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65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

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Page 1: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability
Page 2: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Color Code

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

Available from stock at Morgan Bronze in:

Rounds

Rectangles

65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small

amounts of pearlite. The ferritic structure gives excellent machinability with good

surface finishes along with optimal impact strengths, fatigue properties, electrical

conductivity and high magnetic permeability. This iron has approximately the

same tensile and yield strengths as AISI 1020 Steel in the as-rolled condition. This

specification conforms to ASTM A536 grade 65-45-12. The microstructure consists

of Types I & II nodular graphite as defined in ASTM A247. The matrix is ferrite with

approximately 5-25% pearlite. The “rim” will have a higher nodular count and will be

mostly ferrite. Chill carbides will be less than 5% in any field at 100x and will be well

dispersed.

Chemical Composition (%)*

Carbon Silicon Manganese Sulfur Phosphorus

3.50 – 3.90 2.25 – 3.00 0.15 –0.35 0.025 MAX 0.05 MAX

65-45-12 Ductile IronIron Family: Ductile Iron

Equivalent Specifications

ASTM A536

65-45-12 Ductile Iron

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Hardness Properties*

Size Range BHN

Inches Millimeters MIN MAX

1.000 - 2.000 25 - 51 156 217

2.001 - 3.000 51 - 76 153 207

3.001 - 6.000 76 - 152 143 207

6.001 - 20.000 152 - 508 131 207* Values shown are reference. It is the intent of ASTM A536 to subordinate chemical composition to mechanical properties.** Values shown pertain to ASTM A536.

Mechanical Properties**

English Metric

Tensile Strength, min. 65,000 448

Yield Strength, min. 45,000 310

Elongation in 2 in. or 50 mm, min. 12% 12%

Page 3: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Color Code

www.morganbronze.com

Typical Applications

Automotive: Gears

Fluid Power: Cylinder blocks, End Caps, Gear Rack Housings, Gerotors, Glands, Manifolds, Pistons, Rotors, Valves

Glass Mold: Bank Molds, Plungers

Machinery:Bushings, Chuck Bodies, Die Blocks, Flywheels, Gears, Housings, Journals, Pulleys, Rams, Rotary Tables, Side Frames, Spindle Housings, Tie Rod Nuts

Miscellaneous: Plunger Pin

Power Transmission: Coupling Hubs, Gears, Pulleys, Sprockets

Pump & Compressor: Gears, Housings, Pistons, Rotary Screws, Rotors

Transportation: Coupling Hubs, Gears, Pulleys, Rail Spacers, Sprockets

Heat Treat Response

65-45-12 Ductile Iron can be oil quench hardened from 1600° F (885° C) to Rockwell C 50 minimum on the outside of the bar. Hardness in the core will be less than the hardness on the outside surfaces. This grade also responds well to surface hardening methods such as flame or induction heat treating. It is well suited for austempering because of the low residual alloy content, and the highly ferritic matrix provides predictable growth with minimal heat distortion.

65-45-12 Ductile IronIron Family: Ductile Iron

(continued)

Page 4: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

Color Code

65-45-12 Ductile IronRound Bar

DIAMETER MORGAN PART#STOCK ALLOW

MIN CAST OD

MAX CAST OD

FT/BAR LENGTH

LBS/IN LBS/BAR

1 B65 1.000 0.088 1.071 1.105 12 0.240 35

1 1/4 B65 1.250 0.088 1.321 1.355 12 0.364 52

1 3/8 B65 1.375 0.095 1.446 1.494 12 0.438 63

1 1/2 B65 1.500 0.095 1.571 1.619 12 0.516 74

1 5/8 B65 1.625 0.095 1.696 1.744 12 0.601 86

1 3/4 B65 1.750 0.095 1.821 1.869 12 0.691 100

1 7/8 B65 1.875 0.095 1.946 1.994 12 0.788 114

2 B65 2.000 0.095 2.071 2.119 12 0.900 130

2 1/8 B65 2.125 0.118 2.213 2.273 12 1.025 148

2 1/4 B65 2.250 0.118 2.338 2.398 12 1.142 164

2 3/8 B65 2.375 0.118 2.463 2.523 12 1.267 182

2 1/2 B65 2.500 0.118 2.588 2.648 12 1.400 202

2 5/8 B65 2.625 0.118 2.713 2.773 12 1.533 221

2 3/4 B65 2.750 0.118 2.838 2.898 12 1.683 242

3 B65 3.000 0.118 3.088 3.148 12 1.983 286

3 1/8 B65 3.125 0.136 3.223 3.299 12 2.175 313

3 1/4 B65 3.250 0.136 3.348 3.424 12 2.342 337

3 3/8 B65 3.375 0.136 3.473 3.549 12 2.517 362

3 1/2 B65 3.500 0.136 3.598 3.674 12 2.700 389

3 5/8 B65 3.625 0.136 3.723 3.799 12 2.892 416

3 3/4 B65 3.750 0.136 3.848 3.924 12 3.083 444

3 7/8 B65 3.875 0.136 3.973 4.049 12 3.283 473

4 B65 4.000 0.136 4.098 4.174 12 3.492 503

4 1/8 B65 4.125 0.154 4.231 4.327 12 3.742 539

4 1/4 B65 4.250 0.154 4.356 4.452 12 3.985 574

4 3/8 B65 4.375 0.154 4.481 4.577 12 4.192 604

4 1/2 B65 4.500 0.154 4.606 4.702 12 4.425 637

4 5/8 B65 4.625 0.154 4.731 4.827 12 4.637 668

4 3/4 B65 4.750 0.154 4.856 4.952 12 4.908 707

5 B65 5.000 0.154 5.106 5.202 12 5.425 781

5 1/8 B65 5.125 0.154 5.242 5.352 12 5.660 815

5 1/4 B65 5.250 0.172 5.367 5.477 12 5.965 859

5 1/2 B65 5.500 0.172 5.617 5.727 12 6.567 946

5 3/4 B65 5.750 0.172 5.867 5.977 12 7.158 1031

6 B65 6.000 0.172 6.117 6.227 12 7.733 1114

6 1/4 B65 6.250 0.190 6.378 6.502 12 8.417 1212

6 1/2 B65 6.500 0.190 6.628 6.752 12 9.083 1308

6 3/4 B65 6.750 0.190 6.878 7.002 12 9.777 1408

7 B65 7.000 0.190 7.128 7.252 12 10.496 1511

7 1/4 B65 7.250 0.213 7.378 7.548 12 11.301 1627

7 1/2 B65 7.500 0.213 7.628 7.798 12 12.074 1739

7 3/4 B65 7.750 0.213 7.878 8.048 12 12.871 1853

Page 5: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

Color Code

65-45-12 Ductile IronRectangle & Square

65-45-12 Ductile IronRound Bar

Remember to look for your finished size. Stock is allowed for you to clean up to the nominal sizes listed. Check chart on this page for stock allowances.

Questions? Contact our Sales Department.

DIAMETER MORGAN PART#STOCK ALLOW

MIN CAST OD

MAX CAST OD

FT/BAR LENGTH

LBS/IN LBS/BAR

8 B65 8.000 0.213 8.128 8.298 12 13.695 1972

8 1/4 B65 8.250 0.242 8.384 8.600 12 14.635 2107

8 1/2 B65 8.500 0.242 8.634 8.850 12 15.510 2233

8 3/4 B65 8.750 0.242 8.884 9.100 12 16.416 2364

9 B65 9.000 0.242 9.134 9.350 12 17.342 2497

9 1/2 B65 9.500 0.283 9.654 9.912 12 19.425 2797

10 B65 10.000 0.283 10.154 10.412 12 21.467 3091

10 1/2 B65 10.500 0.432 10.782 11.082 12 24.257 3493

11 B65 11.000 0.432 11.282 11.582 12 26.534 3821

11 1/2 B65 11.500 0.623 11.917 12.329 12 29.803 4292

12 B65 12.000 0.623 12.417 12.829 12 32.321 4654

13 B65 13.000 0.623 13.417 13.829 12 37.663 5423

13 1/2 B65 13.500 0.623 13.917 14.329 12 37.663 5423

14 B65 14.000 0.623 14.417 14.829 6 43.413 3126

15 B65 15.000 0.623 15.417 15.829 6 49.571 3569

16 B65 16.000 0.623 16.417 16.829 6 56.138 4042

17 B65 17.000 0.815 17.553 18.077 6 64.412 4638

18 B65 18.000 0.815 18.553 19.077 6 71.869 5175

19 B65 19.000 0.815 * * 39 inches 75.641 2950

20 B65 20.000 0.815 * * 39 inches 83.718 3265

THICKNESS WIDTH MORGAN PART# AS-CAST SIZE (Inches)MAX. FINISH SIZE

(Inches)FT/BAR LENGTH

LBS/IN LBS/ BAR

4 3/4 6 1/4 R65 4.75 X 6.25 4.750 X 6.250 4.526X6.026 6 7.717 556

5 6 1/2 R65 5.00 X 6.50 5.000 X 6.500 4.776X6.276 6 8.450 608

5 1/4

5 1/4 R65 5.25 X 5.25 5.250 X 5.250 5.026X5.026 6 7.167 516

6.25 R65 5.25 X 6.25 5.250 X 6.250 5.026X6.026 6 8.533 614

7.25 R65 4.75 X 7.25 4.750 X 7.250 5.026X7.026 6 9.900 713

8.25 R65 5.25 X 8.25 5.250 X 8.250 5.026X8.026 6 11.258 811

6 1/4 6 1/4 R65 6.25 X 6.25 6.250 X 6.250 6.000X6.000 6 10.158 731

7 1/4 7 1/4 R65 7.25 X 7.25 7.250 X 7.250 7.000X7.000 6 13.667 984

8 1/48 1/4 R65 8.25 X 8.25 8.250 X 8.250 8.000X8.000 6 17.700 1274

12 1/4 R65 8.25 X 12.25 8.250 X 12.25 8.000X12.000 6 26.275 1892

Page 6: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

172Color Code

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

C 172 Copper Beryllium is the most specified copper beryllium and is available

at Morgan Bronze in both Solution and Precipitation Heat Treated tubing as well as

Solution Heat Treated Rod and Bar. In its age hardened condition C 172 attains the

highest strength and hardness of any commercial copper based alloy. The ultimate

tensile strength can exceed 200 ksi and the hardness approaches Rockwell C45. This

alloy is used in bearings and pivoting members for aircraft landing gear, bushings and

washers for tri-cone drilling bits, pressure housings for magnetometers and other

instruments, as well as resistance welding applications.

Chemical Composition (%)

Cu* Ni + Co Ni + Co + Fe Be Al Si

Remainder 0.20 min. 0.6 max. 1.80 – 2.00 0.20 max.0.20max.

Sum of all named elements = 99.5%

Mechanical Properties

Tubing - Solution & Precipitation Heat Treated TF00 (formerly AT)

English Metric

Tensile Strength, min. 161 ksi 1110 MPa

Yield Strength, min. 130 ksi 896 MPa

Elongation in 4D, min 3% 3%

Rod & Bar – Solution Heat Treated TB00 (formerly A)

Tensile, maximum 85 ksi 586 MPa

Elongation 35% 35%

Rod & Bar – Solution & Precipitation Heat Treated

Tensile Strength, min. 165 ksi 1138 MPa

Yield Strength, min. 140 ksi 965 MPa

Elongation 3% 3%Chemical and Mechanical Properties listed above are compliant with specification AMS 4535 for tubing and AMS 4650 for Rod & Bar

C 172 Copper BerylliumPer AMS 4535 (Tubing); Per AMS 4650 (Rod & Bar) Alloy Family: Copper Beryllium

Equivalent Specifications

AMS 4535 - Tubing AMS 4650 – Rod & Bar

Reference Specifications

ASTM B 643 ASTM B 196 AMS 4533

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Available from stock at Morgan Bronze in:

TubesSolution & PrecipitationHeat Tested

Per AMS 4535

Rod & BarSolution Heat Treated

Per AMS 4650

Page 7: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

172Color Code

www.morganbronze.com

Fabrication Practices

Soldering GoodCapacity for Being Cold Worked Good

Brazing GoodCapacity for Being Hot Formed Excellent

Oxyacetylene Welding Not Recommended

Hot Forgeability Rating (Forging Brass = 100) 40

Gas Shielded Arc Welding Good

Coated Metal Arc Welding Good Hot Working Temperature 1200-1500° F or 649-816° C

Resistance Welding – Spot Good Annealing Temperature 1425-1475° F or 775-802° C

Resistance Welding – Seam Fair

Resistance Welding – Butt Fair

Fabrication Practices provided by CDA

*In the precipitation hardened conditionPhysical Properties provided by CDA

Physical PropertiesEnglish Metric

Melting Point – Liquidus 1800° F 982° C

Melting Point – Solidus 1590° F 866° C

Density 0.290 lb/in³ at 68° F 8.25 gm/cm³ @ 20° C

Specific Gravity 8.260 8.26

Electrical Resistivity (Annealed) 46.2 ohms-cmil/ft @ 68° F 7.68 microhm-cm @ 20° C

Electrical Conductivity* 22 %IACS @ 68° F 0.12 MegaSiemens/cm @ 20° C

Thermal Conductivity 62 Btu · ft/(hr · ft² · °F) @ 68° F 107.3 W/m · °K @ 20° C

Coefficient of Thermal Expansion 9.90 · 10-6 per °F (68-572° F) 17.8 · 10-6 per °C (20-300° C)

Specific Heat Capacity 0.10 Btu/lb/°F @ 68°F 419.0 J/kg · °K @ 293° K

Modulus of Elasticity in Tension 18,500 ksi 128,000 MPa

C 172 Copper BerylliumPer AMS 4535 (Tubing); Per AMS 4650 (Rod & Bar)

Alloy Family: Copper Beryllium (continued)

DISCLAIMER:The Physical, Fabrication and Thermal Properties shown here represent reasonable approximations suitable for general engineering use. Due to commercial variations in compositions and to manufacturing limitations, they should not be used for specification purposes. See applicable ASTM International specification references.

Machinability Rating 20 (Free Cutting Brass = 100)

Page 8: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

172Color Code

C 172Beryllium Copper Tube (per AMS 4535)

All weights stated in “lbs”. Availability: 120” – 144” random lengths

C 172 Tolerance (inches)

ID & OD ID & OD Plus or Minus

0.750 1.250 0.020”

1.251 2.500 0.030”

2.510 12.000 0.060”

ID OD MORGAN PART# WEIGHT PER INCH WEIGHT PER FOOT

1/2” 1-5/8” B172 .50 X 1.625 0.533 6.40

13/16” 1-3/4” B172 .813 X 1.75 0.602 7.23

0.9 1.45 B172 .9 X 1.45 0.288 3.46

1” 1-1/2” B172 1.0 X 1.50 2.006 24.07

1-1/4” 2-1/4” B172 1.25 X 2.25 0.781 9.37

1-1/4” 2-7/8” B172 1.25 X 2.875 1.553 18.64

1.441 1-3/4” B172 1.441 X 1.75 0.220 2.64

1-1/2” 1-7/8” B172 1.5 X 1.875 0.282 3.38

1-1/2” 2-1/8” B172 1.5 X 2.125 0.573 6.87

1-5/8” 1.9 B172 1.625 X 1.9 0.216 2.59

1-3/4” 2-3/4” B172 1.75 X 2.75 1.050 12.60

1-7/8” 2-7/8” B172 1.875 X 2.875 1.120 13.44

1.984 2.453 B172 1.984 X 2.453 0.464 5.57

2” 2-1/2” B172 2.0 X 2.50 0.502 6.02

2” 2-9/16” B172 2.0 X 2.563 0.643 7.71

2-1/4” 3” B172 2.25 X 3.0 1.033 12.40

2-1/4” 3 3/8” B172 2.25 X 3.375 1.500 18.00

2-1/2” 3-1/2” B172 2.5 X 3.5 1.553 18.64

2-1/2” 4” B172 2.5 X 4.0 2.174 26.09

2-3/4” 3-3/8” B172 2.75 X 3.375 0.854 10.25

2-3/4” 4-1/2” B172 2.75 X 4.5 3.008 36.10

3” 3-5/8” B172 3.0 X 3.625 1.036 12.43

3” 4-1/2” B172 3.0 X 4.5 2.630 31.56

3-1/2” 5” B172 3.5 X 5.0 2.844 34.13

3-5/8” 5-3/4” B172 3.625 X 5.75 4.444 53.33

4” 6” B172 4.0 X 6.0 4.680 56.16

4” 6-3/4” B172 4.0 X 6.75 7.010 84.12

5” 6-1/4” B172 5.0 X 6.25 3.290 39.48

5” 6.8” B172 5.0 X 6.8 4.970 59.64

5-1/2” 7-1/2” B172 5.5 X 7.5 6.090 73.08

5.9” 7-1/2” B172 5.9 X 7.50 5.080 60.96

6.3” 8.2” B172 6.3 X 8.2 6.530 78.36

6.5” 7.6” B172 6.5 X 7.6 3.600 43.20

7.1” 8.4” B172 7.1 X 8.4 4.780 57.36

7.3” 9.2” B172 7.3 X 9.2 7.430 89.16

Page 9: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

172Color Code

C 172Beryllium Copper Rod & Bar (per AMS 4650)All weights stated in “lbs”. Availability: 120” – 144” random lengths

C 172 Tolerance (inches)

Product Over Incl. Plus or Minus

Cold Drawn Round Rod (Diameter)

0.375 0.500 0.002

0.500 1.00 0.003

1.00 2.00 0.004

2.00 3.00 0.2% of size

As Extruded Round Rod (Diameter)

0.750 1.25 0.020

1.25 2.50 0.030

2.50 6.00 0.060

SOLID BARS OD

MORGAN PART# CONDITION TB00 (FORMERLY A)

MORGAN PART# CONDITION TF00 (FORMERLY AT)

WEIGHT PER INCH

WEIGHT PER FT.

144 INCH BAR WEIGHT

1/4 B172 .25 (TB00) B172 .25 (TF00) 0.114 1.37 16

3/8 B172 .375 (TB00) B172 .375 (TF00) 0.171 2.05 25

1/2 B172 .50 (TB00) B172 .50 (TF00) 0.228 2.73 33

5/8 B172 .625 (TB00) B172 .625 (TF00) 0.285 3.42 41

3/4 B172 .75 (TB00) B172 .75 (TF00) 0.342 4.10 49

7/8 B172 .875 (TB00) B172 .875 (TF00) 0.399 4.78 57

1 B172 1.00 (TB00) B172 1.00 (TF00) 0.456 5.47 66

1 1/8 B172 1.125 (TB00) B172 1.125 (TF00) 0.512 6.15 74

1 1/4 B172 1.25 (TB00) B172 1.25 (TF00) 0.569 6.83 82

1 3/8 B172 1.375 (TB00) B172 1.375 (TF00) 0.624 7.49 90

1 1/2 B172 1.50 (TB00) B172 1.50 (TF00) 0.683 8.20 98

1 5/8 B172 1.625 (TB00) B172 1.625 (TF00) 0.740 8.88 107

1 3/4 B172 01.75 (TB00) B172 01.75 (TF00) 0.797 9.57 115

1 7/8 B172 1.875 (TB00) B172 1.875 (TF00) 0.854 10.25 123

2 B172 2.00 (TB00) B172 2.00 (TF00) 0.911 10.93 131

2 1/8 B172 2.125 (TB00) B172 2.125 (TF00) 0.968 11.62 139

2 1/4 B172 2.25 (TB00) B172 2.25 (TF00) 1.025 12.30 148

2 3/8 B172 2.375 (TB00) B172 2.375 (TF00) 1.082 12.98 156

2 1/2 B172 2.50 (TB00) B172 2.50 (TF00) 1.139 13.67 164

2 3/4 B172 2.75 (TB00) B172 2.75 (TF00) 1.253 15.03 180

3 B172 3.00 (TB00) B172 3.00 (TF00) 1.367 16.40 197

3 1/4 B172 3.25 (TB00) B172 3.25 (TF00) 1.480 17.77 213

3 1/2 B172 3.50 (TB00) B172 3.50 (TF00) 1.594 19.13 230

3 3/4 B172 3.75 (TB00) B172 3.75 (TF00) 1.708 20.50 246

4 B172 4.00 (TB00) B172 4.00 (TF00) 1.822 21.87 262

4 1/4 B172 4.25 (TB00) B172 4.25 (TF00) 1.936 23.23 279

4 1/2 B172 4.50 (TB00) B172 4.50 (TF00) 2.050 24.60 295

4 3/4 B172 4.75 (TB00) B172 4.75 (TF00) 2.164 25.97 312

5 B172 5.00 (TB00) B172 5.00 (TF00) 2.278 27.33 328

5 1/4 B172 5.25 (TB00) B172 5.25 (TF00) 2.392 28.70 344

Page 10: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

314Color Code

C 314 Commercial Bronze is a Morgan standard alloy and finds use in hardware

applications, electrical applications, as well as fasteners and industrial applications.

Uses include various electrical connectors, screws and nuts, pickling crates, fixtures

and racks. It is also common in screw machine applications.

Chemical Composition (%)

Cu Pb Fe Ni Zn

87.5 – 90.5 1.3 – 2.5 0.10 max. 0.7 max. Remainder

Sum of all named elements = 99.6%

Mechanical PropertiesMinimum Tensile Properties, English/Metric

Temper HO2 half hard

Nominal Diameter Tensile Strength Yield Strength* Elongation**

Inches/mm ksi MPa ksi MPa %

½” and under/ 12 mm 50 345 30 205 7

Over ½ to 1”/12-25 mm incl 45 310 27 185 10

Over 1.00”/25 mm 40 275 25 170 12

Temper HO4 hard

Nominal Diameter Tensile Strength Yield Strength* Elongation**

Inches/mm ksi MPa ksi MPa %

2” and under/50 mm 53 365 40 275 6* Yield Strength at 0.5% Extension under Load, min. ksi/MPa**Elongation in 4DChemical and Physical Properties shown here pertain to ASTM B140/B140M only.

C 314 Commercial BronzeBronze Family: Leaded Commercial Bronze

Available from stock at Morgan Bronze in:

Rounds

Machinability Rating 80 (Free Cutting Brass = 100)

Equivalent Specifications

ASTM B140/ B140M (Copper Alloy UNS No. 31400)

Reference Specifications

Mil-V-18436

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Page 11: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

www.morganbronze.com

314Color Code

Physical Properties provided by CDA

Fabrication Practices provided by CDA

C 314 Commercial BronzeBronze Family: Leaded Commercial Bronze

(continued)

DISCLAIMER:The Physical, Fabrication and Thermal Properties shown here represent reasonable approximations suitable for general engineering use. Due to commercial variations in compositions and to manufacturing limitations, they should not be used for specification purposes. See applicable ASTM International specification references.

Fabrication Practices

Soldering ExcellentCapacity for Being Cold Worked Good

Brazing GoodCapacity for Being Hot Formed Poor

Oxyacetylene Welding Not Recommended

Gas Shielded Arc Welding Not Recommended

Annealing Temperature – Minimum 800° F or 427° C

Coated Metal Arc Welding Not Recommended

Annealing Temperature – Maximum 1200° F or 649° C

Resistance Welding – Spot Not Recommended

Resistance Welding – Seam Not Recommended

Resistance Welding – Butt Fair

Physical PropertiesEnglish Metric

Melting Point – Liquidus 1900° F 1038° C

Melting Point – Solidus 1850° F 1010° C

Density 0.319 lb/in³ at 68° F 8.83 gm/cm³ @ 20° C

Specific Gravity 8.830 8.83

Electrical Resistivity (Annealed) 24.70 ohms-cmil/ft @ 68° F 4.11 microhm-cm @ 20° C

Electrical Conductivity (Annealed) 42%IACS @ 68° F 0.246 MegaSiemens/cm @ 20° C

Thermal Conductivity 104 Btu · ft/(hr · ft²·°F) @ 68° F 180.0 W/m·°K @20° C

Coefficient of Thermal Expansion 10.2 · 10-6 per °F (68-572° F) 18.4 ·10-6 per °C (20-300° C)

Specific Heat Capacity 0.090 Btu/lb/°F @ 68° F 377.1 J/kg · °K @293° K

Modulus of Elasticity in Tension 17,000 ksi 117,000 MPa

Page 12: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

314Color Code

C 314Commercial Bronze Solid Round Bar

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 144”

SOLID BARS OD

MORGAN PART#

WEIGHT PER INCH

WEIGHT PER FT.144 INCH

BAR WEIGHT

3/8” B314 .375 0.0347 0.4167 5

7/16” B314 .438 0.0486 0.5833 7

1/2” B314 .500 0.0625 0.7500 9

9/16” B314 .563 0.0833 1.0000 12

5/8” B314 .625 0.0972 1.1667 14

11/16” B314 .688 0.1181 1.4167 17

3/4” B314 .750 0.1389 1.6667 20

13/16” B314 .813 0.1667 2.0000 24

7/8” B314 .875 0.1875 2.2500 27

15/16” B314 .938 0.2222 2.6667 32

1” B314 1.000 0.2500 3.0000 36

1-1/8” B314 1.125 0.3194 3.8333 46

1-1/4” B314 1.250 0.3958 4.7500 57

1-3/8” B314 1.375 0.4722 5.6667 68

1-1/2” B314 1.500 0.5694 6.8333 82

1-5/8” B314 1.625 0.6597 7.9167 95

1-3/4” B314 1.750 0.7708 9.2500 111

1-7/8” B314 1.875 0.8819 10.5833 127

2” B314 2.000 1.0069 12.0833 145

C31400 Tolerances (inches)

Diameter (inclusive)Standard Tolerance

plus or minus

Up to 0.500” 0.0015

Over 0.500” to 1.00” 0.002

Over 1.00” to 2.00” 0.0025

Over 2.00” 0.15% of the Diameter

extensive warehousing

Page 13: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

Serving: Aerospace, Oil and Gas, Heavy Equipment, Pump and Valve, Hydraulics

Value Added Operations and Services

Special Alloys, Sizes, and Shapes

Rounds and rectangles are cut to any size requirement quickly and efficiently

Saw Cutting

Use our extensive capabilities to expand your customer service

Precision Machined Components

Self-lubricated bearings, bushings, and wear plates with our exclusive “EXPANDOLIFE®” Lubricant

Expandolife®

Any bronze or iron alloy in varied shapes and special sizes can be conveniently warehoused and available for your release

Page 14: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

510Color Code

C 510 Phosphor Bronze – Grade A is a Morgan standard alloy and finds use

in electrical applications, as well as fasteners and industrial applications. Uses

include various electrical connectors, fasteners, cotter pins and lock washers, sleeve

bushings, welding rod, springs, perforated sheets and clutch disks.

Chemical Composition (%)

Cu Sn P Fe Pb Zn

Remainder 4.2 – 5.8 0.03 – 0.35 0.10 max. 0.05 max. 0.30 max.

Sum of all named elements = 99.5%

Mechanical PropertiesMinimum Tensile Properties, English/Metric

Temper HO4 hard

Nominal Diameter Tensile Strength Elongation**

Inches/mm ksi MPa %

¼”– ½” incl./6 - 12 mm. incl. 70 485 13

Over ½” to 1” incl./12-25 mm incl. 60 415 15

Over 1.00”/25 mm 55 380 18**Elongation in 4D Chemical Composition and Mechanical Properties shown pertain to ASTM B139/B139 M only.

C 510 Phosphor Bronze – Grade ABronze Family: Phosphor Bronze

Available from stock at Morgan Bronze in:

Rounds

Machinability Rating 20 (Free Cutting Brass = 100)

Equivalent Specifications

ASTM B139/ B139M

Copper Alloy UNS 51000

Reference Specifications

SAE J461; SAE J463

AMS 4625

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Page 15: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

www.morganbronze.com

510Color Code

Physical Properties provided by CDA

Fabrication Practices provided by CDA

C 510 Phosphor Bronze – Grade ABronze Family: Phosphor Bronze

(continued)

DISCLAIMER:The Physical, Fabrication and Thermal Properties shown here represent reasonable approximations suitable for general engineering use. Due to commercial variations in compositions and to manufacturing limitations, they should not be used for specification purposes. See applicable ASTM International specification references.

Fabrication Practices

Soldering ExcellentCapacity for Being Cold Worked Excellent

Brazing ExcellentCapacity for Being Hot Formed Poor

Oxyacetylene Welding Fair

Gas Shielded Arc Welding GoodAnnealing Temperature – Minimum 900° F or 483° C

Coated Metal Arc Welding FairAnnealing Temperature – Maximum 1250° F or 677° C

Resistance Welding – Spot Good

Resistance Welding – Seam Fair

Resistance Welding – Butt Excellent

Physical PropertiesEnglish Metric

Melting Point – Liquidus 1920° F 1049° C

Melting Point – Solidus 1750° F 954° C

Density 0.320 lb/in³ at 68° F 8.86 gm/cm³ @ 20° C

Specific Gravity 8.860 8.86

Electrical Resistivity (Annealed) 69.10 ohms-cmil/ft @ 68°F 11.49 microhm-cm @ 20° C

Electrical Conductivity (Annealed) 15%IACS @ 68° F 0.088 MegaSiemens/cm @ 20° C

Thermal Conductivity 40 Btu · ft/(hr · ft²·°F) @ 68° F 69.2 W/m · °K @20° C

Coefficient of Thermal Expansion 9.90 · 10-6 per °F (68-572° F) 17.8 ·10-6 per °C (20-300° C)

Specific Heat Capacity 0.090 Btu/lb/°F @ 68° F 377.1 J/kg · °K @293° K

Modulus of Elasticity in Tension 16,000 ksi 110,000 MPa

Page 16: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

510Color Code

C 510Phosphor Bronze (Grade A) Solid Round Bar

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 144”

SOLID BARSOD

MORGANPART#

WEIGHT PER INCH

WEIGHT PER FT.

144 INCH BAR

WEIGHT

3/8” B510 .375 0.0347 0.4167 5

7/16” B510 .438 0.0486 0.5833 7

1/2” B510 .500 0.0625 0.7500 9

9/16” B510 .563 0.0833 1.0000 12

5/8” B510 .625 0.0972 1.1667 14

11/16” B510 .688 0.1181 1.4167 17

3/4” B510 .750 0.1389 1.6667 20

13/16” B510 .813 0.1667 2.0000 24

7/8” B510 .875 0.1875 2.2500 27

15/16” B510 .938 0.2222 2.6667 32

1” B510 1.00 0.2500 3.0000 36

1-1/18” B510 1.125 0.3194 3.8333 46

1-1/4” B510 1.250 0.3958 4.7500 57

1-3/8” B510 1.375 0.4722 5.6667 68

1-1/2” B510 1.500 0.5694 6.8333 82

1-5/8” B510 1.625 0.6597 7.9167 95

1-3/4” B510 1.750 0.7708 9.2500 111

1-7/8” B510 1.875 0.8819 10.5833 127

2” B510 2.000 1.0069 12.0833 145

2-1/4” B510 2.250 1.2708 15.2500 183

2-1/2” B510 2.500 1.5694 18.8333 226

C51000 Tolerances (inches)

Diameter (inclusive)Standard Tolerance

plus or minus

Up to 0.500” 0.002

Over 0.500” to 1.00” 0.003

Over 1.00” to 2.00” 0.004

Over 2.00” 0.20% of the Diameter

versatile machining and cutting capabilities

Page 17: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

Serving: Aerospace, Oil and Gas, Heavy Equipment, Pump and Valve, Hydraulics

Value Added Operations and Services

Use our extensive capabilities to expand your customer service

Precision Machined Components

Self-lubricated bearings, bushings, and wear plates with our exclusive “EXPANDOLIFE®” Lubricant

Expandolife®

Special Alloys, Sizes, and Shapes

Any bronze or iron alloy in varied shapes and special sizes can be conveniently warehoused and available for your release

Rounds and rectangles are cut to any size requirement quickly and efficiently

Saw Cutting

Page 18: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

544Color Code

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

C 544 Phosphor Bronze – Grade B is a Morgan standard alloy and finds use in

electrical applications, as well as many industrial applications. It is used as electrical

connectors and partially due to its excellent machinability finds use as bushings,

gears, pinions, screw machine products, thrust washers, valve parts, and shafts.

Chemical Composition (%)

Cu Sn P Fe Pb Zn

Remainder 3.5 – 4.5 0.01 – 0.50 0.10 max. 3.0 - 4.0 1.5 – 4.5

Sum of all named elements = 99.5%

Mechanical PropertiesMinimum Tensile Properties, English/Metric

Temper HO4 hard

Nominal Diameter Tensile Strength Elongation**

Inches/mm ksi MPa %

¼”– ½” incl./6 - 12 mm. incl. 60 415 10

Over ½” to 1” incl./12-25 mm incl. 55 380 12

Over 1.00”/25 mm 50 345 15**Elongation in 4D Chemical Composition and Mechanical Properties shown pertain to ASTM B139/B139 M only.

C 544 Phosphor Bronze – Grade BBronze Family: Leaded Phosphor Bronze

Available from stock at Morgan Bronze in:

Rounds

Machinability Rating 80 (Free Cutting Brass = 100)

Equivalent Specifications

ASTM B139/ B139M

Copper Alloy UNS C54400

Reference Specifications

SAE J461; SAE J463

ASTM B103

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Page 19: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

544Color Code

www.morganbronze.com

Physical Properties provided by CDA

Fabrication Practices provided by CDA

C 544 Phosphor Bronze – Grade BBronze Family: Phosphor Bronze

(continued)

DISCLAIMER:The Physical, Fabrication and Thermal Properties shown here represent reasonable approximations suitable for general engineering use. Due to commercial variations in compositions and to manufacturing limitations, they should not be used for specification purposes. See applicable ASTM International specification references.

Fabrication Practices

Soldering ExcellentCapacity for Being Cold Worked Good

Brazing Good

Oxyacetylene Welding Not Recommended

Annealing Temperature – Minimum 900° F or 483° C

Gas Shielded Arc Welding Not Recommended

Annealing Temperature – Maximum 1250° F or 677° C

Coated Metal Arc Welding Not Recommended

Resistance Welding – Spot Not Recommended

Resistance Welding – Seam Not Recommended

Resistance Welding – Butt Fair

Physical PropertiesEnglish Metric

Melting Point – Liquidus 1830° F 999° C

Melting Point – Solidus 1700° F 927° C

Density 0.320 lb/in³ at 68° F 8.89 gm/cm³ @ 20° C

Specific Gravity 8.890 8.89

Electrical Resistivity (Annealed) 54.60 ohms-cmil/ft @ 68°F 9.08 microhm-cm @ 20° C

Electrical Conductivity (Annealed) 19%IACS @ 68° F 0.111 MegaSiemens/cm @ 20° C

Thermal Conductivity 50 Btu · ft/(hr · ft²·°F) @ 68° F 86.5 W/m · °K @20° C

Coefficient of Thermal Expansion 9.60 · 10-6 per °F (68-572° F) 17.3 ·10-6 per °C (20-300° C)

Specific Heat Capacity 0.090 Btu/lb/°F @ 68°F 377.1 J/kg · °K @ 293°K

Modulus of Elasticity in Tension 15,000 ksi 103,400 MPa

Page 20: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

544Color Code

C 544Phosphor Bronze (Grade B) Solid Round Bar

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 144”

SOLID BARSOD

MORGAN PART# WEIGHT

PER INCHWEIGHTPER FT.

144 INCH BAR WEIGHT

3/8” B544 .375 0.0347 0.4167 5

7/16” B544 .438 0.0486 0.5833 7

1/2” B544 .500 0.0625 0.7500 9

9/16” B544 .563 0.0833 1.0000 12

5/8” B544 .625 0.0972 1.1667 14

11/16” B544 .688 0.1181 1.4167 17

3/4” B544 .750 0.1389 1.6667 20

13/16” B544 .813 0.1667 2.0000 24

7/8” B544 .875 0.1875 2.2500 27

15/16” B544 .938 0.2222 2.6667 32

1” B544 1.000 0.2500 3.0000 36

1-1/8” B544 1.125 0.3194 3.8333 46

1-1/4” B544 1.250 0.3958 4.7500 57

1-3/8” B544 1.375 0.4722 5.6667 68

1-1/2” B544 1.500 0.5694 6.8333 82

1-5/8” B544 1.625 0.6597 7.9167 95

1-3/4” B544 1.750 0.7708 9.2500 111

1-7/8” B544 1.875 0.8819 10.5833 127

2” B544 2.000 1.0069 12.0833 145

2-1/4” B544 2.250 1.2708 15.2500 183

2-1/2” B544 2.500 1.5694 18.8333 226

2-3/4” B544 2.750 1.9167 23.0000 276

C54400 Tolerances (inches)

Diameter (inclusive)Standard Tolerance

plus or minus

Up to 0.500” 0.002

Over 0.500” to 1.00” 0.003

Over 1.00” to 2.00” 0.004

Over 2.00” 0.20% of the Diameter

Page 21: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

Serving: Aerospace, Oil and Gas, Heavy Equipment, Pump and Valve, Hydraulics

Value Added Operations and Services

Use our extensive capabilities to expand your customer service

Precision Machined Components

Self-lubricated bearings, bushings, and wear plates with our exclusive “EXPANDOLIFE®” Lubricant

Expandolife®

Special Alloys, Sizes, and Shapes

Any bronze or iron alloy in varied shapes and special sizes can be conveniently warehoused and available for your release

Rounds and rectangles are cut to any size requirement quickly and efficiently

Saw Cutting

Page 22: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

630Color Code

C 630 Nickel Aluminum Bronze is an extruded aluminum bronze that contains

nickel, and is alloyed for exceptional strength and toughness. It’s used where higher

mechanical properties are required. It’s used in equipment for the energy markets, in

aircraft, marine and a host of other industrial applications. It finds use as valve stems,

high strength bushings, valve guides and seats, gears, cams, ship propellers, as well

as propeller nuts and shafts.

Chemical Composition (%)

Cu* Al Ni Fe Mn Zn Sn Si

Remainder 9.0 - 11.0 4.0 – 5.5 2.0 – 4.0 1.5 max.0.30 max.

0.20 max.

0.25 max.

*Copper + SilverCopper + Silver + Sum of all named elements = 99.5%

Mechanical PropertiesMinimum Tensile Properties, Inch/Pound Units

Temper HR50

Nominal Diameter Tensile Strength Yield Strength* Elongation**

Inches ksi ksi %

Up to 1.00, incl 110 68.0 10

Over 1.00 to 2.00, incl 110 60.0 10

Over 2.00 to 3.00, incl 105 55.0 10

Over 3.00 to 5.00, incl 100 50.0 10* Yield Strength at 0.5% Extension under Load**Elongation in 4DChemical Composition and Mechanical Properties shown pertain to AMS 4640 only.

Chemical and Mechanical Properties shown for C 630 are per AMS 4640 and apply to bars up to 5” diameter incl. Sizes over 5” diameter conform to ASTM B 150/B 150M – standard strength. Contact our sales department for clarification.

C 630 Nickel Aluminum BronzePer AMS 4640 Bronze Family: Aluminum Bronze

Available from stock at Morgan Bronze in:

Rounds

Equivalent Specifications

AMS 4640

Copper Alloy UNS NO. 63000

Reference Specifications

ASTM B150

QQ-C-450

SAE J461; SAE J463

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Page 23: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

www.morganbronze.com

630Color Code

Physical Properties provided by CDA

Fabrication Practices provided by CDA

C 630 Nickel Aluminum BronzePer AMS 4640

Bronze Family: Aluminum Bronze (continued)

DISCLAIMER:The Physical, Fabrication and Thermal Properties shown here represent reasonable approximations suitable for general engineering use. Due to commercial variations in compositions and to manufacturing limitations, they should not be used for specification purposes. See applicable ASTM International specification references.

Fabrication Practices

Soldering Not Recommended

Capacity for Being Cold Worked Poor

Brazing FairCapacity for Being Hot Formed Good

Oxyacetylene Welding Not Recommended

Hot Forgeability Rating(Forging Brass = 100) 75

Gas Shielded Arc Welding Good

Coated Metal Arc Welding Good Hot Working Temperature 1450-1700° F or 788-927° C

Resistance Welding – Spot Good Annealing Temperature 1100-1300° F or 594-705° C

Resistance Welding – Seam Good

Resistance Welding – Butt Good

Physical PropertiesEnglish Metric

Melting Point – Liquidus 1930° F 1054° C

Melting Point – Solidus 1895° F 1035° C

Density 0.274 lb/in³ at 68° F 7.58 gm/cm³ @ 20° C

Specific Gravity 7.580 7.58

Electrical Resistivity (Annealed) 116 ohms-cmil/ft @ 68°F 19.28 microhm-cm @ 20° C

Electrical Conductivity (Annealed) 7% IACS @ 68° F 0.041 MegaSiemens/cm @ 20° C

Thermal Conductivity 22.60 Btu · ft/(hr · ft²·°F) @ 68° F 39.1 W/m · °K @ 20° C

Coefficient of Thermal Expansion 9 · 10-6 per °F (68-572° F) 16.2 · 10-6 per °C (20-300° C)

Specific Heat Capacity 0.090 Btu/lb/°F @ 68°F 377.1 J/kg · °K @293 K

Modulus of Elasticity in Tension 17,500 ksi 121,000 MPa

Machinability Rating 30 (Free Cutting Brass = 100)

Page 24: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

630Color Code

C 630Nickel Aluminum Bronze

All weights stated in “lbs”. Availability: 120” – 144” random lengths

SOLID BARSOD

MORGANPART #

WEIGHTPER INCH

WEIGHTPER FT.

BARWEIGHT

BARLENGTH

IN INCHES

5/8 B630 .625 0.084 1.00 12.0 144

3/4 B630 .75 0.121 1.45 17.4 144

7/8 B630 .875 0.165 1.98 23.7 144

1 B630 1.00 0.215 2.58 31.0 144

1 1/8 B630 1.125 0.336 3.24 38.9 144

1 1/4 B630 1.25 0.272 4.03 48.4 144

1 3/8 B630 1.375 0.406 4.88 58.5 144

1 1/2 B630 1.50 0.484 5.81 69.7 144

1 5/8 B630 1.625 0.567 6.80 81.6 144

1 3/4 B630 1.75 0.659 7.91 94.9 144

1 7/8 B630 1.875 0.756 9.08 108.9 144

2 B630 2.00 0.861 10.33 124.0 144

2 1/8 B630 2.125 1.000 12.00 144.0 144

2 1/4 B630 2.25 1.078 12.93 155.2 144

2 3/8 B630 2.375 1.212 14.54 174.5 144

2 1/2 B630 2.50 1.345 16.14 193.7 144

3 B630 3.00 1.936 23.23 139.4 72

3 1/2 B630 3.50 2.635 31.63 126.5 48

4 B630 4.00 3.444 41.33 165.3 48

4 1/2 B630 4.50 4.358 52.30 156.9 36

5 B630 5.00 5.380 64.57 193.7 36

5 1/2 B630 5.50 6.508 78.10 156.2 24

C6300 Tolerances (inches)

Diameter (inclusive)Standard Tolerance plus

or minus

0 to 1” 0.003

1” 0.004

2” 0.005

3” 0.006

4” 0.008

4.5” 0.009

5” 0.010

6” 0.012

7” 0.014

8” 0.016

9” 0.018

10” 0.020

the capability to cast and machine unique and custom shapes

Page 25: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

Serving: Aerospace, Oil and Gas, Heavy Equipment, Pump and Valve, Hydraulics

Value Added Operations and Services

Use our extensive capabilities to expand your customer service

Precision Machined Components

Special Alloys, Sizes, and Shapes

Any bronze or iron alloy in varied shapes and special sizes can be conveniently warehoused and available for your release

Self-lubricated bearings, bushings, and wear plates with our exclusive “EXPANDOLIFE®” Lubricant

Expandolife®

Rounds and rectangles are cut to any size requirement quickly and efficiently

Saw Cutting

Page 26: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

863Color Code

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

C 863 Manganese Bronze is a high strength alloy used as bushings, bearings,

gears, gibs, screw down nuts, bridge pins, valve stems and hydraulic cylinder parts.

This alloy is generally used in heavy load applications. It performs best at low speeds

with reliable lubrication. It finds use in Steel Mill Equipment, Wood Pulp Industry,

Marine Applications and Earth Moving Machinery.

C 863 Manganese BronzeBronze Family: Manganese and Leaded Manganese Bronzes

Available from stock at Morgan Bronze in:

Rounds

Tubes

Equivalent Specifications

ASTM B505/B505M (Copper Alloy UNS No. 86300 Continuous Cast)

ASTM B271 (Copper Alloy UNS No. 86300 Centrifugal Cast)

Reference Specifications

SAEFederal

SpecificationMilitary

SpecificationIngot

NumberCDA

SAE 430BSAE J461SAE J462

QQ-C-390 MIL-C-22229 Comp. 8 424 C86300

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Chemical Composition (%)**

Cu* Fe Al Mn Zn Sn Pb Ni***

60.0 – 66.0

2.0 – 4.0 5.0 - 7.5 2.5 – 5.022.0 – 28.0

0.20max.

0.20max.

1.0max.

Sum of all named elements = 99.0%

Mechanical Properties

English Metric

Tensile Strength, min. 110 ksi 758 MPa

Yield Strength, min. 62 ksi 427 MPa

Elongation in 2 in. or 50 mm, min. 14% 14%* In determining copper minimum, copper may be calculated as copper plus nickel** Values shown pertain to ASTM B505/505M only Values for ASTM B271 differ slightly. Contact our QA department for clarification *** Nickel including Cobalt

Machinability Rating 8 (Free Cutting Brass = 100)

Page 27: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

863Color Code

www.morganbronze.com

Physical Properties provided by CDA

863 Manganese BronzeBronze Family: Manganese and Leaded Manganese Bronzes

(continued)

DISCLAIMER:The Physical, Fabrication and Thermal Properties shown here represent reasonable approximations suitable for general engineering use. Due to commercial variations in compositions and to manufacturing limitations, they should not be used for specification purposes. See applicable ASTM International specification references.

Physical PropertiesEnglish Metric

Melting Point – Liquidus 1693° F 923° C

Melting Point – Solidus 1625° F 885° C

Density 0.283 lb/in³ at 68° F 7.83 gm/cm³ @ 20° C

Specific Gravity 7.830 7.83

Electrical Conductivity 8%IACS @ 68° F 0.046 MegaSiemens/cm @ 20° C

Thermal Conductivity 20.50 Btu · ft/(hr · ft²·°F) @ 68° F 35.5 W/m · °K @ 20° C

Coefficient of Thermal Expansion 12 · 10-6 per °F (68-572° F) 21.6 · 10-6 per °C (20-300° C)

Specific Heat Capacity 0.090 Btu/lb/°F @ 68°F 377.1 J/kg · °K @293 K

Modulus of Elasticity in Tension 14,200 ksi 97,900 MPa

Fabrication PracticesSoldering Poor

Brazing Poor

Oxyacetylene Welding Poor

Gas Shielded Arc Welding Poor

Coated Metal Arc Welding Good

Carbon Arc Welding Poor

Fabrication Practices provided by CDA

Thermal Properties Stress Relieving Temperatures 500 F or 260 C

Time @ Temperature

1 Hr. per inch of wall thickness

Responds to Heat Treatment No

Thermal Properties provided by CDA

Page 28: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

863Color Code

C 863Manganese Bronze Tube

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 144”

ID OD MORGAN PART# WEIGHT PER INCH 13 INCH BAR WEIGHT 144 INCH BAR WEIGHT

1”

1-1/2” B863 1.00 X 1.50 0.3542 4.6042 51

2” B863 1.00 X 2.00 0.7569 9.8403 109

2-1/2” B863 1.00 X 2.50 1.2708 16.5208 183

3” B863 1.00 X 3.00 1.8958 24.6458 273

4” B863 1.00 X 4.00 3.5556 46.2222 512

1-1/2” 2” B863 1.50 X 2.00 0.5000 6.5000 72

2”

2-1/4” B863 2.00 X 2.25 0.3681 4.7847 53

2-1/2” B863 2.00 X 2.50 0.6597 8.5764 95

2-3/4” B863 2.00 X 2.75 0.9861 12.8194 142

3” B863 2.00 X 3.00 1.3125 17.0625 189

3-1/2” B863 2.00 X 3.50 2.1250 27.6250 306

4” B863 2.00 X 4.00 2.9653 38.5486 427

5” B863 2.00 X 5.00 5.0625 65.8125 729

6” B863 2.00 X 6.00 7.7708 101.0208 1119

2-1/2”3” B863 2.50 X 3.00 0.8125 10.5625 117

3-1/2” B863 2.50 X 3.50 1.6806 21.8472 242

3”

3-1/2” B863 3.00 X 3.50 1.0764 13.9931 155

4” B863 3.00 X 4.00 1.9583 25.4583 282

5” B863 3.00 X 5.00 4.0556 52.7222 584

3-1/2”

4-1/4” B863 3.50 X 4.25 1.8403 23.9236 265

4-3/4” B863 3.50 X 4.75 2.7847 36.2014 401

5-1/2” B863 3.50 X 5.50 4.5139 58.6806 650

4”

4-1/2” B863 4.00 X 4.50 1.5764 20.4931 227

5” B863 4.00 X 5.00 2.6319 34.2153 379

6” B863 4.00 X 6.00 5.2917 68.7917 762

5”6” B863 5.00 X 6.00 3.5764 46.4931 515

7” B863 5.00 X 7.00 6.3472 82.5139 914

Call us today – no order is too small!Toll-Free: 800-445-9970

Page 29: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

863Color Code

C 863Manganese Bronze Solid Round BarAll weights stated in “lbs”. Standard Lengths: (no cutting charge) 144”

ID OD MORGAN PART# WEIGHT PER INCH 13 INCH BAR WEIGHT 144 INCH BAR WEIGHT

SOLID

1” B863 1.00 0.2569 3.3403 37

1-1/2” B863 1.50 0.5486 7.1319 79

2” B863 2.00 0.9514 12.3681 137

2-1/2” B863 2.50 1.4236 18.5069 205

3” B863 3.00 2.0903 27.1736 301

3-1/2” B863 3.50 2.8750 37.3750 414

4” B863 4.00 3.7292 48.4792 537

4-1/2” B863 4.50 4.7569 61.8403 685

5” B863 5.00 5.8403 75.9236 841

6” B863 6.00 8.5694 111.4028 1234

C 863 Stock Allowances: Round Bar

Finished Outside Diameter Inside Diameter Outside Diameter

Up to 3” inclusive -0.0505” to -0.0955” +0.0525” to +0.0725”

Over 3” to 4.5” Incl. -0.0900” to -0.1450” +0.0790” to +0.1090”

Over 4.5” to 5.5” Incl. -0.1000” to -0.1650” +0.1050” to +0.1450”

Over 5.5” to 9” incl. -0.1350” to -0.2100” +0.1630” to +0.2130”

unique casting and machining capabilities

Page 30: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

903Color Code

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

C 903 Tin Bronze is a hard, strong alloy with good corrosion resistance, high wear

resistance and moderate machinability. C 903 is used as gears, pump components,

marine fittings, valves and for potable water applications.

Chemical Composition (%)**

Cu Sn Ni* Pb Zn Sb Fe P S Al Si

86.0 – 89.0***

7.50 – 9.0

1.00max.

0.30max.

3.0 – 5.0

0.20 max.

0.20 max.

1.50max.

0.05max.

0.005max.

0.005max.

Sum of all named elements = 99.4%

Mechanical Properties

English Metric

Tensile Strength, min. 44 ksi 303 MPa

Yield Strength, min. 22 ksi 152 MPa

Elongation in 2 in. or 50 mm, min. 18% 18% * Nickel including Cobalt** Values shown pertain to ASTM B505/505M only *** In determining copper minimum, copper may be calculated as copper plus nickel.

C 903 Tin BronzeBronze Family: Tin Bronze

Available from stock at Morgan Bronze in:

Rounds

Machinability Rating 30 (Free Cutting Brass = 100)

Equivalent Specifications

ASTM B505/B505M (Copper Alloy UNS No. 90300 Continuous Cast)

Reference Specifications

SAEFederal

SpecificationMilitary

SpecificationASTM

SAE J461SAE J462

QQ-C-390 MIL-C-11866ASTM B271

(Centrifugal Casting)

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Page 31: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

903Color Code

www.morganbronze.com

Physical Properties provided by CDA

Fabrication PracticesSoldering Excellent

Brazing Good

Oxyacetylene Welding Fair

Gas Shielded Arc Welding Fair

Coated Metal Arc Welding Fair

Fabrication Practices provided by CDA

Physical PropertiesEnglish Metric

Melting Point – Liquidus 1832°F 1000°C

Melting Point – Solidus 1570°F 854°C

Density 0.318 lb/in3 at 68°F 8.80 gm/cm3 @ 20°C

Specific Gravity 8.80 8.80

Electrical Conductivity 12 %IACS @ 68°F 0.069 MegaSiemens/cm@ 20°C

Thermal Conductivity 43.20 Btu · ft/(hr · ft2 · °F) @ 68°F 74.8 W/m · °K @ 20°C

Coefficient of Thermal Expansion 10 · 10-6 per °F (68-392°F)

18.0 · 10-6 per °C(20-200 C)

Specific Heat Capacity 0.090 Btu/lb/°F @ 68°F 377.1 J/kg · °K @ 293°K

Modulus of Elasticity in Tension 14,000 ksi 96,500 MPa

C 903 Tin BronzeBronze Family: Tin Bronze

(continued)

Thermal Properties Stress Relieving Temperatures 500° F or 260° C

Time @ Temperature

1 Hr. per inch of wall thickness

Responds to Heat Treatment No

Thermal Properties provided by CDA

DISCLAIMER:The Physical, Fabrication and Thermal Properties shown here represent reasonable approximations suitable for general engineering use. Due to commercial variations in compositions and to manufacturing limitations, they should not be used for specification purposes. See applicable ASTM International specification references.

Page 32: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

903Color Code

C 903 Stock Allowances: Round Bar

FinishedOutside Diameter

InsideDiameter

OutsideDiameter

Up to 1.999” inclusive -0.0190” to -0.0640” +0.0290” to + 0.0390”

Over 2” to 3.999” incl. -0.0190” to -0.0640” +0.0340” to + 0.0440”

Over 4” to 5” incl. -0.0470” to -0.1090” +0.0550” to + 0.0710”

Over 5” to 9” incl. -0.0620” to -0.1580” +0.0780” to + 0.1100”

Over 9” to 12” incl. -0.0780” to -0.1820” +0.0940” to + 0.1340”

Over 12” to 16” incl. -0.1020” to -0.2140” +0.1180” to + 0.1660”

C 903Tin Bronze Solid Round Bar

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 13” • 26-1/4” • 39-1/2” • 52-1/2” • 105”

NOTICE: The weights listed are the best estimates of the actual weights we will ship. They are a combination of the calculated theoretical weights and an average of actual weights. Our weights are conservative to the heavier side but there may be slight variations in weight from bar to bar.

Morgan Bronze will cut bars to any length.

Purchase only what you need. Cutting charges are based on bar diameter and wall thickness.

Call us today – no order is too small!

Toll-Free: 800-445-9970

SOLID BARS OD

MORGAN PART#

WEIGHT PER INCH

WEIGHT PER FT.

144 INCH BAR WEIGHT

1” B903 1.00 0.278 3.333 40

1-1/2” B903 1.50 0.597 7.167 86

2” B903 2.00 1.049 12.583 151

2-1/2” B903 2.50 1.646 19.750 237

3” B903 3.00 2.361 28.333 340

3-1/2” B903 3.50 3.201 38.417 461

4” B903 4.00 4.215 50.583 607

4-1/2” B903 4.50 5.319 63.833 766

5” B903 5.00 6.549 78.583 943

6” B903 6.00 9.493 113.917 1367

extensive warehousing

Page 33: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

Serving: Aerospace, Oil and Gas, Heavy Equipment, Pump and Valve, Hydraulics

Value Added Operations and Services

Use our extensive capabilities to expand your customer service

Precision Machined Components

Self-lubricated bearings, bushings, and wear plates with our exclusive “EXPANDOLIFE®” Lubricant

Expandolife®

Special Alloys, Sizes, and Shapes

Any bronze or iron alloy in varied shapes and special sizes can be conveniently warehoused and available for your release

Rounds and rectangles are cut to any size requirement quickly and efficiently

Saw Cutting

Page 34: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

907Color Code

C 907 Gear Bronze is a hard, strong alloy with good corrosion resistance, especially

in seawater. As a bearing material it resists both wear and fatigue applications. It is

moderately machinable. C 907 is widely used for gears and worm wheels, bearings,

marine fittings, piston rings and pump components.

Chemical Composition (%)**

Cu Sn Ni* Pb Zn Sb Fe P S Al Si

88.0 – 90.0***

10.0 – 12.0

0.50max.

0.50max.

0.50max.

0.20max.

0.15max.

1.50max.

0.05max.

0.005max.

0.005max.

Sum of all named elements = 99.4%

Mechanical Properties

English Metric

Tensile Strength, min. 40 ksi 276 MPa

Yield Strength, min. 25 ksi 172 MPa

Elongation in 2 in. or 50 mm, min. 10% 10% ** Values shown pertain to ASTM B505/505M only Values for ASTM B427 differ slightly. Contact our QA department for clarification * Nickel including Cobalt*** In determining copper minimum, copper may be calculated as copper plus nickel.

C 907 Gear BronzeBronze Family: Tin Bronze

Available from stock at Morgan Bronze in:

Rounds

Machinability Rating 20 (Free Cutting Brass = 100)

Equivalent Specifications

ASTM B505/B505M (Copper Alloy UNS No. 90700 Continuous Cast)

ASTM B427 (Copper Alloy UNS No. 90700 Centrifugal Cast)

Reference Specifications

SAEFederal

SpecificationIngot

NumberCDA

SAE 65SAE J461SAE J462

QQ-C-390 205 C90700

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Page 35: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

www.morganbronze.com

907Color Code

Physical Properties provided by CDA

Fabrication PracticesSoldering Excellent

Brazing Good

Oxyacetylene Welding Fair

Gas Shielded Arc Welding Fair

Coated Metal Arc Welding Fair

Fabrication Practices provided by CDA

Physical PropertiesEnglish Metric

Melting Point – Liquidus 1830° F 999° C

Melting Point – Solidus 1528° F 831° C

Density 0.317 lb/in3 at 68° F 8.77 gm/cm3 @ 20° C

Specific Gravity 8.770 8.77

Electrical Conductivity 10% IACS @ 68° F 0.056 MegaSiemens/cm@ 20° C

Thermal Conductivity 40.80 Btu · ft/(hr · ft2 · °F) @ 68° F 70.6 W/m · °K @ 20° C

Coefficient of Thermal Expansion 10.20 · 10-6 per °F (68-392° F)

18.4 · 10-6 per °Cfrom 20-200 C

Specific Heat Capacity 0.090 Btu/lb/°F @ 68°F 377.1 J/kg · °K @293° K

Modulus of Elasticity in Tension 15,000 ksi 103,400 MPa

C 907 Gear BronzeBronze Family: Tin Bronze

(continued)

Thermal Properties Stress Relieving Temperatures 500 F or 260 C

Time @ Temperature

1 Hr. per inch of wall thickness

Responds to Heat Treatment No

Thermal Properties provided by CDA

DISCLAIMER:The Physical, Fabrication and Thermal Properties shown here represent reasonable approximations suitable for general engineering use. Due to commercial variations in compositions and to manufacturing limitations, they should not be used for specification purposes. See applicable ASTM International specification references.

Page 36: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

907Color Code

C 907Gear Bronze Solid Round Bar

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 144”

SOLID BARS OD

MORGAN PART#

WEIGHT PER INCH

WEIGHT PER FT.

144 INCH BAR WEIGHT

1” B907 1.00 0.2778 3.3333 40

1-1/2” B907 1.50 0.5972 7.1667 86

2” B907 2.00 1.0486 12.5833 151

2-1/2” B907 2.50 1.6458 19.7500 237

3” B907 3.00 2.3611 28.3333 340

3-1/2” B907 3.50 3.2014 38.4167 461

4” B907 4.00 4.2153 50.5833 607

4-1/2” B907 4.50 5.3194 63.8333 766

5” B907 5.00 6.5486 78.5833 943

6” B907 6.00 9.4931 113.9167 1367

C 907 Stock Allowances: Round Bar

FinishedOutside Diameter

InsideDiameter

OutsideDiameter

Up to 1.999” inclusive -0.0190” to -0.0640” +0.0290” to + 0.0390”

Over 2” to 3.999” incl. -0.0190” to -0.0640” +0.0340” to + 0.0440”

Over 4” to 5” incl. -0.0470” to -0.1090” +0.0550” to + 0.0710”

Over 5” to 9” incl. -0.0620” to -0.1580” +0.0780” to + 0.1100”

Over 9” to 12” incl. -0.0780” to -0.1820” +0.0940” to + 0.1340”

Over 12” to 16” incl. -0.1020” to -0.2140” +0.1180” to + 0.1660”

NOTICE: The weights listed are the best estimates of the actual weights we will ship. They are a combination of the calculated theoretical weights and an average of actual weights. Our weights are conservative to the heavier side but there may be slight variations in weight from bar to bar.

the capability to cast and machine unique and custom shapes

Page 37: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

Serving: Aerospace, Oil and Gas, Heavy Equipment, Pump and Valve, Hydraulics

Value Added Operations and Services

Use our extensive capabilities to expand your customer service

Precision Machined Components

Self-lubricated bearings, bushings, and wear plates with our exclusive “EXPANDOLIFE®” Lubricant

Expandolife®

Special Alloys, Sizes, and Shapes

Any bronze or iron alloy in varied shapes and special sizes can be conveniently warehoused and available for your release

Rounds and rectangles are cut to any size requirement quickly and efficiently

Saw Cutting

Page 38: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

932Color Code

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

C 932 Bearing Bronze is our most popular alloy. It is a general purpose bearing

alloy possessing good anti-friction properties, ample strength and hardness, adequate

ductility and excellent machinability. It is used as bearings, bushings, light duty gears

and sprockets, impellers, wear strips, plates, automotive fittings and washers. It is

used extensively in pumps, cylinders, machine tools, earth moving machinery and a

myriad of general purpose applications.

Chemical Composition (%)**

Cu Sn Pb Zn Fe Ni Sb P S Al Si

81.0 – 85.0***

6.3 – 7.5

6.0 – 8.0

2.0 – 4.0

0.20max.

1.00*max.

0.35max.

1.50max.

0.08max.

0.005max.

0.005max.

Sum of all named elements = 99.0%

Mechanical Properties

English Metric

Tensile Strength, min. 35 ksi 241 MPa

Yield Strength, min. 20 ksi 138 MPa

Elongation in 2 in. or 50 mm, min. 10% 10% ** Values shown pertain to ASTM B505/505M only. Values for ASTM B271 differ slightly. Contact our QA department for clarification. * Nickel including Cobalt*** In determining copper minimum, copper may be calculated as copper plus nickel.

C 932 Bearing BronzeBronze Family: High-Leaded Tin Bronze

Available from stock at Morgan Bronze in:

Rounds

Tubes

Rectangles

Machinability Rating 70 (Free Cutting Brass = 100)

Equivalent Specifications

ASTM B505/B505M (Copper Alloy UNS No. 93200 Continuous Cast)

ASTM B271 (Copper Alloy UNS No. 93200 Centrifugal Cast)

Reference Specifications

SAEFederal

SpecificationMilitary

SpecificationIngot

NumberCDA

SAE 660SAE J461SAE J462

QQ-C-390 TYPE III MIL-B-11553 Comp. 12 315 C93200

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Page 39: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

932Color Code

www.morganbronze.com

Physical Properties provided by CDA

Fabrication PracticesSoldering Excellent

Brazing Good

Oxyacetylene Welding Not Recommended

Gas Shielded Arc Welding Not Recommended

Coated Metal Arc Welding Not Recommended

Fabrication Practices provided by CDA

Physical PropertiesEnglish Metric

Melting Point – Liquidus 1790°F 977°C

Melting Point – Solidus 1570°F 854°C

Density 0.322 lb/in3 at 68°F 8.91 gm/cm3 @ 20°C

Specific Gravity 8.910 8.91

Electrical Conductivity 12% IACS @ 68°F 0.07 MegaSiemens/cm@ 20°C

Thermal Conductivity 33.60 Btu · ft/(hr · ft2 · °F) @ 68°F 58.2 W/m · °K @ 20°C

Coefficient of Thermal Expansion 10 · 10-6 per °F (68-212°F)

18.0 · 10-6 per °C(20-100 C)

Specific Heat Capacity 0.090 Btu/lb/°F @ 68°F 377.1 J/kg · °K @ 293°K

Modulus of Elasticity in Tension 14,500 ksi 100,000 MPa

C 932 Bearing BronzeBronze Family: High-Leaded Tin Bronze

(continued)

Thermal Properties Stress Relieving Temperatures 500 F or 260 C

Time @ Temperature

1 Hr. per inch of wall thickness

Responds to Heat Treatment No

Thermal Properties provided by CDA

DISCLAIMER:The Physical, Fabrication and Thermal Properties shown here represent reasonable approximations suitable for general engineering use. Due to commercial variations in compositions and to manufacturing limitations, they should not be used for specification purposes. See applicable ASTM International specification references.

Page 40: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

932Color Code

C 932Bronze Tube

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 13” • 26-1/4” • 39-1/2” • 52-1/2” • 105”

ID ODMORGAN

PART#WEIGHT

PER INCH

13 INCH BAR

WEIGHT

105 INCH BAR

WEIGHTID OD

MORGAN PART#

WEIGHT PER INCH

13 INCH BAR

WEIGHT

105 INCH BAR

WEIGHT

1/2

1 MB-816 0.229 3.0 24

1

2 1/2 MB-1640 1.457 18.9 1531 1/8 MB-818 0.305 4.0 32 2 3/4 MB-1644 1.771 23.0 1861 1/4 MB-820 0.381 5.0 40 3 MB-1648 2.143 27.9 2251 3/8 MB-822 0.457 5.9 48 3 1/4 MB-1652 2.543 33.1 2671 1/2 MB-824 0.562 7.3 59 3 1/2 MB-1656 3.010 39.1 3161 3/4 MB-828 0.790 10.3 83 4 MB-1664 4.114 53.5 4322 MB-832 1.038 13.5 109

1 1/8

1 3/8 MB-1822 0.219 2.8 23

5/8

1 MB-1016 0.200 2.6 21 1 1/2 MB-1824 0.314 4.1 331 1/8 MB-1018 0.267 3.5 28 1 5/8 MB-1826 0.410 5.3 431 1/4 MB-1020 0.343 4.5 36 1 3/4 MB-1828 0.533 6.9 561 3/8 MB-1022 0.429 5.6 45 1 7/8 MB-1830 0.657 8.5 691 1/2 MB-1024 0.524 6.8 55 2 MB-1832 0.800 10.4 841 3/4 MB-1028 0.752 9.8 79 2 1/8 MB-1834 0.933 12.1 982 MB-1032 1.000 13.0 105 2 1/4 MB-1836 1.086 14.1 114

3/4

1 MB-1216 0.152 2.0 16 2 1/2 MB-1840 1.352 17.6 1421 1/8 MB-1218 0.229 3.0 24 2 7/8 MB-1846 1.895 24.6 1991 1/4 MB-1220 0.305 4.0 32

1 1/4

1 1/2 MB-2024 0.238 3.1 251 3/8 MB-1222 0.390 5.1 41 1 5/8 MB-2026 0.352 4.6 371 5/9 MB-1224 0.486 6.3 51 1 3/4 MB-2028 0.457 5.9 481 5/8 MB-1226 0.590 7.7 62 1 7/8 MB-2030 0.590 7.7 621 3/4 MB-1228 0.695 9.0 73 2 MB-2032 0.733 9.5 772 MB-1232 0.943 12.3 99 2 1/8 MB-2034 0.867 11.3 912 1/4 MB-1236 1.219 15.8 128 2 1/4 MB-2036 1.010 13.1 1062 1/2 MB-1240 1.533 19.9 161 2 1/2 MB-2040 1.295 16.8 1362 3/4 MB-1244 1.886 24.5 198 2 3/4 MB-2044 1.638 21.3 172

7/8

1 1/8 MB-1418 0.171 2.2 18 3 MB-2048 2.057 26.7 2161 1/4 MB-1420 0.257 3.3 27 3 1/4 MB-2052 2.410 31.3 2531 3/8 MB-1422 0.343 4.5 36 3 1/2 MB-2056 2.857 37.1 3001 1/2 MB-1424 0.438 5.7 46 4 MB-2064 3.905 50.8 4101 5/8 MB-1426 0.543 7.1 57

1 3/8

1 5/8 MB-2226 0.267 3.5 281 3/4 MB-1428 0.667 8.7 70 1 3/4 MB-2228 0.381 5.0 401 7/8 MB-1430 0.762 9.9 80 1 7/8 MB-2230 0.486 6.3 512 MB-1432 0.895 11.6 94 2 MB-2232 0.648 8.4 682 1/4 MB-1436 1.200 15.6 126 2 1/8 MB-2234 0.781 10.2 82

1

1 1/4 MB-1620 0.190 2.5 20 2 1/4 MB-2236 0.924 12.0 971 3/8 MB-1622 0.286 3.7 30 2 3/8 MB-2238 1.076 14.0 1131 1/2 MB-1624 0.381 5.0 40 2 1/2 MB-2240 1.210 15.7 1271 5/8 MB-1626 0.486 6.3 51 2 5/8 MB-2242 1.410 18.3 1481 3/4 MB-1628 0.610 7.9 64 3 MB-2248 1.924 25.0 2021 7/8 MB-1630 0.714 9.3 75

1 1/2

1 3/4 MB-2428 0.286 3.7 302 MB-1632 0.857 11.1 90 1 7/8 MB-2430 0.410 5.3 432 1/8 MB-1634 1.000 13.0 105 2 MB-2432 0.552 7.2 582 1/4 MB-1636 1.114 14.5 117 2 1/8 MB-2434 0.667 8.7 702 3/8 MB-1638 1.267 16.5 133 2 1/4 MB-2436 0.838 10.9 88

Remember to look for your finished size. Stock is allowed for you to clean up to the nominal sizes listed. Check chart on this page for stock allowances.

Questions? Contact our Sales Department.

Page 41: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

932Color Code

C 932Bronze TubeAll weights stated in “lbs”. Standard Lengths: (no cutting charge) 13” • 26-1/4” • 39-1/2” • 52-1/2” • 105”

ID ODMORGAN

PART#WEIGHT

PER INCH

13 INCH BAR

WEIGHT

105 INCH BAR

WEIGHTID OD

MORGAN PART#

WEIGHT PER INCH

13 INCH BAR

WEIGHT

105 INCH BAR

WEIGHT

1 1/2

2 3/8 MB-2438 0.990 12.9 104

2

3 1/2 MB-3256 2.248 29.2 2362 1/2 MB-2440 1.152 15.0 121 3 3/4 MB-3260 2.743 35.7 2882 3/4 MB-2444 1.467 19.1 154 4 MB-3264 3.362 43.7 3533 MB-2448 1.838 23.9 193 4 1/2 MB-3272 4.457 57.9 4683 1/4 MB-2452 2.295 29.8 241 5 MB-3280 5.686 73.9 5973 1/2 MB-2456 2.695 35.0 283 5 1/2 MB-3288 7.190 93.5 7553 3/4 MB-2460 3.181 41.4 334 6 MB-3296 8.724 113.4 9164 MB-2464 3.800 49.4 399

2 1/8

2 5/8 MB-3442 0.762 9.9 804 1/2 MB-2472 4.886 63.5 513 2 3/4 MB-3444 0.924 12.0 97

1 5/8

2 MB-2632 0.438 5.7 46 3 MB-3446 1.114 14.5 1172 1/8 MB-2634 0.600 7.8 63 3 MB-3448 1.257 16.3 1322 1/4 MB-2636 0.743 9.7 78 3 1/4 MB-3452 1.733 22.5 1822 3/8 MB-2638 0.857 11.1 90 3 1/2 MB-3456 2.152 28.0 2262 1/2 MB-2640 1.019 13.2 107 3 3/4 MB-3460 2.495 32.4 2622 5/8 MB-2642 1.190 15.5 125

2 1/4

2 3/4 MB-3644 0.771 10.0 812 3/4 MB-2644 1.371 17.8 144 2 7/8 MB-3646 0.952 12.4 1003 MB-2648 1.724 22.4 181 3 MB-3648 1.143 14.9 120

1 3/4

2 MB-2832 0.333 4.3 35 3 1/8 MB-3650 1.333 17.3 1402 1/8 MB-2834 0.457 5.9 48 3 1/4 MB-3652 1.552 20.2 1632 1/4 MB-2836 0.638 8.3 67 3 1/2 MB-3656 1.981 25.8 2082 3/8 MB-2838 0.781 10.2 82 3 3/4 MB-3660 2.495 32.4 2622 1/2 MB-2840 0.952 12.4 100 4 MB-3664 3.057 39.7 3212 5/8 MB-2842 1.086 14.1 114 4 1/4 MB-3668 3.619 47.0 3802 3/4 MB-2844 1.295 16.8 136

2 3/8

2 3/4 MB-3844 0.629 8.2 663 MB-2848 1.638 21.3 172 2 7/8 MB-3846 0.829 10.8 873 1/4 MB-2852 2.095 27.2 220 3 MB-3848 1.010 13.1 1063 1/2 MB-2856 2.514 32.7 264 3 1/4 MB-3852 1.390 18.1 1463 3/4 MB-2860 2.952 38.4 310 3 1/2 MB-3856 1.848 24.0 1944 MB-2864 3.571 46.4 375 3 3/4 MB-3860 2.333 30.3 2454 1/4 MB-2868 4.095 53.2 430 4 MB-3864 2.914 37.9 306

1 7/8

2 1/4 MB-3036 0.486 6.3 51

2 1/2

2 3/4 MB-4044 0.467 6.1 492 3/8 MB-3038 0.667 8.7 70 3 MB-4048 0.876 11.4 922 1/2 MB-3040 0.810 10.5 85 3 1/8 MB-4050 1.038 13.5 1092 5/8 MB-3042 0.971 12.6 102 3 1/4 MB-4052 1.286 16.7 1352 3/4 MB-3044 1.200 15.6 126 3 1/2 MB-4056 1.733 22.5 1823 MB-3048 1.571 20.4 165 3 3/4 MB-4060 2.162 28.1 227

2

2 1/4 MB-3236 0.371 4.8 39 4 MB-4064 2.771 36.0 2912 3/8 MB-3238 0.533 6.9 56 4 1/4 MB-4068 3.333 43.3 3502 1/2 MB-3240 0.714 9.3 75 4 1/2 MB-4072 3.905 50.8 4102 5/8 MB-3242 0.914 11.9 96 4 3/4 MB-4076 4.524 58.8 4752 3/4 MB-3244 1.057 13.7 111 5 MB-4080 5.124 66.6 5382 7/8 MB-3246 1.257 16.3 132 5 1/2 MB-4088 6.648 86.4 6983 MB-3248 1.448 18.8 152 6 MB-4096 8.095 105.2 8503 1/4 MB-3252 1.829 23.8 192 2 5/8 3 1/2 MB-4256 1.543 20.1 162

Remember to look for your finished size. Stock is allowed for you to clean up to the nominal sizes listed. Check chart on this page for stock allowances.

Questions? Contact our Sales Department.

Page 42: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

932Color Code

C 932Bronze Tube

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 13” • 26-1/4” • 39-1/2” • 52-1/2” • 105”

ID ODMORGAN

PART#WEIGHT

PER INCH

13 INCH BAR

WEIGHT

105 INCH BAR

WEIGHTID OD

MORGAN PART#

WEIGHTPER INCH

13 INCH BAR

WEIGHT

105 INCH BAR

WEIGHT

2 5/8 3 3/4 MB-4260 2.000 26.0 210

4

4 3/4 MB-6476 2.067 26.9 217

2 3/4

3 1/4 MB-4452 0.914 11.9 96 5 MB-6480 2.686 34.9 2823 1/2 MB-4456 1.352 17.6 142 5 1/4 MB-6484 3.552 46.2 3733 3/4 MB-4460 1.848 24.0 194 5 1/2 MB-6488 4.171 54.2 4384 MB-4464 2.429 31.6 255 6 MB-6496 5.714 74.3 6004 1/4 MB-4468 2.981 38.8 313 6 1/2 MB-64104 7.400 96.2 7774 1/2 MB-4472 3.571 46.4 375 7 MB-64112 9.190 119.5 9654 3/4 MB-4476 4.190 54.5 440 7 1/2 MB-64120 10.952 142.4 11505 3/4 MB-4492 7.114 92.5 747 8 MB-64128 13.143 170.9 1380

2 7/8 4 MB-4664 2.276 29.6 239 9 MB-64144 17.695 230.0 1858

3

3 1/2 MB-4856 1.029 13.4 108

4 1/4

4 3/4 MB-6876 1.552 20.2 1633 3/4 MB-4860 1.448 18.8 152 5 MB-6880 2.190 28.5 2304 MB-4864 2.114 27.5 222 5 1/4 MB-6884 3.048 39.6 3204 1/4 MB-4868 2.638 34.3 277 5 1/2 MB-6888 3.762 48.9 3954 1/2 MB-4872 3.190 41.5 335 6 MB-6896 5.181 67.4 5444 3/4 MB-4876 3.810 49.5 400 6 1/2 MB-68104 6.857 89.1 7205 MB-4880 4.457 57.9 468

4 1/2

5 MB-7280 1.629 21.2 1715 1/2 MB-4888 5.952 77.4 625 5 1/2 MB-7288 3.152 41.0 3316 MB-4896 7.476 97.2 785 6 MB-7296 4.638 60.3 4876 1/2 MB-48104 9.095 118.2 955 6 1/2 MB-72104 6.286 81.7 6607 MB-48112 11.000 143.0 1155 7 MB-72112 7.981 103.8 8388 MB-48128 14.952 194.4 1570

4 3/4

5 1/4 MB-7684 1.781 23.2 187

3 1/4

3 3/4 MB-5260 1.219 15.8 128 5 1/2 MB-7688 2.629 34.2 2764 MB-5264 1.686 21.9 177 5 3/4 MB-7692 3.333 43.3 3504 1/4 MB-5268 2.238 29.1 235 6 MB-7696 4.076 53.0 4284 1/2 MB-5272 2.810 36.5 295 6 1/2 MB-76104 5.752 74.8 6044 3/4 MB-5276 3.429 44.6 360 7 MB-76112 7.476 97.2 7855 MB-5280 4.048 52.6 425

5

5 1/2 MB-8088 2.029 26.4 2135 1/2 MB-5288 5.552 72.2 583 5 3/4 MB-8092 2.762 35.9 290

3 1/2

4 MB-5664 1.267 16.5 133 6 MB-8096 3.457 44.9 3634 1/4 MB-5668 1.800 23.4 189 6 1/2 MB-80104 5.095 66.2 5354 1/2 MB-5672 2.381 31.0 250 7 MB-80112 6.857 89.1 7204 3/4 MB-5676 3.010 39.1 316 7 1/2 MB-80120 8.790 114.3 9235 MB-5680 3.667 47.7 385 8 MB-80128 10.676 138.8 11215 1/4 MB-5684 4.314 56.1 453 9 MB-80144 15.190 197.5 15955 1/2 MB-5688 5.095 66.2 535 10 MB-80160 20.524 266.8 21556 MB-5696 6.629 86.2 696 5 1/4 7 MB-84112 6.286 81.7 6606 1/2 MB-56104 8.324 108.2 874

5 1/2

6 MB-8896 2.219 28.8 233

3 3/4

4 1/2 MB-6072 1.943 25.3 204 6 1/2 MB-88104 3.848 50.0 4044 3/4 MB-6076 2.562 33.3 269 7 MB-88112 5.600 72.8 5885 MB-6080 3.190 41.5 335 7 1/2 MB-88120 7.429 96.6 7805 1/2 MB-6088 4.667 60.7 490 8 MB-88128 9.429 122.6 9906 MB-6096 6.200 80.6 651

5 3/46 1/4 MB-92100 2.324 30.2 244

4 4 1/2 MB-6472 1.448 18.8 152 6 3/4 MB-92108 3.990 51.9 419

Remember to look for your finished size. Stock is allowed for you to clean up to the nominal sizes listed. Check chart on this page for stock allowances.

Questions? Contact our Sales Department.

Page 43: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

932Color Code

C 932Bronze TubeAll weights stated in “lbs”. Standard Lengths: (no cutting charge) 13” • 26-1/4” • 39-1/2” • 52-1/2” • 105”

ID ODMORGAN

PART#WEIGHT

PER INCH

13 INCH BAR

WEIGHT

105 INCH BAR

WEIGHTID OD

MORGAN PART#

WEIGHT PER INCH

13 INCH BAR

WEIGHT

105 INCH BAR

WEIGHT

5 3/4

7 1/4 MB-92116 5.790 75.3 608

9

10 MB-144160 6.429 83.6 6757 1/2 MB-92120 6.695 87.0 703 10 1/4 MB-144164 7.581 98.6 7968 MB-92128 8.838 114.9 928 10 1/2 MB-144168 8.990 116.9 9448 1/2 MB-92136 10.857 141.1 1140 11 MB-144176 11.771 153.0 1236

6

6 1/2 MB-96104 2.419 31.4 254 11 1/2 MB-144184 14.857 193.1 15606 3/4 MB-96108 3.267 42.5 343 12 MB-144192 17.781 231.2 18677 MB-96112 4.143 53.9 435

9 1/2

10 1/2 MB-152168 6.762 87.9 7107 1/4 MB-96116 5.067 65.9 532 11 MB-152176 9.333 121.3 9807 1/2 MB-96120 6.019 78.2 632 11 1/2 MB-152184 12.314 160.1 12938 MB-96128 8.076 105.0 848 12 1/2 MB-152200 18.810 244.5 19758 1/2 MB-96136 10.229 133.0 1074

10

11 MB-160176 7.067 91.9 7429 MB-96144 12.514 162.7 1314 11 1/2 MB-160184 9.876 128.4 103710 MB-96160 17.771 231.0 1866 12 MB-160192 12.962 168.5 136111 MB-96176 23.267 302.5 2443 13 MB-160208 19.638 255.3 206212 MB-96192 29.276 380.6 3074 14 MB-160224 26.667 346.7 2800

6 1/2

7 1/4 MB-104116 3.524 45.8 370

10 1/2

11 1/2 MB-168184 7.448 96.8 7827 1/2 MB-104120 4.476 58.2 470 12 MB-168192 10.514 136.7 11048 MB-104128 6.600 85.8 693 12 1/2 MB-168200 13.638 177.3 14328 1/2 MB-104136 8.571 111.4 900 13 MB-168208 17.457 226.9 18339 MB-104144 10.981 142.8 1153

11

12 MB-176192 7.752 100.8 8149 1/2 MB-104152 13.495 175.4 1417 12 1/2 MB-176200 10.924 142.0 1147

6 3/4 7 3/4 MB-108124 4.629 60.2 486 13 MB-176208 14.286 185.7 1500

7

7 3/4 MB-112124 3.781 49.2 397 14 MB-176224 21.343 277.5 22418 MB-112128 4.886 63.5 513

11 1/213 MB-184208 11.429 148.6 1200

8 1/2 MB-112136 7.029 91.4 738 13 1/2 MB-184216 16.190 210.5 17009 MB-112144 9.238 120.1 970 14 1/2 MB-184232 22.086 287.1 23199 1/2 MB-112152 11.829 153.8 1242

12 13 1/2 MB-192216 11.971 155.6 1257

10 MB-112160 14.467 188.1 1519 14 MB-192224 15.533 201.9 163111 MB-112176 20.000 260.0 2100 15 MB-192240 23.057 299.7 242112 MB-112192 26.000 338.0 2730

12 1/214 MB-200224 12.314 160.1 1293

7 1/2

8 1/2 MB-120136 5.171 67.2 543 14 1/2 MB-208232 13.133 170.7 13799 MB-120144 7.352 95.6 772 13 15 MB-208240 16.762 217.9 17609 1/2 MB-120152 9.724 126.4 1021 13 1/2 15 1/2 MB-216248 17.781 231.2 186710 MB-120160 12.686 164.9 1332

1415 1/2 MB-224248 13.857 180.1 1455

10 1/2 MB-120168 15.362 199.7 1613 16 MB-224256 17.933 233.1 1883

8

9 MB-128144 5.438 70.7 571 15 17 MB-240272 20.952 272.4 11009 1/4 MB-128148 6.771 88.0 711

16

17 MB-256272 13.200 171.6 6939 1/2 MB-128152 8.038 104.5 844 18 MB-256288 22.229 289.0 116710 MB-128160 10.600 137.8 1113 19 MB-256304 30.952 402.4 162510 1/2 MB-128168 13.276 172.6 1394 20 MB-256320 42.286 549.7 222011 MB-128176 16.181 210.4 1699

17 19 MB-272304 23.124 300.6 1214

12 MB-128192 22.095 287.2 2320 20 MB-272320 34.133 443.7 179213 MB-128208 31.457 408.9 3303 18 20 MB-288320 24.190 314.5 1270

8 1/2

9 1/2 MB-136152 6.057 78.7 63610 MB-136160 8.505 110.6 89310 1/2 MB-136168 11.181 145.4 117411 1/2 MB-136184 17.067 221.9 1792

Remember to look for your finished size.

Stock is allowed for you to clean up to the nominal sizes listed. Check chart on this page for stock allowances.

Questions? Contact our Sales Department.

Page 44: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Not finding the alloy you want?

Check out our “Most Requested Alloys” cross-reference tab.

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

932Color Code

C 932 Stock Allowances: Round Tube & Bar

FinishedOutside Diameter

InsideDiameter

OutsideDiameter

Up to 1.999” inclusive -0.0190” to -0.0640” +0.0290” to + 0.0390”

Over 2” to 3.999” incl. -0.0190” to -0.0640” +0.0340” to + 0.0440”

Over 4” to 5” incl. -0.0470” to -0.1090” +0.0550” to + 0.0710”

Over 5” to 9” incl. -0.0620” to -0.1580” +0.0780” to + 0.1100”

Over 9” to 12” incl. -0.0780” to -0.1820” +0.0940” to + 0.1340”

Over 12” to 16” incl. -0.1020” to -0.2140” +0.1180” to + 0.1660”

C 932Bronze Solid Round Bar

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 13” • 26-1/4” • 39-1/2” • 52-1/2” • 105”

SOLID BARS

OD

MORGAN PART#

WEIGHT PER INCH

13 INCH BAR

WEIGHT

105 INCH BAR

WEIGHT

1/2 MB-8 0.076 1.0 8

5/8 MB-10 0.114 1.5 12

3/4 MB-12 0.171 2.2 18

7/8 MB-14 0.219 2.8 23

1 MB-16 0.286 3.7 30

1 1/8 MB-18 0.352 4.6 37

1 1/4 MB-20 0.438 5.7 46

1 3/8 MB-22 0.524 6.8 55

1 1/2 MB-24 0.619 8.0 65

1 5/8 MB-26 0.714 9.3 75

1 3/4 MB-28 0.810 10.5 85

1 7/8 MB-30 0.933 12.1 98

2 MB-32 1.076 14.0 113

2 1/8 MB-34 1.210 15.7 127

2 1/4 MB-36 1.343 17.5 141

2 3/8 MB-38 1.505 19.6 158

2 1/2 MB-40 1.667 21.7 175

2 5/8 MB-42 1.838 23.9 193

2 3/4 MB-44 2.010 26.1 211

2 7/8 MB-46 2.190 28.5 230

3 MB-48 2.371 30.8 249

3 1/4 MB-52 2.771 36.0 291

3 1/2 MB-56 3.238 42.1 340

3 3/4 MB-60 3.733 48.5 392

4 MB-64 4.276 55.6 449

4 1/4 MB-68 4.829 62.8 507

4 1/2 MB-72 5.381 70.0 565

4 3/4 MB-76 6.000 78.0 630

5 MB-80 6.629 86.2 696

5 1/4 MB-84 7.219 93.8 758

5 1/2 MB-88 8.105 105.4 851

6 MB-.96 9.629 125.2 1011

6 1/2 MB-104 11.333 147.3 1190

7 MB-112 13.029 169.4 1368

7 1/2 MB-120 14.838 192.9 1558

8 MB-128 16.914 219.9 1776

9 MB-144 21.381 278.0 2245

10 MB-160 26.619 346.0 2795

11 MB-176 32.067 416.9 3367

12 MB-192 38.171 496.2 4008

13 MB-208 43.648 567.4 4583

NOTICE: The weights listed are the best estimates of the actual weights we will ship. They are a combination of the calculated theoretical weights and an average of actual weights. Our weights are conservative to the heavier side but there may be slight variations in weight from bar to bar.

Morgan Bronze will cut bars to any length.Purchase only what you need. Cutting charges are based on bar diameter and wall thickness.

Call us today – no order is too small!

Toll-Free: 800-445-9970

Remember to look for your finished size. Stock is allowed for you to clean up to the nominal sizes listed. Check chart on this page for stock allowances.

Questions? Contact our Sales Department.

Page 45: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

932Color Code

THICKNESS WIDTHMORGAN

PART#WEIGHT

PER INCH144 INCH

BAR WEIGHTTHICKNESS WIDTH

MORGAN PART#

WEIGHT PER INCH

144 INCH BAR WEIGHT

1/4

4 BR-464 0.472 68

1

6 BR-1696 2.285 329

8 BR-4128 0.979 141 7 BR-16112 2.653 382

12 BR-4192 1.528 220 8 BR-16128 2.986 430

3/8

4 BR-664 0.639 92 9 BR-16144 3.396 489

8 BR-6128 1.299 187 10 BR-16160 3.771 543

12 BR-6192 1.965 283 11 BR-16176 4.146 597

1/2

1 BR-816 0.229 33 12 BR-16192 4.514 650

2 BR-832 0.438 63 13 BR-16208 4.889 704

3 BR-848 0.646 93 14 BR-16224 5.257 757

4 BR-864 0.847 122 15 BR-16240 5.632 811

5 BR-880 1.063 153 16 BR-16256 6.000 864

6 BR-896 1.236 178 18 BR-16288 6.750 972

7 BR-8112 1.472 212 20 BR-16320 7.493 1079

8 BR-8128 1.667 240

1 1/4

1 BR-2016 0.515 74

9 BR-8144 1.889 272 2 BR-2032 0.973 140

10 BR-8160 2.090 301 3 BR-2048 1.431 206

12 BR-8192 2.507 361 4 BR-2064 1.889 272

14 BR-8224 2.924 421 5 BR-2080 2.347 338

15 BR-8240 3.063 441 6 BR-2096 2.804 404

5/8

1 BR-1016 0.281 41 7 BR-20112 3.263 470

2 BR-1032 0.531 76 8 BR-20128 3.72 536

3 BR-1048 0.781 112 9 BR-20144 4.178 602

4 BR-1064 1.031 148 10 BR-20160 4.636 668

5 BR-1080 1.28 184 11 BR-20176 5.094 734

6 BR-1096 1.53 220 12 BR-20192 5.551 799

7 BR-10112 1.779 256 13 BR-20208 6.01 865

8 BR-10128 2.029 292 14 BR-20224 6.467 931

9 BR-10144 2.279 328 15 BR-20240 6.926 997

10 BR-10160 2.528 364

1 1/2

4 BR-2464 2.139 308

12 BR-10192 3.028 436 8 BR-24128 4.319 622

14 BR-10224 3.528 508 12 BR-24192 6.347 914

15 BR-10240 3.778 544

1 3/4

4 BR-2864 2.472 356

3/4

1 BR-1216 0.326 47 8 BR-28128 4.986 718

2 BR-1232 0.618 89 12 BR-28192 7.319 1054

3 BR-1248 0.910 1312

4 BR-3264 2.806 404

4 BR-1264 1.194 172 8 BR-32128 5.639 812

5 BR-1280 1.486 214 11 BR-32176 7.715 1111

6 BR-1296 1.750 252 12 BR-32192 8.299 1195

7 BR-12112 2.063 297 3 11 BR-48176 11.347 1634

8 BR-12128 2.347 3384

4 BR-6464 5.319 766

9 BR-12144 2.646 381 11 BR-64176 14.896 2145

10 BR-12160 2.889 416 6 10 BR-96160 19.972 2876

12 BR-12192 3.458 498 6 1/4 6 1/4 BR-100100 13.243 1907

14 BR-12224 4.090 589 8 8 BR-128128 21.257 3061

16 BR-12256 4.667 672

18 BR-12288 5.250 756

1

1 BR-1616 0.424 61

2 BR-1632 0.715 103

3 BR-1648 1.069 154

4 BR-1664 1.472 212

5 BR-1680 1.910 275

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C 932Bronze Rectangle & Square All weights stated in “lbs”. Standard Length: 144”

CA932 Stock Allowances: Rectangle & Square

FinishedWidth, Inches

Thickness Width

Up to 3.999” incl. +0.109” to +0.141” +0.109” to +0.141”

4” to 5” inclusive +0.109” to +0.141” +0.109” to +0.141”

Over 5.000” +0.109” to +0.141” +0.109” to +0.141”

Page 46: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

954Color Code

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

C 954 Aluminum Bronze is the most popular of Aluminum Bronze alloys, providing

high tensile and yield strength, good ductility, weldability and machinability, excellent

resistance to wear, fatigue and deformation under shock and load. It exhibits

excellent corrosion resistant properties. This alloy and most of the alloys in this

family provide flexible mechanical properties with heat treatment and small additions

of nickel. It’s used as gears, worm wheels, bushings, bearings, wear strips, valve

bodies, valve seats and valve guides in chemical, marine, aircraft, machine tools and

earth moving machinery.

Chemical Composition (%)**

Cu Fe Al Nl Mn

83.0 min. 3.0-5.0 10.0-11.5 1.5* max. 0.50 max.

Sum of all named elements = 99.5%

954 Aluminum BronzeBronze Family: Aluminum Bronze

Available from stock at Morgan Bronze in:

Rounds

Tubes

Rectangles

Equivalent Specifications

ASTM B505/B505M (Copper Alloy UNS No. 95400 Continuous Cast)

ASTM B271 (Copper Alloy UNS No. 95400 Centrifugal Cast)

Reference Specifications

SAEFederal

SpecificationMilitary

SpecificationIngot

NumberCDA ASME

SAE J461SAE J462

QQ-C-390QQ-B-671 Class 3

MIL-B-16033 Class 3 415 C95400 ASME SB271

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Mechanical Properties

English Metric

Tensile Strength, min. 85 ksi 586 MPa

Yield Strength, min. 32 ksi 221 MPa

Elongation in 2 in. or 50 mm, min. 12% 12%

Heat Treated Values

Tensile Strength, min. 95 ksi 655 MPa

Yield Strength, min. 45 ksi 310 MPa

Elongation in 2 in. or 50 mm, min. 10% 10% * Nickel including cobalt** Values shown pertain to ASTM B505/505M only

Values for ASTM B271 differ slightly. Contact our QA department for clarification

Page 47: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

954Color Code

www.morganbronze.com

Thermal Properties Stress Relieving Temperatures

600° F or 316° C

Time @ Temperature 1 Hr. per inch of wall thickness

Responds to Heat Treatment Yes

Solution Heat Treating Temperature

1600°-1675° F or 872°-914° C

Time @ Temperature 1 Hr. per inch of wall thickness

Solution Medium Water

Annealing Temperature

1150°-1225° F or 622°-663° C

Time @ Temperature 1 Hr. per inch of wall thickness

Fabrication Practices

Soldering Good

Brazing Good

Oxyacetylene Welding Not Recommended

Gas Shielded Arc Welding Good

Coated Metal Arc Welding Good

Fabrication Practices provided by CDA

Physical PropertiesEnglish Metric

Melting Point – Liquidus 1900°F 1038°C

Melting Point – Solidus 1880°F 1027°C

Density 0.269 lb/in3 at 68°F 7.45 gm/cm3 @ 20°C

Specific Gravity 7.450 7.45

Electrical Resistivity 80.20 ohms-cmil/ft @ 68°F 13.33 microhm-cm @ 20°C

Electrical Conductivity 13% IACS @ 68°F 0.075 MegaSiemens/cm@ 20°C

Thermal Conductivity 33.90 Btu · ft/(hr · ft2 · °F) @ 68°F 58.7 W/m · °K @ 20°C

Coefficient of Thermal Expansion 9 · 10-6 per °F (68-572°F)

16.2 · 10-6 per °C(20°-300° C)

Specific Heat Capacity 0.10 Btu/lb/°F @ 68°F 419.0 J/kg · °K @ 293°K

Modulus of Elasticity in Tension 15,500 ksi 107,000 MPa

954 Aluminum BronzeBronze Family: Aluminum Bronze

(continued)

Thermal Properties provided by CDA

DISCLAIMER:The Physical, Fabrication and Thermal Properties shown here represent reasonable approximations suitable for general engineering use. Due to commercial variations in compositions and to manufacturing limitations, they should not be used for specification purposes. See applicable ASTM International specification references.

Machinability Rating 60 (Free Cutting Brass = 100)

Physical Properties provided by CDA

Page 48: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

954Color Code

C 954Aluminum Bronze Tube

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 13” • 72” • 144”

TUBES I.D. O.D.

MORGAN PART#

WEIGHT PER INCH

13 INCH BAR WEIGHT

144 INCH BAR WEIGHT

TUBES I.D. O.D.

MORGAN PART#

WEIGHT PER INCH

13 INCH BAR WEIGHT

144 INCH BAR WEIGHT

3/4

1 1/4 MA-1220 0.278 3.6 40

2

3 1/4 MA-3252 245 22.1 245

1 1/2 MA-1224 0.438 5.7 63 3 1/2 MA-3256 294 26.5 294

1 3/4 MA-1228 0.625 8.1 90 3 3/4 MA-3260 353 31.9 353

2 MA-1232 0.813 10.6 117 4 MA-3264 2.868 37.3 413

7/8 1 1/4 MA-1420 0.243 3.2 35 4 1/2 MA-3272 3.764 48.9 542

1

1 3/8 MA-1622 0.271 3.5 39 5 MA-3280 4.917 63.9 708

1 1/2 MA-1624 0.347 4.5 50 6 MA-3296 7.514 97.7 1082

1 3/4 MA-1628 0.535 7.0 77

2 1/4

2 5/8 MA-3642 0.549 7.1 79

2 MA-1632 0.743 9.7 107 2 3/4 MA-3644 0.688 8.9 99

2 1/4 MA-1636 0.979 12.7 141 3 MA-3648 1.021 13.3 147

2 1/2 MA-1640 1.250 16.3 180 3 1/4 MA-3652 1.458 19.0 210

2 3/4 MA-1644 1.500 19.5 216 3 1/2 MA-3656 1.868 24.3 269

3 MA-1648 1.847 24.0 266 3 3/4 MA-3660 2.257 29.3 325

3 1/2 MA-1656 2.611 33.9 376 4 MA-3664 2.639 34.3 380

4 MA-1664 3.451 44.9 497

2 1/2

3 MA-4048 0.764 9.9 110

1 1/4

1 3/4 MA-2028 0.417 5.4 60 3 1/4 MA-4052 1.188 15.4 171

2 MA-2032 0.632 8.2 91 3 1/2 MA-4056 1.611 20.9 232

2 1/4 MA-2036 0.868 11.3 125 3 3/4 MA-4060 2.014 26.2 290

2 1/2 MA-2040 1.132 14.7 163 4 MA-4064 2.431 31.6 350

2 3/4 MA-2044 1.389 18.1 200 4 1/2 MA-4072 3.347 43.5 482

3 MA-2048 1.729 22.5 249 4 3/4 MA-4076 3.854 50.1 555

1 1/2

1 7/8 MA-2430 0.382 5.0 55 5 MA-4080 4.458 58.0 642

2 MA-2432 0.486 6.3 70 6 MA-4096 6.910 89.8 995

2 1/4 MA-2436 0.729 9.5 105

2 3/4

3 1/4 MA-4452 0.938 12.2 135

2 1/2 MA-2440 0.993 12.9 143 3 1/2 MA-4456 1.306 17.0 188

2 3/4 MA-2444 1.285 16.7 185 3 3/4 MA-4460 1.736 22.6 250

3 MA-2448 1.604 20.9 231 4 MA-4464 2.153 28.0 310

3 1/2 MA-2456 2.389 31.1 344 4 1/4 MA-4468 2.563 33.3 369

3 3/4 MA-2460 2.701 35.1 389 4 1/2 MA-4472 3.042 39.5 438

4 MA-2464 3.201 41.6 461

3

3 1/2 MA-4856 1.014 13.2 146

4 1/2 MA-2472 4.056 52.7 584 3 3/4 MA-4860 1.424 18.5 205

1 3/4

2 1/8 MA-2834 0.444 5.8 64 4 MA-4864 1.875 24.4 270

2 1/4 MA-2836 0.556 7.2 80 4 1/4 MA-4868 2.347 30.5 338

2 1/2 MA-2840 0.819 10.7 118 4 1/2 MA-4872 2.813 36.6 405

2 3/4 MA-2844 1.118 14.5 161 5 MA-4880 3.910 50.8 563

3 MA-2848 1.438 18.7 207 5 1/2 MA-4888 5.063 65.8 729

3 1/4 MA-2852 1.882 24.5 271 6 MA-4896 6.514 84.7 938

3 1/2 MA-2856 2.236 29.1 322 7 MA-48112 9.375 121.9 1350

3 3/4 MA-2860 2.549 33.1 367

3 1/4

3 3/4 MA-5260 1.076 14.0 155

4 MA-2864 2.965 38.5 427 4 MA-5264 1.563 20.3 225

2

2 3/8 MA-3238 0.493 6.4 71 4 1/4 MA-5268 1.944 25.3 280

2 1/2 MA-3240 0.632 8.2 91 4 1/2 MA-5272 2.424 31.5 349

2 3/4 MA-3244 0.917 11.9 132 5 MA-5280 3.569 46.4 514

3 MA-3248 1.236 16.1 178 3 1/2 4 MA-5664 1.160 15.1 167

Page 49: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

954Color Code

TUBES I.D. O.D.

MORGAN PART#

WEIGHT PER INCH

13 INCH BAR WEIGHT

144 INCH BAR WEIGHT

TUBES I.D. O.D.

MORGAN PART#

WEIGHT PER INCH

13 INCH BAR WEIGHT

72.5 INCH BAR WEIGHT

3 1/2

4 1/4 MA-5668 1.625 21.1 23410

12 MA-160192 12.276 159.6 890

4 1/2 MA-5672 2.125 27.6 306 13 MA-160208 17.834 231.8 1293

5 MA-5680 3.271 42.5 471 11 15 MA-176240 26.069 338.9 1890

5 1/2 MA-5688 4.403 57.2 634 12 15 MA-192240 21.310 277.0 1545

6 MA-5696 5.875 76.4 846

4

4 1/2 MA-6472 1.326 17.2 191

5 MA-6480 2.521 32.8 363

5 1/2 MA-6488 3.674 47.8 529

6 MA-6496 5.132 66.7 739

7 MA-64112 7.944 103.3 1144

8 MA-64128 11.285 146.7 1625

4 1/4 5 MA-6880 2.104 27.4 303

4 1/2

5 MA-7280 1.583 20.6 228

5 1/4 MA-7284 2.160 28.1 311

5 1/2 MA-7288 2.792 36.3 402

6 MA-7296 4.319 56.2 622

6 1/2 MA-72104 5.590 72.7 805

5

5 1/2 MA-8088 1.875 24.4 270

5 3/4 MA-8092 2.694 35.0 388

6 MA-8096 3.319 43.2 478

6 1/2 MA-88104 4.694 61.0 676

7 MA-80112 6.111 79.4 880

8 MA-80128 9.389 122.1 1352

9 MA-80144 8.986 116.8 1294

5 1/2 6 1/2 MA-88104 3.583 46.6 516

6

7 MA-96112 3.896 50.6 561

8 MA-96128 7.799 101.4 1123

9 MA-96144 10.819 140.7 1558

6 1/2 7 1/2 MA-104120 4.028 52.4 580

7 8 MA-112128 4.458 58.0 642

9 MA-112144 8.125 105.6 1170

10 * MA-112160 12.200 158.6 1220

8 9 MA-128144 4.889 63.6 704

10 * MA-128160 9.090 118.2 909

9 10 * MA-144160 5.530 71.9 553

* Centrifugal As Cast O.D. Rough Machined 100” Bar

C 954Aluminum Bronze TubeAll weights stated in “lbs”. Standard Lengths: (no cutting charge) 13” • 72” • 144”

Remember to look for your finished size. Stock is allowed for you to clean up to the nominal sizes listed. Check chart on this page for stock allowances.

Questions? Contact our Sales Department.

C 954 Stock Allowances: Round Bar and Tube

Finished outside

diameter

Insidediameter

Outside diameter

Up to 3” inclusive-0.0505” to

-0.0955”+0.0525” to

+0.0725”

Over 3” to 4.5” Incl.-0.0900” to

-0.1450”+0.0790” to

+0.1090”

Over 4.5” to 5.5” Incl.

-0.1000” to -0.1650”

+0.1050” to +0.1450”

Over 5.5” to 9” incl.-0.1350” to -0.2100”

+0.1630” to +0.2130”

NOTICE: The weights listed are the best estimates of the actual weights we will ship. They are a combination of the calculated theoretical weights and an average of actual weights. Our weights are conservative to the heavier side but there may be slight variations in weight from bar to bar.

extensive warehousing

Page 50: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

954Color Code

C 954Aluminum Bronze Solid Round Bar

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 13” • 72” • 144”

FPO

Remember to look for your finished size. Stock is allowed for you to clean up to the nominal sizes listed. Check chart on this page for stock allowances.

Questions? Contact our Sales Department.

C 954 Stock Allowances: Round Bar and Tube

Finished outside

diameter

Insidediameter

Outside diameter

Up to 3” inclusive-0.0505” to

-0.0955”+0.0525” to

+0.0725”

Over 3” to 4.5” Incl.-0.0900” to

-0.1450”+0.0790” to

+0.1090”

Over 4.5” to 5.5” Incl.

-0.1000” to -0.1650”

+0.1050” to +0.1450”

Over 5.5” to 9” incl.-0.1350” to -0.2100”

+0.1630” to +0.2130”

ODMORGAN

PART#WEIGHT PER

INCH13 INCH BAR

WEIGHT144 INCH BAR

WEIGHT

1/2 MA-8 0.069 0.9 10

5/8 MA-10 0.104 1.4 15

3/4 MA-12 0.146 1.9 21

7/8 MA-14 0.188 2.4 27

1 MA-16 0.243 3.2 35

1 1/4 MA-20 0.375 4.9 54

1 1/2 MA-24 0.528 6.9 76

1 5/8 MA-26 0.618 8.0 89

1 3/4 MA-28 0.708 9.2 102

2 MA-32 0.917 11.9 132

2 1/4 MA-36 1.153 15.0 166

2 1/2 MA-40 1.410 18.3 203

2 3/4 MA-44 1.681 21.8 242

3 MA-48 1.993 25.9 287

3 1/4 MA-52 2.396 31.1 345

3 1/2 MA-56 2.771 36.0 399

3 3/4 MA-60 3.160 41.1 455

4 MA-64 3.569 46.4 514

4 1/4 MA-68 4.042 52.5 582

4 1/2 MA-72 4.521 58.8 651

4 3/4 MA-76 5.076 66.0 731

5 MA-80 5.618 73.0 809

5 1/2 MA-88 6.736 87.6 970

6 MA-96 8.188 106.4 1179

6 1/2 MA-104 9.528 123.9 1372

7 MA-112 11.021 143.3 1587

7 1/2 MA-120 12.951 168.4 1865

8 MA-128 14.292 185.8 2058

8 1/2 MA-136 15.708 204.2 2262

9 MA-144 17.979 233.7 2589

10 MA-160 22.257 289.3 2337 / 105”

11 MA-176 26.810 348.5 2815 / 105”

12 MA-192 31.781 413.2 3337 / 105”

13 MA-208 37.467 487.1 3934 / 105”

14 MA-224 43.314 563.1 4548 / 105”

15 MA-240 44.867 583.3 4711 / 95”

NOTICE: The weights listed are the best estimates of the actual weights we will ship. They are a combination of the calculated theoretical weights and an average of actual weights. Our weights are conservative to the heavier side but there may be slight variations in weight from bar to bar.

Morgan Bronze will cut bars to any length.

Purchase only what you need. Cutting

charges are based on bar diameter and

wall thickness.

Call us today – no order is too small!

Toll-Free: 800-445-9970

Page 51: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

954Color Code

C 954Aluminum Bronze Rectangle and SquareAll weights stated in “lbs”. Standard Lengths: (no cutting charge) 144”

THICKNESS WIDTHMORGAN

PART#WEIGHT PER

INCH144 INCH

BAR WEIGHTTHICKNESS WIDTH

MORGAN PART#

WEIGHT PER INCH

144 INCH BAR WEIGHT

1/4

1 AR-416 0.104 15 5/8

6 AR-1096 1.208 174

1 1/4 AR-420 0.125 18 8 AR-10128 1.597 230

1 1/2 AR-424 0.146 21

3/4

3/4 AR-1212 0.188 27

2 AR-432 0.194 28 1 AR-1216 0.250 36

2 1/2 AR-440 0.236 34 1 1/2 AR-1224 0.368 53

2 3/4 AR-444 0.257 37 2 AR-1232 0.479 69

3 AR-448 0.285 41 2 1/2 AR-1240 0.590 85

3 1/2 AR-456 0.319 46 3 AR-1248 0.708 102

4 AR-464 0.382 55 3 1/2 AR-1256 0.826 119

5 AR-480 0.458 66 4 AR-1264 0.931 134

6 AR-496 0.604 87 5 AR-1280 1.146 165

12 AR-4192 1.125 162 6 AR-1296 1.417 204

3/8

1 AR-616 0.139 20 8 AR-12128 1.868 269

1 1/2 AR-624 0.201 29 12 AR-12092 2.715 391

2 AR-632 0.264 38

1

1 AR-1616 0.319 46

2 1/2 AR-640 0.326 47 1 1/4 AR-1620 0.403 58

3 AR-648 0.396 57 1 1/2 AR-1624 0.472 68

3 1/2 AR-656 0.444 64 1 3/4 AR-1628 0.542 78

4 AR-664 0.514 74 2 AR-1632 0.618 89

5 AR-680 0.646 93 2 1/2 AR-1640 0.764 110

6 AR-696 0.799 115 3 AR-1648 0.910 131

8 AR-6128 1.049 151 3 1/2 AR-1656 1.063 153

12 AR-6192 1.535 221 4 AR-1664 1.208 174

1/2

1/2 AR-808 0.097 14 5 AR-1680 1.507 217

1 AR-816 0.174 25 6 AR-1696 1.840 265

1 1/4 AR-820 0.222 32 7 AR-16112 2.104 303

1 1/2 AR-824 0.257 37 8 AR-16128 2.410 347

2 AR-832 0.333 48 12 AR-16192 3.521 507

2 1/2 AR-840 0.417 60 15 AR-16240 4.951 713

3 AR-848 0.500 72

1 1/4

1 1/4 AR-2020 0.486 70

3 1/2 AR-856 0.576 83 1 1/2 AR-2024 0.576 83

4 AR-864 0.646 93 1 3/4 AR-2028 0.667 96

5 AR-880 0.813 117 2 AR-2032 0.757 109

6 AR-896 1.007 145 2 1/2 AR-2040 0.944 136

8 AR-8128 1.313 189 3 AR-2048 1.118 161

10 AR-8160 1.611 232 3 1/2 AR-2056 1.292 186

12 AR-8192 1.944 280 4 AR-2064 1.486 214

5/8

1 AR-1016 0.215 31 5 AR-2080 1.833 264

1 1/2 AR-1024 0.313 45 10 AR-20160 3.653 526

2 AR-1032 0.410 59

1 1/2

1 1/2 AR-2424 0.688 99

2 1/2 AR-1040 0.500 72 1 3/4 AR-2428 0.799 115

3 AR-1048 0.597 86 2 AR-2432 0.903 130

4 AR-1064 0.799 115 2 1/2 AR-2440 1.104 159

5 AR-1080 0.986 142 3 AR-2448 1.340 193

Page 52: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

954Color Code

C 954Aluminum Bronze Rectangle and Square

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 144”

Straightness Tolerances:• Maximum deviation from straightness due to twist,

waviness, or full camber is 3/16” in any 5’ portion.

• Width flatness to be within stock allowances

Remember to look for your finished size. Stock is allowed for you to clean up to the nominal sizes listed. Check chart on this page for stock allowances.

Questions? Contact our Sales Department.

THICKNESS WIDTHMORGAN

PART#WEIGHT

PER INCH144 INCH

BAR WEIGHT

1 1/2

3 1/2 AR-2456 1.549 223

4 AR-2464 1.757 253

5 AR-2480 2.181 314

6 AR-2496 2.653 382

12 AR-24192 5.222 752

15 AR-24240 6.986 1006

1 3/4

2 AR-2832 1.049 151

2 1/2 AR-2840 1.299 187

3 AR-2848 1.528 220

4 AR-2864 2.035 293

5 AR-2880 2.486 358

6 AR-2896 3.076 443

2

2 AR-3232 1.181 170

2 1/2 AR-3240 1.465 211

3 AR-3248 1.750 252

3 1/2 AR-3256 2.000 288

4 AR-3264 2.313 333

6 AR-3296 3.493 503

10 AR-32160 5.743 827

12 AR-32192 6.833 984

15 AR-32240 9.035 1301

2 1/2

2 1/2 AR-4040 1.799 259

3 AR-4048 2.181 314

4 AR-4064 2.875 414

5 AR-4080 3.576 515

6 AR-4096 4.333 624

12 AR-40192 8.563 1233

15 AR-40240 11.069 1594

3

3 AR-4848 2.590 373

4 AR-4864 3.424 493

6 AR-4896 5.146 741

12 AR-48192 10.153 1462

15 AR-48240 13.111 1888

3 1/212 AR-56192 11.778 1696

15 AR-56240 15.160 2183

4 4 AR-6464 4.535 653

15 AR-64240 17.444 2512

6 6 AR-9696 10.160 1463

C 954 Stock Allowances: Rectangle and Square

Finished Width, Inches

Thickness Width

Up to 3” inclusive-0.0505” to

-0.0955”+0.0525” to

+0.0725”

Over 3” to 5.5” Incl.-0.0900” to

-0.1450”+0.0790” to

+0.1090”

Over 5.5” to 12” Incl.

-0.1000” to -0.1650”

+0.1050” to +0.1450”

Over 12” -0.1350” to -0.2100”

+0.1630” to +0.2130”

Note: Thickness of rectangles 3” and thicker will use the Over 12” wide tolerances

NOTICE: The weights listed are the best estimates of the actual weights we will ship. They are a combination of the calculated theoretical weights and an average of actual weights. Our weights are conservative to the heavier side but there may be slight variations in weight from bar to bar.

WidthThickness

Page 53: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

Serving: Aerospace, Oil and Gas, Heavy Equipment, Pump and Valve, Hydraulics

Value Added Operations and Services

Use our extensive capabilities to expand your customer service

Precision Machined Components

Special Alloys, Sizes, and Shapes

Any bronze or iron alloy in varied shapes and special sizes can be conveniently warehoused and available for your release

Self-lubricated bearings, bushings, and wear plates with our exclusive “EXPANDOLIFE®” Lubricant

Expandolife®

Rounds and rectangles are cut to any size requirement quickly and efficiently

Saw Cutting

Page 54: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

955Color Code

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

C 955 Nickel Aluminum Bronze is a high strength nickel-bearing aluminum

bronze exhibiting excellent yield, compressive strength, high hardness and adequate

elongation. It is a good bearing material suitable for heavy duty, high shock and

high impact applications. It exhibits excellent corrosion resistance, heat resistance,

good machinability and weldability. Additional strength can be achieved through heat

treating. It is used as heavy duty bushings and bearings, gears, and wear parts. It

finds use in many marine applications as well as pump parts, machine tool parts,

aircraft parts and military applications.

Chemical Composition (%)**

Cu Fe Al Nl Mn

78.0 min. 3.0-5.0 10.0-11.5 3.0 – 5.5* 3.50 max.

Sum of all named elements = 99.5%

C 955 Nickel Aluminum BronzeBronze Family: Nickel Aluminum Bronze

Available from stock at Morgan Bronze in:

Rounds

Equivalent Specifications

ASTM B505/B505M (Copper Alloy UNS No. 95500 Continuous Cast)

ASTM B271 (Copper Alloy UNS No. 95500 Centrifugal Cast)

Reference Specifications

SAEFederal

SpecificationMilitary

SpecificationCDA AMS

SAE J461SAE J462

QQ-C-390 MIL-B-16033 Class 4 C95500AMS 4880

(Heat treated form)

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Mechanical Properties

English Metric

Tensile Strength, min. 95 ksi 655 MPa

Yield Strength, min. 42 ksi 290 MPa

Elongation in 2 in. or 50 mm, min. 10% 10%

Heat Treated Values

Tensile Strength, min. 110 ksi 758 MPa

Yield Strength, min. 62 ksi 427 MPa

Elongation in 2 in. or 50 mm, min. 8% 8% * Nickel including cobalt** Values shown pertain to ASTM B505/505M only

Values for ASTM B271 differ slightly. Contact our QA department for clarification

Page 55: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

955Color Code

www.morganbronze.com

Thermal Properties Stress Relieving Temperatures

600° F or 316° C

Time @ Temperature 1 Hr. per inch of wall thickness

Responds to Heat Treatment Yes

Solution Heat Treating Temperature

1600°-1675° F or 872°-914° C

Time @ Temperature 1 Hr. per inch of wall thickness

Solution Medium Water or oil per design

Annealing Temperature

1150°-1225° F or 622°-663° C

Time @ Temperature 1 Hr. per inch of wall thickness

Fabrication Practices

Soldering Good

Brazing Fair

Oxyacetylene Welding Not Recommended

Gas Shielded Arc Welding Good

Coated Metal Arc Welding Good

Fabrication Practices provided by CDA

Physical PropertiesEnglish Metric

Melting Point – Liquidus 1930°F 1054°C

Melting Point – Solidus 1900°F 1038°C

Density 0.272 lb/in3 at 68°F 7.53 gm/cm3 @ 20°C

Specific Gravity 7.530 7.53

Electrical Resistivity 122.80 ohms-cmil/ft @ 68°F 20.41 microhm-cm @ 20°C

Electrical Conductivity 8% IACS @ 68°F 0.049 MegaSiemens/cm@ 20°C

Thermal Conductivity 24.20 Btu · ft/(hr · ft2 · °F) @ 68°F 41.9 W/m · °K @ 20°C

Coefficient of Thermal Expansion 9 · 10-6 per °F (68-572°F)

16.2 · 10-6 per °C(20°-300° C)

Specific Heat Capacity 0.10 Btu/lb/°F @ 68°F 419.0 J/kg · °K @ 293°K

Modulus of Elasticity in Tension 16,000 ksi 110,000 MPa

C 955 Nickel Aluminum BronzeBronze Family: Nickel Aluminum Bronze

(continued)

Thermal Properties provided by CDA

DISCLAIMER:The Physical, Fabrication and Thermal Properties shown here represent reasonable approximations suitable for general engineering use. Due to commercial variations in compositions and to manufacturing limitations, they should not be used for specification purposes. See applicable ASTM International specification references.

Machinability Rating 50 (Free Cutting Brass = 100)

Physical Properties provided by CDA

Page 56: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

955Color Code

C 955Nickel Aluminum Bronze Solid Round Bar

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 144”

SOLID BARS OD

MORGAN PART#

WEIGHT PER INCH

WEIGHT PER FT.

144 INCH BAR WEIGHT

1” B955 1.00 0.2431 2.9167 35

1-1/2” B955 1.50 0.5347 6.4167 77

2” B955 2.00 0.9236 11.0833 133

2-1/2” B955 2.50 1.4236 17.0833 205

3” B955 3.00 2.0347 24.4167 293

3-1/2” B955 3.50 2.8056 33.6667 404

4” B955 4.00 3.6458 43.7500 525

13” B955 13.00 37.8857 454.6284 *3978

14” B955 14.00 43.7905 525.4860 *4598

15” B955 15.00 45.3714 544.4568 *4764

* Standard length full bar length is 105”

C 955 Stock Allowances: Round Bar

Finished Outside Diameter

Inside Diameter Outside Diameter

Up to 3” inclusive -0.0505” to -0.0955” +0.0525” to +0.0725”

Over 3” to 4.5” Incl. -0.0900” to -0.1450” +0.0790” to +0.1090”

Over 4.5” to 5.5” Incl. -0.1000” to -0.1650” +0.1050” to +0.1450”

Over 5.5” to 9” incl. -0.1350” to -0.2100” +0.1630” to +0.2130”

Not finding the alloy you want?

Check out our “Most Requested Alloys” cross-reference tab.

Page 57: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

Serving: Aerospace, Oil and Gas, Heavy Equipment, Pump and Valve, Hydraulics

Value Added Operations and Services

Use our extensive capabilities to expand your customer service

Precision Machined Components

Self-lubricated bearings, bushings, and wear plates with our exclusive “EXPANDOLIFE®” Lubricant

Expandolife®

Special Alloys, Sizes, and Shapes

Any bronze or iron alloy in varied shapes and special sizes can be conveniently warehoused and available for your release

Rounds and rectangles are cut to any size requirement quickly and efficiently

Saw Cutting

Page 58: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

959Color Code

C 959 Aluminum Bronze is used in applications requiring excellent wear properties

because of increased hardness. This alloy is used in forming, bending, and drawing.

It is also used extensively as wear strips in stamping presses, as well as in forming

rolls, draw dies, die inserts and rings. It is used as high strength bushings and

machine parts not subject to impact or shock.

Chemical Composition (%)**

Cu Fe Al Nl Mn

remainder 3.0-5.0 12.0-13.5 0.5* max. 1.50 max.

Sum of all named elements = 99.5%

C 959 Aluminum BronzeBronze Family: Aluminum Bronze

Equivalent Specifications

ASTM B505/B505M (Copper Alloy UNS No. 95900 Continuous Cast)

Equivalent specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Specific Gravity

.255 lbs./ cu in.

Mechanical Properties**

Brinell Hardness, min. 241 (3000kg)

* Nickel including cobalt** Values shown pertain to ASTM B505/505M only

Available from stock at Morgan Bronze in:

Rounds

Rectangles

Machinability Rating N/A

Page 59: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

959Color Code

C 959Aluminum Bronze Rectangle

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 144”

Remember to look for your finished size. Stock is allowed for you to clean up to the nominal sizes listed. Check chart on this page for stock allowances.

Questions? Contact our Sales Department.

THICKNESS WIDTH MORGAN PART#WEIGHT

PER INCH

144 INCH BAR

WEIGHTTHICKNESS WIDTH MORGAN PART#

WEIGHT PER INCH

144 INCH BAR

WEIGHT

1/4

1 R959 .25 X 1.00 0.160 23 5/8 1 1/2 R959 .625 X 1.50 0.326 47

2 R959 .25 X 2.00 0.285 41

3/4

1 R959 .75 X 1.00 0.319 46

3 R959 .25 X 3.00 0.417 60 2 R959 .75 X 2.00 0.576 83

4 R959 .25 X 4.00 0.542 78 3 R959 .75 X 3.00 0.826 119

5 R959 .25 X 5.00 0.667 96 4 R959. 75 X 4.00 1.083 156

6 R959 .25 X 6.00 0.799 115 5 R959 .75 X 5.00 1.340 193

7 R959 .25 X 7.00 0.924 133 6 R959 .75 X 6.00 1.597 230

8 R959 .25 X 8.00 1.049 151 7 R959 .75 X 7.00 1.847 266

9 R959 .25 X 9.00 1.181 170 8 R959 .75 X 8.00 2.104 303

10 R959 .25 X 10.00 1.306 188 9 R959 .75 X 9.00 2.361 340

12 R959 .25 X 12.00 1.563 225 10 R959 .75 X 10.00 2.611 376

3/8

1 R959 .375 X 1.00 0.201 29 12 R959 .75 X 12.00 3.125 450

2 R959 .375 X 2.00 0.361 52

1

1 R959 1.00 X 1.00 0.396 57

3 R959 .375 X 3.00 0.521 75 2 R959 1.00 X 2.00 0.715 103

4 R959 .375 X 4.00 0.681 98 2 1/2 R959 1.00 X 2.50 0.799 115

5 R959 .375 X 5.00 0.833 120 3 R959 1.00 X 3.00 0.951 137

6 R959 .375 X 6.00 0.993 143 4 R959 1.00 X 4.00 1.250 180

7 R959 .375 X 7.00 1.153 166 5 R959 1.00 X 5.00 1.542 222

8 R959 .375 X 8.00 1.313 189 6 R959 1.00 X 6.00 1.840 265

9 R959 .375 X 9.00 1.472 212 7 R959 1.00 X 7.00 2.313 333

10 R959 .375 X 10.00 1.632 235 8 R959 1.00 X 8.00 2.632 379

12 R959 .375 X 12.00 1.951 281 9 R959 1.00 X 9.00 2.951 425

1/2

1 R959 .50 X 1.00 0.236 34 10 R959 1.00 X 10.00 3.264 470

2 R959 .50 X 2.00 0.431 62 12 R959 1.00 X 12.00 3.903 562

3 R959 .50 X 3.00 0.507 73 1 1/2 4 R959 1.50 X 4.00 1.792 258

4 R959 .50 X 4.00 0.813 117 1 3/4 2 1/2 R959 1.75 X 2.50 1.257 181

5 R959 .50 X 5.00 1.007 145 2 5 R959 2.00 X 5.00 2.771 399

6 R959 .50 X 6.00 1.194 1722 1/2

4 R959 2.50 X 4.00 2.910 419

7 R959 .50 X 7.00 1.389 200 7 R959 2.50 X 7.00 4.757 685

8 R959 .50 X 8.00 1.576 227

9 R959 .50 X 9.00 1.771 255

10 R959 .50 X 10.00 1.958 282

12 R959 .50 X 12.00 2.340 337

C 959 Stock Allowances: Square & Rectangle

FinishedWidth, Inches

Thickness Width

Up to 3” inclusive +0.100” to +0.130” +0.113” to + 0.163”

Over 3” to 5.5” incl. +0.100” to +0.130” +0.113” to + 0.163”

Over 5.5” to 9.5” incl. +0.100” to +0.130” +0.113” to + 0.163”

Over 9.5” +0.163” to +0.263” +0.163” to +0.263”

Page 60: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

959Color Code

C 959Aluminum Bronze Solid Round BarAll weights stated in “lbs”. Standard Lengths: (no cutting charge) 144”

Remember to look for your finished size.

Stock is allowed for you to clean up to

the nominal sizes listed. Check chart on

this page for stock allowances.

Questions?

Contact our Sales Department.

C 959 Stock Allowances: Bar & Tube

FinishedOutside Diameter

InsideDiameter

OutsideDiameter

Up to 3” inclusive -0.0505” to -0.0955” +0.0525” to + 0.0725”

Over 3” to 4.5” incl. -0.0900” to -0.1450” +0.0790” to + 0.1090”

Over 4.5” to 5.5” incl. -0.1000” to -0.1650” +0.1050” to + 0.1450”

Over 5.5” to 9” incl. -0.1350” to -0.2100” +0.1630” to + 0.2130”

SOLID BARS OD

MORGAN PART#

WEIGHT PER INCH

144 INCH BAR WEIGHT

1 B959 1.00 0.236 34

1 1/4 B959 1.25 0.354 51

1 1/2 B959 1.50 0.500 72

1 3/4 B959 1.75 0.674 97

2 B959 2.00 0.861 124

2 1/4 B959 2.25 1.076 155

2 1/2 B959 2.50 1.354 195

3 B959 3.00 1.924 277

3 1/2 B959 3.50 2.667 384

4 B959 4.00 3.431 494

4 1/2 B959 4.50 4.549 655

5 B959 5.00 5.368 773

13* B959 13.00 36.210 3802

14** B959 14.00 46.263 4395

15** B959 15.00 47.937 4554

*=Weight listed is for 105”**=Weight listed is for 95”

NOTICE: The weights listed are the best estimates of the actual weights we will ship. They are a combination of the calculated theoretical weights and an average of actual weights. Our weights are conservative to the heavier side but there may be slight variations in weight from bar to bar.

Morgan Bronze will cut bars to any

length. Purchase only what you need.

Cutting charges are based on bar

diameter and wall thickness.

Call us today – no order is too small!

Toll-Free: 800-445-9970

self-lubricated bearings, bushings, and wear plates with our exclusive “Expandolife®” lubricant

versatile machining and cutting capabilities

Page 61: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

95510Color Code

C 95510 Heat Treated Nickel Aluminum Bronze is one of the highest strength

nickel-bearing aluminum bronzes. It exhibits excellent yield, compressive strength,

high hardness and adequate elongation. It is a good bearing material suitable for

heavy duty and high impact applications. It exhibits excellent corrosion resistance,

heat resistance, good machinability and weldability. Its additional strength is achieved

through heat treating. It is used as heavy duty bushings and bearings, gears, and

wear parts. It finds use in marine applications as well as pump parts, machine tool

parts, aircraft parts and military applications. It is specified most often as bearing

components in aircraft landing gear.

C 95510 Heat Treated Ni. Aluminum Bronze Per AMS 4880Bronze Family: Nickel Aluminum Bronze

Available from stock at Morgan Bronze in:

Tubes

Equivalent Specifications

AMS 4880

Reference Specifications

SAEFederal

SpecificationMilitary

SpecificationCDA ASTM

SAE J461SAE J462

QQ-C-390 MIL-B-16033 Class 4 C95510ASTM B505ASTM B271

Equivalent specifications are verified and updated monthly. Specifications shown are current as of the revision date below.Current revision date: 05/04/10

Chemical Composition (%)**Cu Fe Al NI Mn Zn Sn

78.0 min 2.0 – 3.5 9.7 - 10.9 4.5 – 5.5* 1.50 max. 0.30 max. 0.20 max.

Sum of all named elements = 99.8%

Mechanical Properties** Centrifugal Castings

Separately Cast Coupons English Metric

Tensile Strength, min. 105 ksi 724 MPa

Yield Strength@ 0.2% Offset, min. 62.5 ksi 431 MPa

Elongation in 4D 9% 9%

Specimens Cut From Centrifugal Castings 1.0” and Under English Metric

Tensile Strength, min. 105 ksi 724 MPa

Yield Strength@ 0.2% Offset, min. 62.5 ksi 431 MPa

Elongation in 4D 9% 9%

Specimens Cut From Centrifugal Castings Over 1.0” English Metric

Tensile Strength, min. 95.0 ksi 655 MPa

Yield Strength@ 0.2% Offset, min. 50.0 ksi 345 MPa

Elongation in 4D 8% 8%

*Nickel including Cobalt ** Values shown pertain to AMS 4880D only

Page 62: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

www.morganbronze.com

95510Color Code

C 95510 Heat Treated Ni. Aluminum Bronze Per AMS 4880

Bronze Family: Nickel Aluminum Bronze

Physical Properties provided by CDA

Physical PropertiesEnglish Metric

Melting Point – Liquidus 1930° F 1054° C

Melting Point – Solidus 1900° F 1038° C

Density 0.272 lb/in³ at 68° F 7.53 gm/cm³ @ 20° C

Specific Gravity 7.530 7.53

Electrical Resistivity 122.80 ohms-cmil/ft @ 68°F 20.41 microhm-cm @ 20° C

Electrical Conductivity 8% IACS @ 68° F 0.049 MegaSiemens/cm @ 20° C

Thermal Conductivity 24.20 Btu · ft/(hr · ft²·°F) @ 68° F 41.9 W/m · °K @ 20° C

Coefficient of Thermal Expansion 9 · 10-6 per °F (68-572° F) 16.2 · 10-6 per °C (20-300° C)

Specific Heat Capacity 0.10 Btu/lb/°F @ 68°F 419.0 J/kg · °K @293 K

Modulus of Elasticity in Tension 16,000 ksi 110,000 MPa

Fabrication PracticesSoldering Good

Brazing Fair

Oxyacetylene Welding Not Recommended

Gas Shielded Arc Welding Good

Coated Metal Arc Welding Good

Fabrication Practices provided by CDA

Thermal Properties Time @ Temperature

1 Hr. per inch of wall thickness

Responds to Heat Treatment Yes

Solution Heat Treating Temperature

1600-1700° F or 871-927° C

Time @ Temperature Not less than 2 Hr.

Quenching Medium Water

Annealing Temperature

1100°-1200° F or 593°-649° C

Time @ Temperature Not less than 2 hr.

Thermal Properties provided by SAE

Machinability Rating 50 (Free Cutting Brass = 100)

Mechanical Properties** Continuous Castings

Specimens Cut From Continuous Castings Under 4.0” English Metric

Tensile Strength, min. 105 ksi 724 MPa

Yield Strength@ 0.2% Offset, min. 62.5 ksi 431 MPa

Elongation in 4D 9% 9%

Specimens Cut From Continuous Castings Over 4.0” English Metric

Tensile Strength, min. 95.0 ksi 655 MPa

Yield Strength@ 0.2% Offset, min. 56.0 ksi 386 MPa

Elongation in 4D 9% 9%*Nickel including Cobalt ** Values shown pertain to AMS 4880D only

DISCLAIMER:The Physical, Fabrication and Thermal Properties shown here represent reasonable approximations suitable for general engineering use. Due to commercial variations in compositions and to manufacturing limitations, they should not be used for specification purposes. See applicable ASTM International specification references.

Page 63: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

95510Color Code

C 95510 Heat Treated Ni. Aluminum Bronze Tube (Per AMS 4880)

All weights stated in “lbs”. Standard Lengths: (no cutting charge) 144”

ID OD MORGAN PART#WEIGHT

PER INCH72 INCH BAR

WEIGHT

1 2 AS95510 1.00 X 2.00 0.721 52

2 1/2 AS95510 1.00 X 2.50 1.235 89

1 1/4

2 1/4 AS95510 1.25 X 2.25 0.841 61

3 AS95510 1.25 X 3.00 1.702 123

3 3/4 AS95510 1.25 X 3.75 2.885 208

1 1/2

2 1/4 AS95510 1.50 X 2.25 0.701 50

2 1/2 AS95510 1.50 X 2.50 0.961 69

2 3/4 AS95510 1.50 X 2.75 1.248 90

3 AS95510 1.50 X 3.00 1.586 114

1 3/4

2 1/2 AS95510 1.75 X 2.50 0.794 57

2 3/4 AS95510 1.75 X 2.75 1.084 78

3 AS95510 1.75 X 3.00 1.416 102

2

2 3/4 AS95510 2.00 X 2.75 0.887 64

3 AS95510 2.00 X 3.00 1.201 86

3 1/2 AS95510 2.00 X 3.50 1.956 141

3 3/4 AS95510 2.00 X 3.75 2.352 169

4 AS95510 2.00 X 4.00 2.773 200

4 1/2 AS95510 2.00 X 4.50 3.698 266

2 1/43 1/4 AS95510 2.25 X 3.25 1.371 99

4 AS95510 2.25 X 4.00 2.556 184

2 1/2

3 1/2 AS95510 2.50 X 3.50 1.496 108

3 3/4 AS95510 2.50 X 3.75 1.621 117

4 AS95510 2.50 X 4.00 2.313 167

2 3/4 3 3/4 AS95510 2.75 X 3.75 1.621 117

3

4 1/4 AS95510 3.00 X 4.25 2.194 158

4 1/2 AS95510 3.00 X 4.50 2.670 192

5 AS95510 3.00 X 5.00 3.734 269

3 1/2

4 1/2 AS95510 3.50 X 4.50 2.026 146

5 1/2 AS95510 3.50 X 5.50 4.201 302

6 1/2 AS95510 3.50 X 6.50 6.968 502

7 1/2 AS95510 3.50 X 7.50 10.048 723

4 7 AS95510 4.00 X 7.00 7.665 552

4 1/2 6 AS95510 4.00 X 6.00 3.847 277

5

6 1/4 AS95510 5.00 X 6.25 3.574 257

6 1/2 AS95510 5.00 X 6.50 4.214 303

7 AS95510 5.00 X 7.00 5.678 409

6

7 1/2 AS95510 6.00 X 7.50 4.946 356

8 1/2 AS95510 6.00 X 8.50 8.514 613

9 AS95510 6.00 X 9.00 10.409 749

Page 64: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

Serving: Aerospace, Oil and Gas, Heavy Equipment, Pump and Valve, Hydraulics

Value Added Operations and Services

Use our extensive capabilities to expand your customer service

Precision Machined Components

Self-lubricated bearings, bushings, and wear plates with our exclusive “EXPANDOLIFE®” Lubricant

Expandolife®

Special Alloys, Sizes, and Shapes

Any bronze or iron alloy in varied shapes and special sizes can be conveniently warehoused and available for your release

Rounds and rectangles are cut to any size requirement quickly and efficiently

Saw Cutting

Page 65: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

G2Color Code

Phone: 847-526-6000 Toll Free: 800-445-9970

Fax: 847-526-3960 Email: [email protected]

Available from stock at Morgan Bronze in:

Rounds

Rectangles

G2 Gray Iron is a pearlitic gray iron containing Type A graphite. Gray Iron bars

made to this specification have optimal strength, wear and hardness when compared

to the other gray iron grades. This material is well suited for applications requiring

high resistance to wear and response to heat treatment. This specification is similar

to ASTM A48/A 48M, Class 40. The microstructure will contain Type VII, A, size 4-6

graphite as defined in ASTM A247. The matrix is fully pearlitic. The rim will consist

of Type D, size 4-6 graphite in a pearlite matrix with small amounts of ferrite. Chill

carbides will be less than 5% in any field at 100x and are well dispersed.

Chemical Composition (%)*

Carbon Silicon Manganese Sulfur Phosphorus

2.60 – 3.75 1.80 – 3.00 0.60 –0.95 0.07 MAX 0.12 MAX

Carbon and silicon targets are specified for each bar size in order to control the size and shape of the graphite flake. Small amounts of alloying elements are used to stabilize the pearlitic structure.

G2 Gray IronIron Family: G2 Class 40 Gray Iron

Reference Specifications

ASTM A48/A 48M

Class 40 Gray Iron Castings

Reference specifications are verified and updated annually. Specifications shown are current as of May 4, 2010.

Hardness Properties

Size Range BHN

Inches Millimeters MIN MAX

.625 - .750 16 - 19 229 301

.751 - 1.500 19 - 38 207 285

1.501 - 2.000 38 - 51 207 277

2.001 - 3.000 51 - 76 207 269

3.001 - 6.000 76 - 152 197 269

6.001 - 20.000 152 - 508 183 269* Values shown are foundry specifications

Brinell hardness values for nominal as-cast diameters are shown in the table. Hardness properties listed are minimum and maximum across the bar. Hardness values for rectangles are a function of the height and width ratios and will be supplied upon request.

Page 66: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

G2Color Code

www.morganbronze.com

Typical Applications

Automotive Gears

Fluid Power Cylinder blocks, Glands, Manifolds, Pistons, Rotors, Spools, Valves

Machinery Bushings, Gears, Gibs, Housings, Pulleys, Rams, Sheaves, Side Frames, Slides, Spindles, Ways

Miscellaneous Aluminum Mold Plates, Cams, Chain Sheaves, Core Boxes, Dies, Pattern Plates, Wheels

Oil & Gas Bridge Plugs, Cement Plugs, Cones, Mandrels, Retainers, Slips

Power Transmission Gears, Pulleys

Pump & Compressor Gears, Housings, Liners, Pistons, Rollers, Rotors, Seals

Steel Mill Continuous Caster Rolls, Foot Rolls, Table Rolls, Torch Rolls

Transportation Brake Rotors, Cylinder Liners, Gears, Lash Adjusters, Pulleys, Shock Absorber Pistons, Valve Guides, Valve Seat Inserts

Heat Treat Response

G2 Gray Iron can be hardened by fast methods, such as flame and induction hardening. In addition to conventional quench and temper methods. G2 can be oil quench hardened from 1600° F (885° C) to a minimum hardness of Rockwell C 50 on the outside of the bar. The inside diameter hardness will be less than Rockwell C 50. Lower quench hardness on the inside diameters are a result of larger graphite flakes and not as loss of matrix hardness.

G2 Gray IronIron Family: G2 Class 40 Gray Iron

(continued)

Page 67: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

G2Color Code

G2 Class 40 Gray IronRound Bar

DIAMETER MORGAN PART#STOCK ALLOW

MIN CAST OD

MAX CAST OD

FT/BAR LENGTH

LBS/INLBS/ BAR

7/8 B40 0.875 0.085 0.943 0.977 6 0.197 14

1 B40 1.000 0.085 1.068 1.102 6 0.242 17

1 1/8 B40 1.125 0.085 1.193 1.227 6 0.300 22

1 1/4 B40 1.250 0.085 1.318 1.352 6 0.364 26

1 3/8 B40 1.375 0.090 1.441 1.489 6 0.438 32

1 1/2 B40 1.500 0.090 1.566 1.614 6 0.516 37

1 5/8 B40 1.625 0.090 1.691 1.739 6 0.601 43

1 3/4 B40 1.750 0.090 1.816 1.864 6 0.691 50

1 7/8 B40 1.875 0.090 1.941 1.989 6 0.788 57

2 B40 2.000 0.090 2.066 2.114 6 0.892 64

2 1/8 B40 2.125 0.110 2.205 2.265 6 1.020 73

2 1/4 B40 2.250 0.110 2.330 2.390 6 1.137 82

2 3/8 B40 2.375 0.110 2.455 2.515 6 1.261 91

2 1/2 B40 2.500 0.110 2.580 2.640 6 1.391 100

2 5/8 B40 2.625 0.110 2.705 2.765 6 1.527 110

2 3/4 B40 2.750 0.110 2.830 2.890 6 1.670 120

2 7/8 B40 2.875 0.110 2.955 3.015 6 1.819 131

3 B40 3.000 0.110 3.080 3.140 6 1.975 142

3 1/8 B40 3.125 0.125 3.212 3.288 6 2.157 155

3 1/4 B40 3.250 0.125 3.337 3.413 6 2.326 167

3 3/8 B40 3.375 0.125 3.462 3.538 6 2.501 180

3 1/2 B40 3.500 0.125 3.587 3.663 6 2.683 193

3 5/8 B40 3.625 0.125 3.712 3.788 6 2.871 207

3 3/4 B40 3.750 0.125 3.837 3.913 6 3.066 221

4 B40 4.000 0.125 4.087 4.163 6 3.474 250

4 1/4 B40 4.250 0.140 4.342 4.438 6 3.935 283

4 1/2 B40 4.500 0.140 4.592 4.688 6 4.396 316

4 5/8 B40 4.625 0.140 4.717 4.813 6 4.636 334

4 3/4 B40 4.750 0.140 4.842 4.938 6 4.882 352

5 B40 5.000 0.140 5.092 5.188 6 5.394 388

5 1/4 B40 5.250 0.155 5.350 5.460 6 5.965 429

5 1/2 B40 5.500 0.155 5.600 5.710 6 6.529 470

5 3/4 B40 5.750 0.155 5.850 5.960 6 7.119 513

6 B40 6.000 0.155 6.100 6.210 6 7.735 557

6 1/4 B40 6.250 0.170 6.358 6.482 6 8.415 606

6 1/2 B40 6.500 0.170 6.608 6.732 6 9.083 654

6 3/4 B40 6.750 0.170 8.858 6.982 6 9.777 704

7 B40 7.000 0.170 7.108 7.232 6 10.496 756

7 1/4 B40 7.250 0.190 7.355 7.525 6 11.301 814

7 1/2 B40 7.500 0.190 7.605 7.775 6 12.074 869

7 3/4 B40 7.750 0.190 7.855 8.025 6 12.871 927

Page 68: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Contact us by email: [email protected] www.morganbronze.com

G2Color Code

G2 Class 40 Gray IronRound Bar

DIAMETERMORGAN

PART#STOCK ALLOW

MIN CAST OD

MAX CAST OD

FT/BAR LENGTH

LBS/INLBS/ BAR

8 B40 8.000 0.190 8.105 8.275 6 13.695 986

8 1/4 B40 8.250 0.216 8.358 8.574 6 14.633 1054

8 1/2 B40 8.500 0.216 8.608 8.824 6 15.510 1117

8 3/4 B40 8.750 0.216 8.858 9.074 6 16.413 1182

9 B40 9.000 0.216 9.108 9.324 6 17.341 1249

9 1/2 B40 9.500 0.254 9.625 9.883 6 19.425 1399

10 B40 10.000 0.254 10.125 10.383 6 21.467 1546

10 1/4 B40 10.250 0.400 10.500 10.801 6 23.157 1667

10 1/2 B40 10.500 0.400 10.750 11.050 6 24.257 1747

11 B40 11.000 0.400 11.250 11.550 6 27.000 1944

11 1/2 B40 11.500 0.582 11.876 12.288 6 30.000 2160

12 B40 12.000 0.582 12.376 12.788 6 32.000 2304

12 1/2 B40 12.500 0.582 12.876 13.288 6 35.000 2520

13 B40 13.000 0.582 13.376 13.788 6 38.000 2736

14 B40 14.000 0.582 14.376 14.788 6 43.000 3096

15 B40 15.000 0.582 15.376 15.788 6 50.000 3600

16 B40 16.000 0.582 16.376 16.788 6 56.000 4032

17 B40 17.000 0.762 17.500 18.024 6 64.500 4644

18 B40 18.000 0.762 18.500 19.024 6 72.000 5184

19 B40 19.000 0.762 19.500 20.024 57 inches 80.000 4546

20 B40 20.000 0.762 20.125 20.250 54 inches 88.000 4752

Page 69: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

Phone: 847-526-6000 Fax: 847-526-3960 Toll-Free: 800-445-9970

G2Color Code

G2 Class 40 Gray IronSquare and Rectangle

THICKNESS WIDTHMORGAN

PART#AS-CAST SIZE

(inches)MAX. FINISH SIZE

(Inches)FT/BAR LENGTH

LBS/INLBS/ BAR

3/4 1 1/2 R40 0.75 X 1.50 0.750 X 1.500 0.550 X 1.300 6 0.292 21

1 1/4

2 1/4 R40 1.25 X 2.25 1.250 X 2.250 1.070 X 2.070 6 0.733 53

3 1/4 R40 1.25 X 3.25 1.250 X 3.250 1.050 X 3.050 6 1.058 76

4 1/4 R40 1.25 X 4.25 1.250 X 4.250 1.000 X 4.000 6 1.383 100

5 1/4 R40 1.25 X 5.25 1.250 X 5.250 1.000 X 5.000 6 1.708 123

6 1/4 R40 1.25 X 6.25 1.250 X 6.250 .0874 X 5.874 6 2.033 146

1 1/2

2 1/4 R40 1.50 X 2.25 1.500 X 2.250 1.320 X 2.070 6 0.883 64

4 1/4 R40 1.50 X 4.25 1.500 X 4.250 1.300 X 4.050 6 1.658 119

5 1/4 R40 1.50 X 5.25 1.500 X 5.250 1.250 X 5.000 6 2.050 148

6 1/4 R40 1.50 X 6.25 1.500 X 6.250 1.250 X 6.000 6 2.433 175

1 3/44 1/4 R40 1.75 X 4.25 1.750 X 4.250 1.550 X 4.050 6 1.933 139

6 1/4 R40 1.75 X 6.25 1.750 X 6.250 1.500 X 6.000 6 2.842 205

2 2 1/2 R40 2.00 X 2.50 2.000 X 2.500 1.820 X 2.320 6 1.300 94

2 1/4

2 1/4 R40 2.25 X 2.25 2.250 X 2.250 2.070 X 2.070 6 1.625 117

3 1/4 R40 2.25 X 3.25 2.250 X 3.250 2.070 X 3.070 6 1.900 137

4 1/4 R40 2.25 X 4.25 2.250 X 4.250 2.070 X 4.070 6 2.483 179

5 1/4 R40 2.25 X 5.25 2.250 X 5.250 2.050 X 5.050 6 3.075 221

6 1/4 R40 2.25 X 6.25 2.250 X 6.250 2.050 X 6.050 6 3.658 263

2 1/2

2 1/2 R40 2.50 X 2.50 2.500 X 2.500 2.070 X 2.070 6 1.325 95

3 1/4 R40 2.50 X 3.25 2.500 X 3.250 2.320 X 3.070 6 2.117 152

4 1/4 R40 2.50 X 4.25 2.500 X 4.250 2.320 X 4.070 6 2.767 199

6 1/4 R40 2.50 X 6.25 2.500 X 6.250 2.300 X 6.050 6 4.067 293

8 1/4 R40 2.50 X 8.25 2.500 X 8.250 2.250 X 8.000 6 5.367 386

2 3/4

3 1/2 R40 2.75 X 3.50 2.750 X 3.500 2.550 X 3.300 6 2.500 180

4 1/4 R40 2.75 X 4.25 2.750 X 4.250 2.550 X 4.050 6 3.042 219

3 3 R40 3.00 X 3.00 3.000 X 3.000 2.800 X 2.800 6 2.342 169

3 1/4

3 1/4 R40 3.25 X 3.25 3.250 X 3.250 3.050 X 3.050 6 2.750 198

4 1/4 R40 3.25 X 4.25 3.250 X 4.250 3.050 X 4.050 6 3.592 259

6 1/4 R40 3.25 X 6.25 3.250 X 6.250 3.050 X 6.050 6 5.283 380

7 1/4 R40 3.25 X 7.25 3.250 X 7.250 2.875 X 6.874 6 6.125 441

4 1/4

4 1/4 R40 4.25 X 4.25 4.250 X 4.250 4.026 X 4.026 6 4.700 338

4 1/2 R40 4.25 X 4.50 4.250 X 4.500 4.026 X 4.276 6 4.975 358

5 1/4 R40 4.25 X 5.25 4.250 X 5.250 4.026 X 5.026 6 5.800 418

6 1/4 R40 4.25 X 6.25 4.250 X 6.250 4.026 X 6.026 6 6.908 497

5 1/45 1/4 R40 5.25 X 5.25 5.250 X 5.250 5.026 X 5.026 6 7.167 516

6 1/4 R40 5.25 X 6.25 5.250 X 6.250 5.026 X 6.026 6 8.533 614

6 1/4 6 1/4 R40 6.25 X 6.25 6.250 X 6.250 6.000 X 6.000 6 10.158 731

7 1/4 7 1/4 R40 7.25 X 7.25 7.250 X 7.250 7.000 X 7.000 6 13.667 984

8 1/4 8 1/4 R40 8.25 X 8.25 8.250 X 8.250 8.000 X 8.000 6 17.700 1274

Page 70: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability

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Value Added Operations and Services

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Precision Machined Components

Special Alloys, Sizes, and Shapes

Any bronze or iron alloy in varied shapes and special sizes can be conveniently warehoused and available for your release

Self-lubricated bearings, bushings, and wear plates with our exclusive “EXPANDOLIFE®” Lubricant

Expandolife®

Rounds and rectangles are cut to any size requirement quickly and efficiently

Saw Cutting

Page 71: 65-45-12 Ductile Iron · 65-45-12 Ductile Iron contains nodular graphite in a matrix of ferrite with small amounts of pearlite. The ferritic structure gives excellent machinability