl*
: *earl* ( earl* stage of pneumoconiosis
ii. $ontent: %LR+ @ung function test+ full chec6:up of T
iii. /eport of edical exa%ination
: to inform emplo*er emplo*ee 7if re
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!0
RE3@ATI', R'/I,I', @ead Asbestos Mineral ust oise
ermissible E;posure @imit 7E@5 L L L L
E;posure Monitoring L L L L
%ompliance L L L L
reathing rotection L
rotective %lothing andE
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!1
RE.ULATIO)S RELATI).
TO SAFET* ,TEAM 'I@ER A RE,,RE /E,,E@+ 1"$0
ER,' I:%-AR3E+ 1"$0 E@E%TRI% A,,E3ER, A 3'', @IFT+ 1"$0
FE%I3 'F MA%-IER? A ,AFET?+ 1"$0 ,AFET?+ -EA@T- A .E@FARE+ 1"$0
'TIFI%ATI'+ %ERTIFI%ATE 'F FITE,, A I,E%TI'+1"$0
I@I3 'ERATI', A .'R, 'F E3IEERI3
%',TR%TI' 7,AFET?5+ 1"="
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!2
FMA /E3ectric 'assen2er and .oods Li%tRe203ations+ 197
3eneral( All electric passenger and goods lifts
Re
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FMA /Fencin2 o% Machiner! and Sa%et!Re203ations+ 197
eals with safeguarding the machiner* All dangerous parts of a machine+ including power source
and transmission must be guarded
It describe the methods for guarding various parts of a
machine
'ther machiner* that is not listed must also be securel*
fenced
# ,chedules on materials and dimensions of machiner*
guards
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!&
FMA /Sa%et!+ ea3th and -e3%areRe203ations+ 197
,afe means of access and a safe place of wor6+ providingedge protection on floor openings and stairs
,tairwa*s and floors must be of good construction and
maintained
rotected from falls of more than 10 feet b* the use of safet*
belts or ropes
Ade
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!4
FMA /Sa%et!+ ea3th and -e3%areRe203ations+ 197
Materials and finished goods must be properl* stac6ed andstored
,pecifications are lain down for the cleaning of surfaces
inside the factor*
@ighting+ ventilation and climate re
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!#
FMA /'erson In Char2e Re203ations+ 197
Re
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!$
FMA /Stea8 Boi3er and Un:red 'ress0reVesse3 Re203ations+ 197
%onditions for obtaining the permission of the %hief Inspectorbefore a steam boiler or unfired pressure vessel is
manufactured or imported
,team boiler and unfired pressure vessels must compl* to
one of the codes listed in various ,chedules
-*drostatic testing before put in service and then a $ *ears
interval
FMA /B i3di O ti d - ; %
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FMA /B0i3din2 Oerations and -or;s o%En2ineerin2 Constr0ction /Sa%et! Re203ations+1949
uilding 'perations( Othe construction+ structural alteration+ repair and
maintenance of a building 7including re:pointing+ re:decoration and e;ternal cleaning of the structure5 thedemolition of a building+ and the preparation for and the
la*ing of the foundation of an intended buildingP Engineering %onstruction(
OQthe construction of an* railwa* line or siding and theconstruction+ structural alteration or repair 7including re:pointing and re:painting5 or the demolition of an* doc6+
harbour+ inland navigation+ tunnel bridge+ viaduct+waterwor6s or gas holderQP
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COMMO) < BASIC 'ARAMETERS
!"
PARAMETER LEAD ASBESTOS NOISE MINERAL
DUST
ACTIONLEVEL
75ugm/m3
Nil 85 dB(A) ½ of PEL
PEL150
ugm /m31 fib!/ ml "0 dB(A)
5mg/m3 o!10mg/m3 o#!
8T$%
&EL Nil Nil 115 dB(A) Nil
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LEA, ME,ICAL SURVEILLA)CE
&0
Ite8
E8o!ee eos0re condition 'eriod %or "3ood sa83in2and ana3!sis
1 Those eose a"o$e action 3e$e3 E$er! si 8onth
= >5 028