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6SE70 AC DRIVES6SE72 AC ENCLOSURES
vector controlSIMOVERT MASTERDRIVES VCSIMOVERT MASTERDRIVES VCSIMOVERT MASTERDRIVES VC
Siemens Family of Applied Drives
From stand-alone drives to the most challenging appli-cations Siemens applied series drives offer a truly integrated family of high performance drives that are unmatched from one continent to the next.
SIMOREG TM 6RA70DC MASTERDC Drive Series7.5 HP to 8000 HP
SIMOVERT TM MASTERDRIVES VC
AC Series of Vector Cotrol 0.5 HP to 8000 HP
Customer-specific, integral solutions are available for the most varied of applica-tions in all industrial sectors.
SIMOVERT TM MASTERDRIVES MC
Motion Control Series0.5 HP to 355 HP
sSupersedes:AC Drives Catalog 2001
SIMOVERT MASTERDRIVES Vector Control
North American Catalog 2004
Overview
1
System Description
2
6SE70 Compact PLUS Units 6SE70 Compact and Chassis Units
3
6SE72 Cabinet Units
4
Documentation and Training
5
Engineering Information
6
Dimension Drawings
7
Asynchronous Servomotors
8
Appendix Index
A
Se
lect
ion
an
d O
rde
rin
g D
ata
Note!
The technical data is intended for general information.Please observe the operating instructions and the references indicated on the products for installation, operation andmaintenance.
SIMADYN, SIMATIC, SIMATIC HMI, SIMODRIVE, SIMOLINK, SIMOREG, SIMOVERT, SITOR, STEP, STRUC and USS areSiemens registered trademarks.All other products and system names in this catalog are (registered) trademarks of their respective owners andmust betreated accordingly.
The technical data, selection and ordering data (OrderNos.), accessories and availability are subject to alteration.
All dimensions in this catalog are stated in inches (mm).
Siemens AG 2004
Siemens North American Catalog 2004 1/1
1VectorControlOverview1/2 Application
List of contents1/4 Unit and system components1/6 Electronic and software options
Order number examples1/8 Compact PLUS units
Compact and chassis units1/8 Cabinet units
Applications Applications
SIMOVERT MASTERDRIVES Vector ControlOverview
SIMOVERTrMASTERDRIVES Vector ControlOverview
Compact PLUS/compact andchassis units cabinet units
1 1Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004 Siemens North American Catalog 20041/2 1/3
Top solutions with applied drives
The SIMOVERT MASTER-DRIVES Vector Control frequency converters arevoltage-source DC link converters with fully digitaltechnology and IGBT inver-ters which, in conjunctionwith Siemens three-phaseAC motors, provide high-performance, economicaldrives for all industrial sec-tors and applications.
SIMOVERT MASTERDRIVES system-based drivetechnologyA uniform, modular seriesof standard units
The SIMOVERT MASTER-DRIVES Vector Control series of converters is bothuniform and modular in de-sign. The power output of the
standard units ranges from0.75 HP to over 3000 HP.
All internationally standardsupply voltages from 230 Vto 690 V are covered.
Depending on the appli-cation and the requiredoutput, there are four typesof housing design avail-able: the Compact PLUSunit, the compact unit, thechassis unit and the cabi-net unit.
The hardware and softwaremodules enable tailoredand cost effective drive solutions.
As a counterpart to ex-tremely high-performanceVC control on the motorside, the SIMOVERTMASTERDRIVES AFE (Ac-tive Front End) unit ensuresoptimum energy supply onthe line side as well with itsactive, line-angle-orientedvector control. SIMOVERTMASTERDRIVES AFE unitsare characterized by freedom from system dis-
turbances, i.e. a very favor-able overall power factor
commutation failure-pro-tected operation even inthe event of supply dipsand power failure
the possibility of reactivepower compensation
four-quadrant operation.
The SIMOVERT MASTER-DRIVES are designed as: converters for connection
to a 3-phase AC system inverters for connection to
a DC bus rectifier units for supplying
power to the DC bus.
A wide spectrum of systemcomponents and access-ories rounds off the range ofproducts.
SIMOVERT MASTERDRIVESThe tailored solution
All SIMOVERT MASTER-DRIVES share a consistentlyuniform design.Throughoutthe whole power range, theunits (converters, inverters)and system components(rectifier units, braking units)have a uniform design and auniform connection system.
They can be combined inmany ways and arrangedside by side to match every possible drive requirement.
Being system modules, theycan be used to create themost suitable drive system,whether this involves singledrives or multi-motor drives.
Customer-specific solutions
Cabinets and system configurations for poweroutput ranges from 0.75 HPto 8000 HP can be createdto match specific customerrequirements, with either air-cooling or water-cooling inour application workshop.
Examples of such applica-tions are multi-motor drives (steel-
works and rolling mills,the paper and plastic-filmindustries) and
single drives in adapted design
(e.g. marine drives) for test stands (e.g. with
Active Front End for low supply stressing).
SIMOVERT MASTERDRIVESwith water-cooling forharsh environments
The compact and chassisconverters and inverters arealso available with water-cooling. By installing inappropriate cabinets, highdegrees of protection areachieved in a closed system,thus making them suitablefor use in any harsh industri-al environment.
New!The Compact PLUS series
The youngest member ofthe SIMOVERT MASTER-DRIVES Vector Control fami-ly with power outputs of0.75 HP to 25 HP rounds offthe product range in thelower power output range.The Compact PLUS series isideal for applications in ma-chines where only limitedspace is available.
SIMOVERT MASTERDRIVES electromagneticallycompatible in any environ-ment
The SIMOVERT MASTER-DRIVES frequency conver-ters comply with the rele-vant EMC standard for pow-er electronics.
EMC compliant installationenables them to be used inindustry and residentialbuildings.
Designed for world-wideuse
The SIMOVERT MASTER-DRIVES satisfy the relevantinternational standards andregulations from the European EN standard andIEC to UL and CSA.
Quality in accordance withDIN ISO 9001
The quality standards according to which theSIMOVERT MASTER-DRIVES are manufacturedare high and have been acclaimed. All aspects ofproduction, i.e. develop-ment, mechanical design,manufacturing, order pro-cessing and the logisticssupply center of theSIMOVERT MASTER-DRIVES, have been certifiedby an independent authorityin accordance withDIN ISO 9001.
Engineering technologywith maximum benefit tothe customer
The advantages to the customer are apparent: solutions, optimized with
regard to price and per-formance
high quality, maximum reliability
and as a result flexible production and optimized processes.
Our world-wide service and sales network provides all our customers and SIMOVERT MASTER-DRIVES users with a direct line to: individual advice planning training and service.
Applications Applications
SIMOVERT MASTERDRIVES Vector ControlOverview
SIMOVERTrMASTERDRIVES Vector ControlOverview
Compact PLUS/compact andchassis units cabinet units
1 1Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004 Siemens North American Catalog 20041/2 1/3
Top solutions with applied drives
The SIMOVERT MASTER-DRIVES Vector Control frequency converters arevoltage-source DC link converters with fully digitaltechnology and IGBT inver-ters which, in conjunctionwith Siemens three-phaseAC motors, provide high-performance, economicaldrives for all industrial sec-tors and applications.
SIMOVERT MASTERDRIVES system-based drivetechnologyA uniform, modular seriesof standard units
The SIMOVERT MASTER-DRIVES Vector Control series of converters is bothuniform and modular in de-sign. The power output of the
standard units ranges from0.75 HP to over 3000 HP.
All internationally standardsupply voltages from 230 Vto 690 V are covered.
Depending on the appli-cation and the requiredoutput, there are four typesof housing design avail-able: the Compact PLUSunit, the compact unit, thechassis unit and the cabi-net unit.
The hardware and softwaremodules enable tailoredand cost effective drive solutions.
As a counterpart to ex-tremely high-performanceVC control on the motorside, the SIMOVERTMASTERDRIVES AFE (Ac-tive Front End) unit ensuresoptimum energy supply onthe line side as well with itsactive, line-angle-orientedvector control. SIMOVERTMASTERDRIVES AFE unitsare characterized by freedom from system dis-
turbances, i.e. a very favor-able overall power factor
commutation failure-pro-tected operation even inthe event of supply dipsand power failure
the possibility of reactivepower compensation
four-quadrant operation.
The SIMOVERT MASTER-DRIVES are designed as: converters for connection
to a 3-phase AC system inverters for connection to
a DC bus rectifier units for supplying
power to the DC bus.
A wide spectrum of systemcomponents and access-ories rounds off the range ofproducts.
SIMOVERT MASTERDRIVESThe tailored solution
All SIMOVERT MASTER-DRIVES share a consistentlyuniform design.Throughoutthe whole power range, theunits (converters, inverters)and system components(rectifier units, braking units)have a uniform design and auniform connection system.
They can be combined inmany ways and arrangedside by side to match every possible drive requirement.
Being system modules, theycan be used to create themost suitable drive system,whether this involves singledrives or multi-motor drives.
Customer-specific solutions
Cabinets and system configurations for poweroutput ranges from 0.75 HPto 8000 HP can be createdto match specific customerrequirements, with either air-cooling or water-cooling inour application workshop.
Examples of such applica-tions are multi-motor drives (steel-
works and rolling mills,the paper and plastic-filmindustries) and
single drives in adapted design
(e.g. marine drives) for test stands (e.g. with
Active Front End for low supply stressing).
SIMOVERT MASTERDRIVESwith water-cooling forharsh environments
The compact and chassisconverters and inverters arealso available with water-cooling. By installing inappropriate cabinets, highdegrees of protection areachieved in a closed system,thus making them suitablefor use in any harsh industri-al environment.
New!The Compact PLUS series
The youngest member ofthe SIMOVERT MASTER-DRIVES Vector Control fami-ly with power outputs of0.75 HP to 25 HP rounds offthe product range in thelower power output range.The Compact PLUS series isideal for applications in ma-chines where only limitedspace is available.
SIMOVERT MASTERDRIVES electromagneticallycompatible in any environ-ment
The SIMOVERT MASTER-DRIVES frequency conver-ters comply with the rele-vant EMC standard for pow-er electronics.
EMC compliant installationenables them to be used inindustry and residentialbuildings.
Designed for world-wideuse
The SIMOVERT MASTER-DRIVES satisfy the relevantinternational standards andregulations from the European EN standard andIEC to UL and CSA.
Quality in accordance withDIN ISO 9001
The quality standards according to which theSIMOVERT MASTER-DRIVES are manufacturedare high and have been acclaimed. All aspects ofproduction, i.e. develop-ment, mechanical design,manufacturing, order pro-cessing and the logisticssupply center of theSIMOVERT MASTER-DRIVES, have been certifiedby an independent authorityin accordance withDIN ISO 9001.
Engineering technologywith maximum benefit tothe customer
The advantages to the customer are apparent: solutions, optimized with
regard to price and per-formance
high quality, maximum reliability
and as a result flexible production and optimized processes.
Our world-wide service and sales network provides all our customers and SIMOVERT MASTER-DRIVES users with a direct line to: individual advice planning training and service.
Applications Applications
SIMOVERT MASTERDRIVES Vector ControlOverview
SIMOVERT MASTERDRIVES Vector ControlOverview
Compact PLUS/compact andchassis units cabinet units
1 1Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004 Siemens North American Catalog 20041/2 1/31/4
List of contents
1/5
List of contents
Unit and system components
Technical Selection and Engineering Dimension characteristics ordering data information drawingsPage Page Page Page
Compact PLUS units 3/4 3/6 6/2 7/2Compact and chassis units 3/8 3/10 6/2 7/3Water-cooled converters 6/5 7/4Converter cabinets 4/2 4/4 6/2 7/30
Self-commutated Active Front End AFE 3/18 3/20 6/22 7/4Rectifier units 3/22 3/24 6/13 7/2Rectifier/regenerative units 3/22 3/26 6/16 7/7
Braking units and Braking resistors 3/32 3/34 6/48 7/10
Line fuses 3/36 3/38 6/46 Input line reactors 3/36 3/38 6/46 7/16Autotransformers 3/36 3/77 6/46 7/26Radio-interference suppression filters 3/36 3/38 6/46 7/13
Overcurrent protector units (OCP) 3/30 3/31 6/20 7/9Fuse switch disconnectors 3/37 3/39 6/47 Fuses 3/37 3/48 6/47 Precharging resistors 3/37 3/49 6/47 7/12Precharging contactor/connecting contactor 3/37 3/49 6/47 Free-wheeling diodes 3/37 3/49 6/47
Output reactors 3/37 3/42 6/49 7/22Sine filters 3/37 3/43 6/51 7/24Voltage limitation filters 3/37 3/43 6/50 7/24Motor connecting cables 3/68 3/69 6/49
Line-side switching and protection components
Rectifier units
Braking units and braking resistors
DC link components
Converters and Inverters
Load-side components
Applications Applications
SIMOVERT MASTERDRIVES Vector ControlOverview
SIMOVERT MASTERDRIVES Vector ControlOverview
Compact PLUS/compact andchassis units cabinet units
1 1Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004 Siemens North American Catalog 20041/2 1/31/4
List of contents
1/5
List of contents
Unit and system components
Technical Selection and Engineering Dimension characteristics ordering data information drawingsPage Page Page Page
Compact PLUS units 3/4 3/6 6/2 7/2Compact and chassis units 3/8 3/10 6/2 7/3Water-cooled converters 6/5 7/4Converter cabinets 4/2 4/4 6/2 7/30
Self-commutated Active Front End AFE 3/18 3/20 6/22 7/4Rectifier units 3/22 3/24 6/13 7/2Rectifier/regenerative units 3/22 3/26 6/16 7/7
Braking units and Braking resistors 3/32 3/34 6/48 7/10
Line fuses 3/36 3/38 6/46 Input line reactors 3/36 3/38 6/46 7/16Autotransformers 3/36 3/77 6/46 7/26Radio-interference suppression filters 3/36 3/38 6/46 7/13
Overcurrent protector units (OCP) 3/30 3/31 6/20 7/9Fuse switch disconnectors 3/37 3/39 6/47 Fuses 3/37 3/48 6/47 Precharging resistors 3/37 3/49 6/47 7/12Precharging contactor/connecting contactor 3/37 3/49 6/47 Free-wheeling diodes 3/37 3/49 6/47
Output reactors 3/37 3/42 6/49 7/22Sine filters 3/37 3/43 6/51 7/24Voltage limitation filters 3/37 3/43 6/50 7/24Motor connecting cables 3/68 3/69 6/49
Line-side switching and protection components
Rectifier units
Braking units and braking resistors
DC link components
Converters and Inverters
Load-side components
Applications Applications
SIMOVERT MASTERDRIVES Vector ControlOverview
SIMOVERT MASTERDRIVES Vector ControlOverview
Compact PLUS/compact andchassis units cabinet units
1 1Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004 Siemens North American Catalog 20041/2 1/31/6
List of contents
1/7
List of contents
Electronic and software options
Operator control and visualization
Control
Communication
Interface and expansion boards
Technology boards
Integration of option boards
Technical Selection and Engineering characteristics ordering data informationPage Page Page
Communication with SIMATICr 2/12 3/88 6/55Drive ES 2/12 3/88 Start-up, parameterization and diagnostics with DriveMonitorr 2/10 3/88 Operator control and visualization 2/6 PMU operator control and parameterizing unit 2/7 3/86 OP1S user-friendly operator control panel 2/8 3/86
External 24 V voltage supply and main contactor control 2/9 6/14Control terminal strips of the CUVC boards 2/9 6/34Open-loop and closed-loop control functions 2/3 6/27Software functions 2/3 6/31Free function blocks with the BICO system 2/3 6/32Safe Stop 3/4 3/9 6/32
Communication 2/4 6/53Serial interfaces on the basic unit 2/4 6/53CBP2 communication board forPROFIBUS DP 2/5 3/80 6/56CBC communication board for CAN 2/5 3/80 6/59CBD communication board DeviceNet 2/5 3/80 6/61SLB communication board for SIMOLINKr 2/5 3/80 6/62
SCB1 interface board 3/85 3/85 6/86SCB2 interface board 3/85 3/85 6/86SCI1 and SCI2 interface boards 3/85 3/85 6/88DTI digital tachometer interface 3/85 3/85 6/91SBP incremental encoder board 3/81 3/81 6/69VSB voltage sensing interface 3/85 3/85 6/22EB1 expansion board 3/81 3/81 6/65EB2 expansion board 3/81 3/81 6/67120 V I/O board 6/93
T100 technology board 3/82 3/82 6/71T300 technology board 3/82 3/83 6/74T400 technology board 3/84 3/84 6/81TSY synchronizing board 3/85 3/85 6/90
Compact PLUS units 6/52 6/52Compact and chassis units 6/54Bus adapter for the electronics box LBA 3/82 3/82 6/53ADB adapter board 3/82 3/82 6/53
Applications Applications
SIMOVERT MASTERDRIVES Vector ControlOverview
SIMOVERT MASTERDRIVES Vector ControlOverview
Compact PLUS/compact andchassis units cabinet units
1 1Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004 Siemens North American Catalog 20041/2 1/31/6
List of contents
1/7
List of contents
Electronic and software options
Operator control and visualization
Control
Communication
Interface and expansion boards
Technology boards
Integration of option boards
Technical Selection and Engineering characteristics ordering data informationPage Page Page
Communication with SIMATICr 2/12 3/88 6/55Drive ES 2/12 3/88 Start-up, parameterization and diagnostics with DriveMonitorr 2/10 3/88 Operator control and visualization 2/6 PMU operator control and parameterizing unit 2/7 3/86 OP1S user-friendly operator control panel 2/8 3/86
External 24 V voltage supply and main contactor control 2/9 6/14Control terminal strips of the CUVC boards 2/9 6/34Open-loop and closed-loop control functions 2/3 6/27Software functions 2/3 6/31Free function blocks with the BICO system 2/3 6/32Safe Stop 3/4 3/9 6/32
Communication 2/4 6/53Serial interfaces on the basic unit 2/4 6/53CBP2 communication board forPROFIBUS DP 2/5 3/80 6/56CBC communication board for CAN 2/5 3/80 6/59CBD communication board DeviceNet 2/5 3/80 6/61SLB communication board for SIMOLINKr 2/5 3/80 6/62
SCB1 interface board 3/85 3/85 6/86SCB2 interface board 3/85 3/85 6/86SCI1 and SCI2 interface boards 3/85 3/85 6/88DTI digital tachometer interface 3/85 3/85 6/91SBP incremental encoder board 3/81 3/81 6/69VSB voltage sensing interface 3/85 3/85 6/22EB1 expansion board 3/81 3/81 6/65EB2 expansion board 3/81 3/81 6/67120 V I/O board 6/93
T100 technology board 3/82 3/82 6/71T300 technology board 3/82 3/83 6/74T400 technology board 3/84 3/84 6/81TSY synchronizing board 3/85 3/85 6/90
Compact PLUS units 6/52 6/52Compact and chassis units 6/54Bus adapter for the electronics box LBA 3/82 3/82 6/53ADB adapter board 3/82 3/82 6/53
Siemens North American Catalog 20041/8
1Compact PLUS/compact andchassis units cabinet units
e.g. 6 S E 7 2 3 1 6 FG 0 0 3 A B 0 Z
SIMOVERTMASTERDRIVES 6SE7 series
NEMA cabinet units
Multiplier for output currente.g.: 2 1
3 104 100
First two positions for output current
Supply voltage code e.g. F 3 AC 500 V 600 V
Size e.g. cabinet sizeG
Control version
Mechanical version
Electrical version e.g. 3 converter, single-quadrant
Function release
Supplementary order codes for options
e.g. 6 S E 7 0 3 1 0 E E 6 0 Z
SIMOVERTMASTERDRIVES 6SE7 series
Compact PLUS units, compact units, chassis units
Multiplier for output currente.g.: 2 1
3 104 100
First two positions for output current
Supply voltage code e.g. E 3 AC 380 V 480 V
Size e.g. chassis size E
Control version 6 SIMOVERTMASTERDRIVES Vector Control
Function release
Supplementary order codes for options
Example:
Multiplier = 10First two positions of output current: 16Output current rounded off = 160 A
Example:
Multiplier = 10First two positions of output current: 10Output current rounded off = 100 A
Ordernumberexamples
Compact PLUS units, compact and chassis units
Cabinet units
SIMOVERTMASTERDRIVES VectorControlOverview
Siemens North American Catalog 2004 2/1
2
System layout2/2 Converters and inverters2/2 Rectifier units and rectifier/regenerative units2/3 Self-commutated Active Front End AFE2/3 System components
2/3 Overcurrent protector units (OCP)
Control functions2/3 Control types2/3 Software functions2/3 Free function blocks
Communication via serial interfaces2/4 Interfaces on the basic unit2/5 Options: communication and
interface boards2/5 Transmission protocols and fieldbus systems
Operator control and visualization2/7 PMUoperator control and parameterizing unit2/8 OP1S user-friendly operator control panel2/9 Control terminal strip2/9 External 24 V voltage supply andmain
contactor control
2/10 Start-up,parameterizationanddiagnosticswithDriveMonitor
SIMOVERTMASTERDRIVES in theworldof automation
2/11 Link-up to automation systems2/12 Integrating drives in SIMATIC S7
with Drive ES
2/13 ConfigurationprogramDriveES
VectorControlSystemDescription
2/2
SIMOVERTMASTERDRIVES VectorControlSystemDescription
2
Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004
The SIMOVERTMASTER-DRIVES Vector Control se-ries of converters consists ofmodular, high-performancecomponents. These compo-nents can be combined forindividual applications.
Converters and inverters
The SIMOVERTMASTER-DRIVES are available as:
converters for connectionto a 3-phase AC system.
inverters for connection toDC buseswhich are sup-pliedwith power by rectifieror rectifier/regenerativeunits.
The system of componentsenables a uniform layout,irrespective of whetherconverters or inverters areused. The components canbe installed side by side in al-most any combination, evenif they are different in size,enabling considerable spacesavings to bemade.
As systemmodules, theycan be used to obtain theright solution tomatch anydrive task, whether single ormulti-motor.
The SIMOVERTMASTER-DRIVES converter seriescovers a power output rang-ing from 0.75 HP to 3000 HP
(0.55 kW to 2300 kW) (seeFig. 2/1),with engineeredcabinets up to 8000 HP(6000 kW).
The units have a uniformconnection system: the line-voltage and DC link terminalsare located on top and themotor terminals at thebottom.
Themodular and uniformdesign of the electronicoptions enables optimizedmatching to all drive require-mentswith regard to bothtechnology and communica-tion.
Easy handling and instal-lation and a high level ofuniformity were essentialfactors in the developmentof the SIMOVERTMASTER-DRIVES. This is demon-strated by the standardizedhousings,mounting and con-nection levels, as well as bythe connections to signaland bus cables.
TheSIMOVERTMASTER-DRIVESare available asCom-pact PLUSunits, compactunits, chassis units and as cab-inet units.
Compact PLUS units arethe specialists for limitedspace conditions. TheBOOKSIZEformat in
IP20 degree of protectionand the ideal connectionsystem of the unitsmakesthe design of extremelycompactmulti-motor drivespossible. Compact PLUSunits can bemounted into12-inch (300mm) deepcabinets.
Compact units are de-signed in the space-savingBOOKSIZEformat withIP20 degree of protection .The units are simply hungfrom a standard DIN G railand secured at the bottomof the cabinet with a screwfastening. Compact unitscan bemounted into16-inch (400mm) deepcabinets.
Chassis units are designedwith IP00 degree of protec-tion. The covers conformwith the safety regulationsto DIN VDE 0113, Part 5 andDIN VDE 0106, Part 100(VBG 4). IP20 degree ofprotection can also beachievedwith an optionalenclosure kit.
The Compact PLUS units aswell as the compact andchassis units can be installedwithout any space betweenthem.
Cabinet units are suppliedas converters with NEMA 1
degree of protection asstandard. Cabinets withhigher degrees of protec-tion are also available (seeSection 4). The convertercabinet units are ready-to-connect cabinets for singleand group driveswith op-tions available for everypossible application.
Designs available:
Single-quadrant operation,6/12pulse, line-commutated
Four-quadrant operation,6-pulse, line-commutated
Four-quadrant operation,self-commutatedwithActive Front End.
Rectifier units andrectifier/regenerativeunits
Types of DC voltage supplyunits
There are two types ofline-commutated DC supplyunits for supplying one ormore inverters:
The rectifier unit is a6-pulse rectifier bridgewithpre-charging circuit andenables the flow of energyfrom the power system tothe DC voltage bus (single-quadrant operation).
System layout
SIMOVERTMASTERDRIVES converters
0.75 (0.55) 3 (2.2) 25 (18.5) 100 (75) 1200 (1000) 3000 (2300)
GM
C-51
55a
50 (37)
75 HP (55 kW)
50 HP (37 kW)
60 HP (45 kW)
1750 HP (1300 kW)
2300 HP (1700 kW)
50 HP (37 kW)
40 HP (30 kW)
25 HP (18.5 kW)
3000 HP (2300 kW)
C40
Chassis units/cabinet units
3-ph. AC 380 V 480 VDC 510 V 650 V
3-ph. AC 500 V 600 VDC 675 V 810 V
3-ph. AC 500 V 600 VDC 675 V 810 V
3-ph. AC 380 V 480 VDC 510 V 650 V
3-ph. AC 660 V 690 VDC 890 V 930 V
Compact PLUS units
3-ph. AC 380 V 480 VDC 510 V 650 V
Compact units
Fig. 2/1Output power range of SIMOVERTMASTERDRIVES VectorControl
Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004 2/3
SIMOVERTMASTERDRIVES VectorControlSystemDescription
2 The rectifier/regenerativeunit consists of two anti-parallel 6-pulse thyristorbridges and enables theflow of energy in bothdirections, i.e. energy canbe fed back into the powersystem (4-quadrant opera-tion). The regeneratingbridge is connected via anautotransformer (option).
12-pulse operation
Converters for 12-pulseoperation are supplied bytwo parallel-connected recti-fier or rectifier/regenerativeunits with the same outputrating.
They are connected to thesupply via a three-windingtransformerwith two sec-ondary windings electricallydisplaced by 30 . In this way,system disturbances areconsiderably reduced. Therelevant harmonic currentsof the fifth and seventh orderare almost eliminatedwhencompared to 6-pulse opera-tion.
Optimum power infeed is en-sured by the self-commutat-ed, AFE (Active Front End)
unit. Its core components arean inverterwith a CUSA con-trol unit and it generates aregulated DC voltage from athree-phase supply.On thethree-phase side, rapid vec-tor control subordinate tothis DC voltage control im-presses an almost sinusoidalcurrent towards the supplyso that,with the help of theline-side clean power filter,system disturbances arekept to aminimum. Vectorcontrol also enables powerfactor (cos ) setting and en-abling reactive power com-pensation aswell,wherebythe drive's power require-ment has priority. A biggeradvantage is that, due to theunderlying principle of thismethod, inverter shoot-throughwith fuse trippingcannot occurwhen there is apower failure, even during re-generative operation.
Single-quadrant operation,four-quadrant operation
Units for single-quadrantoperation can only work inmotoringmode. For regener-ativemode, a braking unit/braking resistor is necessary.
Units for four-quadrant opera-tion can return regenerativeenergy to the three-phasesupply. Thismay be neces-sary, for example,whendriveswith a large rotatingmass have to be braked fre-quently or rapidly.
System componentsIn addition to the converter,inverter and rectifier basicunits, the system compo-nents enable tailor-madesolutions tomeet the driverequirements.
The system components canbe broken down as follows:
Overcurrent protector units(OCP) for rectifier/regenera-tive units
In the case of line-commu-tating rectifier/regenerativeunits, the occurrence ofundervoltages or voltagedips can cause the inverterto stall and the fuse to tripduring regenerativemode.This canmean that theequipmentmay have to beshut down for a longer pe-riod.
In order to avoid this, theovercurrent protector unit(OCP) can be used incombinationwith the line-commutated rectifier/re-generative unit (R/R unit)for four-quadrant operation.It prevents fuse tripping bytriggering an IGBT in theDC link so that the IGBTcuts off the power. This isof particular advantage inthe case of large groupdrives.
As soon as the fault hasbeen acknowledged, theequipment is ready foroperation.
Braking units and brakingresistors
Electronic options e.g.technology, communica-tion and interface boards
Other system componentssuch asswitching and protectiondevices,line reactors and outputreactors andradio-interference suppres-sion filters.
Control typesThe SIMOVERTMASTER-DRIVES Vector Control stan-dard software contains twoprincipal control types:
Frequency control bymeans of the V/f-character-istic curvewith orwithout speedfeedback and for textileapplications. Frequencycontrol is suitable for sim-ple applications and for highlevel synchronismwithingroup drives.
Vector control (field-oriented control)for dynamic applications inthe form of frequencycontrol (without encoder)or speed/torque control(with encoder). The vectorcontrol method achieves adynamic performancewhich is comparable to thatof a DC drive. This is basedon precisemodeling of the
motor and two currentcomponents which influ-ence the flux and thetorquewith a control fre-quency of 2.5 kHz. Usingthis vector control method,torque setpoints can beheld and limited.
In the 1:10 speed range,the field-oriented controlsystem of SIMOVERTMASTERDRIVES VectorControl does not require aspeed encoder and islargely independent ofmotor parameters.
The following uses ofSIMOVERTMASTER-DRIVES Vector Control re-quire a speed encoder:
High dynamic performancerequirements
Torque control in the con-trol range > 1:10
Low speeds
Maximum speed accuracy.
The different types of controlare described in detail in Sec-tion 6.
Software functionsThe basic software containsawide range of standardfunctions. These functionsprovidemaximum user-friendliness regarding opera-tor control and the highestdegree of flexibility (setpointselection, changeover be-tween data sets, etc.). Theyalso ensure universal operat-ing conditions and a highlevel of operational safety(automatic restart, flyingrestart, DC injection braking,synchronization betweenconverters,wobble genera-tor,motor brake control,etc.).
These functions aredescribed in Section 6.
Free function blocksUsing the free functionblocks contained in the basicsoftware, the drives can beadapted to themost variedof applications. Simplecontrol systems can thusbe created and technologyrequirements can be dealtwith in a decentralizedman-ner.
The function blocks availablein SIMOVERTMASTER-DRIVES Vector Control canbe classified as follows:
Control blocks
Signal conversion blocks
Computing blocks
Logic blocks
Signalling blocks
Timers.
For a detailed description,see Section 6.
Control functions
System layout
2/4
SIMOVERTMASTERDRIVES VectorControlSystemDescription
2
Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004
The SIMOVERTMASTER-DRIVES Vector Control unitshave several serial interfacesfor communicatingwith, e.g.higher-level PLC systems,PCs etc. The interfaces canbe classified as follows:
Basic version:Two serial interfaces,COM1 and COM2, as stan-dard on the basic unit
Options:Communication and inter-face boards for differenttransmission protocols orbus systems.
Interfaces on the basic unit
Compact and chassis units
Serial interface 1 (COM1) islocated on the PMU opera-tor control and parameteriz-ing unit. It is a 9-pole SUBDsocket (X300) as an RS485orRS232 interface (seepage 2/7).
Serial interface 2 (COM2) islocated on the X101 controlterminal strip of the CUVCboard as an RS485 inter-face (see page 2/8).
Compact PLUS units
COM1 and COM2 are con-nected to the X103 SUBDsocket. COM2 is also con-nected to the X100 connec-tor. COM1 is designed as anRS232 interface and COM2is designed as an RS485 in-terface.
Both serial interfaces of thebasic unit workwith theUSSr protocol, are bus-capa-ble (with up to 32 nodes) andenablemaximum data trans-fer rates of 38.4 kbit/s.
USS protocol
The USS protocol is aSiemens-specific transmis-sion protocol for drive tech-nology and is implementedas a standard protocol on allinterfaces of the basic units.The USS protocol enablesbus operation of up to amaximum of 32 nodes onthe basis of the RS485 trans-mission system.
Fig. 2/2Overview of interfaces
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MASTERDRIVESCommunication viaserial interfaces
Communication via serial interfaces
1) Not available for Compact PLUS units.2) Only two option boardsmay be used at one time
with the Compact PLUS units.
2)
2)
1)
1)
2)
Siemens North American Catalog 2004 2/5
SIMOVERTMASTERDRIVES VectorControlSystemDescription
2
Compact PLUS/compact andchassis units cabinet units
Data is exchanged in accor-dancewith themaster-slaveaccess procedure. The USSprotocol only allowsmono-master operation. Thismeans onemaster and 31slaves.Masters can behigher-level systems such asthe SIMATIC S5, S7 and PCsor non-Siemens automationsystems. SIMOVERTMASTERDRIVES are alwaysslaves.
From an application point ofview, the USS protocol isused for the following twoapplications:
Data transmission be-tween a PC and one orseveral MASTERDRIVESfor start-up and parame-terization of the unitsusing the Drive ES andDriveMonitor engineeringtools. The user-friendlyoperator control panelOP1S also communicatesto the SIMOVERTMASTERDRIVES usingthe USS protocol. COM1is used for linking up to thePC or the OP1S.
Communication via theUSS protocol to higher-level automation systemssuch as the SIMATIC S5,SIMATIC S7 or to non-Siemens systems. For thislink, COM2 is usuallyused.
Parallel operation of COM1and COM2 is possible with-out any restrictions.
See also documentation:SIMOVERTMASTERDRIVES, Serial in-terfacewith USS protocol,OrderNo.:6SE7087-6CX87-4KB0.
Options:Communication andinterface boardsThe PROFIBUSDP,DeviceNet and CAN serialfieldbus systems can belinked up bymeans of thecommunication boardsCBP (Communication BoardPROFIBUSDP), CBD(Communication BoardDeviceNet) or CBC(Communication Board CAN).
Fast data exchange betweentheMASTERDRIVES units ispossible bymeans of thefiber-optic SLB (SIMOLINKBoard) communicationboard.
In addition to this, the SCB1and SCB2 interface boards(Serial CommunicationBoard) are available for theUSS protocol and peer-to-peer protocol.
The SCB1 and SCB2 are onlyavailable for compact andchassis units (not availablefor Compact PLUS units).
The communication andinterface boards can beintegrated as options intothe electronics box. How theoption boardsmay be in-stalled and combined in theelectronics box is describedin Section 6 Integrating theoptions in the electronicsbox.
SIMOLINK
SIMOLINK (SiemensMotionLink) is a company-specificdevelopment for Siemensdrive technology.
SIMOLINK ismainly used forextremely fast and strictlycyclical exchange of processdata (control information,setpoints, actual values andadditional information) be-tween individual MASTER-DRIVES units or betweenMASTERDRIVES units and ahigher-level control systemwith synchronization of allconnected nodes to acommon systemclock pulse.
SIMOLINK is a digital, serialdata transmission protocolusing fiber-optic cables asthe transmissionmedium(plastic or glass).
Peer-to-peer protocol
The peer-to-peer protocol isalso a company-specificaddition to Siemens drivetechnology.
The difference betweenpeer-to-peer and SIMOLINKis that peer-to-peer does notallow synchronization of thedrives. The transmissionspeed is also considerablyslower thanwith SIMOLINK.
A peer-to-peer connectionmeans a connectionbetween equal partners.In contrast to the classicmaster-slave bus systems(e.g. PROFIBUSDP), oneand the same converter canbe both themaster (setpointsource) and the slave(setpoint sink).
Peer-to-peer connection isvia the RS485 interface. Aspecial high-speed protocolis used requiring little man-agement. The transmissionrate is up to 187.5 kbit/s.
Each drive can receivesetpoints and actual valuesfrom the preceding drive viaits peer receive terminal andtransmit data to the subse-quent drive via its transmitterminal.
Transmission protocolsand fieldbus systemsPROFIBUSDP
For Siemens drive technol-ogy, PROFIBUSDP is thestandard bus system for allfield applications.
PROFIBUS is theworldmarket leader in field-bustechnology, and enablescyclical data exchange be-tween theMASTERDRIVESunits and higher-level sys-tems such as the SIMATICS7.
In addition to process controldata, PROFIBUSDP alsocarries information for para-meterization and diagnosisof the drives.
The extended functionalityofMotion Control withPROFIBUSDP (e.g.slave-to-slave communica-tion between drives) is sup-ported by the CBP2 board.
CBDDeviceNet
The CBD board supports thetransfer of process data andparameter data usingDeviceNet Explicit Mes-sagesand DeviceNet I/OMessages.
With DeviceNet, ExplicitMessage Connections pro-vide generic,multi-use com-munication paths betweentwo units. This allows typicalrequirements-oriented or re-sponse-oriented functions(e.g. board configuration) tobe implemented.
In contrast, DeviceNet I/OMessage Connections pro-vide communication pathsfor special purposes be-tween the transmitting andreceiving units. Applica-tion-specific I/O data aretransferred via an I/O con-nection. The significance ofthe data within an I/Omes-sageis determined by theassociated Connection ID.
CAN according to CiA
The CAN protocol (ControllerArea Network) is specified inthe international proposalISODIS 11898where, how-ever, only the electrical partsof the physical layer and thedata link layer (Layers 1 and 2in the ISO/OSI layers refer-encemodel) are specified.In their recommendationDS 102-1, the CiA (CAN inAutomation, an internationalassociation of users andmanufacturers) defined thebus interface and the busmedium for use as an indus-trial fieldbus.
The specifications in ISO-DIS11898 and in DS 102-1 arecompliedwith by the CBCcommunication board.
The CBC communicationboard only supports CANLayers 1 and 2.Higher-leveladditional communicationspecifications of the differ-ent user organizations suchas CAN open of the CiA arenot supported.
Communication via serial interfaces
2/6
SIMOVERTMASTERDRIVES VectorControlSystemDescription
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Siemens North American Catalog 2004
SIMOVERTMASTER-DRIVES Compact PLUS,compact, chassis and cabi-net type units have a unifiedoperator control and visual-ization concept.
The converters, inverters andrectifier units can either becontrolled and visualizedfrom the unit itself or exter-nally:
From the unit itself
via the PMU operator con-trol and parameterizing unitavailable in the standardversion
the optional OP1Suser-friendly operator con-trol panel
or a PCwith Drive ES orDriveMonitor, see Fig. 2/3.
Externally via
the control terminal strip
the COM1 orCOM2 baseunit serial interfaces
the communication boardsand/or the technologyboards (options),see Fig. 2/4.
Fig. 2/3Operator control and visualizationfrom the unit
Fig. 2/4External operator control andvisualization
for all poweroutputs
Motion Control
Vector Control
SIMOVERT
for all poweroutputs
Motion Control
Vector Control
SIMOVERT
PC
OP1S
PMU
Communicationboardsand/ortechnologyboards
Base unit serialinterfacesSCOM1 and SCOM2
Control terminal strip
Operatorcontrol andvisualization
2/7
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Siemens North American Catalog 2004
Operatorcontrol andvisualization
Fig. 2/6PMU operator control and parameterization unit for compact and chassis units
5
++
$ON key%OFF key&SUBD socket (X300) as RS485/RS232 interfaces (COM1)(Reversing key)Raise key*Key to toggle between control levels and fault acknowledgement+Lower key
PMUoperator control andparameterizing unitThe parameterizing unit avail-able in the standard versionof all the units is mounted onthe front panel or, in the caseof chassis type units, on abracket located in front of theelectronics box.
The operator control andparameterizing unit includesthe following functions:
Start-up of converter,inverter, rectifier unit
Operator control:ON/OFF (not for CompactPLUS units);raise/lower setpoint;clockwise/counter-clock-wise rotation (not for Com-pact PLUS units)
Display of setpoints andactual values
Displaying and changingparameters
Display of converter status
Display of alarm and faultmessages.
The serial interface 1(COM1) as a 9-pin SUBDsocket (X300) is provided onthe operator control andparameterizing unit of thecompact and chassis units asa RS485 orRS232 interface.
The optional OP1S user-friendly operator controlpanel or a PCwith operatorcontrol software (Drive ES orDriveMonitor) can be con-nected to this interface. (Re-fer to Fig. 2/7 and the tablebelow).
Compact PLUS units use theSUBD socket X103 for con-necting a PC. The user-friendly operator controlpanel OP1S can also be con-nected to the X103 but can-not bemechanically installedto the front cover of theCompact PLUS convertersand inverters. TheOP1S canonly bemounted on the frontcover of the Compact PLUSrectifier units.
Fig. 2/7Pin assignment of the SUBD socket X300 or X103
DA6
5-53
66
5 4 3 2 1
9 8 7 6
Pin assignment of the SUBD socket X300 or X103
Pin Function, information
1 Not assigned
2 Receive line RS232 (V24)
3 Transmit and receive line, RS485 standard,two-wire, positive differential input/output
4 Boot (control signal for software update)
5 Reference potential supply voltage (M5)
6 Supply voltage, 5 V (P5)
7 Transmit line RS232 (V24)
8 Transmit and receive line RS485 standard,two-wire, negative differential input/output
9 Reference potential for RS232 or RS485 interface(with reactor)
Fig. 2/5PMU operator control and parameterizing unit for Compact PLUS units
$Key to toggle between control levels and fault acknowledgement%Raise key&Lower key
2/8
SIMOVERTMASTERDRIVES VectorControlSystemDescription
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Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004
Fig. 2/9OP1S point-to-point connection up to a cable length of 16 ft (5m)
5
5
Fig. 2/8View of the OP1S
P
7 8 9
4 5 6
1 2 3
0 +/- Reset
Jog
FaultRun
50.000 Hz50.000 Hz
8.2 A 25 V*#
DA65
-528
8a
LED redLED green
ON key
OFF key
LC display(4 lines x16 characters)
Jog key
9-pin SUBDconnector onrear of unit
Reversing key
Raise key
Lower key
Key for togglingbetween controllevels
0 to 9:numerical keys
Reset key
Sign key
Run
OP1S connections via RS485
USS via RS485
Connecting cable
OP1S side:9-pin SUBD socket
Unit side:9-pin SUBD connector
Pin Designation Description
1
2
3 RS485 P Data via RS485 interface
4
5 M 5 Ground
6 P 5 5 V voltage supply
7
8 PS485 N Data via RS485 interface
9 Reference potential
OP1S user-friendlyoperator control panelTheOP1S operator controlpanel is an optional input/output devicewhich can beused for parameterizing theunits. Parameterization ismenu-guided and is per-formed by selecting theparameter number and thenentering the parametervalue. Plain-text displaysgreatly facilitate parameteri-zation.
Parameter and parametervalue descriptions, as well astext displays in English, Ger-man, Spanish, French andItalian, are included in thestandard version.
TheOP1S is capable of per-manently storing parametersets. It can therefore be usedfor archiving parameter set-tings and for transferring pa-rameter sets from one unit toanother.Its storage capacity is suffi-cient to store 5 CUVC boardparameter sets. It is not pos-sible to store data sets of thetechnology boards (e.g.T100, T300).
On the rear of the OP1S isa 9-pin SUBD connector viawhich power is supplied andcommunicationwith theconnected units takes place.
TheOP1S operator controlpanel may be plugged di-rectly onto the SUBD socketof the PMU operator controland parameterizing unit andscrewed into the front panel.The OP1S operator panel canalso be used as a remote-control device. The cablebetween the PMU and theOP1Smust not exceed164 ft (50m). If longer than16 ft (5m), a 5 V voltage sup-ply with a current capabilityof at least 400mAmust beincluded on the OP1S end asshown in Fig. 2/10.
Operatorcontrol andvisualization
2/9
SIMOVERTMASTERDRIVES VectorControlSystemDescription
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Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004
TheOP1S and the unit to beoperated communicatewitheach other via a serial inter-face (RS485) using the USSprotocol (see Fig. 2/9).During communication, theOP1S assumes the functionof amaster and the con-nected units of slaves.
TheOP1S can be operated attransfer speeds of 9.6 kbit/sand 19.2 kbit/s and is capableof communicatingwith up to31 slaves (address 1 to 31). Itcan be used in a point-to-point link (operator control ofone unit) orwith a bus con-figuration (operator control ofseveral units).
Control terminal strip
All the necessary operatingandmonitoring functions forSIMOVERTMASTER-DRIVES are accessible viathe control terminal strip:
Control commands, e.g.ON/OFF, inverter enable,ramp-function generatorenable, setpoint enable,fixed setpoint selection,acknowledgement, etc.
Analog setpoint inputs,e.g. speed setpoint, torquesetpoint
Fig. 2/10OP1S in a point-to-point link with up to 164 ft (50m) of cable
+
5
5
67
89
Connecting cablefor 16 ft (5m) < I 164 ft (50m)
OP1S side9-pin SUBD socket
Unit side X3009-pin SUBD socket
Vsupply
Vsupply
Operatorcontrol andvisualization
Analog outputs of internallycalculated quantities, e.g.motor current, speed,motor voltage, frequency
Statusmessages, e.g.ready, run, fault.
For the assignment of thecontrol terminal strips:refer to page 6/34 and thefollowing.
External 24 V voltagesupply andmain contactorcontrol
The electronics boardsobtain their power supplyfrom the power section(DC link) via a switch-modepower supply of theSIMOVERTMASTER-DRIVES. If the DC link is dis-charged, power can no lon-ger be supplied in this way. Ifthe electronics boards are tobe active evenwhen thepower section has beenswitched off, theymust besuppliedwith 24 V DC via theX9 control terminal strip (seepage 6/44).
The Compact PLUS invertersmust always be supplied ex-ternally with 24 V DC.
SIMOVERTMASTERDRIVEShave a parameterizable binaryoutput. This output is pre-as-signed to control an externalmain contactor via theONcommand of the SIMOVERTMASTERDRIVES. In conjunc-tionwith themain contactor,the electronics boardsmustbe suppliedwith 24 VDC viathe X9 control terminal strip.
2/10
SIMOVERTMASTERDRIVES VectorControlSystemDescription
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Siemens North American Catalog 2004
The up-to-date version ofDriveMonitor on CD-ROM(Windows) is part of thestandard scope of supply
DriveMonitor performancecharacteristics
Setting andmonitoring ofall basic-unit parameters viaindividually creatable tables
Reading,writing,manag-ing, printing and compari-son of parameter sets
Handling of process data(control commands, set-points)
Diagnostics (faults, alarms,fault memory)
Offline and online operation
Parameterization of theT100, T300 and T400 tech-nology boards
Graphic display of thetrace-memory function foranalysis
Menu-assisted parame-terization during commis-sioning.
PC configuration(hardware and softwareequipment)
PCwith Pentium II or com-parable processor
Operating systems Windows 98/ME or WindowsNT/2000/XP Professional
Mainmemory of at least32MBRAMwithWindows98/ME, 64MBRAMwithWindowsNT/2000/XP Professional
CD-ROMdrive (24 x)
Screen resolution800 x 600 or higher
Free hard-diskmemory of200MB forminimum re-quirements
Recommended systemrequirements Pentium II/500MHz orhigher
Mainmemory of256MBRAM
Windows 98/ME/NT/2000/XP Professional
CD-ROMdrive (24 x) Screen resolution800 x 600 or higher
Free hard-diskmemoryof 500MB
For stand-alone operation(USS)
RS232 serial interface(for one unit, point-to-point)
RS485 serial interface(for several units, busoperation), e.g.with theRS232/RS485 interfaceconverter, SU1.
Fig. 2/11Trace Functionwith DriveMonitor
Start-up,parameterization anddiagnosticswithDriveMonitor
Siemens North American Catalog 2004 2/11
SIMOVERTMASTERDRIVES VectorControlSystemDescription
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Compact PLUS/compact andchassis units cabinet units
Fig. 2/12Link between SIMOVERTMASTERDRIVES and a higher-level automation system
Link-up to automation systems
SIMOVERTMASTERDRIVESin theworld of automation
SIMOVERTMASTERDRIVEScan easily be linked up to anyautomation system, such asa PLC or an industrial PC (Fig.2/12). The automation sys-tem controls the drives ac-cording to the requirementsof the process. To do this,control data and setpointsare cyclically transmitted tothe drives. The latter transmitstatus data and actual valuesback to the automation sys-tem. Even process-relatedparameter adaption of thedrives is possible (e.g. in thecase of a change in recipe).
The fieldbus system isresponsible for transportingthe information. This is pre-ferably PROFIBUSDP, anopen fieldbus standardizedin EN 50 170 and supportedbymany automation sys-tems.
An alternative,which is espe-cially cost-effective and easyto install in any automationsystem, is the USS protocol.
Finally, links to other fieldbussystems (e.g. CAN) round offthe communication possibili-ties of SIMOVERTMASTER-DRIVES.
In order to ensure that thedrive can perform its pro-cess-specific task, its para-metersmust be individuallyadapted in the start-upphase. The DriveMonitor andDrive ES engineering toolsare available for this purposefor the operating systemsWindows 98/ME/NT/2000and XP Professional.
DriveMonitor is supplied freeof chargewith each drive.Both programs guide thecommissioning engineer in astructuredmanner throughthe unit parameters and dur-ing operation act as serviceand diagnostic tools.
While only the bus-capableUSS protocol is used forcommunicationwith theDriveMonitor units, Drive ESBasic alsoworks directly viaPROFIBUSDP.
DriveMonitorengineering
toolor
Drive ES Basic
Field bus: PROFIBUS DP CAN USS protocol DeviceNet
Process control
Drive-related parameterizatione.g. service and diagnosis
PLCPCControl system
Automationsystem
USS protocol
PCPG
2/12
SIMOVERTMASTERDRIVES VectorControlSystemDescription
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Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004
The engineering and processcontrol of SIMOVERTMASTERDRIVES in combi-nationwith a SIMATIC S7and STEPr 7 V 5.0 is par-ticularly user-friendly andconvenient.
If the optional SoftwareDrive ES (Drive EngineeringSystem) is installed on thesame software platform (PCor PG), then the engineeringof the complete system cantake place via the STEP 7Manager. Data transporta-tion is handled by the S7system bus PROFIBUSDP(see Fig. 2/13).
The optional softwareDrive ES combines thepreviously individual stepsof configuring (hardwareconfiguring, parameter as-signment, technology func-tions) and the control func-tions between SIMATIC S7and SIMOVERTMASTER-DRIVES in one softwaretool.
Fully integrated in the STEP 7Manager, Drive ES consistsof four packageswithdifferent functions.
Drive ES Basic is used forconvenient start-up and forservicing and diagnosticsduring plant operation. Thegreat advantage comparedto DriveMonitor is in the sys-tem-wide datamanagement
Fig. 2/13Integration of SIMOVERTMASTERDRIVES in the SIMATIC S7 automation system
Engineeringof drive and au-
tomationwith
STEP 7 V 5.0
Process control Drive-relatedparameter assignment,service and diagnostics
PROFIBUSDP
Automationsystem
SIMATIC S7
Configuring and programming/startup,diagnostics
PCPG
of drive and automation dataof a project in the STEP 7Manager, as well as the useof the complete communica-tion possibilities of SIMATICS7. This includes e.g. thecommunication viaROUTINGaswell as theuseof theSIMATIC teleservice.
The functions provided inSIMOVERTMASTER-DRIVES (basic unit, free blockand technology functions)can be graphically configuredusing Drive ES Graphic to-getherwith the SIMATIC tool
CFC (Continuous FunctionChart).
Drive ES SIMATICmakes awhole library of functionblocks available. The com-munication betweenSIMATIC S7 and Siemensdrives (e.g. SIMOVERTMASTERDRIVES) can thenbe configured usingpreconfigured CPU functionblocks and simple parameterassignment. Furthermore,incorporation of driveswithPROFIBUSDP interface via
Drive ES PCS7 in SIMATICPCS7 is possible.
In joint operationwith thePROFIBUSDP communica-tion board CBP2,Drive ESsupports additional functio-nalities such as clock syn-chronization of drives,slave-to-slave communica-tion between drives and flex-ible configuration of the cy-clic messages (see page6/56).
SIMOVERTMASTERDRIVESin theworld of automation
Integrating drives in SIMATIC S7with Drive ES
2/13
SIMOVERTMASTERDRIVES VectorControlSystemDescription
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Siemens North American Catalog 2004
ConfigurationprogramDriveES
With Drive ES (DriveEngineering System) theSIMOVERTMASTER-DRIVES seriesmay be fullyintegrated into the SIMATICautomationworld withregard to communication,configuring and datama-nagement.
Drive ES consists of fourindividually available soft-ware packages: Drive ESBasic, Drive ES Graphic,Drive ES SIMATIC and DriveES PCS7.
Drive ES Basic is the basicsoftware for assigning pa-rameters to all drives onlineand offline, and the basisforDrive ES Graphic soft-ware.
Drive ES Graphic is the soft-ware for the graphical on-line and offline configuringof BICO function blocks.Requirements are an in-stalled Drive ES Basic andan installed SIMATIC CFC V 5.1(graphic program-ming tool, see CatalogST 70, Industrial software).
Drive ES SIMATIC requiresSTEP 7 to be installed. Itprovides its own SIMATICblock library, allowing sim-ple and reliable program-ming of the PROFIBUSDPinterface in the SIMATICCPU for the drives.
Drive ES PCS7 requiresPCS7 to be installed, Ver-sion 5.0. Drive ES PCS7provides a block library withfunction blocks for thedrives and the associatedfaceplates for the operatorstation. It is therefore possi-ble for an operator to con-trol the drives from thePCS7 process control sys-tem.
Engineering package Drive ES
!"
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Fig. 2/14Product structure Drive ES
Fig. 2/15Distribution of tasks for the Drive ES range
+
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00$&&$ %$%
2/14
SIMOVERTMASTERDRIVES VectorControlSystemDescription
2
Compact PLUS/compact andchassis units cabinet units
Siemens North American Catalog 2004
ConfigurationprogramDriveES
Drive ESGraphic
Function charts are saveddrive specific in SIMATICCFC format.
Configuring of drive func-tions in BICO technologywith SIMATIC CFC.
Offline functionality.
Testmode (online function-ality) with Change connec-tion, Change value, Activateblock.
Readback and reversedocumentation.
For SIMOVERTMASTER-DRIVES vector controlsoftware version 3.2 andmotion control softwareversion 1.3.
Provides function blocksand examples of projectsfor the SIMATIC CPUwhichhandle communication viaPROFIBUSDP orUSSwithSiemens drives.
Communication set-up viaparameters as opposed toprogramming.
Features
Blocks in STEP 7 design;symbolic addressing;function blockswith entitydata, online help.
Can be used in all SIMATICprogramming and configur-ing environments such asLAD,CSF, STL, SCL, CFC.
New block structure:modular individualfunctions for runtime-optimized programming.
Block functions
Writing and reading ofprocess data of freelyconfigurable length andconsistency.
Cyclic and acyclic exchangeof parameters,monitoringof communication, readingout of fault memory fromSIMOVERTMASTER-DRIVES.
Parameter download viathe CPU to the drive.
Drive ES SIMATIC
Fig. 2/16Graphic program-mingwith Drive ESGraphic and CFC
Fig. 2/17Integrating drivesinto the STEP 7manager
Drive ES PCS7
Incorporates the driveswith PROFIBUSDP inter-face in PCS7.
Can be used from STEP 7or PCS7 V 5 on.
Block functions
Image and control blocksfor incorporating drives inPCS7 (SIMOVERTMASTERDRIVESwithspeed interface).
Drive ES Basic
Drive ES is based on theuser interface of theSIMATICmanager.
Parameters and charts ofdrives are available in theSIMATICmanager (system-wide datamanagement).
Drive ES ensures theunique assignment ofparameters and charts toa drive.
Archiving of a SIMATIC pro-ject including drive data.
Facility for using SIMATICTeleservice (V 5).
Communication viaPROFIBUSDP orUSSwiththe drive.
Functions
Trace evaluation forSIMOVERTMASTER-DRIVES.
Reading out of the faultmemory for SIMOVERTMASTERDRIVES.
Upread and download ofparameter sets (as a com-plete file or as differencefile from factory setting).
Free assembly and editingof parameter sets.
Utilization of script files.
Guided commissioning forSIMOVERTMASTER-DRIVES.
Installationwith STEP 7
Drive ES Basic can beinstalled as an option forSTEP 7 V 5.0, becominghomogeneously integratedin the SIMATIC environment.
InstallationwithoutSTEP 7
Drive ES Basic can also beinstalledwithout STEP 7, byproviding its own drivema-nager (based on theSIMATICmanager).
Complete reparameteriza-tion after converter ex-change at the push of abutton from the CPU.
Siemens North American Catalog 2004 3/1
3
VectorControlCompactPLUS,CompactandChassisUnits
3/3 General technical data
Air-cooled converters and inverters
3/4 Compact PLUS unitsTechnical characteristics, technical data
3/6 Selection and ordering data Compact and chassis units
3/8 Technical characteristics, technical data3/10 Selection and ordering data
Self-commutated Active Front End AFE3/18 Technical characteristics, technical data3/20 Selection and ordering data
Rectifier units and rectifier/regenerative units3/22 Technical characteristics, technical data3/24 Selection and ordering data
Overcurrent protector units (OCP)3/30 Technical characteristics, technical data3/31 Selection and ordering data
Braking units and braking resistors3/32 Technical characteristics, technical data3/34 Selection and ordering data
System components3/36 Technical characteristics
Selection and ordering data, recommendedsystem components for :
3/38 Converters3/42 Converters and inverters3/48 Inverters3/54 Active Front End (AFE)3/58 Rectifier units3/62 Rectifier/regenerative units3/66 Braking units and braking resistors3/66 Capacitormodule, DC linkmodule3/67 Mechanical system components3/68 Motor connection cables3/73 NEMA reactor selection charts3/77 NEMA autotransformer selection chart3/78 NEMA isolation transformer selection chart
Electronics options3/80 Communication boards CBP2, CBC, CBD, SLB3/81 Expansion Boards EB1 and EB23/81 SBP incremental encoder board3/82 LBA bus adapter, ADA adapter board3/82 T100 and T300 technology boards3/84 T400 Technology board3/85 SCB1 and SCB2 interface boards3/85 TSY synchronizing board3/85 SCI1 and SCI2 interface boards3/85 DTI digital tachometer interface3/85 VSB voltage sensing board
Operator control and visualization3/86 APMU adapter for cabinet-doormounting3/86 OP1S user-friendly operator control panel3/87 Drive ES3/88 Communication package for SIMATIC S53/88 DriveMonitor
Other options3/89 Optionswith code and description
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Compact PLUSunitsCompact and chassis units
Siemens North American Catalog 2004
General technical data
Fig. 3/2Compact units
Fig. 3/3Chassis units
Fig. 3/1Compact PLUS units
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Compact PLUSunitsCompact and chassis units
Siemens North American Catalog 2004
Cooling type Forced ventilationwith integral fan
Air-cooledPermissible ambient and cooling-mediumtemperature during operation +32 F (0 C) to +104 F (+40 C) (reduction curves for
+104 F (+40 C) < T< +122 F (+50 C), see page 6/3)
Water-cooled Coolingwater inlet temperature Permissible ambient temperature during operation
+41 F (+5 C) to 100.4 F (+38 C)+32 F (0 C) to +104 F (+40 C)
Permissible ambient temperatureduring storage and transport 13 F (25 C) to +158 F (+70 C)
Installation altitude 3282 ft (1000m) above sea level (100% load capability)> 3282 ft (1000m) to 13126 ft (4000m) above sea level(for reduction curves, see Section 6)
Humidity rating Relative humidity 85%,moisture condensation not permissible
Climatic category Class 3K3 to EN 60 721-3-3
Environmental class Class 3C2 to EN 60 721-3-3
Insulation Pollution degree 2 to DIN VDE 0110-1 (HD 625. 1 S1: 1996),moisture condensation not permissible
Overvoltage category Category III to DIN VDE 0110-1 (HD 625. 1 S1: 1996)
Degree of protection To EN 60 529: Compact PLUS units: IP20;chassis units: IP00 (IP20 optional)
Protection class Class I to EN 61 140
Shock protection To DIN VDE 0106 Part 100 and BGV A2 (previously VBG 4)
Radio-interference suppression Standard Options
To EMC product standard EN 61 800-3 for variable-speed drivesNo radio-interference suppressionClass B1 or Class A1 to EN 61 800-3
Additional information The units aremotor-side ground-fault protected, short-circuit-proof andmay be operated under no-load conditions.
Paint finish For indoor installation
Mechanical specifications during operation
during transport
To EN 60 068-2-610 Hz to 58 Hz constant deflection 0.003 in (0.075mm)58 Hz to 500 Hz constant acceleration 32 ft/s2 (9.8m/s2) (1 g)5 Hz to 9 Hz constant deflection 0.14 in (3.5mm)9 Hz to 500 Hz constant acceleration 32 ft/s2 (9.8m/s2) (1 g)
Approvals according to UL/CSA1) Converters and inverters Rectifier units and rectifier/regenerative units2) Braking units and braking load resistors2) Braking resistors for Compact PLUS units dv/dt- and sinusoidal filter2) Radio-interference suppression filtertype 6SE70 ...2)
Line commutating and output reactors (iron) 3NE1 series fuses areU
UL File No.E 145 153E 145 153E 145 153E 233 422E 145 153
E 145 153E 103 902E 167 357
CSA File No.LR 21927LR 21927LR 21927210040 (Certificate 1185101)LR 21927
LR 21927
1) UL and CSA approval is not valid for units andsystem components 3 AC 660 V 690 V and890 V 930 V DC.
2) UL and CSA approval only in combinationwithSIMOVERTMASTERDRIVES converters orinverters.
General technical data
Converters, inverters,AFE inverters, rectifier units, rectifier/regenerative units and braking units
Siemens North American Catalog 20043/4
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Compact PLUSunitsAir-cooled converters and inverters
Technical characteristics of the Compact PLUS units
Fig. 3/4Converter
Fig. 3/5Inverterwith Safe Stopoption
The Compact PLUS units areavailable as complete stand-alone (AC to AC) drives re-ferred to as converters aswell as inverter drives (DC toAC) for connection to a com-monDC bus.
The converter has an inte-grated brake chopper. For re-generativemode, an externalbraking resistor is addition-ally required.
Additional Compact PLUSinverters can be connectedto the converter via the DClink busbars. The total ratingof the inverters to be con-nected can be up to the rat-ing of the converter, e.g. a5 HP converter can supply a3 HP inverter and two1 HP inverters.
A switch-mode power sup-ply unit fed from the DC linksupplies the control electron-ics of the converter. The con-trol electronics can also besuppliedwith 24 V DC froman external source via the X9connector strip, e.g. in ordertomaintain communicationwith a higher-level controlunit when the power sectionis switched off (DC link dis-charged).
The switch-mode power sup-ply unit of a converter canalso supply the power for thecontrol electronics of an ad-ditional two inverters.
The control electronics of theinverters are always suppliedwith 24 V DC from an exter-nal source via the X100 con-nector strip. The position ofthe X100 connector strip isthe same for all units and en-ables simplewiring of the24 DC V power supply.
Optional devices
Safe Stop (K80)
With an appropriate externalprotective circuit, unexpect-ed starting of the drive is pre-vented in accordancewithEN 954-1, Safety Category 3.
Operation from an earth-free power supply (L20)
Converters without radio-interference suppressioncapacitors for connection toungrounded IT networks.This configuration is recom-
mendedwhen the supplytype is unknown and is alsothe standard stocking config-uration forNorth America.
Note:
Rectifier units and invertersare suitable for operationconnected to an earth-freepower supply. The controlelectronics are alwaysearthed (PELV circuit).
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Compact PLUSunits
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Air-cooled converters and inverters
Technical data for Compact PLUS units
Max.adjustable pulse frequencydepending on output and type of construction:
16 kHzfor Compact PLUS units
63
100
DA65-6066
0
75
9 12
50
15 16 181.7 7.5
A
Pulse frequency
Perm
issi
ble r
ate
d cu
rrent
Reduction curves
For reduction factors due to differentinstallation conditions (installationaltitude, ambient temperature), seeSection 6.
Options for Compact PLUS units
The Compact PLUS unitscan be ordered suppliedwiththe following options in thetable.
For a description of theoptions, see page 3/89.
Supplementary order code Converter Inverter
K80 Safe Stop L20 Operationwith an IT supply
M08 Coated boards
Option possible Option not possible or not relevant
Rated voltage
Supply voltage Vsupply 3 AC 380 V 15%to 480 V +10%
DC link voltage VD1) DC 510 V 15%to 650 V +10%
Output voltageConverter 3 AC 0 V to VsupplyInverter 3 AC 0 V to 0.75 x VDRated frequency
Supply frequency 50/60 Hz ( 6%)
Output frequency V/f = constant 0 Hz to 200 Hz
(500 Hz for textile)
V = constant 8 Hz to 300 Hz
Pulse frequency
Minimumpulse frequency 1.7 kHz
Factory setting 2.5 kHz
Maximum setting 16 kHz
Load class IIto EN 60 146-1-1
See also Section 6, Engineering Information
Base load current 0.91 x rated output current
Short-time current 1.36 x rated output current for 60 sor1.60 x rated output current for 30 s
Cycle time 300 s
Power factor fundamental overall
0.980.93 to 0.96
Efficiency 0.96 to 0.98
1) Formax. DC link voltage for operationwith AFE,see table on page 3/19.
Siemens North American Catalog 20043/6
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Compact PLUSunitsAir-cooled converters and inverters
Selection and ordering data
Compact PLUS converters (AC to AC)
Nominalpower rating4)
Ratedoutputcurrent
Baseloadcurrent
Short-timecurrent1)
Supplycurrent2)Single-motordrive
Linecurrent3)Multi-motordrive
Power loss at2.5 kHz single-motor drive(multi-motordrive)
Braking powerwith integrated braking chopper
Smallestpermissiblevalue of externalbraking resistorRmin
Rated brakingpower P20with Rmin
Short-timebrakingpower P3with Rmin
IN IG
HP (kW) A A A A A Order No. kW kW kW
Supply voltage 3-ph.380 V to 480 VAC0.75 (0.55) 1.5 1.4 2.4 1.7 2.6 6SE70115EP60Z + L20 0.05 (0.05) 80 5 7.5
1.5 (1.1) 3.0 2.7 4.8 3.3 5.3 6SE70130EP60Z + L20 0.07 (0.08) 80 5 7.5
2 (1.5) 5.0 4.6 8.0 5.5 8.8 6SE70150EP60Z + L20 0.10 (0.11) 80 5 7.5
4 (3) 8.0 7.3 12.8 8.8 14 6SE70180EP60Z + L20 0.14 (0.16) 40 10 15
5 (4) 10.0 9.1 16.0 11.0 18 6SE70210EP60Z + L20 0.15 (0.17) 40 10 15
7.5 (5.5) 14.0 12.7 22.4 15.4 25 6SE70214EP60Z + L20 0.17 (0.20) 20 20 30
10 (7.5) 20.5 18.7 32.8 22.6 36 6SE70221EP60Z + L20 0.22 (0.26) 20 20 30
15 (11) 27.0 24.6 43.2 29.7 48 6SE70227EP60Z + L20 0.29 (0.34) 11 36 54
20 (15) 34.0 30.9 54.4 37.4 60 6SE70234EP60Z + L20 0.39 (0.46) 11 36 54
Compact PLUS inverters (DC to AC)
Nominalpower rating
Ratedoutputcurrent
Baseloadcurrent
Short-timecurrent1)
RatedDC linkcurrent
Power loss at2.5 kHz
IN IG
HP (kW) A A A A Order No. kW
DC voltage 510 V to 650 VDC1 (0.75) 2.0 1.8 3.2 2.4 6SE70120TP60 0.05
2 (1.5) 4.0 3.6 6.4 4.8 6SE70140TP60 0.06
3 (2.2) 6.1 5.6 9.8 7.3 6SE70160TP60 0.07
5 (4) 10.2 9.3 16.3 12.1 6SE70210TP60 0.09
7.5 (5.5) 13.2 12.0 21.1 15.7 6SE70213TP60 0.14
10 (7.5) 17.5 15.9 28.0 20.8 6SE70218TP60 0.17
15 (11) 25.5 23.2 40.8 30.3 6SE70226TP60 0.22
20 (15) 34.0 30.9 54.4 40.5 6SE70234TP60 0.30
25 (18.5) 37.5 34.1 60.0 44.6 6SE70238TP60 0.35
1) Short-time current = 1.6 x IN for 30 s or1.36 x IN for 60 s.
2) Rated supply current for converter without addi-tional inverter. If the converter feeds additionalinverters, the rated supply current is 1.76 x IN.See also Engineering Information, Section 6.
3) Converter feeds additional inverter;Supply current = 1.76 x IN.
4) Power ratings are nominal estimates. Check themotor nameplate current for specific sizing.
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Air-cooled converters and inverters
DimensionsW xH x D
Fordimensiondrawing,seeSection 7
Weight,approx.
Cooling airrequirement
Power connectionsTerminals forsupply linefinely stranded/multi-stranded
Motorfinely stranded/multi-stranded
Auxiliary currentrequirement 24 V DCMax. version(max. at 20 V)
in (mm) No. lb (kg) ft3/min (m3/s) AWG (mm2) AWG (mm2) A
1.8 x 14.2 x 10.2 (45 x 360 x 260) 1 7.5 (3.4) 4.24 (0.002) 11 / 11 (4 / 4) 11 / 11 (4 / 4) 1.3
2.7 x 14.2 x 10.2 (67.5 x 360 x 260) 1 8.6 (3.9) 19.08 (0.009) 11 / 11 (4 / 4) 11 / 11 (4 / 4) 1.3
2.7 x 14.2 x 10.2 (67.5 x 360 x 260) 1 9.0 (4.1) 19.08 (0.009) 11 / 11 (4 / 4) 11 / 11 (4 / 4) 1.3
3.6 x 14.2 x 10.2 (90 x 360 x 260) 1 9.9 (4.5) 38.14 (0.018) 11 / 11 (4 / 4) 11 / 11 (4 / 4) 1.3
3.6 x 14.2 x 10.2 (90 x 360 x 260) 1 9.9 (4.5) 38.14 (0.018) 11 / 11 (4 / 4) 11 / 11 (4 / 4) 1.3
5.3 x 14.2 x 10.2 (135 x 360 x 260) 2 23.8 (10.8) 86.87 (0.041) 7 / 6 (10 / 16) 7 / 6 (10 / 16) 1.5
5.3 x 14.2 x 10.2 (135 x 360 x 260) 2 24.0 (10.9) 86.87 (0.041) 7 / 6 (10 / 16) 7 / 6 (10 / 16) 1.5
7.1 x 14.2 x 10.2 (180 x 360 x 260) 2 32.4 (14.7) 129.25 (0.061) 4 / 2 (25 / 35) 6 / 4 (16 / 25) 1.9
7.1 x 14.2 x 10.2 (180 x 360 x 260) 2 32.9 (14.9) 129.25 (0.061) 4 / 2 (25 / 35) 6 / 4 (16 / 25) 1.9
DimensionsW xH x D
Fordimensiondrawing,seeSection 7
Weight,approx.
Cooling airrequirement
Power connectionsDC bus Terminals for
motorfinely stranded/multi-stranded
Auxiliary currentrequirement 24 V DCMax. version(max. at 20 V)
in (mm) No. lb (kg) ft3/min (m3/s) DIN 46 433 AWG (mm2) A
1.8 x 14.2 x 10.2 (45 x 360 x 260) 3 6.6 (3.0) 4.24 (0.002) E-Cu 3 x 10 11 / 11 (4 / 4) 1.3
2.7 x 14.2 x 10.2 (67.5 x 360 x 260) 3 7.5 (3.4) 19.08 (0.009) E-Cu 3 x 10 11 / 11 (4 / 4) 1.3
2.7 x 14.2 x 10.2 (67.5 x 360 x 260) 3 7.5 (3.4) 19.08 (0.009) E-Cu 3 x 10 11 / 11 (4 / 4) 1.3
3.6 x 14.2 x 10.2 (90 x 360 x 260) 3 8.4 (3.8) 38.14 (0.018) E-Cu 3 x 10 11 / 11 (4 / 4) 1.3
5.3 x 14.2 x 10.2 (135 x 360 x 260) 4 19.4 (8.8) 86.87 (0.041) E-Cu 3 x 10 7 / 6 (10 / 16) 1.5
5.3 x 14.2 x 10.2 (135 x 360 x 260) 4 19.6 (8.9) 86.87 (0.041) E-Cu 3 x 10 7 / 6 (10 / 16) 1.5
5.3 x 14.2 x 10.2 (135 x 360 x 260) 4 19.8 (9.0) 86.87 (0.041) E-Cu 3 x 10 7 / 6 (10 / 16) 1.5
7.1 x 14.2 x 10.2 (180 x 360 x 260) 4 28.0 (12.7) 129.25 (0.061) E-Cu 3 x 10 6 / 4 (16 / 25) 1.7
7.1 x 14.2 x 10.2 (180 x 360 x 260) 4 28.4 (12.9) 129.25 (0.061) E-Cu 3 x 10 6 / 4 (16 / 25) 1.7
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Technical characteristics of compact and chassis units
Fig. 3/6Converters
Fig. 3/7Inverters
The converter is designed asa stand-alone AC to AC unit.The compact and chassisconverters cannot supplyadditional inverters via its DClink connections C andD. A braking unit (for re-generativemode) or systemcomponents are connectedto terminals C and D.The converter is connectedto a three-phase power sys-tem. The precharging circuitfor charging the DC link ca-pacitors is already inte-grated.
Inverters are DC to AC unitsconnected to the DC voltagesupply via terminals C andD. The DC voltage is sup-plied, for example, via a recti-fier unit, rectifier/regenera-tive unit or an AFE unit.The rectifier unit prechargesthe DC link capacitors whenthe DC voltage supply isswitched on, i.e. it is not per-missible for the inverter tobe directly connected to acharged DC busbar (seeEngineering Information,Part 6). The A D and J Ltype of construction invert-ers have integrated DC linkfuses as a standard feature.In the case of the E G chas-sis units, integrated DC linkfuses can be ordered as anoption.
The control electronics ofconverters and inverters aresupplied from the DC link viaa switch-mode power supplyunit. The control electronicscan also be suppliedwith24 V DC from an externalsource via the X9 connectorstrip, e.g. in order tomaintaincommunicationwith ahigher-level control unitwhen the power section isoff (DC link discharged).
Air-cooled converters and inverters
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63 kHz
100
%DA65-5385a
0
75
9 12
50
15 16 182.5
1.7 7.5
A
Pulse frequency
Perm
issi
ble
rate
d cu
rrent
Technical data for compact and chassis units
Rated voltage
Supply voltage Vsupply 3 AC 380 V 15%to 480 V +10%
3AC 500 V 15%to 600 V +10%
3AC 660 V 15%to 690 V +15%
DC link voltage VD3) DC 510 V 15%to 650 V +10%
DC 675 V 15%to 810 V +10%
DC 890 V 15%to 930 V +15%
Output voltageConverter 3 AC 0 V to Vsupply 3 AC 0 V to Vsupply 3 AC 0 V to VsupplyInverter 3 AC 0 V to 0.75 x VD 3 AC 0 V to 0.75 x VD 3 AC 0 V to 0.75 x VDRated frequency
Supply frequency 50/60 Hz ( 6%) 50/60 Hz ( 6%) 50/60 Hz ( 6%)
Output frequency V/f = constant 0 Hz to 200 Hz
max. 500 Hz for textiledepending on output rating
0 Hz to 200 Hzmax. 500 Hz for textiledepending on output rating
0 Hz to 200 Hzmax. 300 Hz for textiledepending on output rating
V = constant 8 Hz to 300 Hzdepending on output rating
8 Hz to 300 Hzdepending on output rating
8 Hz to 300 Hzdepending on output rating
Pulse frequency
Minimumpulse frequency 1.7 kHz 1.7 kHz 1.7 kHz
Factory setting 2.5 kHz 2.5 kHz 2.5 kHz
Maximum setting depending on output rating, up to 16 kHz depending on output rating, up to 16 kHz depending on output rating, up to 7.5 kHz
Load class IIto EN 60 146-1-1
See also Section 6. Engineering Information
Base load current 0.91 x rated output current
Short-time current 1.36 x rated output current for 60 s or1.60 x rated output current for units up to size G and a supply voltage ofmax. 600 V
Cycle time 300 s
Power factor fundamental overall
0.980.93 to 0.96
Efficiency 0.96 to 0.98
Reduction curves
For reduction factors due to differentinstallation conditions (installationaltitude, ambient temperature), seeSection 6.
Options for compact and chassis units
Compact and chassis unitscan be supplied custom exworkswith the following op-tions in the table.
Standard Option possible
Option not possible or not relevant
Supplementaryorder code
Description of option Convertersize
Invertersize
A D E G K A D E G J, K L
K80 Safe Stop 1) L03 Basic interference
suppression
L204) Operationwith anIT supply
L30 Integrated DC link fuses L33 Without DC link fuses M08 Coated boards 2) 2)
M20 IP20 panels M65 Separate DC connection
for dv/dt filter
For a description of options, see page 3/89.
Air-cooled converters and inverters
Max.adjustable pulse frequency depending onoutput rating and type of construction:
16 kHzfor types A, B, C and Dat 45 kW; 55 kW; 380 V to 480 Vat 37 kW; 45 kW; 500 V to 600 V
9 kHzfor type E, 200 V to 230 Vat 75 kW; 90 kW; 380 V to 480 Vat 55 kW; 500 V to 600 V
7.5 kHzat 110 kW; 132 kW; 380 V to 480 Vat 75 kW; 90 kW; 500 V to 600 Vat 55 kW to 110 kW; 660 V to 690 V
6 kHzat 160 kW to 250 kW; 380 V to 480 Vat 110 kW to 160 kW; 500 V to 600 Vat 132 kW to 200 kW; 660 V to 690 V
2.5 kHzat 315 kW to 900 kW; 380 V to 480 Vat 200 kW to 1100 kW; 500 V to 600 Vat 250 kW to 2300 kW; 660 V to 690 V
1) Option possible with type D andsupply voltage 3-ph. 380 V to480 V AC.
2) Only for supply voltage 3-ph 380 Vto 480 V AC and DC voltage 510 Vto 650 V DC.
3) Formax. DC link voltage for opera-tionwith AFE, see table on page3/19.
4) Shown standard in North American order number for AG size convertersto allow connection to grounded and ungrounded supplies.
Compact and chassis units
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Air-cooled converters and inverters
Nominal powerrating3)
Ratedoutputcurrent
Baseloadcurrent
Short-timecurrent1)
RatedDC linkcurrent
Supplycurrent(only forconver-ters)
ConverterAC to AC
InverterDC to AC
Power lossat 2.5 kHz
DimensionsW xH x D
IUN IG Imax. Con-verter
In-verter
CTHP
VTHP (kW) A A A A A Order No. Order No. kW kW in (mm)
Supply voltage 3-ph.380 V to 480 VAC andDC voltage 510 V to 650 VDC460 V (400 V)
3 3 (2.2) 6.1 5.6 8.3 7.3 6.7 6SE70161EA61Z + L20 6SE70161TA61 0.11 0.09 3.5 x 16.7 x 13.8 (90 x 425 x 350)
4 5 (3) 8 7.3 10.9 9.5 8.8 6SE70180EA61Z + L20 6SE70180TA61 0.12 0.10 3.5 x 16.7 x 13.8 (90 x 425 x 350)
5 7.5 (4) 10.2 9.3 13.9 12.1 11.2 6SE70210EA61Z + L20 6SE70210TA61 0.16 0.12 3.5 x 16.7 x 13.8 (90 x 425 x 350)
7.5 10 (5.5) 13.2 12 18.0 15.7 14.5 6SE70213EB61Z + L20 6SE70213TB61 0.16 0.13 5.3 x 16.7 x 13.8 (135 x 425 x 350)
10 (7.5) 17.5 15.9 23.9 20.8 19.3 6SE70218EB61Z + L20 6SE70218TB61 0.21 0.16 5.3 x 16.7 x 13.8 (135 x 425 x 350)
15 20 (11) 25.5 23.2 34.8 30.4 28.1 6SE70226EC61Z + L20 6SE70226TC61 0.34 0.27 7.1 x 23.6 x 13.8 (180 x 600 x 350)
20 25 (15) 34 30.9 46.4 40.5 37.4 6SE70234EC61Z + L20 6SE70234TC61 0.47 0.37 7.1 x 23.6 x 13.8 (180 x 600 x 350)
25 30 (18.5) 37.5 34.1 51.2 44.6 41.3 6SE70238ED61Z + L20 6SE70238TD61 0.60 0.50 10.6 x 23.6 x 13.8 (270 x 600 x 350)
30 (22) 47 42.8 64.2 55.9 51.7 6SE70247ED61Z + L20 6SE70247TD61 0.71 0.58 10.6 x 23.6 x 13.8 (270 x 600 x 350)
40 40 (30) 59 53.7 80.5 70.2 64.9 6SE70260ED61Z + L20 6SE70260TD61 0.85 0.69 10.6 x 23.6 x 13.8 (270 x 600 x 350)
50 50 (37) 72 65.5 98.3 85.7 79.2 6SE70272ED61Z + L20 6SE70272TD61 1.06 0.85 10.6 x 23.6 x 13.8 (270 x 600 x 350)
60 75 (45) 92 84 126 110 101 6SE70310EE60Z + L20 6SE70310TE60 1.18 1.05 10.6 x 23.6 x 13.8 (270 x 1050 x 365)
75 100 (55) 124 113 169 148 136 6SE70312EF60Z + L20 6SE70312TF60 1.67 1.35 14.2 x 41.3 x 13.8 (360 x 1050 x 365)
100 (75) 146 133 199 174 160 6SE70315EF60Z + L20 6SE70315TF60 1.95 1.56 14.2 x 41.3 x 13.8 (360 x 1050 x 365)
125 150 (90) 186 169 254 221 205 6SE70318EF60Z + L20 6SE70318TF60 2.17 1.70 14.2 x 41.3 x 13.8 (360 x 1050 x 365)
150 (110) 210 191 287 250 231 6SE70321EG60Z + L20 6SE70321TG60 2.68 2.18 20.0 x 57.1 x 18.3 (508 x 1450 x 465)
175 200 (132) 260 237 355 309 286 6SE70326EG60Z + L20 6SE70326TG60 3.40 2.75 20.0 x 57.1 x 18.3 (508 x 1450 x 465)
200 250 (160) 315 287 430 375 346 6SE70332EG60Z + L20 6SE70332TG60 4.30 3.47 20 .0 x 57.1 x 18.3 (508 x 1450 x 465)
250 300 (200) 370 337 503 440 407 6SE70337EG60Z + L20 6SE70337TG60 5.05 4.05 20.0 x 57.1 x 18.3 (508 x 1450 x 465)
350 450 (250) 510 464 694 607 6SE70351TJ60 5.8 31.5 x 55.1 x 22.2 (800 x 1400 x 565)
350 450 (250) 510 464 694 607 561 6SE70351EK60 7.1 31.5 x 68.9 x 22.2 (800 x 1750 x 565)
450 500 (315) 590 537 802 702 6SE70360TJ60 6.6 31.5 x 55.1 x 22.2 (800 x 1400 x 565)
450 500 (315) 590 537 802 702 649 6SE70360EK60 8.2 31.5 x 68.9 x 22.2 (800 x 1750 x 565)
500 600 (400) 690 628 938 821 6SE70370TJ60 8.8 31.5 x 55.1 x 22.2 (800 x 1400 x 565)
500 600 (400) 690 628 938 821 759 6SE70370EK60 10.2 31.5 x 68.9 x 22.2 (800 x 1750 x 565)
600 700 (500) 860 782 1170 1023 6SE70386TK60 11.9 31.5 x 68.9 x 22.2 (800 x 1750 x 565)
800 900 (630) 1100 1000 1496 1310 6SE70411TK60 13.4 31.5 x 68.9 x 22.2 (800 x 1750 x 565)
1000 1100 (710) 1300 1183 1768 1547 6SE70413TL60 14.5 43.3 x 68.9 x 22.2 (1100 x 1750 x 565)
For units with larger nominal power rating (parallel switched units),see page 3/16.
Selection and ordering data
1) Short-time current = 1.6 x IUN, possible for 30 sto 200 kW. See Section 6.
2) See Engineering Information, Section 6. 3) Power ratings are nominal estimates. Check themotor nameplate current for specific sizing.
Compact and chassis units
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Siemens North American Catalog 2004
Fordimen-siondraw-ing,seeSection 7
Weightapprox.
Cooling airrequirement
Soundpres-surelevelLpA(1m)
Power connections Terminals for sizes A to D Lugs for sizes E to Q Location: at top for AC/DC, at bottom formotor
Auxiliary current requirement
Finelystranded
Single- andmulti-stranded
Retainingbolt
24 V DCStandard versionmax. at 20 V2)
24 V DCMax. versionmax. at 20 V2)
1-ph. or 2-ph.230 V fan forinverters
No. lb (kg) ft3/min (m3/s)
50 Hz
dB AWG (mm2) AWG (mm2) A A
60 Hz
A
6 18.7 (8.5) 19.08 (0.009) 60 13 to 7 (2.5 to 10) 13 to 6 (2.5 to 16) 1.5 2.5 none
6 18.7 (8.5) 19.08 (0.009) 60 13 to 7 (2.5 to 10) 13 to 6 (2.5 to 16) 1.5 2.5 none
6 18.7 (8.5) 19.08 (0.009) 60 13 to 7 (2.5 to 10) 13 to 6 (2.5 to 16) 1.5 2.5 none
6 27.6 (12.5) 46.62 (0.022) 60 13 to 7 (2.5 to 10) 13 to 6 (2.5 to 16) 1.5 2.5 none
6 27.6 (12.5) 46.62 (0.022) 60 13 to 7 (2.5 to 10) 13 to 6 (2.5 to 16) 1.5 2.5 none
6 46.3 (21) 59.33 (0.028) 60 13 to 6 (2.5 to 16) 7 to 4 (10 to 25) 1.5 2.5 none
6 46.3 (21) 59.33 (0.028) 60 13 to 6 (2.5 to 16) 7 to 4 (10 to 25) 1.5 2.5 none
6 70.6 (32) 114.42 (0.054) 65 13 to 2 (2.5 to 35) 7 to 1/0 (10 to 50) 1.5 2.5 0.44
6 70.6 (32) 114.42 (0.054) 65 13 to 2 (2.5 to 35) 7 to 1/0 (10 to 50) 1.5 2.5 0.44
6 70.6 (32) 114.42 (0.054) 65 13 to 2 (2.5 to 35) 7 to 1/0 (10 to 50) 1.5 2.5 0.44
6 70.6 (32) 114.42 (0.054) 65 13 to 2 (2.5 to 35) 7 to 1/0 (10 to 50) 1.5 2.5 0.44
8 143.3 (65) 211.89 (0.10) 69 max. 2 x 2/0 (max. 2 x 70) M 10 1.7 2.7 0.44
8 165.4 (75) 296.64 (0.14) 69 max. 2 x 2/0 (max. 2 x 70) M 10 2.1 3.2 0.60
8 165.4 (75) 296.64 (0.14) 69 max. 2 x 2/0 (max. 2 x 70) M 10 2.1 3.2 0.60
8 165.4 (75) 296.64 (0.14) 69 max. 2 x 2/0 (max. 2 x 70) M 10 2.1 3.2 0.60
8 352.8 (160) 656.40 (0.31) 80 max. 2 x 6/0 (max. 2 x 150) M 12 2.3 3.5 1.1
8 352.8 (160) 656.40 (0.31) 80 max. 2 x 6/0 (max. 2 x 150) M 12 2.3 3.5 1.1
8 396.9 (180) 868.75 (0.41) 82 max. 2 x 6/0 (max. 2 x 150) M 12 2.3 3.5 1.4
8 396.9 (180) 868.75 (0.41) 82 max. 2 x 6/0 (max. 2 x 150) M 12 2.3 3.5 1.4
10 771.8 (350) 974.69 (0.46) 77 max. 2 x 9/0 (max. 2 x 300) M 12/M 16 3.0 4.2 3.4
12 882.0 (400) 974.69 (0.46) 77 max. 2 x 9/0 (max. 2 x 300) M 12/M 16 3.1 4.3
10 771.8 (350) 974.69 (0.46) 77 max. 2 x 9/0 (max. 2 x 300) M 12/M 16 3.0 4.2 3.4
12 882.0 (400) 974.69 (0.46) 77 max. 2 x 9/0 (max. 2 x 300) M 12/M 16 3.1 4.3
10 771.8 (350) 1271.34 (0.60) 80 max. 4 x 9/0 (max. 4 x 300) M 12/M 16 3.0 4.2 6.9
12 882.0 (400) 1271.34 (0.60) 80 max. 4 x 9/0 (max. 4 x 300) M 1