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7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804

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Page 1: 7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804
Page 2: 7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804

1. Introduction ............................................................................................................01

2. Features & benefits ........................................................................................01

3. Construction ...........................................................................................................02

4. Standards ...............................................................................................................02

5. Certification ............................................................................................................02

6. General Specifications ...........................................................................................03

7. Technology ............................................................................................................05

8. Performance Data ..................................................................................................06

9. Operating Instructions and Guidelines ...................................................................12

10. Installation, Commissioning and Maintenance .......................................................14

Page 3: 7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804

Introduction

The ABT-OPzV serie are valve regulated lead-acid cells which use a combination of tubular positive

plate woven gauntlets , pasted negative plate design, and GEL electrolyte using advanced filling

techniques in production, which assure the long life and excellent reliability of the battery.This serie is

widely used for wide range of applications including telecommunication, power generating stations and

distribution systems, power supply system, energy storage, UPS system, railway, airport and seaport

signaling, emergency lighting, solar and it's suitable for harsh environment and poor power supply

condition.

Features & benefits

Capacity range: 150Ah to 3000Ah

C10 capacities exceed the DIN standard values

Design Life: 20 years for 2V battery, 15 years for 12V battery

1500 cycles to 80% DOD

Highest Eurobat Classification “Very Long Life”

The grid is made of lead-calcium-tin alloy with corrosion proof character, and takes gas

recombination technology.

Optimized prescription of active material ensures the battery capacity is 5~15% higher than

DIN40742:1999 standard.

Low density of gel electrolyte decelerates corrosion of plate grids.

Plates cured by high-temperature and high-moisture process forming long life 4PbO·PbSO4·H2O

crystal structure; efficient container formation process, guarantee for the plates quality.

Excellent Deep discharge performance and cycle ability

With excellent deep discharge performance, the battery can be connected in load after 100%

discharge and recover the original capacity after 4 weeks.

Strong recharge recovering ability after battery deep discharge, excellent long cyclic endurance

performance.

Wide working temperature range

The operation temperature range is -25℃~60℃, and the recommended optimal temperature is

20±5℃.

Extra electrolyte design ensures it can work in high temperature or over discharge condition,

preventing dry up of the battery.

Thickened ABS (FV0 is optional) container and cover which are shock and vibration resistant,

prevents leakage and container deformation.

Increased operational safety with fully insulated connectors, immobilized electrolyte and one way

pressure relief valve with an integral flame arrestor.

Easy Installation: vertical or horizontal

Very low maintenance: no water addition

01

Page 4: 7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804

Construction

Plate

Tubular positive plate avoids active material from shedding effectively and the positive frame is cast

by multi-alloy lead-calcium-tin-aluminum with fine and compact crystal structure, which are strong

corrosion resistant and provide long service life.

The pasting negative plate is designed with radial grid structure, with multi-alloy of

lead-calcium-tin-aluminum, improving the utilization of active material and large-current discharge

capability improving the charging acceptability.

Gel electrolyte

Sulfuric acid immobililized as a gel Using the gaseous SiO2 as main electrolyte, which is in liquid

when we inject and fill in the container so that the plate can fully react. The excess electrolyte

design avoids battery drying in high temperature or after over-charging. With large thermal capacity

and good heat dissipation performance, the battery is well produce against thermal runaway. The

GEL state electrolyte prevents leakage and delamination. The extreme low electrolyte density of

1.24~1.26g/ml reduces the corrosion to plate.

Special separator

PVC-SiO2 micro-porous separator ensures low internal resistance, high porosity, intense

absorption of gel electrolyte and long cyclic life.

Case Material

Container and Lid in ABS; optional flame retardant ABS available (UL94 V-0).

Terminal Design

Terminal with brass and insert and M10 stainless steel bolts. Colored washers are provided for

easy polarity recognition.

Connectors

Insulated solid copper connectors for vertical installation or insulated flexible cable for horizontal

installations. Each connector design is of the bolt type and allows for voltage measurements .

Valve

One way valve with integral flame arrestor.

Thickened ABS container and cover which are shock and vibration resistant, prevents leakage and

container deformation.

Standards

IEC60896-21/22:2004

DIN43539-T5

IEC61427-2014

YD/T1360-2005

DIN40742 1999

GB/T 22473-2008

Certification

CE

GOST

ISO9001

ISO14001

OHSAS18000

02

Page 5: 7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804

General Specifications

GFMJ-H series

Battery Type Nominal

Voltage (V)

Nominal

Capacity

(Ah,20℃)

Dimensions (mm) Weight

(kg)

Short Circuit

Current (A)

Internal

Resistance

(mΩ,20℃)

Terminal Type Terminal

Layout C10

1.80V/cell L W H TH

GFMJ-150H

(3 OPzV 150) 2 150 103 206 352.5 385 15.0 1500 0.80 M10×Φ20 F

GFMJ-200H

(4 OPzV 200) 2 200 103 206 352.5 385 18.0 2000 0.75 M10×Φ20 F

GFMJ-250H

(5 OPzV 250) 2 250 124 206 352.5 385 22.0 2500 0.70 M10×Φ20 F

GFMJ-300H

(6 OPzV 300) 2 300 145 206 352.5 385 25.5 2999 0.60 M10×Φ20 F

GFMJ-350H

(5OPzV 350) 2 350 124 206 471 503.5 28.0 3049 0.58 M10×Φ20 F

GFMJ-420H

(6 OPzV 420) 2 420 145 206 471 503.5 33.5 3658 0.55 M10×Φ20 F

GFMJ-490H

(7 OPzV 490) 2 490 166 206 471 503.5 38.0 4268 0.50 M10×Φ20 F

GFMJ-500H

(7 OPzV 500) 2 500 166 206 471 503.5 38.0 4268 0.50 M10×Φ20 F

GFMJ-600H

(6 OPzV 600) 2 600 145 206 646 678.5 46.5 4606 0.45 M10×Φ20 F

GFMJ-800H

(8 OPzV 800) 2 800 191 210 646 678.5 62.0 6141 0.40 M10×Φ20 H

GFMJ-1000H

(10 OPzV 1000) 2 1000 233 210 646 678.5 77.0 7676 0.35 M10×Φ20 H

GFMJ-1200H

(12 OPzV 1200) 2 1200 275 210 646 678.5 91.5 9211 0.30 M10×Φ20 H

GFMJ-1500H

(15 OPzV 1500) 2 1500 340 210 646 678.5 112.5 11514 0.24 M10×Φ20 H

GFMJ-2000H

(16 OPzV 2000) 2 2000 399 212 772 804 153.0 12657 0.22 M10×Φ20 I

GFMJ-2500H

(20 OPzV 2500) 2 2500 487 212 772 804 187.0 15821 0.17 M10×Φ20 K

GFMJ-3000H

(24 OPzV 3000) 2 3000 576 212 772 804 222.0 18986 0.12 M10×Φ20 K

6GFMJ-50H

(12V 1 OPzV 50) 12 50 272 205 335 365 33.5 500 13 M6×Φ18 A

6GFMJ-100H

(12V 2 OpzV 100) 12 100 272 205 335 365 52.5 1000 7.2 M6×Φ18 A

6GFMJ-150H

(12V 3 OpzV 150) 12 150 380 205 335 365 73.5 1500 6.2 M6×Φ18 A

Remarks:1. Internal resistance value within the table above is measured with “HIOKI 3551 BATTERY

HITESTER” resistance tester for the battery in fully charged state and at ambient

temperature 20±5℃.

2. The weight in table is nominal weight, and difference from actual weight is within 5%.

03

Page 6: 7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804

Battery structure and terminal layout

GFMJ-150H~600H GFMJ-800H~1500H

GFMJ-2000H GFMJ-2500H/3000H

6GFMJ-50H/100H/150H

Terminal Layout

04

Page 7: 7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804

Terminals

Technology

Working and sealing principle

In the charge and discharge process of ABT-GEL battery, it occurs to below reaction in the battery inside

Discharge

PbO2 + 2H2SO4 + Pb PbSO4 + 2H2O + PbSO4

Charge

At the later stage of charging or over-charge condition, oxygen would be evolved from positive electrode

and hydrogen would be evolved from negative electrode. The negative electrode is made of high pure

lead-calcium alloy, which inhibit the hydrogen evolution. The battery apply special gel electrolyte

technology, and the gel is with three dimensional net porous structure, and also with some tiny cracks as

gas passage. The oxygen from positive electrode get to negative through the special gel and rapidly

react with the spongy lead existing on the negative electrode and produce water. This process is called

gas recombination and no water loss during it. The battery is sealed in this way and achieve

maintenance free.

Reaction in the process

1. H2O 2H+ + 1/2O2 + 2e

-

2. O2 + 2H2SO4 +2Pb = 2PbSO4 + 2H2O

3. PbSO4 + 2H+ + 2e

- Pb + H2SO4

Performance Data

Page 8: 7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804

OPzV Series Discharge Current (Amperes @ 20℃)

Constant Current Discharge Data Sheet (20℃)-------Amperes(A)

Battery Type

End Voltage

(V/cell)

Discharge Time

5min 10min 15min 20min 30min 1 h 2 h 3 h 5 h 6 h 8 h 10 h 20 h 24 h 48 h 100 h 120 h 240 h

GFMJ-150H

1.65 227 203 177 154 131 87 56.5 44.2 30.4 25.8 19.9 17.0 8.9 7.48 4.05 2.10 1.78 0.91

1.70 213 190 165 146 127 83 53.5 41.8 28.8 24.3 19.1 16.4 8.7 7.28 4.00 2.08 1.77 0.90

1.75 203 182 159 138 120 79 50.5 39.6 27.3 23.4 18.4 15.8 8.4 7.12 3.95 2.06 1.75 0.89

1.80 192 173 153 133 116 75 47.7 37.5 25.5 21.8 17.7 15.0 8.2 6.99 3.90 2.04 1.73 0.88

1.85 180 163 144 126 109 72 45 35.5 24.5 21.1 16.7 14.2 7.9 6.8 3.85 2.00 1.71 0.87

GFMJ-200H

1.65 302 270 236 205 174 115 75.3 58.9 40.5 34.3 26.5 22.6 11.8 9.97 5.40 2.80 2.37 1.21

1.70 283 253 219 195 169 110 71.3 55.7 38.3 32.4 25.5 21.8 11.5 9.71 5.33 2.77 2.35 1.20

1.75 270 242 212 184 160 105 67.3 52.8 36.3 31.2 24.5 21.0 11.2 9.49 5.26 2.75 2.33 1.19

1.80 255 230 203 177 154 100 63.6 50.0 34.0 29.1 23.5 20.0 10.9 9.31 5.20 2.71 2.31 1.17

1.85 240 217 192 167 145 95 60 47.3 32.6 28.1 22.3 18.9 10.6 9.1 5.13 2.67 2.27 1.15

GFMJ-250H

1.65 378 338 295 257 218 144 94.2 73.6 50.7 42.9 33.2 28.3 14.8 12.47 6.75 3.50 2.97 1.52

1.70 354 317 274 243 212 138 89.2 69.7 47.9 40.5 31.8 27.3 14.4 12.13 6.66 3.47 2.94 1.50

1.75 338 303 265 230 200 132 84.2 66.0 45.4 39.0 30.6 26.3 14.0 11.86 6.58 3.43 2.92 1.48

1.80 319 288 254 221 193 125 79.5 62.5 42.5 36.3 29.4 25.0 13.6 11.64 6.50 3.39 2.88 1.47

1.85 300 272 240 209 182 119 75 59.2 40.8 35.1 27.8 23.7 13.2 11.3 6.41 3.33 2.84 1.44

GFMJ-300H

1.65 453 405 354 308 261 173 113.0 88.3 60.8 51.5 39.8 33.9 17.7 14.96 8.10 4.20 3.56 1.82

1.70 425 380 329 292 254 165 107.0 83.6 57.5 48.6 38.2 32.7 17.3 14.56 7.99 4.16 3.53 1.80

1.75 405 363 318 276 240 158 101.0 79.2 54.5 46.8 36.7 31.5 16.8 14.23 7.89 4.12 3.50 1.78

1.80 383 345 305 265 231 150 95.4 75.0 51.0 43.6 35.3 30.0 16.3 13.97 7.80 4.07 3.46 1.76

1.85 360 326 288 251 218 143 90 71.0 48.9 42.1 33.4 28.4 15.9 13.6 7.69 4.00 3.41 1.73

GFMJ-350H

1.65 487 453 413 359 290 202 133.2 103.0 70.9 60.1 46.4 36.7 20.0 16.10 9.45 4.89 3.88 487

1.70 450 423 384 341 279 193 129.5 97.5 67.1 56.7 44.6 36.2 19.7 15.97 9.32 4.85 3.86 450

1.75 423 404 371 322 261 184 127.0 92.4 63.6 54.6 42.8 35.6 19.4 15.77 9.21 4.80 3.82 423

1.80 398 386 356 309 249 175 121.0 87.5 59.5 50.9 41.2 35.0 18.9 15.64 9.10 4.75 3.78 398

1.85 381 360 336 293 230 167 115 82.8 57.1 49.1 39.0 34.1 18.3 15.4 8.97 4.67 3.75 381

GFMJ-420H

1.65 584 544 496 431 348 242 159.8 123.6 85.1 72.1 55.7 44.0 24.0 19.32 11.34 5.87 4.66 2.35

1.70 540 508 461 409 335 231 155.4 117.0 80.5 68.0 53.5 43.4 23.6 19.16 11.19 5.82 4.63 2.32

1.75 508 485 445 386 313 221 152.4 110.9 76.3 65.5 51.4 42.7 23.3 18.92 11.05 5.76 4.58 2.29

1.80 478 463 427 371 299 210 145.2 105.0 71.4 61.0 49.4 42.0 22.7 18.77 10.92 5.70 4.54 2.27

1.85 457 432 403 351 276 200 138 99.4 68.5 58.9 46.8 40.9 22.0 18.5 10.77 5.60 4.50 2.23

GFMJ-490H

1.65 682 634 578 503 406 283 186.5 144.2 99.3 84.1 65.0 51.4 28.0 22.54 13.23 6.85 5.43 2.74

1.70 630 592 537 477 391 270 181.3 136.5 93.9 79.4 62.4 50.7 27.6 22.36 13.05 6.79 5.40 2.70

1.75 592 566 519 451 365 258 177.8 129.4 89.0 76.4 59.9 49.8 27.2 22.08 12.89 6.72 5.35 2.67

1.80 557 540 498 433 349 245 169.4 122.5 83.3 71.2 57.7 49.0 26.5 21.90 12.74 6.65 5.29 2.65

1.85 533 504 470 410 322 234 160 116.0 79.9 68.8 54.6 47.7 25.6 21.6 12.56 6.54 5.25 2.60

Performance Data

Page 9: 7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804

OPzV Series Discharge Current (Amperes @ 20℃)

Constant Current Discharge Data Sheet (20℃)-------Amperes(A)

Battery Type

End Voltage

(V/cell)

Discharge Time

5min 10min 15min 20min 30min 1 h 2 h 3 h 5 h 6 h 8 h 10 h 20 h 24 h 48 h 100 h 120 h 240 h

GFMJ-500H

1.65 696 647 590 513 414 288 190.3 147.2 101.3 85.8 66.3 52.4 28.6 23.00 13.50 6.99 5.54 2.80

1.70 643 604 548 487 399 275 185.0 139.3 95.8 81.0 63.7 51.7 28.1 22.81 13.32 6.93 5.51 2.76

1.75 604 577 530 460 373 263 181.4 132.0 90.8 78.0 61.2 50.9 27.7 22.53 13.15 6.86 5.46 2.73

1.80 569 551 508 442 356 250 172.9 125.0 85.0 72.7 58.8 50.0 27.0 22.34 13.00 6.79 5.40 2.70

1.85 544 514 480 418 329 238 164 118.3 81.5 70.2 55.7 48.7 26.1 22.0 12.82 6.67 5.36 2.66

GFMJ-600H

1.65 803 723 668 613 504 346 226.0 176.6 121.6 103.0 79.6 67.8 35.5 28.92 16.20 7.78 6.54 3.39

1.70 769 670 623 578 483 330 214.0 167.2 115.0 97.2 76.4 65.4 34.7 28.12 15.98 7.76 6.51 3.38

1.75 710 632 583 538 468 316 202.0 158.4 109.0 93.6 73.4 63.0 33.0 27.46 15.78 7.74 6.48 3.36

1.80 665 597 547 499 426 300 190.8 150.0 102.0 87.2 70.6 60.0 32.2 26.94 15.60 7.73 6.45 3.34

1.85 617 541 500 453 400 286 181 142.0 97.8 84.2 66.8 56.8 31.3 26.7 15.38 7.72 6.42 3.33

GFMJ-800H

1.65 1071 964 891 817 672 461 301.3 235.5 162.1 137.3 106.1 90.4 47.3 40.20 21.40 10.37 8.72 4.52

1.70 1025 893 831 771 644 440 285.3 222.9 153.3 129.6 101.9 87.2 46.3 39.60 21.31 10.35 8.68 4.51

1.75 947 843 777 717 624 421 269.3 211.2 145.3 124.8 97.9 84.0 44.0 38.40 21.04 10.32 8.64 4.48

1.80 887 796 729 665 568 400 254.4 200.0 136.0 116.3 94.1 80.0 42.9 35.92 20.80 10.28 8.60 4.45

1.85 823 721 667 604 533 381 241 189.3 130.4 112.3 89.1 75.7 41.7 35.6 20.51 10.20 8.56 4.44

GFMJ-1000H

1.65 1338 1205 1113 1022 840 577 376.7 294.3 202.7 171.7 132.7 113.0 59.2 48.20 27.00 12.97 10.90 5.65

1.70 1282 1117 1038 963 805 550 356.7 278.7 191.7 162.0 127.3 109.0 57.8 46.87 26.63 12.93 10.85 5.63

1.75 1183 1053 972 897 780 527 336.7 264.0 181.7 156.0 122.3 105.0 55.0 45.77 26.30 12.90 10.80 5.60

1.80 1108 995 912 832 710 500 318.0 250.0 170.0 145.3 117.7 100.0 53.7 44.90 26.00 12.88 10.75 5.57

1.85 1028 902 833 755 667 477 301 236.7 163.0 140.3 111.3 94.7 52.2 44.5 25.63 12.87 10.70 5.55

GFMJ-1200H

1.65 1812 1620 1416 1230 1008 692 452.0 353.2 243.2 206.0 159.2 135.6 71.0 57.84 32.40 15.56 13.08 6.78

1.70 1698 1518 1314 1140 966 660 428.0 334.4 230.0 194.4 152.8 130.8 69.4 56.24 31.96 15.52 13.02 6.76

1.75 1620 1452 1284 1104 936 632 404.0 316.8 218.0 187.2 146.8 126.0 66.0 54.92 31.56 15.48 12.96 6.72

1.80 1530 1380 1218 1020 852 600 381.6 300.0 204.0 174.4 141.2 120.0 64.4 53.88 31.20 15.46 12.90 6.68

1.85 1440 1302 1152 960 800 572 361 284.0 195.6 168.4 133.6 113.6 62.6 53.4 30.76 15.44 12.84 6.66

GFMJ-1500H

1.65 1925 1721 1505 1307 1109 865 565.0 441.5 304.0 257.5 199.0 169.5 88.8 72.30 40.50 19.45 16.35 8.18

1.70 1804 1613 1396 1211 1078 825 535.0 418.0 287.5 243.0 191.0 163.5 86.8 70.30 39.95 19.40 16.28 8.15

1.75 1721 1543 1364 1173 1020 790 505.0 396.0 272.5 234.0 183.5 157.5 82.5 68.65 39.45 19.35 16.20 8.10

1.80 1625 1466 1294 1114 982 750 477.0 375.0 255.0 218.0 176.5 150.0 80.5 67.35 39.00 19.33 16.13 8.05

1.85 1530 1384 1224 1070 925 715 452 355.0 244.5 210.5 167.0 142.0 78.3 66.7 38.45 19.30 16.05 8.03

GFMJ-2000H

1.65 2567 2295 2006 1743 1479 1153 753.3 588.7 405.3 343.3 265.3 226.0 118.0 99.73 54.00 26.71 22.59 11.52

1.70 2405 2151 1861 1665 1437 1100 713.3 557.3 383.3 324.0 254.7 218.0 115.3 97.07 53.27 26.44 22.38 11.45

1.75 2295 2057 1819 1584 1360 1053 673.3 528.0 363.3 312.0 244.7 210.0 112.0 94.87 52.60 26.12 22.18 11.38

1.80 2167 1955 1725 1535 1309 1000 636.0 500.0 340.0 290.7 235.3 200.0 108.7 93.13 52.00 25.90 21.92 11.30

1.85 2040 1845 1632 1460 1233 953 602 473.3 326.0 280.7 222.7 189.3 105.7 90.6 51.27 25.35 21.58 11.23

Performance Data

Page 10: 7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804

OPzV Series Discharge Current (Amperes @ 20℃)

Constant Current Discharge Data Sheet (20℃)-------Amperes(A)

Battery Type

End Voltage

(V/cell)

Discharge Time

5min 10min 15min 20min 30min 1 h 2 h 3 h 5 h 6 h 8 h 10 h 20 h 24 h 48 h 100 h 120 h 240 h

GFMJ-2500H

1.65 3205 2869 2508 2179 1849 1442 941.7 735.8 506.7 429.2 331.7 282.5 147.5 124.7 67.50 33.39 28.24 14.40

1.70 3006 2689 2326 2081 1796 1375 891.7 696.7 479.2 405.0 318.3 272.5 144.2 121.3 66.58 33.05 27.98 14.31

1.75 2869 2571 2274 1980 1700 1317 841.7 660.0 454.2 390.0 305.8 262.5 140.0 118.6 65.75 32.65 27.73 14.23

1.80 2709 2444 2156 1919 1636 1250 795.0 625.0 425.0 363.3 294.2 250.0 135.8 116.4 65.00 32.38 27.40 14.13

1.85 2550 2306 2040 1825 1541 1192 753 591.7 407.5 350.8 278.3 236.7 132.2 113.3 64.08 31.69 26.98 14.04

GFMJ-3000H

1.65 3851 3443 3009 2615 2219 1730 1130.0 883.0 608.0 515.0 398.0 339.0 177.0 149.6 81.00 40.07 33.89 17.28

1.70 3608 3227 2792 2498 2156 1650 1070.0 836.0 575.0 486.0 382.0 327.0 173.0 145.6 79.90 39.66 33.57 17.18

1.75 3443 3086 2729 2376 2040 1580 1010.0 792.0 545.0 468.0 367.0 315.0 168.0 142.3 78.90 39.18 33.27 17.07

1.80 3251 2933 2588 2303 1964 1500 954.0 750.0 510.0 436.0 353.0 300.0 163.0 139.7 78.00 38.85 32.88 16.95

1.85 3060 2768 2448 2190 1850 1430 903 710.0 489.0 421.0 334.0 284.0 158.6 135.9 76.90 38.03 32.37 16.85

6GFMJ-50H

1.65 76 68 59 52 44 29 18.9 14.7 9.6 8.4 6.6 5.8 3.2 2.57 1.30 0.65 0.55 0.28

1.70 71 64 55 50 42 28 17.8 14.0 9.3 8.2 6.4 5.5 3.1 2.57 1.30 0.64 0.54 0.27

1.75 68 61 54 48 40 26 16.8 13.2 8.9 7.8 6.1 5.3 3.0 2.50 1.29 0.63 0.53 0.27

1.80 64 58 51 45 39 25 15.9 12.5 8.5 7.4 5.9 5.0 2.8 2.47 1.28 0.62 0.52 0.26

1.85 60 55 48 43 36 24 15 11.8 8.2 7.2 5.6 4.8 2.7 2.4 1.23 0.61 0.51 0.26

6GFMJ-100H

1.65 151 135 118 103 87 57 37.8 29.5 19.3 16.8 13.3 11.7 6.3 5.13 2.60 1.29 1.09 0.56

1.70 141 127 109 99 85 55 35.5 27.9 18.7 16.3 12.7 11.0 6.1 5.13 2.60 1.27 1.07 0.54

1.75 135 121 107 96 80 53 33.6 26.4 17.9 15.5 12.3 10.5 5.9 5.00 2.58 1.26 1.05 0.54

1.80 127 115 101 90 77 50 31.8 25.0 17.0 14.9 11.7 10.0 5.6 4.93 2.56 1.24 1.03 0.53

1.85 120 109 96 85 73 47 30 23.7 16.3 14.4 11.1 9.6 5.4 4.7 2.45 1.22 1.01 0.52

6GFMJ-150H

1.65 227 203 177 155 131 86 56.7 44.2 28.9 25.2 19.9 17.5 9.5 7.70 3.90 1.94 1.64 0.84

1.70 212 191 164 149 127 83 53.3 41.9 28.0 24.5 19.1 16.5 9.2 7.70 3.90 1.91 1.61 0.82

1.75 203 182 161 144 120 79 50.4 39.6 26.8 23.3 18.4 15.8 8.9 7.50 3.87 1.89 1.58 0.80

1.80 191 173 152 135 116 75 47.7 37.5 25.5 22.3 17.6 15.0 8.4 7.40 3.84 1.86 1.55 0.79

1.85 180 164 144 128 109 71 45 35.5 24.5 21.6 16.7 14.4 8.1 7.1 3.68 1.83 1.52 0.78

Performance Data

Page 11: 7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804

OPzV Series Discharge Power (Watts @ 20℃)

Constant Power Discharge Data Sheet (20℃)-------Watt (W)

Battery Type

End Voltage

(V/cell)

Discharge Time

5min 10min 15min 20min 30min 1 h 2 h 3 h 5 h 6 h 8 h 10 h 20 h 24 h 48 h 100 h 120 h 240 h

GFMJ-150H

1.65 378 369 340 323 274 179.0 115.5 89.0 60.0 51.3 39.9 34.6 17.5 14.95 8.27 4.33 3.74 1.84

1.70 357 347 320 294 258 172.5 110.0 84.5 57.4 49.0 39.3 33.9 16.8 14.60 8.22 4.26 3.70 1.82

1.75 335 320 299 271 235 166.0 103.0 82.5 55.5 46.5 38.2 32.5 16.4 14.25 8.15 4.23 3.67 1.80

1.80 302 282 261 239 212 156.0 98.5 77.5 51.5 44.8 36.2 31.4 16.0 13.95 8.11 4.19 3.63 1.78

1.85 271 245 228 213 185 145.0 92.0 71.0 48.8 42.2 34.0 28.6 15.3 13.60 8.02 4.15 3.57 1.76

GFMJ-200H

1.65 503 492 453 430 365 238.7 154.0 118.7 80.0 68.3 53.1 46.1 23.3 19.93 11.03 5.77 4.99 2.45

1.70 476 462 426 392 343 230.0 146.7 112.7 76.5 65.3 52.3 45.2 22.3 19.47 10.96 5.68 4.93 2.42

1.75 447 427 399 361 313 221.3 137.3 110.0 74.0 62.0 50.9 43.3 21.9 19.00 10.87 5.63 4.89 2.39

1.80 403 375 348 319 282 208.0 131.3 103.3 68.7 59.7 48.2 41.8 21.3 18.60 10.82 5.59 4.83 2.37

1.85 361 326 303 283 246 193.3 122.7 94.7 65.0 56.2 45.3 38.1 20.5 18.13 10.69 5.53 4.75 2.34

GFMJ-250H

1.65 629 615 567 538 457 298.3 192.5 148.3 100.0 85.4 66.4 57.7 29.1 24.92 13.78 7.21 6.23 3.06

1.70 595 578 533 490 429 287.5 183.3 140.8 95.6 81.7 65.4 56.5 27.9 24.33 13.70 7.10 6.17 3.03

1.75 558 533 498 451 392 276.7 171.7 137.5 92.5 77.5 63.6 54.2 27.3 23.75 13.58 7.04 6.11 2.99

1.80 503 469 435 398 353 260.0 164.2 129.2 85.8 74.6 60.3 52.3 26.6 23.25 13.52 6.98 6.04 2.96

1.85 451 408 379 354 308 241.7 153.3 118.3 81.3 70.3 56.7 47.7 25.6 22.67 13.36 6.91 5.94 2.93

GFMJ-300H

1.65 755 738 680 645 548 358.0 231.0 178.0 120.0 102.5 79.7 69.2 34.9 29.90 16.54 8.65 7.48 3.67

1.70 714 693 639 588 515 345.0 220.0 169.0 114.8 98.0 78.5 67.8 33.5 29.20 16.44 8.52 7.40 3.63

1.75 670 640 598 541 470 332.0 206.0 165.0 111.0 93.0 76.3 65.0 32.8 28.50 16.30 8.45 7.33 3.59

1.80 604 563 522 478 423 312.0 197.0 155.0 103.0 89.5 72.3 62.7 31.9 27.90 16.23 8.38 7.25 3.55

1.85 541 489 455 425 369 290.0 184.0 142.0 97.5 84.3 68.0 57.2 30.7 27.20 16.03 8.29 7.13 3.51

GFMJ-350H

1.65 908 836 723 672 583 411.7 283.3 211.7 140.8 119.2 95.8 77.3 41.1 33.58 20.08 10.92 9.25 4.53

1.70 822 758 669 615 550 399.2 267.5 201.7 135.8 115.0 92.5 76.3 40.3 33.08 19.92 10.67 9.00 4.40

1.75 752 699 623 566 500 390.8 250.0 193.3 132.5 111.7 90.0 73.5 39.7 32.50 19.75 10.42 8.75 4.30

1.80 694 633 562 514 449 356.7 238.3 182.5 123.3 104.2 86.7 71.8 38.9 32.00 19.50 10.25 8.58 4.23

1.85 639 553 504 458 399 324.2 222.5 167.5 112.5 99.2 80.4 67.8 37.7 31.42 19.25 10.00 8.33 4.13

GFMJ-420H

1.65 1089 1003 867 806 700 494.0 340.0 254.0 169.0 143.0 115.0 92.7 49.3 40.30 24.10 13.10 11.10 5.43

1.70 986 910 803 738 660 479.0 321.0 242.0 163.0 138.0 111.0 91.6 48.3 39.70 23.90 12.80 10.80 5.28

1.75 902 839 748 679 600 469.0 300.0 232.0 159.0 134.0 108.0 88.2 47.6 39.00 23.70 12.50 10.50 5.16

1.80 833 760 674 617 539 428.0 286.0 219.0 148.0 125.0 104.0 86.1 46.7 38.40 23.40 12.30 10.30 5.07

1.85 767 664 605 549 479 389.0 267.0 201.0 135.0 119.0 96.5 81.3 45.2 37.70 23.10 12.00 10.00 4.95

GFMJ-490H

1.65 1271 1170 1012 940 817 576.3 396.7 296.3 197.2 166.8 134.2 108.2 57.5 47.02 28.12 15.28 12.95 6.34

1.70 1150 1062 937 861 770 558.8 374.5 282.3 190.2 161.0 129.5 106.9 56.4 46.32 27.88 14.93 12.60 6.16

1.75 1052 979 873 792 700 547.2 350.0 270.7 185.5 156.3 126.0 102.9 55.5 45.50 27.65 14.58 12.25 6.02

1.80 972 887 786 755 629 499.3 333.7 255.5 172.7 145.8 121.3 100.5 54.5 44.80 27.30 14.35 12.02 5.92

1.85 895 775 706 641 559 453.8 311.5 234.5 157.5 138.8 112.6 94.9 52.7 43.98 26.95 14.00 11.67 5.78

Performance Data

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OPzV Series Discharge Power (Watts @ 20℃)

Constant Power Discharge Data Sheet (20℃)-------Watt (W)

Battery Type

End Voltage

(V/cell)

Discharge Time

5min 10min 15min 20min 30min 1 h 2 h 3 h 5 h 6 h 8 h 10 h 20 h 24 h 48 h 100 h 120 h 240 h

GFMJ-500H

1.65 1296 1194 1032 960 833 588.1 404.8 302.4 201.2 170.2 136.9 110.4 58.7 47.98 28.69 15.60 13.21 6.46

1.70 1174 1083 956 879 786 570.2 382.1 288.1 194.0 164.3 132.1 109.0 57.5 47.26 28.45 15.24 12.86 6.29

1.75 1074 999 890 808 714 558.3 357.1 276.2 189.3 159.5 128.6 105.0 56.7 46.43 28.21 14.88 12.50 6.14

1.80 992 905 802 735 642 509.5 340.5 260.7 176.2 148.8 123.8 102.5 55.6 45.71 27.86 14.64 12.26 6.04

1.85 913 790 720 654 570 463.1 317.9 239.3 160.7 141.7 114.9 96.8 53.8 44.88 27.50 14.29 11.90 5.89

GFMJ-600H

1.65 1556 1433 1239 1151 1000 705.7 485.7 362.9 241.4 204.3 164.3 132.4 70.4 57.57 34.43 18.71 15.86 7.76

1.70 1409 1300 1147 1054 943 684.3 458.6 345.7 232.9 197.1 158.6 130.9 69.0 56.71 34.14 18.29 15.43 7.54

1.75 1289 1199 1069 970 857 670.0 428.6 331.4 227.1 191.4 154.3 126.0 68.0 55.71 33.86 17.86 15.00 7.37

1.80 1190 1086 963 881 770 611.4 408.6 312.9 211.4 178.6 148.6 123.0 66.7 54.86 33.43 17.57 14.71 7.24

1.85 1096 949 864 784 684 555.7 381.4 287.1 192.9 170.0 137.9 116.1 64.6 53.86 33.00 17.14 14.29 7.07

GFMJ-800H

1.65 2074 1910 1651 1535 1333 941.0 647.6 483.8 321.9 272.4 219.0 176.6 93.9 81.00 43.33 20.93 17.47 9.07

1.70 1878 1733 1530 1406 1257 912.4 611.4 461.0 310.5 262.9 211.4 174.5 92.0 79.47 42.67 20.70 17.36 9.02

1.75 1718 1598 1425 1293 1143 893.3 571.4 441.9 302.9 255.2 205.7 168.0 90.7 76.76 42.13 20.65 17.29 8.96

1.80 1587 1448 1284 1175 1027 815.2 544.8 417.1 281.9 238.1 198.1 164.0 89.0 72.20 41.60 20.55 17.20 8.92

1.85 1461 1265 1152 1046 912 741.0 508.6 382.9 257.1 226.7 183.8 154.9 86.1 71.15 41.00 20.44 17.15 8.88

GFMJ-1000H

1.65 2593 2388 2064 1919 1667 1176.2 809.5 604.8 402.4 340.5 273.8 220.7 117.4 95.95 57.38 31.19 26.43 12.93

1.70 2348 2167 1912 1757 1571 1140.5 764.3 576.2 388.1 328.6 264.3 218.1 115.0 94.52 56.90 30.48 25.71 12.57

1.75 2148 1998 1781 1617 1429 1116.7 714.3 552.4 378.6 319.0 257.1 210.0 113.3 92.86 56.43 29.76 25.00 12.29

1.80 1983 1810 1605 1469 1283 1019.0 681.0 521.4 352.4 297.6 247.6 205.0 111.2 91.43 55.71 29.29 24.52 12.07

1.85 1826 1581 1440 1307 1140 926.2 635.7 478.6 321.4 283.3 229.8 193.6 107.6 89.76 55.00 28.57 23.81 11.79

GFMJ-1200H

1.65 2711 2678 2477 2303 2000 1411.4 971.4 725.7 482.9 408.6 328.6 264.9 140.9 115.14 68.86 37.43 31.71 15.51

1.70 2573 2419 2294 2109 1886 1368.6 917.1 691.4 465.7 394.3 317.1 261.7 138.0 113.43 68.29 36.57 30.86 15.09

1.75 2437 2297 2137 1940 1714 1340.0 857.1 662.9 454.3 382.9 308.6 252.0 136.0 111.43 67.71 35.71 30.00 14.74

1.80 2268 2171 1969 1763 1540 1222.9 817.1 625.7 422.9 357.1 297.1 246.0 133.4 109.71 66.86 35.14 29.43 14.49

1.85 2001 1897 1729 1569 1369 1111.4 762.9 574.3 385.7 340.0 275.7 232.3 129.1 107.71 66.00 34.29 28.57 14.14

GFMJ-1500H

1.65 3349 3240 3096 2879 2500 1764.3 1214.3 907.1 603.6 510.7 410.7 331.1 176.1 143.93 86.07 46.79 39.64 19.39

1.70 3168 2919 2768 2636 2357 1710.7 1146.4 864.3 582.1 492.9 396.4 327.1 172.5 141.79 85.36 45.71 38.57 18.86

1.75 2873 2731 2671 2425 2143 1675.0 1071.4 828.6 567.9 478.6 385.7 315.0 170.0 139.29 84.64 44.64 37.50 18.43

1.80 2519 2431 2407 2204 1925 1528.6 1021.4 782.1 528.6 446.4 371.4 307.5 166.8 137.14 83.57 43.93 36.79 18.11

1.85 2267 2200 2161 1961 1711 1389.3 953.6 717.9 482.1 425.0 344.6 290.4 161.4 134.64 82.50 42.86 35.71 17.68

GFMJ-2000H

1.65 4632 4287 4029 3838 3333 2352.4 1619.0 1209.5 804.8 681.0 547.6 441.4 234.8 191.90 114.7 62.38 52.86 25.86

1.70 4324 4159 3824 3514 3143 2281.0 1528.6 1152.4 776.2 657.1 528.6 436.2 230.0 189.05 113.8 60.95 51.43 25.14

1.75 3761 3541 3362 3233 2857 2233.3 1428.6 1104.8 757.1 638.1 514.3 420.0 226.7 185.71 112.8 59.52 50.00 24.57

1.80 3325 3275 3210 2938 2567 2038.1 1361.9 1042.9 704.8 595.2 495.2 410.0 222.4 182.86 111.4 58.57 49.05 24.14

1.85 3123 2933 2812 2614 2281 1852.4 1271.4 957.1 642.9 566.7 459.5 387.1 215.2 179.52 110.0 57.14 47.62 23.57

Performance Data

Page 13: 7. Technology - abtbattabtbatt.com/download/guide_OPzV.pdf · 2017-07-05 · 2 1500 340 210 646 678.5 112.5 11514 0.24 m10×Φ20 h gfmj-2000h (16 opzv 2000) 2 2000 399 212 772 804

OPzV Series Discharge Power (Watts @ 20℃)

Constant Power Discharge Data Sheet (20℃)-------Watt (W)

Battery Type

End Voltage

(V/cell)

Discharge Time

5min 10min 15min 20min 30min 1 h 2 h 3 h 5 h 6 h 8 h 10 h 20 h 24 h 48 h 100 h 120 h 240 h

GFMJ-2500H

1.65 5815 5364 5161 4798 4167 2940.5 2023.8 1511.9 1006. 851.2 684.5 551.8 293.5 239.88 143.4 77.98 66.07 32.32

1.70 5480 5019 4780 4393 3929 2851.2 1910.7 1440.5 970.2 821.4 660.7 545.2 287.5 236.31 142.2 76.19 64.29 31.43

1.75 5001 4601 4452 4042 3571 2791.7 1785.7 1381.0 946.4 797.6 642.9 525.0 283.3 232.14 141.1 74.40 62.50 30.71

1.80 4331 4119 4012 3673 3208 2547.6 1702.4 1303.6 881.0 744.0 619.0 512.5 278.0 228.57 139.3 73.21 61.31 30.18

1.85 3604 3466 3317 3268 2851 2315.5 1589.3 1196.4 803.6 708.3 574.4 483.9 269.0 224.40 137.5 71.43 59.52 29.46

GFMJ-3000H

1.65 6798 6581 6193 5757 5000 3528.6 2428.6 1814.3 1207 1021 821.4 662.1 352.1 287.86 172.1 93.57 79.29 38.79

1.70 6336 6139 5736 5271 4714 3421.4 2292.9 1728.6 1164 985.7 792.9 654.3 345.0 283.57 170.7 91.43 77.14 37.71

1.75 5742 5562 5343 4850 4286 3350.0 2142.9 1657.1 1135 957.1 771.4 630.0 340.0 278.57 169.3 89.29 75.00 36.86

1.80 5138 4863 4814 4407 3850 3057.1 2042.9 1564.3 1057 892.9 742.9 615.0 333.6 274.29 167.1 87.86 73.57 36.21

1.85 4685 4399 4221 3921 3421 2778.6 1907.1 1435.7 964.3 850.0 689.3 580.7 322.9 269.29 165.0 85.71 71.43 35.36

6GFMJ-50H

1.65 125 123 113 105 86 61.0 40.7 29.5 20.8 18.3 13.9 12.0 6.7 5.54 3.12 1.53 1.26 0.71

1.70 116 114 106 96 83 58.5 38.3 28.4 20.4 17.2 13.5 11.4 6.4 5.42 3.03 1.47 1.23 0.70

1.75 106 104 98 90 78 55.5 36.2 27.6 19.5 16.8 13.1 10.9 6.1 5.33 2.99 1.44 1.20 0.69

1.80 96 95 86 79 70 52.0 34.8 26.3 18.6 16.5 12.8 10.3 5.8 5.21 2.96 1.42 1.18 0.68

1.85 93 80 73 69 60 48.0 32.9 24.6 17.7 15.2 11.9 9.9 5.7 5.00 2.93 1.39 1.16 0.66

6GFMJ-100H

1.65 250 245 226 210 172 122.0 81.3 59.0 41.5 36.5 27.8 23.9 13.4 11.07 6.23 3.06 2.51 1.41

1.70 232 227 212 192 165 117.0 76.6 56.7 40.7 34.3 27.0 22.7 12.8 10.83 6.06 2.94 2.46 1.40

1.75 212 208 195 180 155 111.0 72.3 55.2 39.0 33.6 26.1 21.8 12.2 10.65 5.97 2.87 2.40 1.38

1.80 192 189 172 158 140 104.0 69.5 52.6 37.2 33.0 25.6 20.6 11.7 10.42 5.91 2.83 2.35 1.35

1.85 185 160 145 137 119 96.0 65.7 49.2 35.3 30.4 23.8 19.8 11.4 10.00 5.85 2.78 2.32 1.32

6GFMJ-150H

1.65 375 368 339 315 258 183.0 122.0 88.5 62.3 54.8 41.7 35.9 20.1 16.61 9.35 4.59 3.77 2.12

1.70 348 341 318 288 248 175.5 114.9 85.1 61.1 51.5 40.5 34.1 19.3 16.25 9.09 4.41 3.69 2.10

1.75 318 312 293 270 233 166.5 108.5 82.8 58.5 50.4 39.2 32.7 18.3 15.98 8.96 4.31 3.60 2.07

1.80 288 284 258 237 210 156.0 104.3 78.9 55.8 49.5 38.4 30.9 17.5 15.63 8.87 4.25 3.53 2.03

1.85 278 240 218 206 179 144.0 98.6 73.8 53.0 45.6 35.7 29.7 17.0 15.00 8.78 4.17 3.48 1.98

Operating Instructions and Guidelines

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1. Discharge

End voltage with different discharge rate must be

less than the specified value. Charge the battery

as soon as possible after discharge. In order to

extend the service life, the depth of discharge

should be less than 60% of the rated capacity.

The discharge over 60%DOD is deep discharge

and would shorten the service life.

2. Temperature

The operation temperature range is -25℃~60℃.

All the performance data is measured at ambient

temperature of 20℃. The optimal temperature is

20±5℃, extreme high temperature would shorten

the service life and very low temperature would

lower the capacity available. The highest

acceptable temperature is 60℃.

3. Floating charge and Equalization Charge

3.1 Floating charging operation is optimal for gel

battery, battery has been in full charge ensuring

battery maximum service life. The recommended

battery floating charge voltage is 2.27 volts/cell at

20℃. The recharge time is about 24 to 36 hour.

Floating charge voltage shall be adjusted

according to the ambient temperature, and

temperature compensate coefficient for battery is

-3.5mV/℃/cell, the specifications is expressed by

the following table.

Table Floating charge at different temperature

Ambient temperature Float charge (V/cell)

0℃ 2.35

10℃ 2.31

20℃ 2.27

25℃ 2.25

30℃ 2.23

35℃ 2.21

3.2 The batteries need an equalization charge or

supplemental charge in the following conditions:

Supplemental charge battery after the

installation of battery system and before the

operation

The batteries are on shelf for six months.

Floating operation for a long time or not

discharge 40% C plus, the batteries need an

equalization charge regularly and the

equalizing charge cycle are 6 months to one

year.

We recommend the below method for equalizing

charge or supplemental charge:

Charge with 2.35Vpc and limited current

0.15C10(A) for 8 to 12 hours (non continuous

charging is allowed).

Charge voltage shall be adjusted according to the

ambient temperature, and temperature

compensate coefficient for battery is 3.5mV/℃/

cell, the specifications is expressed by the

following table.

Table Equalizing voltage at different temperature

Ambient temperature Float charge (V/cell)

0℃ 2.45

10℃ 2.43

20℃ 2.37

25℃ 2.35

30℃ 2.33

35℃ 2.31

40℃ 2.29

4. Cycle charge characteristic

Cycle charge characteristic curve (at 20℃/77℉)

Cycle times at different DOD and different

discharge rate

OPzV 30%DOD 50%DOD 60%DOD 70%DOD 80%DOD 100%DOD

C10 4640 2500 2105 1850 1500 1000

C20 4250 2250 2000 1800 1350 780

C50 3795 1950 1750 1620 1000 650

C100 3340 1800 1650 1480 850 550

C120 3080 1650 1500 1350 750 450

Operating Instructions and Guidelines

5. Recharge Battery should be recharged in time after

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discharge, the recommended charge methods

are:

Charge the battery with constant current of less

than 0.2C10A until the battery boost voltage reach

2.35Vpc, then charge battery with the constant

voltage 2.35Vpc until the end of charge. Charge

voltage shall be adjusted along with ambient

temperature, the temperature compensate

coefficient for battery is -3.5mV/℃/cell.

Whether the batteries are fully charged can be

decided according to any one of two standards

as follows:

Different discharge depth. Sufficient charging

time varies according to the different discharge

depth. Please note from the table below

Under constant voltage charge condition, the

charge current value maintains the same

during the last three hour when the battery

reaches the final stage of charging.

Table charge time with different DOD

Discharge

depth (%)

Constant

current (A)

Time for constant

voltage converting

to constant voltage

(h)

Constant

voltage

(V/cell)

Charging

time (h)

20 0.1C10 1.6 2.35 8

0.15C10 1.2 2.35 6

50 0.1C10 4.3 2.35 14

0.15C10 3.3 2.35 12

80 0.1C10 6.8 2.35 16

0.15C10 5.5 2.35 14

100 0.1C10 8.7 2.35 18

0.15C10 6.8 2.35 16

6. Storage

GEL batteries should be stored in a dry, clean,

and ventilated location. Since the batteries are

fully charged, the recommended storage time is

as follows:

6 months at ambient temperature no warmer

than 68°F (20℃)

3 months at 86°F (30℃)

6 weeks at 104°F (40℃)

The state of charge can be decided by the testing

result of open circuit voltage after storage for 24

hours at 20±5℃.

Table open circuit voltage

State of charge Voltage (V/cell)

100% ≥2.18

80% ≥2.16

60% ≥2.12

40% ≥2.10

20% ≥2.06

The battery supplemental charge method during

the storage is: charge battery with 2.37V/cell for 8

to 12 hours.

It is necessary to limit the current, and the

optimum limiting value is 0.2C10A .

Testing of the open circuit with the storage

battery can decide whether it shall be

supplemental charged. If the voltage drops to

2.10Vpc, the battery shall be supplemental

charged in time.

Improper maintenance will shorten the battery

service life or decrease the service performance.

Installation, Commissioning and Maintenance

Installation

The ground shall be strong enough to back up

load.

Batteries integrated in equipment should be

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compliance with the installation instructions,

separately installed on rack and cabinets should

be connected by bolts to the foundation.

Battery racks or cabinets should be properly

installed according to instructions.

Connecting

Before connecting, make a overall check of all

the batteries and connectors to see whether

there is hardware damage or manufacturing

defects in order to guarantee the polarity are

correct.

The charge equipments are in cut-off state and

without loads, then connect the positive and

negative terminals to chargers.

During the installation and transit of the battery,

use insulted tools, gloves, aprons and safety

glasses; do not touch connecting terminals and

safety valve in transit.

Placing tools and conductive articles on the

battery is strictly prohibited.

Maintain the connecting terminals clean and

tighten the connectors as per required torque

value.

Commissioning

Assure battery operation in the clean

environment;

At 20℃, charge the battery with 2.23~2.27Vpc for

16 to 24 hours, or with 2.33~2.37Vpc for 8 to 12

hours; charge voltage should be adjusted

according to the ambient temperature.

Maintenance

Monthly maintenance:

Measure and record the ambient temperature

of the battery room, battery container and

terminals.

Check container, lid and terminal surface

defects and temperature of each battery.

Measure and record the total voltage and

floating current of the battery system.

Correct problems once found.

Quarterly Maintenance:

Repeat every item of monthly inspection.

Measure and record floating voltage of every

on-line battery.

Annually Maintenance:

Repeat quarterly maintenance and inspection.

Check whether the connectors are loose or

not.

Check whether the safety valve is tight or not.

Perform a discharge test to check the exact

load every year and discharge 30~40% of the

rated capacity.

Three-year Maintenance:

Carry out a capacity test(C10) every three

years and every year after six years' of

operation. If the capacity of the battery is lower

than 60% of the rated capacity, the battery

should be replaced.

Security Instruction

Only professionals shall be allowed to open

and maintain the battery with insulated tools;

Any metal objects to be put on top of the

battery shall be strictly prohibited;

The battery should be stored and installed

upright; upright down or on one side is

prohibited;

Please do not use any organic solvent to clean

batteries;

Please do not smoke or set out fire near

batteries;

Please do not remove the relief valve or put

anything into the battery;

Please charge the battery within 24 hour after

the discharge;

Long storage time would result the

degeneration of battery performance, and

suggest use the battery early.

ABT VRLA Battery:

PowerLine/Thunder/Enduro/Sunwind/e-Trek/Gel

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ABT World Wide

Our sales growth is due to a complete Global Network with

Master distributors and Country managers who apply ABT

commercial strategy and through Global Key Account, in

Advanced Battery Technology BV

Add: New Yorkstraat 14 1175 RD Lijnden Amsterdam, Netherland

Website: www.abtbatt.com

Email: [email protected]

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