Embed Size (px)
Citation preview
2
General safety instructions and checklist This electric garage door operator complies with all current European Directives – please see Declaration of Conformity certificate. When installed correctly this electrically operated motor complies with all relevant safety standards. Please ensure the operating manual is fully read and understood before installation and operation. Installation should only be carried out by a competent and qualified person. Always ensure that all people especially children, animals and objects are well away from the garage opening area during operation. Keep remote control transmitters out of reach of children, to prevent unintentional operation. Do not intentionally obstruct the garage door in any way during operation. Do not modify or attempt to modify any part of the motor or control system. In case of malfunction or power failure, this device is supplied with a manual release which is operated by a manual pull cord to release the motor. Always ensure that the power supply is off before attempting installation or to alter any settings. Only allow motor operation when in full view of the complete garage door. Basic maintenance should be carried out regularly, such as to ensure safe working of the door. Safety pressures and any additional safety devices should be checked on a monthly basis. The garage door and motor should be kept clean at all times. The mechanical parts of the motor conforms with all current European standards. It is the responsibility of the installer to ensure the safe working of the automated door. The end user should be fully instructed in the safe working of the door, and should be given all safety and installation manuals. All packaging material and unused equipment should be disposed of in the correct, environmentally friendly way. The power supply, control panel and motor should be earthed properly. The mains power supply should be fit for purpose. The garage door that is to be automated must be in good working order, and be fitted in accordance to valid specifications DIN EN 12604 and DIN EN 12605. Gateway Control Ltd declines all responsibility for any consequences resulting from improper use or installation, or failing to observe good technical practice.
3
Description of maintenance Maintenance
Schedule Check safe operation and balance of door Monthly Lightly lubricate chain drive with light oil Quarterly / 3 months Check the safety reverse feature on the motor 6 months General service to motor, control and doors 2 years / 2000 operation
1. Description The Motorline ‘Rosso’ 60 / 100 garage door operator is an electrically operated motor to automate suitable one piece, fully retractable and sectional garage doors. The power supply required is standard 230V (ac) to the control panel, and the motor is powered by a 24V (dc) supply. A digital encoder is integral to the control panel to set and monitor the doors open and closed positions, and the slow down feature of the motor at the end of the cycle. The unit has a safety input facility for safety photocells if required. The minimum headroom requirement is 35mm.
2. Technical Details Power input: 230V ac / 50Hz Motor: 24V DC Operation Temperature: -20º C to +70ºC Open and Close Force for Rosso 60: 600N Open and Close Force for Rosso 100: 1000N Integral radio receiver, operating on 433.92MHz – to accept Motorline rolling code transmitters Maximum door size for Rosso 60: 10m2
Maximum door size for Rosso 100: 15m
Maximum door height: 2300mm (with standard steel rail)
3. Installation – hanging garage door operator
- Ensure the door is in good condition and operates well manually with no significant points of friction.
- Never automate a door that is showing signs of wear or damage. - Disengage any locking devices from the door, so that locking latches cannot be used. - Fix motor head to the steel rail using the two brackets (‘E’) using M6 bolts (‘D), as shown below
- Fix hanging motor support bracket (‘F’) to the rear of rail – near motor head, as shown above.
4
- Install Front rail fixing bracket to the rail, as below
- Measure the width of the garage door and mark the position the rail will be fitted, ensuring that there is sufficient clearance between the operator rail and the opening arc of the door travel
- Rest the motor head on a stable base so that it is supported. Raise the rail and fix the Front rail
bracket above garage door, to a suitable frame head or lintel.
- Fix the motor support bracket (F- that is already attached to the rail), into a suitable support such as a joist. The position should be fixed near to the motor head so that it is solid and stable. Make sure the motor and rail are almost horizontal, with the motor head slightly below horizontal level.
- Fix the door mounting bracket to the middle of the top edge of door panel.
- Connect operator trolley and tow arm bracket in place - Make connection of trolley tow arm to the door mounting bracket on the top edge of door –
ensure all fixings are well attached - Thread manual release mechanism, and ensure release is clean and easy to operate. - Insert the mechanical bump stop into the track and secure into place, in the open position
5
4. Installation – programming and commissioning
Programming the logic board The controls: ‘P’ – Programming button ‘A’ – Increase button ‘D’ – Decrease button ‘C’ – Code button
Connect the power supply. When the power is first turned on the lamp will come on and the digital display will display numbers from 99 to 11. Once the light goes off the operator is ready for programming. The display should show ‘--‘ The functions on the menu are as follows: ‘P1’ – The setting of the open and closed limit for door travel ‘P2’ – The setting of the safety reverse function ‘P3’ – The setting of safety photocells ‘P4’ – The setting of time when automatic timed closing function is enabled ‘P5’ – The setting to enable or disable the automatic close function ‘P6’ – The setting for the maintenance flashing light ‘P7’ – The setting of remote control transmitters Each menu function is opened by pressing and holding the ‘P’ button for 4 seconds, to enable programming, and then using the ‘A’ button (to increase) or ‘D’ button (to decrease) to navigate to the relevant function and then press ‘P’ button again to enter the programming for that function. The unit will default back to standby after 20 seconds without any input or command.
1. The setting of the open and closed limit for door travel Locate the door and operator trolley onto the chain drive bullet. Then with the door in the closed position, press and hold the ‘P’ button for 4 seconds. The display will show ‘P1’, release the ‘P’ button and repress the ‘P’ button for 2 seconds – the display will show ‘OP’. By pressing the ‘A’ button the door will begin to open, hold the ‘A’ button down until the door is in the fully open position. The ‘D’ button will close the door. The open limit can be adjusted by using the ‘A’ and ‘D’ buttons, to fine tune the position of the open limit. When the correct open position has been reached, repress the ‘P’ button for 2 seconds, the operator will begin to close. The bottom closed limit is adjusted in the same way, by using the ‘A’ and ‘D’ buttons as above. Confirm the closed limit by pressing the ‘P’ button for 2 seconds. The door will then open and close fully so that the operator can learn the limit positions and the motor pressure required. The unit will display ‘OP’ when opening and ‘CL’ when closing. After 20 seconds the unit will default to standby, and the display will show ‘--'
2. The setting of the safety reverse function Press the ‘P’ button for 4 seconds so that the display shows ‘P1’, then press the ‘A’ button once so that the display shows ‘P2’, press ‘P’ button again for 2 seconds. This enters the power setting for the motor. There are 9 power grades, and these are adjusted by using the ‘A’ button to increase and the ‘D’ button to decrease the power. The unit is supplied with F2 being the standard power setting. Ensure the pressure sensitivity is sensitive enough to detect any obstruction. A good test is to place a cardboard box on the floor and to close the door down on the box. The unit should be sensitive enough not to crush the box before re-opening. The pressure setting on the ‘open’ cycle is not as sensitive as the close cycle.
6
3. The setting of safety photocells This menu function is only required if adding a set of safety photocells, by wiring the photocells into the external terminal connections as displayed below, on page 7. Press the ‘P’ button for 4 seconds so that the display shows ‘P1’, then press the ‘A’ button twice so that the display shows ‘P3’, press ‘P’ button again for 2 seconds. This enters the setting of photocells function for the motor. The display should show ‘H1’ to indicate that the photocell function is working, or ‘H0’ if the function is not enabled. Use the ‘A’ or ‘D’ button so that the display shows ‘H1’ if this function is to be enabled. This function is not enabled as standard. If the photocell beam is broken whilst the door is closing, the operator will stop and re-open and the on board light will flash twice.
4. The setting of time for automatic closing option
Press the ‘P’ button for 4 seconds so that the display shows ‘P1’, then press the ‘A’ button three times, so that the display shows ‘P4’, press ‘P’ button again for 2 seconds. This enters the timer setting for the motor when using automatic closing function. The display will show a number, which indicates the number of seconds that is currently set, before the operator will automatically close. The number of seconds is increased or decreased by pressing the ‘A’ and ‘D’ buttons respectively. Once the correct time has been adjusted, press the “P’ button for 2 seconds to confirm – the unit will then go to standby mode. Gateway Control strongly recommend that safety photocells are used if the automatic closing feature is to be used.
5. To enable or disable automatic closing function.
Press the ‘P’ button for 4 seconds so that the display shows ‘P1’, then press the ‘A’ button four times, so that the display shows ‘P5’, press ‘P’ button again for 2 seconds. The automatic closing function can now be enable or disabled. ‘B1’ will be displayed when the automatic timed closing function is enabled, and ‘B0’ will be displayed if this function is not enabled. Use the ‘A’ or ‘D’ button to switch this function on or off. Press the ‘P’ button to confirm the setting. The unit will then go back to standby mode and display ‘--' When ‘B0’ is displayed, the automatic closing function is not enabled. The door will operate when given a command from a transmitter only When ‘B1’ is displayed, the automatic close function is enabled. The door will close automatically (without any command), after the allotted time (as set in option 4 above) Gateway Control strongly recommend that safety photocells are used if the automatic closing feature is to be used.
6. Setting the maintenance warning flashing light The unit can be programmed so that the on board light flashes after a specific number of operations, which indicates to the end user that the door and operator should be serviced. Press the ‘P’ button for 4 seconds so that the display shows ‘P1’, then press the ‘A’ button five times, so that the display shows ‘P6’, press ‘P’ button again for 2 seconds. This enters the warning light setting for the motor. The display will show ‘C0’ which indicates that this function has not been activated. By pressing ‘A’ or ‘D’ button the display will change to ‘C1’ through to ‘C9’. ‘C1’ setting will allow 2000 operations of the unit before the warning flashing light comes on, each next setting increases the operations by 2000, so that the ‘C2’ setting will allow 4000 operations. The maximum setting is ‘C9’ for 18000 operations.
7. Coding transmitters into the operator
Press the ‘C’ button on the motor head. The display should show ‘SU’, press once the desired button the transmitter. Press the transmitter button again so that the display flashes ‘SU’. Once the display has stopped flashing the transmitter should be coded successfully. Repeat the procedure for each transmitter.
7
To delete all transmitter coding, press and hold the ‘C’ button, the display will show ‘SU’, keep ‘C’ button held for 8 seconds and the display will show ‘DL’. All transmitter coding will have been deleted. The display will flash ‘FU’ when the memory is full. The operator can accept up to 30 transmitters. (Motorline MX4SP, 433.92MHz rolling code)
The standard cycle for the Rosso garage door operator would be: Door Position Closed – Command – Door Opens fully – Command – Door will stop Door Position Open – Command – Door will Close – Command – the door will stop and begin to open – Command – the door will stop in place
5. External Terminal Connections The operator has an external block of terminals for connection of safety photocells, additional light, or external radio receiver.
COM – 24V for additional light (maximum 10W) PB – Start, push button contact PE – Photocell contact (NC) GND – Common, for push button, receiver, photocell, light +24 – 24V power for Photocells, receivers etc
6. Handing over Once the system has been correctly fitted and programmed, the system needs to be fully tested. Pay special attention to safety during the closing cycle and ensure the pressure settings are correct Fully explain the system to the end user and demonstrate the functions and features that have been set up. Demonstrate the manual release mechanism, and the manual locking function on the release. By pulling the rope on the manual release device the operator will disengage from the door, so that the door can manually operated (in the event of a power failure). The Rosso can be locked in place for security even in the event of a power failure. – There are square holes in the rail and the plastic trolley and release device can locate into these square holes, to secure door in closed position or slightly open positions. The automated garage door must be used with due care and attention at all times. Basic maintenance should be carried out at regular intervals to ensure that the garage door and the electric operator are operating correctly and safely. Always consult a specialist if any problems occur which are not solved by basic maintenance Always isolate and disconnect power supply to control board and motor before opening control box or motor.
Description of maintenance Maintenance Schedule Check safe operation and balance of door Monthly Lightly lubricate chain drive with a light oil Quarterly / 3 months Check the safety reverse feature on the motor 6 months General service to motor, control and doors 2 years / 2000 operation
8
Customer copy – to be completed, signed and kept by end user
Garage Door type: (Retractable / Sectional etc)_________________________________________________________________________________
Manufacturer and model of garage door: (including material of door)_________________________________________________________________________________
(individual number given by installing company)
Installation details and checklist:Electrical power supply tested
Installed in accordance with manufacturers instructionsDoor correctly installed and balancedClose down pressure test carried out
Full demonstration carried out with end userHand over completed with manual
The above garage door automation has been assembled, installed, connected and tested in accordancewith manufacturers installation instructions at the site (as stated below) and accordingly is in conformitywith the provisions of the Machinery Directive (89/392/CEE as amended by 91/263/CEE, 92/31/CEE and 93/68/CEE)
_______________________________________________________________
_______________________________________________________________(Signature)
_______________________________________________________________(Print name)
On _______________________________________________________________(Date)
On behalf of:
Received by: (Customer signature)
THE MACHINERY TO WHICH THIS DECLARATION OF INCORPORATION RELATES MUST NOT BE PUT INTOSERVICE UNTIL THE RELEVANT MACHINERY INTO WHICH IT IS TO BE INCORPORATED HAS BEENDECLARED IN CONFORMITY WITH THE PROVISIONS OF THE MACHINERY DIRECTIVE
Declaration made by:
Declaration of Conformity & Installation Hand-over
(Responsible Person)(Company Address)
Unique Serial No.
Garage Door size:
Operator manufacturer:
Operator model / kit:
Site Address:
9
Installer copy – to be completed, signed and kept by installer
Garage Door type: (Retractable / Sectional etc)_________________________________________________________________________________
Manufacturer and model of garage door: (including material of door)_________________________________________________________________________________
(individual number given by installing company)
Installation details and checklist:Electrical power supply tested
Installed in accordance with manufacturers instructionsDoor correctly installed and balancedClose down pressure test carried out
Full demonstration carried out with end userHand over completed with manual
The above garage door automation has been assembled, installed, connected and tested in accordancewith manufacturers installation instructions at the site (as stated below) and accordingly is in conformitywith the provisions of the Machinery Directive (89/392/CEE as amended by 91/263/CEE, 92/31/CEE and 93/68/CEE)
_______________________________________________________________
_______________________________________________________________(Signature)
_______________________________________________________________(Print name)
On _______________________________________________________________(Date)
On behalf of:
Received by: (Customer signature)
THE MACHINERY TO WHICH THIS DECLARATION OF INCORPORATION RELATES MUST NOT BE PUT INTOSERVICE UNTIL THE RELEVANT MACHINERY INTO WHICH IT IS TO BE INCORPORATED HAS BEENDECLARED IN CONFORMITY WITH THE PROVISIONS OF THE MACHINERY DIRECTIVE
Declaration made by:
Declaration of Conformity & Installation Hand-over
(Responsible Person)(Company Address)
Unique Serial No.
Garage Door size:
Operator manufacturer:
Operator model / kit:
Site Address:
