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SPECIFICATION
INSTALLATION INSTRUCTIONS
Note
Note
PROD. CODE
SIZE
AGE RANGE
F/ FALL HEIGHT
HEAVIEST PART
TOTAL WEIGHT
Swingplay
6040-115
4575x3175x1050
8-12 Years
1785mm
Approx 200Kg
Approx 465Kg
6040-115Page 1 of 11
Polyester powder paint to EN 13438:2005Standard fixings to BS 3692:2001 andBS 4190:2001Non-standard fixings are anti-vandal andcorrosion resistant
THIS ITEM IS HEAVY AND WILL REQUIRE LIFTING AIDS
1. Read installation instructions thoroughly before erecting the unit.
2. Do not attempt to assemble incorrect or damaged components. Contact supplier immediately.
3. Mark out and excavate foundations in accordance with foundation detail - see pages 3 to 5.
4. Make reinforcement concrete mesh (Base and 4 sides) and place in foundation hole asdetailed on pages 4 and 5.
5. Lay Support Frame (Item 1) on ground and attach Beam (Item 2) using fixings - see page 6.
6. Lift the assembled frame and beam into the foundation hole.
7. Attach the top reinforcement mesh to the assembled mesh in the foundation.
continued
Steel plate to EN 10025Steel CHS to EN 10219Steel RHS to EN 10219Welding to EN ISO 14341:2011
Ensure all installation aids are removed before first use.
Pendulum Swingc/w Basket
6040-115
Page 2 of 11
THIS ITEM IS HEAVY AND WILL REQUIRE LIFTING AIDS
8. Check pendulum swing support frame and beam is plumb and square and that height fromground level to underside of the pendulum swing beam bottom mount plate is 2912mm. Alsoensure that pendulum swing support frame is correctly sited in the foundations.
9. Fix support strut (Item 22) to pendulum swing beam bottom mount pad with M16 x 40 SktCap Head Screw and M16 Nord Lock Washer (see page 6).
10. Make further check that pendulum swing beam is plumb and square at top and bottom andthat height from ground level to underside of top of pendulum swing beam mount pad is2912mm. Make any final adjustments if required and check tightness of all fixings.
11. Backfill foundations with concrete as detailed on pages 4 and 5.
12. Once foundations have set (at least 48hrs) detach and remove support strut (retain bolts).Attach universal joint and bearing assembly to bottom mount pad with M16 x 40 Skt CapScrew and M16 Nord Lock Washer (see page 6).
13. Do not attach swing assembly until foundations have set and surfacing laid, as prematureuse may cause displacement of beam assembly and subsequent weakening of thefoundations. Attach basket swing seat to four chain assemblies using shackle and pin,lock in place with Dia 2 x 18mm sellok pin. Attach top end of chains to universal joint in thesame way
14. Check tightness of all bolts. Peen over bolts for Support Frame to Beam assembly (seepage 6).
Maintenance Note:
Wicksteed Leisure Ltd. recommend that the universal joint/bearing assembly should be checkedregularly by lifting the seat to take the weight and rotating the bearing housing, noting anyrough movement vertically and horizontally, if any inconsistencies are found the assembly shouldbe replaced immediately.
The universal joint/bearing assembly should be replaced every 5 years.
6040-115
Page 3 of 11
29
12
825 575
45
5
2912 750
2087 Ref
Important:- see sheet 4& 5 for foundation details
Support Strut(Installation aid)see sheet 6 forfixing details(to be removedbefore use)
23
99
4333
386
31
63
Foundation Detail(Care must be taken in abnormal conditions)
75
0
2150
21
50
50
22
66
Sup
po
rtF
ram
e
24
66
Su
pp
ort
Fra
me
Finished Surface Level
22
6040-115
Page 4 of 11
1. The contractor is to ensure the new foundation bears a minimum of 200mm into firm undisturbedsoil. If extra depth required to reach this criteria the extra dig is to be filled with C25 mass concrete.
2. Minimum concrete mix specification (to be confirmed for job specific depending on ground conditions)to be RC35 (28/35 strength class) with a minimum cement content of 280Kg/m3 and a maximumwater/cement ratio of 0.6. Maximum aggregate size to be 20mm.
3. Concrete to be well vibrated to ensure a solid mass free from voids.
4. Reinforcement to have minimum 75mm cover to all faces.
Foundation Detail(Care must be taken in abnormal conditions)
21
21
21
21
19
Assembled Size
20
Reinforcement Concrete Mesh DetailsUse galvanised wire to fix mesh
60
0
2000 2000
6040-115
Page 5 of 11
Foundation Detail(Care must be taken in abnormal conditions)
150 Min intoacceptable soilfoundation
750
21
50
20
00
Me
sh
2000 Mesh75
75
825 575
Basket Seat Side
Basket Seat Side
2150
1075 1075
250 500
75
10
00
45
5
75
Mesh
Concrete
75
Finished Surface Level
600
Me
sh
50mm ConcreteBlinding
Mesh
Note:- Reinforcement to have a minimum of 75mm cover to all faces
6040-115
Page 6 of 11
22
11
12
2
818
10 17
16
13
14
17 9
18
Installation aid(to be removedbefore use)
14
15
16
Fixing Details for Maintenance
Installation Aid to Beam
Fixing Details for Maintenance
Support Frame to Beam
1
Note:- Peen overthreads
6040-115
Page 7 of 11
12
11
Fixing Details for Maintenance
Universal Joint to Beam
Fixing Details for Maintenance
Attachment of Swing Chains
3
4
7
5
3.1
Ensure there are nosharp edges when sellokpin is fitted
3.2 Gaiter
6040-115
Page 8 of 11
Seat Height
Fixing Details for Maintenance
Attachment of Swing Chains
7
4
6
Ensure there are nosharp edges when sellokpin is fitted
5
6.1
29
12
4333
656mm(400mm min tobottom of seat)
6040-115
Page 9 of 11
Safety Surfacing
Wetpour
44.0 Sq. Metres 70mm Wetpour Wear23.5 Linear Metres Wetpour Edging
n7450
Separation
Minimum Space
n9400
n7400
Minimum Space and Separation
6040-115
Page 10 of 11
8000
80
00
40
06
Safety Surfacing
Grass Mats(1500 x 1000mm)
39 off Total
85
00
n8500 Ref
8500
3521
3521
24
90
2490
Safety Surfacing
Loose Fill
59.5 Sq. Metres28.0 Linear Metres of Edging
Parts List
DESCRIPTIONPART NUMBERQTYITEM
Support Frame W.A.5083-03411
Beam W.A.5083-03512
Bearing Assembly4201-19913
OILITE BUSH CT52511-04543.1
Gaiter2900-07713.2
CHAIN ASSEMBLY4061-09144
BELT SHACKLE3621-00285
DIA. 950 BASKET SEAT ASSY5084-02016
BLACK ACRYLIC BUSH2512-00146.1
DIA 2 x 18mm LG SELLOK PIN2223-02787
Crane Panel3756-17918
M10 x 45 LG HEX HD SCREW2175-11929
M10 Nyloc Nut2192-006210
M16 x 40 SKT HD CAP SCREW c/w Pin2171-078411
M16 Nord Lock Washer2212-211412
M20 x 55 HT HEX HD SCREW2175-1811413
20mm SPRING WASHER2212-2062814
M20 Nut2193-0111415
M20 Nut Cap2613-0212816
Red Poeppelmann Cap2611-030_Cap417
Red Poeppelmann Cup2611-030_Cup418
Top Reinforcement Mesh5071-058119
Base Reinforcement Mesh5071-059120
Side Reinforcement Mesh5071-060421
Installation Support Strut (2912mm
Long)
4202-763122
REV
ECN
SIG.
DATE:
COMPILED
DATE:
6040-115
Page 11 of 11
MC
11/05/17 11/05/17
MC
0
1763
22/11/18
MC
1
Minor
Product: Date of Issue: 12/05/17
Issue: A
Item Unit Qty Part No. Checked
1 1 Support Frame W.A. 5083-034
2 1 5083-035
3 1 5084-020
4 1 4201-199
5 4 4061-091
6 1 4202-763
7 1 Top Reinforcement Mesh 5071-058
8 1 Base Reinforcement Mesh 5071-059
9 4 Side Reinforcement Mesh 5071-060
10 1 Fixing pack
11
12
13 Panels
14 1 Crane Panel 3756-179
15
16
17
18
19
20
21
22
23
24
25
Picked By: Checked By:
COMPILED REV 0
BY: MC ECN No. 1763
DATE 12/05/17
DATE: 12/05/17 SIGN MC
Sheet 1 of 1DESPATCH LIST
Order No:
Beam W.A.
Universal Joint and Bearing Assembly
Chain Assembly
Basket Seat
6040-115 Pendulum Swing - Basket Seat
Description
Total No. of Items
Items marked * to be fitted before despatch
Installation Support Strut (2912mm Long)
Product: Date of Issue: 12/05/17
Issue: A
Item Unit Qty Part No. Checked
1 2 2175-119
2 2 2192-006
3 4 2171-078
4 4 2212-211
5 14 2175-181
6 28 2212-206
7 14 2193-011
8 28 2613-021
9 8 Shackle and Pin 3621-002
10 8 2223-027
11 4 2611-030
12 1 2903-031
13 1 2372-021
14
15
16
17
18
19
20
21
22
23
24
25
Picked By: Checked By:
COMPILED REV 0
BY: MC ECN No. 1763
DATE 12/05/17
DATE: 12/05/17 SIGN MC
M16 Allen KeyDrilled
Sheet 1 of 1
6040-115 Pendulum Swing - Basket Seat
M20 x 55 HT Hex Head Screw
M20 Spring Washer
M20 Nut
Order No:
Description
M10 x 45 Hex Head Screw
M10 Nyloc Nut
Total No. of Items
M16 x 40 Skt Cap Head c/w Pin
FIXINGS LIST
M16 Nord Lock Washer
M20 Nut Cap
Dia 2 x 18mm Sellok Pin
Red Poepplemann Cap and Cup
Galvanised Wire Dia 2mm x 15M