7 WASTE IDENTIFICATION & ELIMINATION 05.11.09

Click to add Title1 Defects1Click to add Title2 Over production2Click to add Title1 Over Processing3Click to add Title2 Material Movement4Click to add Title1 Motion5

7 WASTE

Click to add Title2 Waiting6Click to add Title1 Inventory7

7 WASTE IDENTIFICATION

TaskPlan

Status Target InchargeActivity Eff.Amount

DefectsTo avoid Defect repair at M/cs

To be arrived To be planned

26.11.09 Sara. vanan

Over Production

Not Applicable

Over Processing

Not Applicable

Material Movement

To relocate maint.stores. ( Aval.at two locations)

Preparing New Layout near dept

30.12.09 Vel.murugan

MotionAvoid Man Movement for non-value activity (Bringing of tools)

To be arrived My Machine trolley mfg

18.11.09 Vel.murugan

WaitingTo avoid waiting for Man & Spares

To be arrived Preparing for Critical machines

10.12.09 Sara. vanan

InventoryCritical list with A,B,C analysis

To be arrived Preparing mc spares list

20.11.09 Vijay/Stephan

DEFECTS - TOP HUMAN ERROR

TaskPlan

Status Target InchargeActivity Eff.Amount

Machine Knowledge including PLC & Automation to be improved for Apprentice

Training to be given to all

Nil ( In House )

Planning for Training schedule

Dec-09 Sara. vanan

Activity Nov - 09 Dec - 09

W-2 W-3 W-4 W-1 W-2 W-3 W-4

Identification of Training

Readiness of materials

Discuss with HR for Training dates

Execution of Training

Effectiveness checking

MATERIAL MOVEMENT – From STORES

TaskPlan

Status Target InchargeActivity Eff.Amount

Activity Nov - 09 Dec - 09

W-2 W-3 W-4 W-1 W-2 W-3 W-4

Identification of Training

Readiness of materials

Discuss with HR for Training dates

Execution of Training

Effectiveness checking

Organisation Chart