72871 Sierra Data Book u1

QUALITY ASSURANCE DATA BOOK

TRANSIERRA S.A.

SIERRA 1 & 2, PD# 728712 EACH - TAURUS 70 GAS TURBINE DRIVEN COMPRESSOR SET

Solar TurbinesA Caterpillar Company

Volume 1, Unit Number 1


FOREWORD

This technical manual contains manufacturing records and quality/test documentation for Gas Turbine Driven equipment designed and manufactured by Solar Turbines Incorporated in San Diego, California.

TECHNICAL MANUAL OVERVIEW

The technical manual is provided in volume sets. The manual contains the approved Inspection and Test Plan, Package C of C, required records, reports, data sheets and inspection and test reports. Each volume is complete and described below.

TRANSIERRA S.A.

Volume 1, Unit Number 1

SIERRA 1 & 2, PD# 728712 EACH - TAURUS 70 GAS TURBINE DRIVEN COMPRESSOR SET

SIERRA 1 & 2, PD # 72871Table of Contents

ITEMNUMBER


The Table of Contents items for this project correspond to the ITP item numbers identified within each section of the ITP (Inspection and Test Plan). These items are identified with an "X" in column A of the project ITP. A copy of the Project ITP is supplied in section 10.00 for reference.

1. Asme Data Report

LUBE OIL COOLER01.06

2. Pressure Test And Flush Certificate

LUBE OIL COOLER01.06

Asme Data Report

LUBE OIL FILTERS01.07

Asme Data Report

GAS FUEL FILTERS01.08

Certificate

ENGINE HANDLING KIT01.09

Certificate

PACKAGE LIFTING KIT01.10

Pqr, Wps

REVIEW WELDING PROCEDURES02.01

Wqr

REVIEW WELDER QUALIFICATIONS02.02

Traveler

WELD SKID/LIFTING BOLLARDS02.03

SIERRA 1 & 2, PD # 72871 Table of Contents, Continued

ITEMNUMBER

C Of C

LUBE OIL TANK - PNEUMATIC LEAK TEST02.04

C Of C

SURFACE PREPARATION AND PAINT02.05

C Of C

LUBE OIL TANK - INTERNALLY COATED WITH BRAYCO 78502.06

Wps, Pqr

REVIEW WELDING PROCEDURES03.01

Wqr

REVIEW WELDER QUALIFICATION03.02

C Of C

WELD MANIFOLDS DIMENSIONAL CHECK 03.03

C Of C

NDE MANIFOLDS (RADIOGRAPHY - RT)03.04

Hydro Test Log

HYDROSTATIC TEST MANIFOLDS 03.05

Included In The Certified Test Data In Section 08.01

VISUAL INSPECTION OF CONTROL WIRING04.01


HARDWARE VERIFICATION 04.02


PROJECT SOFTWARE VERIFICATION 04.03


ITEMNUMBER

Leak Test Chart

COMPRESSOR CASE LEAK TEST05.03.A

Leak Test Chart

COMBUSTOR CASE LEAK TEST05.03.B

Leak Test Chart

ENGINE FUEL MANIFOLD LEAK TEST05.03.C

Shop Floor Information System (inspection Data)

GAS PRODUCER COMPRESSOR ROTOR05.04.A


GAS PRODUCER TURBINE ROTOR05.04.B


POWER TURBINE ROTOR05.04.C


BALANCE GAS PRODUCER COMPRESSOR ROTOR05.04.D


BALANCE GAS PRODUCER TURBINE ROTOR05.04.E


BALANCE POWER TURBINE ROTOR05.04.F


ENGINE PERFORMANCE TEST05.07

Shop Floor Information System

IMPELLER OVERSPEED SPIN TEST 06.05


ITEMNUMBER


CENTER BODY HYDRO TEST06.06


END CAPS HYDRO TEST 06.07

Inspection Data

MECHANICAL AND ELECTRICAL RUNOUT06.08

Balance Computer Printout

ROTOR BALANCE06.08.A

Air Test*

GAS COMPRESSOR AIR TEST 06.10

No Documents Required

PACKAGE ASSEMBLY07.00

Certified Test Data

PACKAGE/CONSOLE ACCEPTANCE TEST08.01


ENCLOSURE ASSEMBLY STATIC TEST 08.02


NO LOAD MECHANICAL STRING TEST (ONE UNIT ONLY)08.03

No Documents Required

PACKAGE FINAL INSPECTION09.00

1. Package Certificate Of Compliance

QC DATA BOOK REVIEW 10.01


ITEMNUMBER

2. Itp (reference Copy)

QC DATA BOOK REVIEW 10.01

SECTION: 01.06

LUBE OIL COOLER

1. ASME DATA REPORT

To: Date:

AXC Job Number

Solar Project Name

Solar PD Number

Attn: Solar Part Number

complete this job manual:

6) Murphy-VS-2EX Vibration Switch

Very truly yours,

AIR-X-CHANGERS

Pamela A. Thomas

9330 SKY PARK COURT

SAN DIEGO, CA 92123

LYNNE MELENDREZ & SOLAR QUALITY DOCS

023115AB

TRANSIERRA

PD 72871

154765-72871

3) Metrix-Vibration Switch

April 11, 2003SOLAR TURBINES

The following AXC Library Manual and Vendor files from the Air-X-Changers Library CD are required to

cc: WESTLAND ENGINEERING

Dear Customer:

1) Installation, Maintenance, and Operating Instructions for Electric Drive Units.

2) Moore Fan-EM

4) Siemens -Motor Data

5) Dodge-S-2000 Fan Shaft Bearing

P.O. Box 1804 Tulsa, Oklahoma 74101 918-266-1850 FAX 918-266-1322

Table of Contents

Job Specific DocumentationTransmittal1Table of Contents2Certified Drawing3Parts List4Spec. Sheet 5U1A Data Reports6-7Nameplate8Hydrostatic Test Certifications 9-10Heat Treat Charts11X-Ray Test Reports12-15Ultrasonic Test Reports 16Hardness Survey17Material Traceability Records11-13X-Ray Test Reports14-21Dye Penetrant Test Report22-25Flushing Record 26-31Final Acceptance Certificate 32Form 101633Electrical Device List34Final-In Process35-36Additional-In Process 37-38Paint-In Process 39-40Fan Data41-42Motor Data43-45

P.O. Box 1804 Tulsa, Oklahoma 74101 918-266-1850 FAX 918-266-1322

PARTS LIST

Post Office Box 1804Tulsa, OK 74015Phone: (918) 266-1850Fax (918) 266-1322

JOB NUMBER: 023115 CUSTOMER: SOLAR TURBINES ORDER COVERS: (2) Model 60A-2H

FINISH: GALVANIZED FAN GUARDS (AND HAIL GUARDS IF REQUIRED) SURFACE PREPARATION: Commercial Blast Cleaning - (SSP-SP6) PRIMER COAT: Amercoat 68HS; Minimun of 3 MILS. DFT. FINISH COAT: Amershield Color Solar Grey (RAL 7032); Minimum of 3 MILS. DFT. (Note: Motors and Slidebases are to be painted with the above system, except no sandblast)

P.O. QTY. DESCRIPTION OF COMPONENTS

NOTE: AN ASTERIK (*) IN QUANTITY COLUMN INDICATES A RECOMMENDED SPARE PART 2 SECTION(S) IN ACCORDANCE WITH SPECIFICATION SHEET DATED: 1/30/03

2 60A-2H STRUCTURE(S), COMPLETE WITH: Seal Weld Entire Cooler

* 4 FAN(S): 60 Inch DIAMETER, 3 BLADES, RH ROTATION, MOORE-CL5K MAKE, 6.1 ANGLE @ Clevis, 2-3/16 Inch BORE WITH 1/2 Inch X 1/4 Inch KEYWAY. MODEL/PITCH: 27-VT/Manual, HUB:TAPER

* 4 FAN SHAFT(S): 2-3/16 Inch DIA. X 32 Inch LONG WITH 1/2 Inch SQ. KEYS each END, KEYWAY LENGTH(DRIVE END): 6 Inch, KEYWAY LENGTH(FAN END): 6 Inch, KEY LENGTH: 5.5 Inch

* 8 2-3/16 Inch FAN SHAFT BEARINGS, MAKE/MODEL: Dodge-S2000/P2B-S2-203R, AXC P/N BR1106

* 4 MOTOR(S) Reliance, Siemens, Baldor MAKE, 5 H.P., 1800 RPM, 3 PHASE, 60 Hz, 460 VOLTS, (CSA), (115 volt Space Heater), Per Specification ES1923, w/ a 3/8-16, 1-1/8 deep threaded hole for grounding stud. Explosion Proof (Type 5), Solar P/N: None ENCL.VARIABLE TORQUE, SINGLE WINDING, Vertical SHAFT, W-6 MOUNTING, 184T FRAME, With SLIDEBASE, CUST. SPECIFICATIONS Yes, MOTOR DATA REQUIRED Yes, WIRING DIAGRAMS Yes

* 8 V-BELTS: 3VX-750 TYPE, 17.5 Inch CENTER DISTANCE, 5.3 HP EACH, MATCHED SETS OF 2

4 SHEAVE SET(S): 2 GROOVES, 3V PITCH, FAN SHEAVE: 19 Inch OD, 2-3/16 Inch BORE WITH 1/2 Inch X 1/4 Inch KEYWAY MOTOR SHEAVE: 4.75 Inch OD, 1-1/8 Inch BORE WITH 1/4 Inch X 1/8 Inch KEYWAY

4 VIBRATION SWITCH(ES): Murphy MAKE, VS-2EX, XP MODEL, CSA: YES

4 VELOCITY TRANSMITTER(S): Metrix MAKE, 164V-121 MODEL, CSA: YES 2 SET(S) WIRE BUGSCREENS PER DRAWING 023115-BPL 2 PIPE NIPPLE: O.D., 80 SCHEDULE, 2 LENGTH, 316L MATERIAL 2 UNION ORFICE: N.P.S., 3000# RATING, 1/8 ORFICE, 316L MATERIAL 6 GROUND CONNECTOR: Burndy MAKE, KC23B1 MODEL, MS7001 SYMIX PART NUMBER 2 OUNCE(S) OF CONDUCTIVE ELECTRICAL LUBRICANT: Penetrox MAKE, P8A TYPE, MS7000 SYMIX 4 feet GROUND WIRE: 8 AWG, Tinned, Stranded, copper wire, green insulation with yellow longitudinal stripe,

MS7002 SYMIX PART NUMBER (Contact Boyce Owens of Nelson Electric Supply)

SECTION: 01.07

LUBE OIL FILTERS

ASME DATA REPORT

SECTION: 01.08

GAS FUEL FILTERS

ASME DATA REPORT

SECTION: 01.09

ENGINE HANDLING KIT

CERTIFICATE

LOAD TEST NOT REQUIRED

SECTION: 01.10

PACKAGE LIFTING KIT

CERTIFICATE

SECTION: 02.01

REVIEW WELDING PROCEDURES

PQR, WPS

SECTION: 02.02

REVIEW WELDER QUALIFICATIONS

WQR

SECTION: 02.03

WELD SKID/LIFTING BOLLARDS

TRAVELER

SECTION: 02.04

LUBE OIL TANK - PNEUMATIC LEAK TEST

C OF C

SECTION: 02.05

SURFACE PREPARATION AND PAINT

C OF C

SECTION: 02.06

LUBE OIL TANK - INTERNALLY COATED WITH BRAYCO 785

C OF C

SECTION: 03.01

REVIEW WELDING PROCEDURES

WPS, PQR

SECTION: 03.02

REVIEW WELDER QUALIFICATION

WQR

SECTION: 03.03

WELD MANIFOLDS DIMENSIONAL CHECK

C OF C

SECTION: 03.04

NDE MANIFOLDS (RADIOGRAPHY - RT)

C OF C

SECTION: 03.05

HYDROSTATIC TEST MANIFOLDS

HYDRO TEST LOG

Part Number: M.O. #: QTY. Customer:

Test Pressure: HOLD 10 MIN. Type in other

times.

Date: Badge #:

1038463-301 3857632 2 SIERRA N/A 2/12/03 39211

1011087-300 3857304 2 SIERRA N/A 2/12/03 23120

1014525-302 3857312 1 SIERRA 150 2/13/03 22463

1044497-301 3857313 2 SIERRA 900 2/13/03 39211

201632-300 3857281 2 SIERRA 225 2/13/03 22463

1015583-301 3857273 2 SIERRA 225 2/13/03 23120

1015648-300 3857274 2 SIERRA 225 2/13/03 23120

1036476-300 3857300 2 SIERRA 600 2/13/03 23120

1042817-301 3857297 2 SIERRA 225 2/13/03 23120

1009336-301 3857268 1 SIERRA N/A 2/14/03 23120

1011087-300 3857342 10 SIERRA N\A 2/17/03 22463

1044675-300 3857282 2 SIERRA 225 2/17/03 22463

1051762-300 3857314 2 SIERRA 900 2/17/03 22463

1008396-301 3857305 2 SIERRA 225 2/17/03 23120

1008396-301 3857285 2 SIERRA 225 2/17/03 23120

1008394-301 3857286 2 SIERRA 225 2/17/03 23120

1055704-300 38573156 2 SIERRA 900 2/18/03 39211

1020153-301 3857633 1 SIERRA N/A 2/18/03 39211

1046284-300 3857271 2 SIERRA N/A 2/18/03 39211

1037008-301 3857301 2 SIERRA 600 2/18/03 39211

1007065-300 3857278 2 SIERRA 225 2/18/03 23120

1046283-300 3857270 2 SIERRA N\A 2/19/03 22463

1028668-301 3857306 2 SIERRA 225/450 2/19/03 39211

66-16013-300 3857272 1 SIERRA N\A 2/19/03 22463

1008394-301 3857307 2 SIERRA 225 2/19/03 39211

1044765-300 3857436 1 SIERRA 1075 2/19/03 39211

1008448-301 3857289 2 SIERRA N/A 2/19/03 39211

1008447-300 3857288 4 SIERRA N/A 2/19/03 39211

1018011-301 3857634 1 SIERRA 225 2/19/03 39211

1008871-301 3857341 4 SIERRA N/A 2/19/03 39211

1007064-300 3857277 2 SIERRA 225 2/19/03 23120

1028081-300 3857291 2 SIERRA 300 2/20/03 22463

1044678-300 3857284 2 SIERRA 225 2/20/03 22463

1045040-300 3857276 2 SIERRA 225 2/20/03 23120

1044677-300 3857283 1 SIERRA 225 2/21/03 22463

1042956-300 3857299 1 SIERRA 225 2/21/03 22463

1031750-301 3857295 2 SIERRA 300 2/21/03 23120

1042020-301 3857309 2 SIERRA 300 2/21/03 23120

1031286-302 3857292 2 SIERRA 300 2/25/03 39211

1031751-302 3857296 2 SIERRA 300 2/25/03 22463

1020287-300 3857279 2 SIERRA N\A 2/25/03 22463

1014911-301 3857635 1 SIERRA N/A 2/25/03 39211

1008872-301 3857290 2 SIERRA N\A 2/26/03 22463

1008394-301 3857718 2 SIERRA 225 2/26/03 22463

1039160-301 3857308 2 SIERRA 100 2/26/03 39211

1042024-300 3857310 2 SIERRA 225 2/26/03 39211

1046140-300 3857819 1 SIERRA 500 2/27/03 39211

1037121-300 3857302 2 SIERRA 600 2/27/03 39211

1031289-302 3857293 2 SIERRA 300 2/27/03 39211

1055248-300 3857298 2 SIERRA 300 2/27/03 23120

1025957-300 3857280 2 SIERRA 100 3/4/03 36068

1008403-301 3857287 2 SIERRA 225 3/4/03 36068

1031548-300 3857294 1 SIERRA 300 3/7/03 22463

1042437-300 3858140 1 SIERRA 225 3/13/03 23120

1042166-300 3858138 1 SIERRA N\A 3/14/03 22463

1031548-300 3857294 1 SIERRA 300 3/19/03 22463

1038463-301 3858136 2 SIERRA N\A 3/21/03 22463

1042220-301 3858139 1 SIERRA N/A 3/26/03 39211

1058189-300 3100612 2 SIERRA N\A 3/27/03 22463

1042094-300 3858137 1 SIERRA 225 3/27/03 22463

1040959-301 8085975 1 SIERRA 225 4/21/03 22463

1040959-301 8085876 1 SIERRA 225 4/21/03 22463

1042817-301 3100613 1 SIERRA 225 4/23/03 22463

1040959-300 3857802 2 SIERRA 1/2 225 2/26/03 39211

1018011-301 3857782 1 SIERRA -2 225 2/26/03 39211

1018007-301 3857781 1 SIERRA-2 2250/225 2/25/03 39211

1008396-301 3857719 2 SIERRA-2 225 2/25/03 39211

1020153-301 3857783 1 SIERRA-2 N/A 2/26/03 39211

1044765-300 3857311 2 SIERRA 1075 1/30/03 22463

SECTION: 04.01

VISUAL INSPECTION OF CONTROL WIRING

INCLUDED IN THE CERTIFIED TEST DATA IN SECTION 08.01

SECTION: 04.02

HARDWARE VERIFICATION


SECTION: 04.03

PROJECT SOFTWARE VERIFICATION


SECTION: 05.03.A

COMPRESSOR CASE LEAK TEST

LEAK TEST CHART

SECTION: 05.03.B

COMBUSTOR CASE LEAK TEST

LEAK TEST CHART

SECTION: 05.03.C

ENGINE FUEL MANIFOLD LEAK TEST

LEAK TEST CHART

Plotter4.viC:\Prueba de Presion\Plotter4.viLast modified on 1/24/03 at 10:57 AMPrinted on 1/24/03 at 3:53 PM

P a g e 1

3 0 1 5 0 4 - 1 0 1P a r t N u m b e r

T T A 0 3 - 8 4 1 5 2 A N D 8 4 1 5 3Serial Number

3 1N u m b e r o f M e a s u r e m e n t s

0 - 500 psia

S e n s o r

C o m m e n t s

J O S E MO p e r a t o r

1 5 1 4 2 5Start Time

Fri 01- 24- 2003 Start Date

1T i m e B e t w e e n M e a s u r e m e n t s

5 0 0

0

1 0 0

2 0 0

3 0 0

4 0 0

1 2 5

0

2 5

5 0

7 5

1 0 0

3 10 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 3 0

1 3

7

Printer StatusY e s

Print Report?

Fri 01- 24- 2003 Finish Date

1 5 4 8 0 1Finish Time

P r e s s u r e

T e m p e r a t u r e

p

s

i

a

oF

Time (mins.)

4 0 8 . 7M aximum Pressure

7 1 . 0M a x i m u m T e m p e r a t u r e

Turbotec Pressure Test

)2* 4GX

4 0 6 . 7 3First Pressure Reading

4 0 8 . 6 9Last Pressure Reading

4 0 8 . 6 9M a x i m u m T e s t P r e s s u r e

4 0 6 . 2 4M i n i m u m T e s t P r e s s u r e

2 . 4 5Test Pressure Diference

Sensor 0-500 PSIGComments: Date: Fri 01- 24- 2003Time: 15 14 25Operator: JOSE MSerial Number: TTA03-84152 AND 84153Part Number: 301504-101Nominal Test Pressure: *********Sampling Time (mins): 31

Time (mins) Pressure (psia) Temperature (F)0.000 15.216 70.7441.000 406.726 70.7322.000 406.408 70.8233.000 406.253 70.8494.000 406.245 70.7175.000 406.269 70.9026.000 406.416 70.8617.000 406.563 70.7388.000 406.620 71.0059.000 406.734 70.82310.000 406.864 70.84311.000 406.897 70.74712.000 407.052 70.71413.000 407.215 70.62014.000 407.288 70.79415.000 407.402 70.81116.000 407.549 70.82617.000 407.696 70.81118.000 407.737 70.70319.000 407.867 70.82920.000 407.924 70.94621.000 408.038 70.63522.000 408.177 70.72623.000 408.209 70.74424.000 408.356 70.61725.000 408.405 70.89626.000 408.519 70.91427.000 408.527 70.78228.000 408.601 70.83529.000 408.690 70.77630.000 408.690 70.65931.000 13.961 70.703First Pressure Reading: 406.73

Last Pressure Reading: 408.69

Maximum Test Pressure: 408.69

Minimum Test Pressure: 406.24

Maximum Temperature: 71.004925

Finish Date: Fri 01- 24- 2003Finish Time: 15 48 01These results are a verified copy of the data maintained in the testconputer, according toEs 9-78. No leaks.

SECTION: 05.04.A

GAS PRODUCER COMPRESSOR ROTOR

SHOP FLOOR INFORMATION SYSTEM (INSPECTION DATA)

CERTIFICATE OF COMPLIANCESOLAR TURBINES INCORPORATED, HEADQUARTERED IN SAN DIEGO, CALIFORNIA,

HEREWITH CERTIFIES ON INFORMATION AND BELIEF:

ROTORS ASSEMBLY COMPRESSOR AND TURBINEMECHANICAL/ELECTRICAL RUNOUTS AND BALANCE DATA

The following rotors and their supporting documents for Engine Serial # 0203B,PD72871 have been reviewed to ensure that they are in accordance with Solarstandards, drawings, specifications and practices and Quality requirements.

Compressor Rotor Mechanical /Electrical 05.04.A P/N 330206-103 S/N ROB03-25533Balance 05.04.D P/N S/N

GP RotorMechanical/Electrical 05.04.B P/N 199270-200 S/N ROB03-26931Balance 05.04.E P/N S/N

PT RotorMechanical/Electrical 05.04.C P/N 199351-101 S/N ROB03-26932Balance 05.04.F P/N S/N

March 28, 2003Dimensional summary sheet for serial number:

(Dim_Rpt_Opn.Rdf)

ROB03-25533

COMPANY CONFIDENTIAL For Reference Only

Page 1 of 1

ER0 #1ERO #2MRO #1MRO #2SPLINE

Dimension

ELECT R/O NO.1 BRGELECT R/O NO.2 BRGMECH R/O NO.1 BRGMECH R/O NO.2 BRGFWD CONE SPLINE R/O

Description

00500050005000500050

Op#

.04

.02

.00005

.00005

.0001

Result

00000

Minimum

.05

.05.0002.0002.0002

Maximum Red

3921939219392193921939219

Badge

24-FEB-0324-FEB-0324-FEB-0324-FEB-0324-FEB-03

Date Initials Red Sign Off

SECTION: 05.04.B

GAS PRODUCER TURBINE ROTOR



(Dim_Rpt_Opn.Rdf)

ROB03-26931


Page 1 of 1

ELECTMECH

Dimension

RUNOUT #3 BEARING JOURNALRUNOUT #3 BEARING JOURNAL

Description

00200020

Op#

.02

.00005

Result

00

Minimum

.05.0002

Maximum Red

2972829728

Badge

21-FEB-0321-FEB-03


SECTION: 05.04.C

POWER TURBINE ROTOR



(Dim_Rpt_Opn.Rdf)

ROB03-26932


Page 1 of 1

#4ELEC#4MECH#5ELEC#5MECH

Dimension

BEARING JOURNAL RUNOUTBEARING JOURNAL RUNOUTBEARING JOURNAL RUNOUTBEARING JOURNAL RUNOUT

Description

0020002000200020

Op#

.02

.00005

.02

.00005

Result

0000

Minimum

.05.0002.05

.0002

Maximum Red

28052280522805228052

Badge

22-FEB-0322-FEB-0322-FEB-0322-FEB-03


SECTION: 05.04.D

BALANCE GAS PRODUCER COMPRESSOR ROTOR



(Dim_Rpt_Opn.Rdf)

ROB03-25533


Page 1 of 1

AFTAMTFWDAMT

Dimension

FINAL RESIDUAL BALFINAL RESIDUAL BAL

Description

00900090

Op#

.0253

.0435

Result

00

Minimum

.18

.18

Maximum Red

2862228622

Badge

25-FEB-0325-FEB-03


SECTION: 05.04.E

BALANCE GAS PRODUCER TURBINE ROTOR



(Dim_Rpt_Opn.Rdf)

ROB03-26931


Page 1 of 1

ANG.-EANG.-FOZ.IN-EOZ.IN-FR/O1R/O2

Dimension

ANGLE OF IMBALANCEANGLE OF IMBALANCEALLOWABLE IMBALANCE PLANE -E-ALLOWABLE IMBALANCE PLANE -F-FACE RUNOUT DISC #1FACE RUNOUT DISC #2

Description

006000600060006000600060

Op#

246108.023.031.0005.001

Result

000000

Minimum

360360.1.1

.003

.003

Maximum Red

336443364433644336443364433644

Badge

21-FEB-0321-FEB-0321-FEB-0321-FEB-0321-FEB-0321-FEB-03


SECTION: 05.04.F

BALANCE POWER TURBINE ROTOR



(Dim_Rpt_Opn.Rdf)

ROB03-26932


Page 1 of 1

#3R/O#4R/OANGLE-FANGLE-GOZ.IN.-FOZ.IN.-G

Dimension

DISC #3 FACE RUNOUTDISC #4 FACE RUNOUTANGLE OF IMBALANCEANGLE OF IMBALANCEALLOWABLE IMBALANCE @ PLANE -F-ALLOWABLE IMBALANCE AT PLANE -G-

Description

006500650065006500650065

Op#

.001

.001291180.08.07

Result

000000

Minimum

.004

.003360360.2.2

Maximum Red

336443364433644336443364433644

Badge

22-FEB-0322-FEB-0322-FEB-0322-FEB-0322-FEB-0322-FEB-03


SECTION: 05.07

ENGINE PERFORMANCE TEST


SECTION: 06.05

IMPELLER OVERSPEED SPIN TEST

SHOP FLOOR INFORMATION SYSTEM

SECTION: 06.06

CENTER BODY HYDRO TEST


SECTION: 06.07

END CAPS HYDRO TEST


SECTION: 06.08

MECHANICAL AND ELECTRICAL RUNOUT

INSPECTION DATA

SECTION: 06.08.A

ROTOR BALANCE

BALANCE COMPUTER PRINTOUT

SECTION: 06.10

GAS COMPRESSOR AIR TEST

AIR TEST*

SECTION: 07.00

PACKAGE ASSEMBLY

NO DOCUMENTS REQUIRED

SECTION: 08.01

PACKAGE/CONSOLE ACCEPTANCE TEST

CERTIFIED TEST DATA

SECTION: 08.02

ENCLOSURE ASSEMBLY STATIC TEST


SECTION: 08.03

NO LOAD MECHANICAL STRING TEST (ONE UNIT ONLY)


SECTION: 09.00

PACKAGE FINAL INSPECTION

NO DOCUMENTS REQUIRED

SECTION: 10.01

QC DATA BOOK REVIEW

1. PACKAGE CERTIFICATE OF COMPLIANCE

SECTION: 10.01

QC DATA BOOK REVIEW

2. ITP (REFERENCE COPY)

Inspection and Test Plan

PAGE 1


The legend at the bottom of each page indicates what inspection / test points or documents are required.

'01'

'02'

'A1'

'R1'

'X'

'M2'

Indicates Customer, Third Party or Certifying Agency inspection on 100% of units, operations or tests on that project. Every effort is made to have the inspector present when these operations are conducted. The inspection or test has not necessarily been performed in advance, prior to the observation point. Should the inspector be unavailable at the time of the actual inspection or test, production is not stopped. Review of verifying documents is included. Equipment in ITP Section 1.0 shall be released if Customer's Inspector fails to respond or fails to appear.

Identical to 'O1', but performed on a sampling of units, operations or tests on that project (not necessarily 100%). Every effort is made to have the inspector present when these operations are conducted. The inspection or test has not necessarily been performed in advance, prior to the observation point. Should the inspector be unavailable at the time of the actual inspection or test, production is not stopped. Notification requirements are the same as for '01'. Equipment in ITP Section 1.0 shall be released if Customer's Inspector fails to respond or fails to appear.

Indicates Solar inspection or test on 100% of units, operations or tests on that project.

Indicates an in-process document review is required on 100% of units on that project. The in-process review is to take place at the operation or test location unless the document is included in the databook. A copy of the verifying document is not supplied unless also identified with an 'X' in Solar's column 'A'.

In Solar's column 'A' indicates a copy of the document will be supplied in the Project Quality Assurance Data Book. The Databook contains a reference copy of the ITP. Individual documents are identified with the ITP Item number and are found in the corresponding sections. The documents consist of supplier information and Solar information.

Indicates a sample monitoring of Solar's system is required. This monitoring will be on random equipment, and may not be project specific.

The ITP is developed from the Solar Application Check Sheet (ACS) and information provided by the Business Manager and the Project Applications Engineer. Revisions are based on Customer input provided during project execution.

Inspection Points: Column A is

Special inspections, documents or tests above and beyond our standard are shown.

Column B is Column C isASTRA TRANS

Transierra

Equipment includes 2 Each, Taurus CS Package(s). Powered by Taurus 70-10302 turbine(s).

SIERRA 1 & 2 PD # 72871

Solar Inspector / Engineer

Driving a C402 Compressor.

'A2' Indicates Solar inspection or test on only a sampling of units, operations or tests on that project.

'R2' Indicates an in-process document review is required on only a sample of units on that project. The in-process review is to take place at the operation or test location unless the document is included in the databook. A copy of the verifying document is not supplied unless also identified with an 'X' in Solar's column 'A'.

All documents are to be submitted to: or Emailed to: [email protected] Document CoordinatorSolar Turbines Incorporated (KM20)4200 Ruffin Rd.San Diego CA 92123-1836, USA

FIVE (5) Working Days Notification Required For All Customer INSPECTION/OBSERVATION Items.

Prepared for

This ITP was Prepared By: Larry Proctor, Quality Engineer

Column D isOther

Certification:

NECRevision Number: 4 Dated: May 01, 2003

Caterpillar Confidential: Yellow

Inspection and Test Plan PAGESolar TurbinesA Caterpillar Company

2

Source Inspection Instructions for ITP Section 1.0 ONLY Solar Turbines Supplier Quality Engineer- (Ray Greeves) 1. Create Project File. 2. Send (email/fax/mail) copies of latest revisions of ITP, Unpriced Purchase Order,

Drawings, etc. to assigned contracted Inspector. 3. Send (email/fax/mail) copies of latest revisions of ITP, Unpriced Purchase Order to

Drawings to Inspection Agency. 4. Follow up on Supplier to Inspector Second Notifications. 5. Reassign inspection to different Solar Inspector and/or Inspection Agency 24 hours after

Supplier notification to Solar that Inspector did not respond to Second Notice (see Supplier item number 6).

6. Request Customer Inspection Waiver from Project Manager, if Customer Inspector did not respond to Supplier within 48 hours after Supplier issued Second Notice (see Supplier Item 6).

Suppliers Noted in Section 1.0 of this ITP- 1. Per ITP requirement, send (email/fax) Inspection Notification to Solar Inspector and/or

Solar Customer Inspector. 2. Send (email/fax) copy(s)of Inspection Notification(s) to Solar Supplier Quality Engineer

(Ray Greeves). 3. Send (e-mail/fax) copy of Notification to Solar Purchasing Representative. 4. Send (e-mail/fax) Second Notification to Solar Inspector and/or Solar Customer

Inspector, if required; copy Solar Supplier Quality Engineer. 5. At Inspectors arrival, confirm Inspector has latest Purchase Order and Drawing revision,

and provide Inspector with current copy(s), if required. 6. If Inspector and/or Solars Customers Inspector has not responded to a Second Notice

Notification within 48 hours, notify the Solar Turbines Supplier Quality Engineer. Solars Contracted Source Inspector (Column A of Section 1.0)- 1. Upon receipt of Solar ITP, Purchase Order and Drawing, notify Supplier of your

inspection assignment. 2. Upon receiving Inspection Notification from Supplier, send (e-mail/fax) inspection

confirmation to the Supplier. 3. Send (e-mail/fax) copy of inspection confirmation to Solar Supplier Quality Engineer and

Inspection Agency. 4. Respond to Supplier Second Notification within 48 hours (see Supplier Item 6 and Solar

Turbines Supplier Quality Engineer Item 5). 5. Send Inspection Reports to Solar Quality Engineer. Note: For Solar Source Inspections, only a Quality Engineer, Quality Manager, or Project Manager can waive Source Inspection requirements. For Customer inspections, only the Customer can waive Source Inspection Requirements. All waivers must be in writing (email or faxed). Please address ITP Section 1.0 Source Inspection issues to Ray Greeves 858/292-3146. Email address: [email protected]


SOLAR TURBINES INCORPORATED INSPECTION AND TEST PLAN

CLIENT: PROJECT NAME:

NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871

Transierra SIERRA 1 & 2

Taurus CS

Taurus 70-10302

2

0.0

0.3

ITP approval by Solar Project Management.

DATE:

COLUMN B CONTACT INFORMATION:

ITEM DESCRIPTION

PROJECT QE CONTACT:

Contact:

Phone #:

Fax #:

Email:

0.2

0.4 COLUMN C CONTACT INFORMATION:

Company:

Contact:

Phone #:

Fax #:

Cell/Pgr #:

Company:

Contact:

Phone #:

Fax #:

Cell/Pgr #:

Company:

Contact:

Phone #:

Fax #:

Cell/Pgr #:

ITEM DESCRIPTIONITEM

Company:

Contact:

Phone #:

Fax #:

Email:

Company:

Contact:

Phone #:

Fax #:

Cell/Pgr #:

Company:

Contact:

Phone #:

Fax #:

Cell/Pgr #:

ITEM

PAGE 3

SOLAR SOURCE INSPECTION CONTACT:

Contact: Ray Greeves

Phone: 858-292-3146 Fax: 858-694-6733

Cristian Alonso - Dto. de COMPRAS - Purchasing Department A-Evangelista S.A. - Phone: 011-54-11-4239-3852 Fax: 011-54-11-4239-3702 [email protected]

Fabian Rivas - Cristian's backup - Phone: 011-54-11-4239 3706 [email protected]

Cell/Pgr #:

Email:

Email:

Email:

Email:

Email:

Jaime Mellina, Project Manager

Larry Proctor

[email protected]

Bob Sutherland, Project Engineer

0.1

4 May 01, 2003

Julio Craysman

5411-4239-3700

5411-4239-3701

Astra Evangelista

[email protected]

Cesar Coronel

5411-4239-3760

5411-4239-3701

Astra Evangelista

[email protected]

5411-15-5400-3760

See Additional Contact names below

Jorge Luiz Kauer

591-335-86-350

591-335-86-183

Transierra

[email protected]

(858) 694-6851

(858) 715-7770

[email protected]

Larry Proctor


PAGESOLAR TURBINES INCORPORATED INSPECTION AND TEST PLAN


NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

42

TRANSITEM ITEM DESCRIPTION CONTROLLING DOCUMENT

VERIFYING RECORD A B C

Solar ASTRA

Larry Proctor 4 May 01, 2003

01.00 PACKAGING OPERATIONS PURCHASED PARTS Purchase Order

PSO PQ.S06.06

Engineering Drawings

R1POMQ Computer Screen

01.01 RECEIVING INSPECTION - Inspect material per Solar practices

SUPPLIERS BELOW TO NOTE THE FOLLOWING:

ALL DOCUMENTATION MARKED WITH "X" IN COLUMN A SHALL BE PROVIDED TO SOLAR WITHIN 14 CALENDAR DAYS OF COMPLETION OF MANUFACTURING, AND/OR FINAL SOLAR OR CUSTOMER INSPECTION. DOCUMENTATION SHALL INCLUDE SOLAR PO#, SOLAR PART NUMBER AND SOLAR PROJECT NAME/NUMBER.

ELECTRONIC TRANSMITTAL OF DOCUMENTS IS PREFERRED. SEND TO:[email protected]

DOCUMENTS SHALL BE MAILED TO:QUALITY DOCUMENTS COORDINATORSOLAR TURBINES, INC. (KM20)4200 RUFFIN RD.SAN DIEGO, CA 92123

NOTE: RECEIVING INSPECTION VERIFYING DOCUMENTS ARE NOT APPLICABLE TO DROP SHIPPED ITEMS.

Purchase Order

PSO PQ.S10.01PSO PQ.S10.02PSO PQ.S10.03PSO PQ.S10.05PSO PQ.S13.08


R2On-Line Material Review and Corrective Action System

01.03 AIR INLET SILENCER(Drop Ship Item)

Purchase Order

ES 1692


01.04 AIR INLET FILTER(Drop Ship Item)

Purchase Order

ES 1725


01.05 EXHAUST SILENCER(Drop Ship Item)

Purchase Order

ES 1632


A2 SOLAR SAMPLE INSP/TEST M2 MONITOR SYSTEM

R1 100% DOCUMENT REVIEW O1 100% OBSERVE INSP/TEST

R2 SAMPLE DOCUMENT REVIEW

SOLAR SUBMIT VERIFYING DOCUMENT

A1 SOLAR 100% INSP/TEST

O2 SAMPLE OBSERVE INSP/TEST

X




NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

52



Solar ASTRA


01.06 LUBE OIL COOLER(Drop Ship Item)

Must Be ASME Code Stamped

SOURCE INSPECT PER SOLAR SUPPLIER QUALITY ASSURANCE.

Purchase Order


ASME VIII

R1 X1. ASME Data Report

A1 X2. Pressure Test and Flush Certificate

01.07 LUBE OIL FILTERS Purchase Order


ASME VIII

R1 XASME Data Report( if applicable )

01.08 GAS FUEL FILTERS Purchase Order


ASME VIII

R1 XASME Data Report

01.09 ENGINE HANDLING KIT Purchase Order


R1 XCertificate

01.10 PACKAGE LIFTING KIT Purchase Order


R1 XCertificate







X




NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

62



Solar ASTRA


02.00 SKID BASE PLATE (TURBINE PACKAGE) (TurboFab, Houston)

TurboFab Contact: Chuck BelsonTel: 281-860-6702

02.01 Review welding procedures TF 1009

AWS D1.1

M2 XPQR, WPS

02.02 Review welder qualifications TF 1009

AWS D1.1

M2 XWQR

02.03 Weld skid/lifting bollardsDimensional check and visual inspection to AWS D1.1 Section 6.

(Built to engineering specifications using ASTM A36 material)

TF 1009

Fabrication Drawings

AWS D1.1

A1 XTraveler

02.04 Lube Oil Tank - Pneumatic leak test TF 2005 XC of C

A1Traveler

02.05 Surface preparation and paint PSO QAS 701PSO QAS 710

ES 9-58

XC of C

A1TurboFab Form 3016

02.06 Lube Oil Tank - Internally coated with Brayco 785

PSO QAS 702 XC of C

A1Traveler







X




NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

72



Solar ASTRA


03.00 MANIFOLDS

Solar Contact: Ron LangTel: 858-694-6121

03.01 Review welding procedures ASME IX M2 XWPS, PQR

03.02 Review welder qualification ASME IX M2 XWQR

03.03 Weld manifolds Dimensional check and visual inspection

WPS

PSO QAS 709


XC of C

A1Traveler

03.04 NDE Manifolds (Radiography - RT)(Standard is 5% per welder on circumferential butt welds only. NOTE: Not per project)

ASME B31.3 XC of C

03.05 Hydrostatic Test Manifolds -(1.5 times design pressure for 10 minutes minimum)

* Hydro Test Log maintained by part number, not project specific.

PSO QAS 708


ASME B31.3

A1 XHydro Test Log







X




NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

82



Solar ASTRA


04.00 CONTROLS


04.01 Visual inspection of control wiring Project Electrical Drawings

A1 XIncluded in the Certified Test Data in Section 08.01

04.02 Hardware verification of the project control system. This verification is performed on each unit of a multi-unit Sales Order.

Project Electrical Drawings

A1 X O1 O1Included in the Certified Test Data in Section 08.01

04.03 Project software verification using software simulators to represent the operation of the equipment controlled by the software. This verification is performed only once on a multi-unit Sales Order.


A1 X O1 O1Included in the Certified Test Data in Section 08.01







X




NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

92



Solar ASTRA


05.00 GAS TURBINE ENGINE


05.01 SUPPLIER QUALITY ENGINEERING - Review and approval of purchase requisitions for first-time buy or revised parts.

Purchase Order

PSO PQ.S6.06


POMQ Computer Screen

05.02 RECEIVING INSPECTION - Inspect material per Solar practices.

Purchase Order

PSO PQ.S10.01PSO PQ.S10.02PSO PQ.S10.03PSO PQ.S10.05PSO PQ.S13.08


A2Check List, Check Chart, or ENPS Computer Screen

R2Inspection Accumulation Record Form

05.03.A Compressor Case Leak Test

Cases are leak tested at the place of manufacture. Cases are not assigned to a specific project or a specific engine at the time of leak testing.

Engineering Drawing

A1 XLeak Test Chart

05.03.B Combustor Case Leak Test

Cases are leak tested at the place of manufacture. Cases are not assigned to a specific project or a specific engine at the time of leak testing.

Engineering Drawing

A1 XLeak Test Chart

05.03.C Engine Fuel Manifold Leak Test

Manifolds are leak tested at the place of manufacture. Manifolds are not assigned to a specific project or a specific engine at the time of leak testing.

NOTE: Fuel manifolds are manufactured and tested at TurboTec, Tijuana, Mexico.

ES 9-78

Engineering Drawing

A1 XLeak Test Chart

05.04 ROTOR ASSEMBLY - COMPRESSOR AND TURBINENOTE: Customer identification is assigned at this point.

TMP QP 602.0







X




NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

102



Solar ASTRA


05.04.A Gas Producer Compressor Rotor(Mechanical and Electrical runout)

Engineering Drawing

A1 XShop Floor Information System (Inspection Data)

05.04.B Gas Producer Turbine Rotor(Mechanical and Electrical runout)

Engineering Drawing


05.04.C Power Turbine Rotor(Mechanical and Electrical runout)

Engineering Drawing


05.04.D Balance Gas Producer Compressor Rotor Engineering Drawing

TMP QAS 712


05.04.E Balance Gas Producer Turbine Rotor Engineering Drawing

TMP QAS 712


05.04.F Balance Power Turbine Rotor Engineering Drawing

TMP QAS 712


05.05 ENGINE ASSEMBLY TMP QP 602.0 A1Shop Floor Information System (Inspection Data)

05.07 ENGINE PERFORMANCE TEST(Utilizing the Facility Test Stand and Dynamometer to load engine)

*Included In Certified Test Data In Section 8.01

PSOP P10.11PSOP P10.22PSOP P11.01

ES 2235

A1 X O1 O1Acceptance Test Stamp Sheet*







X




NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

112



Solar ASTRA


06.00 GAS COMPRESSOR ASSEMBLY


06.01 SUPPLIER QUALITY ENGINEERING - Review and approval of purchase requisitions for first-time buy or revised parts.

Purchase Order

PSO PQ.S6.06




06.02 RECEIVING INSPECTION - Inspect material per Solar practices.

Purchase Order


Engineering Drawings or ENPS Computer Screen

A2Check List, Check Chart, or POMQ Computer Screen

06.03 Gas Compressor Dry Gas Seals Purchase Order



A2POMQ Computer Screen

06.05 Impeller Overspeed Spin Test and Dimensional Check One Minute at 115% speed.


A1 XShop Floor Information Systemor Process Log (Inspection Data)

06.06 Center Body Hydro Test(center body hydro test at 1.5 times design pressure for 30 minutes minimum)

NOTES:Hydrotests performed for extended time periods will apply to the centerbody and endcaps only. Additional tests on services ports will be the standard 30 minute duration.

ES 9-78



06.07 End Caps Hydro Test (end caps hydro test at 1.5 times design pressure for 30 minutes minimum)

ES 9-78

Engineering Drawing








X




NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

122



Solar ASTRA


06.08 Mechanical and electrical runout Engineering Drawings

A1 XInspection Data

06.08.A Rotor balance Engineering Drawings

A1 XBalance Computer Printout

06.09 Compressor Assembly TMP QP 602.0 A1Shop Floor Information System or Traveler (Assy / Inspection Data)

06.10 GAS COMPRESSOR AIR TEST (On facility test stand including 100% mechanical run, air test and nitrogen static leak test)

* Included in the Certified Test Data in Section 08.01

PSOP P10.22PSOP P11.01

ES 1597

A1 X O1 O1Air Test*







X




NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

132



Solar ASTRA


07.00 PACKAGE ASSEMBLY


PSOP P10.11 .

07.01 Base qualification of customer fixed interfacepoints prior to build-up of package.

Project Mechanical Installation Drawings

A1QC Folder Check List

07.02 Mechanical Assembly PSO QAS 800PSO QAS 803PSO QAS 804PSO QAS 805PSO QAS 806PSO QAS 812PSO QAS 814PSO QAS 815PSO QAS 816PSO QAS 817PSO QAS 821PSO QAS 826PSO QAS 829PSO QAS 834PSO QAS 835


07.03 Electrical Assembly PSO QAS 503 PSO QAS 504PSO QAS 506DE.380.F01


07.04 Review alignments PSO QAS 806


A1QC Folder Alignment Sheet

07.05 Dimensional check of customer connections and interface points during build-up of package. (Including customer connection plates and flanges)


A1Dimensional Verification Sheet








X




NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

142



Solar ASTRA


08.00 PACKAGE TEST


08.01 Package/Console Acceptance Test PSOP P10.11PSOP P10.22PSOP P11.01

ES 2153 (T70)

A1 O1 O1Acceptance Test Stamp Sheet

A1 XCertified Test Data

08.02 Enclosure assembly static test including simulated test of fire and combustible gas system (if present).

*Included in the Certified Test Data in Section 08.01

See PSO QAS list in section 07.02 and 07.03.

A1 X O1 O1Acceptance Test Stamp Sheet*

08.03 No Load Mechanical String Test (one unit only)

4 Hour Gas Fuel Run1 Package Only

*Included in the Certified Test Data in Section 08.01

ES 1782 A1 X O1 O1Acceptance Test Stamp Sheet*







X




NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

152



Solar ASTRA


09.00 PACKAGE FINAL INSPECTION


PSOP P10.11 .

09.01 Mechanical Final Inspection See PSO QAS list in section 07.02.

Project Mechanical Drawings

A1 O1 O1QC Folder Check List

09.02 Electrical Final Inspection See PSO QAS list in section 07.03.


A1 O1 O1QC Folder Check List

09.03 Paint Final Inspection PSO QAS 701 A1 O1 O1QC Folder Checklist

09.04 Loose Ship PSOP P10.11

PSO QAS 818

A1 O1 O1Pack Slip

09.05 Pre-shipment Inspection O1 O1

09.06 Package preservation and preparation for shipment

Shipping/Traffic Functional Practices

PSOP P15.10

ES 9-249

ES 9-248

A1 O1 O1OK to Ship QC Tag







X




NO. UNITS:PD NO:

ISSUED BY:

PURCHASE ORDER:

REV:

EQUIPMENT

72871


Taurus CS

Taurus 70-10302

172



Solar ASTRA


REVISION RECORD SHEET

REV DATE BY REMARKS

0 08/05/02 Larry Proctor Revision 0 is the initial release of the ITP.

1 10/31/02 Larry Proctor Revision 1: Changed PM. Moved 4 hr run from 05.07 to 08.03. Deleted item 06.11. Changed item 09.05 to 09.06 and then added pre-shipment inspection in 09.05. No other changes.

2 02/19/03 Larry Proctor Revision 2: Added customer contact information. Added O1's to columns B and C in sections 5, 6, 8. No other changes.

3 03/11/03 Larry Proctor Revision 3: Changed controlling document from ES2041 to ES2235 in item 05.07. No other changes.

4 05/01/03 Larry Proctor Revision 4: Added customer contact information. No other changes.







X


Quality Assurance Data Book, SIERRA, PD # 72871, Volume 1ForwardTable of ContentsSection 1: Purchased Parts01.06 Lube Oil CoolerLO Cooler.pdf023115ABTransmittalTable of ContentsCertified DrawingParts ListSpec. SheetU-1A Data Reports023115.1A023115.1B

NameplateHydrostatic Test Certifications1 of 22 of 2

Material Traceability RecordsPipePlateTubes

X-Ray Test Reports1 of 82 of 83 of 84 of 85 of 86 of 87 of 88 of 8

Dye Penetrant Test Report1 of 42 of 43 of 44 of 4

Flushing Record1 of 62 of 63 of 64 of 65 of 66 of 6

Final Acceptance CertificateForm 1016Electrical Device ListFinal-In Process1 of 22 of 2

Additional Final-In Process1 of 22 of 2

Paint-In Process1 of 22 of 2

Fan Data1 of 22 of 2

Motor Data1 of 32 of 33 of 3

1. ASME Data Report2. Pressure Test and Flush Certificate

01.07.A Lube Oil FiltersASME Data Report

01.08 Gas Fuel Filter01.09 Engine Handling Kit01.10 Package Lift Kit

Section 2: Skid Base Plate 02.01 Review Welding Procedures02.02 Review Welder Qualifications02.03 Weld Skid/ Lifting Bollards02.04 Lube Oil Tank Pneumatic Leak Test02.05 Skid surface preparation and paint02.06 Lube Oil Tank - Internal Coating

Section 3: Manifolds 03.01 Review Welding Procedures 03.02 Review Welder Qualifications03.03 Weld Manifolds Dimensional Check03.04 NDE Manifolds03.05 Hydostatic Test Log

Section 4: Control System04.01 Visual Inspection of Control Console 04.02 Hardware Verification of Control System04.03 Software Verification of Control System

Section 5: Turbine Engine05 03.A Compressor Case Leak Test05.03.B Combustor Case Leak Test05.03.C Hydrostatic Test Chart05.04.A Gas Producer Compressor Rotor Runout05.04.B Gas Producer Turbine Rotor Runout05.04.C Power Turbine Rotor Runout05.04.D Balance Gas Producer Compressor Rotor05.04.E Balance Gas Producer Turbine Rotor05.04.F Balance Power Turbine Rotor05.07 Engine Performance Test

Section 6: Gas Compressors06.05 Impeller Overspeed Spin Test 06.06 Center Body Hydro Test06.07 End Caps Hydro Test06.08 Mechanical and Electrical Runout06.08.A Rotor Balance 06.10 Gas Compressor Air Test

Section 7: Package Assembly07.00 No Documents Required

Section 8: Package Test08.01 Certified Test ReportCertified Test DataItem 1: Turbine Acceptance TestItem 2: Turbine PerformanceItem 3: Turbine Operating ParametersItem 4: Turbine Vibration DataItem 5: Dry EmissionsItem 6: Package Acceptance TestItem 7: Gas Compressor Acceptance TestItem 8: Gas Compressor DataItem 9: String Test Data

08.02 Enclosure Assembly Static Test08.03 No Load Mechanical String Test

Section 9: Package Final Inspection09.00 No Documents Required

Section 10: Documentation / Certification10.01 Package Certificate of Compliance10.01 ITP (Reference Copy)

Cover: