6095_02_002_rev 01

entai

ls the

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1

1

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H H

CAD Drawing, modifications only permitted on CAD System !CAD - Zeichnung, nderung nur im CAD - System zulssig !

N/AN/AN/A

N/AFamilie - No.

Format/size

AJE18/02/2013

WUS - PIVOT FRAME TIPPLER

Datum / Date

Name / Name

Ben

ennu

ng /

Title

Ers. durch / Replaced by:

JWH30/04/201330/04/2013

JWH Enst. aus / Based on:

Ers. fr / Replacing :

Zeichnungs-Nr. / Ident no. document:

3

01

Blatt-Anz. / No. of Sheets:

Index

1

104405.48 kgFertiggewicht / Final weight : kg

Blatt-Nr. / Sheet-No.:

Schutzvermerk nach DIN 34siehe Heftrand / protectionmark acc. DIN 34 see filing edge 1:40 UOS

Mastab / Scale :

A16095_02_002

Ausgabe/Index PlanquadrateGrid Squaresnderungs-Nr.

Modification-No:nderung

Modification Datum/Date Name/Name

gezeichnet / drawn geprft / checked erfat / recorded

00 N/A FIRST ISSUE FOR MANUFACTURE 30/04/2013 JWHN/A

Auftragsnummer / Order-No. Angebotsnummer / Quotation-No.

N/A N/A

ASSEMBLY OF PIVOT FRAME TIPPLER STRUCTURE

PARTS LISTRev.Part/Drg. No.Mass Total (kg)Mass Each (kg)MaterialLengthWidthDescriptionQtyItem016561_02_0071395213952SEE DRAWING END RING STRUCTURE (DRIVEN)11016562_02_0071395213952SEE DRAWING END RING STRUCTURE (DRIVEN)12026565_02_0091551115511SEE DRAWING SIDE BEAM STRUCTURE13006186_02_0025351026755SEE DRAWING ASSEMBLY OF BALLAST24006710_01_00320050S355J2+AR1525360SPLICE PLATE 12 THK45006710_01_00421153S355J2+AR1600360SPLICE PLATE 12 THK46006710_01_005225113S355J2+AR3452360SPLICE PLATE 12 THK27006710_01_006230115S355J2+AR3524360SPLICE PLATE 12 THK28016602_01_0055985200SEE DRAWING RACK SECTION (TIPPLER)309006628_01_0104221S235JR200180PACKER 80 THK210006725_01_00211Rubber Shore 40 800 DIAGASKET 5 THK211006568_02_0087940SEE DRAWING COVER PLATE212006739_01_00122S235JR600135RACK TEMPLATE 5 THK113 EN14399-3 - M30 x 1301881Class 8.8 M30 x 130 Hex Head Bolt18014 EN14399-3 - M30540Class 8 M30 Hex Nut18015 EN14399-6 - M30230 M30 Plain Washer36016 ISO 4014 - M30 x 130581Class 8.8 M30 x 130 Hex Head Bolt6017 ISO 4032 - M30150Class 8 M30 Hex Nut6018 ISO 7089 - 30 - 140 HV70Grade A M30 Plain Washer12019 ISO 4014 - M24 x 90110Class 8.8 M24 x 90 Hex Head Bolt 2420 ISO 4032 - M2430Class 8 M24 Hex Nut2421 ISO 7089 - 24 - 140 HV20Grade A M24 Plain Washer4822 EN14399-3 - M20 x 80990Class 8.8 M20 x 80 Hex Head Bolt34423 EN14399-3 - M20270Class 8 M20 Hex Nut34424 EN14399-6 - M20150 M20 Plain Washer68825 ISO 4762 - M16 x 14020Class 12.9 M16 x 140 Hex Soc Head Screw826 ISO 4032 - M1600Class 8 M16 Hex Nut827 DIN 128 - A1600 M16 Spring Washer828 ISO 4017 - M12 x 3510Class 8.8 M12 x 35 Hex Head Screw2429 ISO 7089 - 12 - 140 HV00Grade A M12 Plain Washer2430

10

2

9 13

4

3

1

9

4

10

NOTES:- 1. TIPPLER STRUCTURE TO BE SHOP ASSEMBLED IN ACCORDANCE WITH THE FOLLOWING SCHADE DOCUMENTS - 20.312_D04, MANUFACTURING SPECIFICATION 20.312_D15, TIPPLER SHOP ASSEMBLY METHOD STATEMENT 6968_00_001, TIPPLER STRUCTURE SHOP BUILD SURVEY DRAWING AFTER SHOP ASSEMBLY IS COMPLETE AND VERIFIED BY THE SCHADE INSPECTOR, THE END RING/SIDE BEAM SPLICE PLATES ARE TO BE MATCH MARKED IN ACORDANCE WITH SCHADE DOCUMENT 20.312_D15. 2. TIPPLER STRUCTURE TO BE SITE ASSEMBLED IN ACCORDANCE WITH THE FOLLOWING SCHADE DOCUMENT - 20.312_D25, TIPPLER SITE INSTALLATION METHOD STATEMENT (SUPPORTED BY ALL SHOP ASSEMBLY RECORDS) 3. THE STRUCTURAL BOLTS/NUTS/WASHERS USED IN THE 2 x MAIN JOINTS (SEE SECTION A-A & VIEW ON ARROW B) ARE FOR THE FINAL ASSEMBLY AT SITE. FOR SHOP ASSEMBLY USE TEMPORARY BOLTS OF IDENTICAL SIZE/GRADE IN AT LEASR 50% OF THE HOLES. 4. RACKS ARE TO BE SHOP ASSEMBLED IN ACCORDANCE WITH THE INSTRUCTIONS GIVEN ON SHEET 3 AND SCHADE DOCUMENT 20.312_D15. BOLTS/NUTS/WASHERS CALLED UP ON THIS DRAWING ARE TO BE USED. RACKS TO REMAIN ATTACHED TO END RINGS FOR TRANSPORT. 5. ON SHOP ASSEMBLY, BOND GASKETS (ITEM 11) TO COVER PLATES (ITEM 12).

5

6

5

6

01 ITEMS 1, 2, 3 AND 9 UPDATED. 03/09/2013 JWH

01

01

VIEW ON ARROW B ( 1 : 10 )

SECTION A-A ( 1 : 10 )SPLICE PLATES ARRANGEMENTS

TYPICAL BOTH ENDS OF STRUCTURE

DETAIL C ( 1 : 10 )COVER PLATE ARRANGEMENT

TYPICAL BOTH ENDS

DETAIL D ( 1 : 7.5 )VIEW ON ARROW E ( 1 : 7.5 )

entai

ls the

liabil

ity to

pay d

amag

es.

to thi

rd pa

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to pr

osec

ution

and

Any i

nfring

emen

t of c

opyri

ght (r

eprod

uctio

n, tra

nsfer

Copy

right

reserv

ed.

ist st

rafba

r und

mac

ht sc

hade

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(Verv

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, be

rlass

ung a

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ntrefa

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st rp

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Das U

rhebe

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t an d

ieser

Zeich

nung

verbl

eibt u

ns.

1

1

2

2

3

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B B

C C

D D

E E

F F

G G

H H


N/AN/AN/A

N/AFamilie - No.

Format/size

AJE18/02/2013


Datum / Date

Name / Name

Ben

ennu

ng /

Title


JWH30/04/201330/04/2013




3

01


Index

2




Mastab / Scale :

A16095_02_002







N/A N/A


ARROW B

A

A

DETAIL C

DETAIL D

ARROW E

DETAIL F

I

I

8

7

5

5

6

6

5

6

8

20

22

21

4 CORNER HOLES TYPICAL ALL SPLICE PLATES :-DRILL & REAM 24.1/24.0 THROUGH SPLICE PLATES AND STRUCTURES AFTER ALIGNMENT OF STRUCTURE IS COMPLETE & HAS BEEN VERIFIED BY SCHADE INSPECTOR (12 POSITIONS PER END).INSTALL WASHER UNDER BOLT HEAD & NUT.

23

25

24

12

1129

30

80

74

26 27 28

10

37 REF

51

26101.5 CRS

3560

1.5

CRS

45

R510

0 RA

CK P

CR

2760 CLAMP CRS 2760 CLAMP CRS

800 80012400 JOINT CRS

140003 END RING CRS

GAP BETWEEN SIDE BEAM &END RING STRUCTURES TO BE 0 - 3mm

45REF

JOINT

BOLT ROW

360=

=

POSITION ALL SPLICE PLATESEQUI-SPACED ABOUT JOINT CENTRE LINE.

ALL SPLICE PLATES MUST MAKE 100%CONTACT WITH END RING & SIDE BEAM

STRUCTURES.

INSTALL WASHER UNDERBOLT HEAD & NUT.

TIPPLER AXIS (REF)

ALL NUTS TO BE INSTALLEDON THE INSIDE.

IT IS IMPORTANT THAT THEWASHERS SEAT CORRECTLYWITHIN THE SPLICE PLATE(ITEMS 7 & 8) HOLE SPOT FACES.

2065

524

C of GPOSITION

TIPPLERAXIS

13918 RACK CRS


DETAIL F ( 1 : 10 )

SECTION G-G ( 1 : 5 )TYPICAL TO 2x END HOLES

IN ALL RACKS

SECTION H-H ( 1 : 5 )TYPICAL TO 6x INNER HOLES

IN ALL RACKS

SECTION I-I ( 1 : 20 )

entai

ls the

liabil

ity to

pay d

amag

es.

to thi

rd pa

rties e

tc.) is

liable

to pr

osec

ution

and

Any i

nfring

emen

t of c

opyri

ght (r

eprod

uctio

n, tra

nsfer

Copy

right

reserv

ed.

ist st

rafba

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mac

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igung

, be

rlass

ung a

n Dritt

e u. a

. w.)

Jede

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eneh

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rhebe

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Zeich

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1

1

2

2

3

3

4

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B B

C C

D D

E E

F F

G G

H H


N/AN/AN/A

N/AFamilie - No.

Format/size

AJE18/02/2013


Datum / Date

Name / Name

Ben

ennu

ng /

Title


JWH30/04/201330/04/2013




3

01


Index

3




Mastab / Scale :

A16095_02_002







N/A N/A


G

G

H

H139

9

17

19

18

14

16

15

RACK SETTING UP PROCEDURE READ IN CONJUNCTION WITH SCHADE DOCUMENT 20.312_D15. A SUITABLE TRAMMEL IS REQUIRED TO SET THE RACK SECTIONS TO THE CORRECT RADIUS. 1. WITH END RING HORIZONTAL & RACK MOUNTING FACE UPPERMOST, POSITION THE FIRST RACK SECTION AS INDICATED. CHECK THAT THE RACK SECTION IS NOMINALLY IN-LINE WITH THE CORRESPONDING END RING STIFFENERS. 2. USING THE TRAMMEL, SET THIS RACK SECTION ON THE CORRECT OUTER RADIUS (5124mm) RELATIVE TO THE TIPPLER AXIS. 3. CLAMP RACK SECTION IN POSITION & RE-CHECK TOOTH RADIUS. 4. WORKING OUTWARDS IN EACH DIRECTION FROM THER FIRST RACK SECTION, SET THE REMAINDER OF THE RACK SECTIONS USING THE RACK TEMPLATE (TO SET THE RACK SECTION GAP/PITCH) AND THE TRAMMEL (TO MAINTAIN THE TOOTH RADIUS). 5. REVIEW RACK SECTION POSITIONS WITH SCHADE INSPECTOR. 6. USING THE RACK SECTIONS AS A TEMPLATES, DRILL & REAM OUTER 2 RACK SECTIONS HOLES AND DRILL INNER 6 RACK SECTION HOLES IN ACCORDANCE WITH SCHADE DOCUMENT 20.312_D15, TIPPLER SHOP ASSEMBLY METHOD STATEMENT.

THIS RACK SECTION TO BE POSITIONED FIRST74 REF

56 REF

41REF

RACK

END RING TIPPLER AXIS

31.7

6

FIRST RACK TOBE POSITIONED

12.7

059

RACK

PIT

CH (R

EF)

6NOMINAL

GAP BETWEEN

ENDS OF RACKS

(REF)

RACK TEMPLATE(SEE NOTES BELOW)

R493

2PC RA

CK H

OLE

S (R

EF)

SEE

NO

TES

BELO

W

R51

00RA

CK P

C (

REF)

SEE

NO

TES

BELO

W

82RE

F

20RE

FCHECK THAT ALL RACKS SIT CORRECTLYON END RING PLATES WITH CLEARANCE

WITH WELD.

RACKS MOUNTED ONINSIDE FACE OF END RING

INSTALL WASHERUNDER BOLTHEAD & NUT

INSTALL WASHERUNDER BOLTHEAD & NUT

R5124TO

OTH

OU

TSIDE RAD

IUS

SEE NO

TES BELOW

NUT ON THIS SIDE

NUT ON THIS SIDE

END RINGSTIFFENERS


Documents

6095_02_002_rev 01