7760 - · PDF file7760 American-Lincoln ... Hydraulic Hose (Manual Dump) ... 3 8-16-00041 Drive Broom Arm 1 4 2-00-02310 Lock Washer, Helical Spring 3/8 Med 6

American-Lincoln 2-17760

American-LincolnForm Number Pl28600396 2006 English/Revised

®

Parts List & Options

7760Sweeper/Scrubber

After Serial Number 754318for American-Lincoln MODELS 505-244, 505-245, 505-246, 505-247, 505-248, 505-249

2-2 American-Lincoln7760

TABLE OF CONTENTS - CHAPTER 2 - PARTS

Main Broom ............................................................................................................................................ 2-4

Main Broom Lift Linkage .......................................................................................................................... 2-6

Side Broom (Variable Dump) ................................................................................................................... 2-8

Broom and Brush Chamber Door ............................................................................................................. 2-10

Hopper System (Manual Dump) .............................................................................................................. 2-12

Hopper and Flaps (Variable Dump) .......................................................................................................... 2-14

Hopper Filter and Impeller ....................................................................................................................... 2-16

Hopper Control Valve & Hopper Dump Linkage (Variable Dump) .............................................................. 2-18

Scrub Deck and Brushes ........................................................................................................................ 2-20

Rear and Side Squeegees ....................................................................................................................... 2-22

Squeegee Lift .......................................................................................................................................... 2-24

Swing Squeegee Support ........................................................................................................................ 2-26

Solution Tank .......................................................................................................................................... 2-28

Solution Feed Linkage ............................................................................................................................. 2-30

Recovery Tank ......................................................................................................................................... 2-32

Recovery Tank Lid ................................................................................................................................... 2-34

Vacuum Motor & Float ............................................................................................................................ 2-36

Front Wheel and Brake ........................................................................................................................... 2-38

Rear Wheel ............................................................................................................................................. 2-40

Brake Linkage ......................................................................................................................................... 2-42

For/Rev Control – Ford ............................................................................................................................ 2-44

For/Rev Control – Mitsubishi ................................................................................................................... 2-46

Main Frame ............................................................................................................................................. 2-48

Driver Compartment ................................................................................................................................. 2-50

Hydraulic Hose (Variable Dump) .............................................................................................................. 2-52

Hydraulic Hose (Manual Dump) ............................................................................................................... 2-54

Suction & Return Hoses Variable Dump) ................................................................................................. 2-56

Suction & Return Hoses (Manual Dump) ................................................................................................. 2-58

Main Broom and Fittings ......................................................................................................................... 2-60

Side Broom and Fittings .......................................................................................................................... 2-61

Scrub Motors and Fittings ....................................................................................................................... 2-62

Squeegee and Scrub Deck Cylinders and Fittings ................................................................................... 2-63

Power Steering, Hopper Dump & Hopper Lift Cyl’s and Fittings ............................................................... 2-64

Rear Wheel Motors and Fittings .............................................................................................................. 2-66

Hydraulic Reservoir, Filter, and Fittings .................................................................................................... 2-68

Drive Pump and Fittings .......................................................................................................................... 2-70

Vacuum Motor and Fittings ..................................................................................................................... 2-71

Dust Control Impeller and Fittings ........................................................................................................... 2-72

Power Steering Unit and Fittings ............................................................................................................. 2-73

Main Control Valve and Fittings ............................................................................................................... 2-74

Cylinder Control Valve and Fittings .......................................................................................................... 2-75

Return Manifold and Fittings .................................................................................................................... 2-76


Oil Cooler & Fittings ................................................................................................................................ 2-77

Auxiliary Pump and Fittings - Ford ......................................................................................................... 2-78

Auxiliary Pump and Fittings – Mitsubishi ................................................................................................ 2-79

Battery .................................................................................................................................................. 2-80

Engine Cover ........................................................................................................................................... 2-82

Fuel Tank (Gas & Diesel) ........................................................................................................................ 2-84

Ford 425EFI Gas Engine ......................................................................................................................... 2-86

Ford 425EFI LP Engine ........................................................................................................................... 2-92

Mitsubishi S4Q2 Diesel Engine ............................................................................................................... 2-104

Radiator Group ........................................................................................................................................ 2-112

Certified Export (CE) Kit .......................................................................................................................... 2-114

Steering and Instrument Panel ................................................................................................................. 2-116

Decals .................................................................................................................................................. 2-118

Instrument Panel ..................................................................................................................................... 2-120

Machine Harness Wiring Diagram ........................................................................................................... 2-122

Electrical Schematic ............................................................................................................................... 2-124

Connection Diagram ................................................................................................................................ 2-125

Ford 425EFI Frame Side Connection Diagram ......................................................................................... 2-126

Mitsubishi S4Q2 Frame Side Connection Diagram .................................................................................. 2-127

Hydraulics Schematic (Variable Dump) ................................................................................................... 2-128

Hydraulics Schematic (Manual Dump) .................................................................................................... 2-129


MAIN BROOM - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 0882-040 Hydraulic Motor, Broom Drive 12 2-00-03838 Key, .250 x 1.000 (#15) W 13 8-16-00041 Drive Broom Arm 14 2-00-02310 Lock Washer, Helical Spring 3/8 Med 65 2-00-00232 Screw, 3/8 - 14 x .750 HHC 6

6 8-33-09046-1 Broom Driver Hub 17 8-58-05160 Hub Locking Plate 18 2-00-00518 Lock Washer, Helical Spring 1/4 Med 79 2-00-03039 Screw, 1/4 - 20 x .625 HSHC 310 See Broom Options

11 2-00-00522 Lock Washer, Helical Spring 3/4 Light 11213 2-00-04889 Bearing 114 2-00-04886 Screw, 3/8 - 16 x .500 HSHC 215 8-33-09090 Idler 1

16 8-16-00039 Idler Arm 117 7-15-01035 Pivot Collar Weldment 218 2-00-04943 Spring Pin, 3/8 x 1 1/2 219 2-00-00221 Screw, 1/4 - 20 x .750 HHC 820 7-16-07274 Cover Plate Gasket 2

21 7-29-00148 Broom Arm Gasket 322 7-70-05137 Shaft 123 7-55-08119 Lift Pin, with Cotter Pin 224 7-03-04151 RH Arm Assembly 1

7-03-04152 LH Arm Assembly 125 7-13-07103 End Clamp 2

26 2-00-02587 Screw, 1/4 - 20 x 1.250 HHC 427 2-00-00586 Nut, Hex Jam 5/16 - 18 .500 x .187 428 2-00-00530 Lock Washer, Helical Spring 5/16 Med 429 2-00-05103 Flat Washer SS, .750 x .343 x .050 430 2-00-03997 Flange Bearing, 3.750 x 1.000 2

31 2-00-00196 Carriage Bolt, 5/16 - 18 x 1.000 432 7-70-05138 Broom Chamber Shaft Weldment 133 8-55-08098 Dowel Pin 434 2-00-04887 Screw, 3/4 - 10 x 1.250 HHC 135 2-00-04890 Retaining Ring, 3.341 Int. 1

36 2-00-02558 Lubrication Fitting, 45° 1/8 NPT 237 8-75-01157 Flat Washer, 3/4 138 2-00-00432 Screw, 1/4-20 x .50 4

P-4738/9510


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P4738/9606

MAIN BROOM - EXPLODED VIEW


MAIN BROOM LIFT LINKAGE - PARTS LIST


1 8-39-00003 Knob 22 7-41-05082 Main Broom Lever 13 7-66-00142 Adjusting Rod 14 2-00-00207 Screw, 5/16-18 x 1-1/4 15 7-09-01057 Spacer 2

6 2-00-01255 Screw, 5/16 - 18 x .875 HHC 27 7-17-00012 Crank 18 2-00-02369 Nut, Hex Jam 3/8 - 16 x .562 x .218 29 7-08-00493 Broom Lever Bracket 110 2-00-00530 Lock Washer, Helical Spring 5/16 Med 2

11 2-00-00208 Screw, 5/16 - 18 x .750 HHC 112 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 113 7-89-06700 Hopper Valve Bracket 114 2-00-02589 Screw, 1/4 - 20 x 2.0 HHC 215 2-00-00518 Lock Washer, Helical Spring 1/4 Med 2

16 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 217 7-42-05086 Broom Lift Link 118 2-00-03589 Setscrew Collar, 1.000 x .5000 x .437 119 7-15-01022 Setscrew Collar, .750 x .378 x .375 120 2-00-04936 Nut, Hex Fiber Insert 1/2 - 13 1

21 2-00-00566 Lubrication Fitting, Straight 1/8 NPT 122 7-21-04030 Edging 123 2-00-05059 Screw, 1/2-13 x 3.750 HHC 224 7-42-05089 Link 225 2-00-00605 Nut, #10-24 Fiber Lock 2

26 2-00-00056 Screw, #10-24 x 3/4 RHM 227 8-88-00053 Control Valve 1

P-5151/9608


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MAIN BROOM LIFT LINKAGE - EXPLODED VIEW


SIDE BROOM (VARIABLE DUMP) - PARTS LIST


1 8-08-03107 Side Broom 12 0885-061 Hydraulic Broom Drive Motor 13 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 34 2-00-00530 Lock Washer, Helical Spring 5/16 Med 35 2-00-00409 Washer, Flat 5/16 2

6 2-00-01676 Flat Washer, 1.063 x .266 x .063 17 2-00-00518 Lock Washer, Helical Spring 1/4 Med 58 2-00-05976 Screw, 1/4 - 28 x 1.50 HHC 19 2-00-00221 Screw, 1/4-20 x .75 210 2-00-00232 Screw, 3/8 - 16 x .750 HHC 1

11 8-15-01003 Setscrew Collar, 1.250 x .750 x .562 112 2-00-04210 Clamp 213 2-00-00049 Screw, #10 - 24 x .500 RHM 314 2-00-00605 Nut, Hex MS #10-24 x .375 x .12 315 2-00-00512 Lock Washer, #10 Int. 3

16 7-25-06038 Flange 117 2-00-00218 Screw, 5/16 - 18 x 2.000 HHC 3NS 0880-293 Seal Kit- 0885-061 (Up to Serial No. 750056) 1NS 0780-144 Seal Kit- 0885-061 (Serial No. 750056 & Above) 118 7-08-00841 Bracket, Side Broom 119 7-79-00092 Strap 120 7-03-04153 Side Broom Arm Weldment 1

21 7-09-01134 Bushing 122 7-10-00029 Cable 123 8-21-04030 Edging 124 2-00-02310 Lock Washer, Helical Spring 3/8 Med 125 2-00-03702 Washer, Flat .625 x .281 x .063 1

26 2-00-00641 Nut, 1/4-20 Hex Fiber Lock 127 2-00-02303 Lock Washer, 5/16 Int. Tooth 228 2-00-00585 Nut, Hex 5/16-18 229 2-00-03569 Carriage Bolt, 5/16-18 230 2-00-05350 Screw, 1/4-28 x .63 3

31 2-00-03979 Washer, 1.00 x .391 x .06 132 2-00-03808 Washer, 1.50 x .750 x .06 133 2-00-00594 Nut, Hex MS 1/4-20 x .125 134 2-00-04603 Clamp 135 2-00-04378 Clamp 1

P-5149/1-04


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SIDE BROOM (VARIABLE DUMP) - EXPLODED VIEW


BROOM & BRUSH CHAMBER DOOR - PARTS LIST


1 7-19-08101 Door, Left Hand Broom Chamber 12 7-19-08102 Door, Right Hand Broom Chamber 13 7-25-08033 Flap, Broom Chamber Door 2

4 7-79-00056 Strap, Door Flap 25 7-79-00055 Strap, Broom Chamber 46 7-25-08034 Flap, Broom Chamber 2

7 7-79-00054 Strap, Broom Chamber Flap 18 7-25-08032 Flap, Broom Chamber 19 7-08-00487 Bracket, Flap (Weldment) 1

10 7-29-00147 Gasket 111 2-00-00221 Screw, 1/4-20 x 3/4 HHC 2512 3-73-01020 Gasket 36” (x 2)

13 2-00-00518 Lock Washer, 1/4 Helical Spring 3314 7-41-00065 Latch, Flush Mount 215 2-00-00501 Lock Washer, 1/4 8

16 2-00-00589 Nut, 1/4-20 Hex 817 2-00-04880 Screw, 1/4-20 x 3/4 BHS 818 2-00-00407 Flat Washer, .687 x .343 x .062 8

19 2-00-04190 Carriage Bolt, 1/4-20 x .63 820 2-00-01490 Screw, 1/4-20 x .875 HHC 1321 7-25-08036 Flap, Front Broom Chamber 1

71014revB/1-06


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71014/1-06

BROOM & BRUSH CHAMBER DOOR - EXPLODED VIEW


HOPPER SYSTEM (MANUAL DUMP) - PARTS LIST


1 7-79-00091 Hopper Flap Strap 42 2-00-00205 Screw, 1/4-20 x 1.000 HHC 153 7-13-07169 Hopper Flap Clamp 44 7-25-08050 Hopper Flap 45 7-30-08013 Cable Guide 2

6 7-10-00027 Hopper Lift Cable 17 7-08-00860 Pulley Mounting Bracket 18 7-13-07170 Cable Retainer Clip 49 7-60-00160 Cable Pulley 410 7-41-00029 Hopper Latch 1

11 7-27-07174 Main Frame 112 8-76-00045 Spring 113 7-25-08051 Baffle Flap 114 7-13-07131 Baffle Clamp 115 7-08-00861 Hopper Pivot Plate 2

16 7-32-06019 Hopper 117 2-00-03589 Collar 118 7-31-06073 Hopper Dump Handle 119 7-16-07340 Right Hand Cover 120 7-16-07341 Center Cover 1

21 7-16-07339 Left Hand Cover 122 2-00-00518 Lock Washer, 1/4 Helical Spring 1723 2-00-00594 Nut, Hex 1/4-20 1924 2-00-01255 Screw, 5/16-18 x .875 HHC 1125 2-00-00530 Lock Washer, 5/16 Helical Spring 11

26 2-00-00209 Screw, 3/8-16 x 1.250 HHC 827 2-00-00402 Flat Washer, 3/8 Bs 1028 2-00-02310 Lock Washer, 3/8 Helical Spring 829 2-00-02360 Nut, Hex 3/8-16 1430 2-00-02711 Screw, 3/8-16 x2.750 HHM 1

31 2-00-00240 Screw, 1/2-13 x 1.250 HHC 432 2-00-02312 Lock Washer, 1/2 Helical Spring 433 7-41-00031 Handle Latch 134 2-00-00235 Screw, 3/8-16 x 1.750 HHC 135 2-00-00409 Flat Washer, 5/16 BS 8

36 2-00-00585 Nut, Hex 5/16-18 937 7-25-08052 Lower Baffle Flap 138 7-13-07136 Lower Baffle Clamp 139 2-00-00198 Carriage Bolt, 1/4-20 x 2.000 140 2-00-00641 Nut, Fiber Lock 1/4-20 141 2-00-00405 Flat Washer 1/2 B.S 4

C-0355/9606


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HOPPER SYSTEM (MANUAL DUMP) - EXPLODED VIEW


HOPPER SYSTEM (VARIABLE DUMP) - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY1 7-32-06017 Hopper 12 7-08-00840 Bracket, Impellor Mounting and Guard 13 0882-041 Vac Fan Motor 14 8-23-00012 Impellor 15 7-17-05013 Cylinder Ref.6 7-55-08117 Pin 37 8-15-01003 Collar 68 7-17-05020 Cylinder Ref.9 8-14-01010 Rod End 110 7-55-08127 Rod 111 7-29-00233 Gasket, Dump Door 213 7-13-07162 Clamp, Hopper 114 7-25-08068 Flap, Hopper 115 7-19-08054 Dump Door, Hopper 116 2-00-00641 Nut, 1/4-20 Insert Fiber 3117 7-55-08121 Pin 118 7-68-05019 Seal, Outer Door 119 7-79-00090 Strap, Inner Seal 120 7-79-00089 Strap, Outer Seal 121 7-68-05014 Seal, Door Side 222 7-13-07160 Clamp, Door Side Seal 224 7-68-05018 Seal, Dump Door 141 2-00-00776 Cotter Pin 242 2-00-02558 Lube Fitting 143 2-00-04378 Clamp 144 2-00-00566 Lube Fitting 450 8-82-00058 Switch 254 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 655 7-21-04041 Edging, Hopper 156 2-00-02227 Key 157 2-00-04603 Clamp 258 7-08-00869 Bracket, Safety Arm Stop 160 2-00-03702 Washer, .625 x .281 x .063 1761 2-00-00221 Screw, 1/4-20 x .750 HHC 3365 2-00-00518 Lock Washer, Helical Spring 1666 2-00-03575 Carriage Bolt, 1/4-20 x .750 1270 2-00-00585 Hex Nut, .13-18 Finished 471 2-00-00530 Lock Washer, 5/16 Med. 872 2-00-00409 Flat Washer, .688 x .344 x .063 873 2-00-00208 Screw, .313-18 x .75 HHC 474 2-00-02655 Screw, .313-18 x 4.50 HHC 475 2-00-00402 Flat Washer, .750 x .391 x .093 276 2-00-03412 Lock Nut, .38-24 (1-piece) 177 2-00-00484 Spacer, .625 x .375 x .047 178 2-00-01372 Nut, 8-32 Fiber Insert 479 2-00-00498 Lock Washer 580 2-00-00090 Screw, 8-32 x 1.50 PH RHM 481 2-00-00432 Flat Washer, 1.125 x .766 x .063 282 2-00-03170 Spacer, .75-1.50 x .125 283 2-00-04841 Nut, .75-16 Slotted Hex 284 2-00-05277 Screw, .50-13 x .75 HSHC 285 2-00-00460 Flat Washer, .438 x .192 x .031 4

P5146ecp/1-04


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POSITION CARRIAGEBOLT AS SHOWN(2 PLACES)

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P5146ecp/1-04

HOPPER SYSTEM (VARIABLE DUMP) - EXPLODED VIEW


HOPPER SYSTEM (FILTER & IMPELLER) - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY12 2-00-00491 Grommet 116 2-00-00641 Nut, 1/4-20 Insert Fiber 623 7-18-03031 Air Deflector, Top 125 7-13-07159 Rear Clamp 226 7-19-08055 Filter Access Door 1

27 7-08-00843 Bracket, Door Filter Access (RH) 128 7-08-00844 Bracket, Door Filter Access (LH) 129 7-24-04046 Filter Panel 1

7-24-04046-2 POLY Filter Panel Option

30 7-13-07158 Filter Clamp, Weldment 131 7-39-00027 Knob Assembly 232 7-03-04150 Shaker Arm 133 7-58-05279 Plate, Shaker Motor 1

34* 0860-623 Motor, Shaker 135* 8-16-07406 Cover, Filter Shaker Motor 136* 8-89-04019 Weight, Filter Shaker 137 8-10-00036 Cable 138 8-41-00040 Latch 2

39 7-29-00234 Gasket, Hopper Access Door 140 7-29-00235 Gasket, Hopper Access Door 145 7-55-08146 Pin, Shaker Pivot 146 2-00-03589 Collar 447 7-08-00643 Bracket 1

48 7-08-07053 Bumper 149 7-89-07423 Stud 251 25201A Knob 252 2-00-04345 Tye-Rap 153 8-09-01082 Bushing 2

54 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 259 2-00-02587 Screw, 1/4-20 x 1.250 HHC 260 2-00-03702 Washer, .625 x .281 x .063 1261 2-00-00221 Screw, 1/4-20 x .750 HHC 8

62 2-00-00240 Screw, 1/2-13 x 1.250 HHC 463 2-00-02312 Lock Washer, 1/2 HS Med. 664 2-00-04159 Washer, 9/16 x 1 3/8 x .109 465 2-00-00518 Lock Washer, Helical Spring 8

66 2-00-03575 Carriage Bolt, 1/4-20 x .750 1267 2-00-02676 Screw, 1/2-13 x .75 268 2-00-00263 Setscrew, 1/4-20 x .250 HSKCP 169 2-00-00643 Nut, 3/8-16 Stop 2

*Contained in Kit 0880-705

P5148A-ecp/1-04


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P5148a-ecp/1-04

HOPPER SYSTEM (FILTER & IMPELLER) - EXPLODED VIEW


HOPPER SYSTEM (VALVE, DUMP LINKAGE) - PARTS LIST


1 8-88-00053 Hopper Control Valve 12 2-00-04917 ORFS Boss Reducer, 9/16-18 to 7/16-20 23 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 24 2-00-04926 ORFS 90° Elbow, 9/16-18 25 2-00-04970 Fitting - Straight 2

6 2-00-00056 Screw, #10 - 24 x .750 RHM 27 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 28 7-41-05084 Lever 29 7-42-05089 Link 210 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 4

11 2-00-00518 Lock Washer, Helical Spring 1/4 Med 412 2-00-00205 Screw, 1/4-20 x 1.000 HHM 413 2-00-03702 Flat Washer, .625 x .281 x .062 414 7-31-06059 Handle 215 2-00-00498 Lock Washer, .250 Ext 2

16 7-33-02195 Hose Ref.17 8-33-02328 Hose Ref.18 7-33-02225 Hose Ref.19 8-33-02178 Hose Ref.20 8-33-02201 Hose Ref.

21 7-33-02187 Hose Ref.

P-4877b/0603


TO UPPER PORT OFHOPPER DUMP DOORCYLINDER - 8-33-02328

TO REAR PORT OFHOPPER LIFT CYLINDER - 8-33-02178

TO LOWER PORT OFDUMP DOOR CYLINDER - 7-33-02194

TO FRONT PORT OFHOPPER LIFT CYLINDER - 7-33-02225

FROM "T" PORT OFMAIN CONTROL VALVE - 8-33-02201

TO RETURN MANIFOLD - 7-33-02187

SEE MAIN BROOM LIFTLINKAGE FOR MOUNTINGBRACKET AND FASTENERS

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HOPPER SYSTEM (VALVE, DUMP LINKAGE) - EXPLODED VIEW


SCRUB DECK & BRUSHES - PARTS LIST

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*0702-069 SERVICE PARTS


1 7-33-09013 Drive Hub 12 7-58-05181 Hub Plate 13 7-03-04070 Brush Drive Arm 14 7-09-01062 Spacer 25 7-76-00089 Latch Spring 26 7-41-00007 Brush Latch 27 2-00-04663 Roll Pin 28 2-00-00530 5/16 Lock Washer 29 2-00-00224 Screw 210 2-00-02587 Screw 211 2-00-00518 1/4 Lock Washer 212 2-00-04045 Washer 2


1 7-27-07172 53” Scrub Deck 12* 0702-069 Drive Brush Assembly 33 0782-111 Hyd. Scrub Motor 34 2-00-03407 Clamp-Hose 65 2-00-05662 Fitting, Tee 26 7-25-02053 90° Nipple 17 8-13-07003 “U” Bolt - 1/4” 28 2-00-05686 Nipple 19 2-00-05681 Nipple 310 7-33-02323 Hose-Water Feed - 15” 111 7-33-02322 Hose-Water Feed - 12” 112 7-33-02324 Hose-Water Feed - 12.5” 213 2-00-00596 Nut, 1/2 - 13 614 2-00-02312 Washer, .50 Split 6

16 2-00-05077 CarriageBolt, 1/2-13 x 1.50 HHC 617 2-00-00530 Lockwasher, 5/16 318 2-00-05087 Screw, 5/16 with Nylok 319 2-00-00594 Nut, Finish Hex, .25-20 220 2-00-00518 Washer, Helical Spring 2

P-5158/4-03


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APPLY NEVER SEIZE

P5158/4-03

SCRUB DECK & BRUSHES - EXPLODED VIEW


REAR & SIDE SQUEEGEES - PARTS LIST


1 7-86-08032 Squeegee - Weldment 12 7-20-06009 Duct - Squeegee Inlet 13 7-75-01164 Spacer - Bushing 24 7-75-01191 Spacer - Squeegee 2

5 7-77-00107 Squeegee - Rubber, Inlet 16 7-77-00105 Squeegee - Rubber, Outlet 17 7-79-00085 Strap - Squeegee Clamp 18 7-13-07157 Clamp - End Squeegee 2

9 7-13-07156 Clamp - Nut 210 7-39-00026 Knob - Squeegee 411 7-89-08073 Wheel - Caster 212 2-14-00184 Wheel 2

13 2-00-04962 O-Ring 214 2-00-00216 Screw, 3/8-16 x 2.000 HHC 215 2-00-00402 Flat Washer, .750 x .390 x .094 416 2-00-00615 Nut, Finish Hex 2

17 2-00-02360 Nut, 3/8 -16 Hex 218 2-00-05302 Screw, 3/8-16 x 1.25 HHC SS 219 2-00-05344 Bolt, Hex Tap 5/16-18 x 1.75 SS 220 2-00-05343 Bolt, Carriage, .38-16 x 3.50 2

21 7-86-08034 Weldment - RH Bracket 122 7-77-00108 Squeegee - Rubber, Side 123 7-79-00086 Strap 124 7-55-08145 Pin - Lift 1

25 2-00-05320 Hair Pin 126 7-55-08121 Pin - Lock Up 128 2-00-05361 Washer, .563 x .281 x .063 SS 1427 2-00-04690 Screw, 1/4-20 x 1.00 HHC SS #304 14

29 2-00-02312 Lock Washer, 1/2 HS Med. 230 2-00-04687 Lock Washer, Helical Spring 1/4 Med. 1431 2-00-04688 Nut, 1/4-20 Hex 14

32 2-00-00598 Nut, .50-13 Hex 233 7-86-08033 Weldment - LH Bracket 1

P-5160/0403


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3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

22

23

23

24

24

25

25

26

26

27

27

28

28

29

29

30

30

31

31

32

32

33

P5160/0403

REAR & SIDE SQUEEGEES - EXPLODED VIEW


SQUEEGEE LIFT - PARTS LIST


12 7-75-01166 Spacer 13 7-17-05019 Lift Cylinder Ref.4 2-00-04892 Fitting, 90° 25 2-00-05320 Hair Pin 1

- 6 7-55-08147 Pin Assembly 17 7-17-00013 Squeegee Lift Arm 18 2-00-04886 Set Screw, 3/8-16 x .500 29 7-13-05074 Chain - Squeegee Lift 110

11 7-08-00845 Bracket 112 7-32-00022 Hinge Ref.13 2-95-04182 Nut, Fiber 1014 7-08-00928 Bracket - Squeegee Lift 115 7-87-02185 Tube - Squeegee Lift 2

16 2-00-00644 Nut - 5/16-18, Insert Fiber 217 2-00-02708 Screw, 5/16-18 x 1.000 HHM 218 2-00-05354 Screw, Hex Head Cap 119 2-00-00410 Flat Washer, .875 x .375 x .060 1220 2-00-00209 Screw, 3/8-16 x 1.250 HHC 7

21 2-00-00522 Lock Washer ¾ Helical Spring 122 2-00-03293 Nut, Hex Finish, .75-10 123 2-00-05356 Screw - HHC .313-18 x 1.25 Grade 8 224 2-00-05103 Flat Washer .750 x .343 x .50 8

P-5154/9907


18

12 19 20

13 2 3 21 22

4

8

6

5

24 23

9

24 23

257201113

16

15

1417

P5154/9907

SQUEEGEE LIFT - EXPLODED VIEW


SWING SQUEEGEE SUPPORT - PARTS LIST


1 7-86-08039 Weldment - Squeegee Support 12 7-55-08144 Weldment - Pin Assembly 23 7-08-00839 Bracket - Angle 24 7-03-04149 Arm - Squeegee 45 7-81-00185 Support - Squeegee 2

6 7-70-05174 Shaft 27 8-15-01002 Locking Collar 68 7-08-00838 Weldment - Bracket RH 19 7-08-00837 Weldment - Bracket LH 110 7-76-00114 Spring 2

11 7-89-08073 Wheel - Caster 112 7-33-02380* Hose - Vacuum - 78.50” 113 7-13-07104* Clamp - Hose 414 7-76-00050-1 Spring - Extension 115 2-00-04937 Hose Tie w/Eyelet 2

16 2-95-04182 Nut 1217 7-09-01057 Bushing 818 7-33-02381* Hose Vacuum - 23.50” 119 7-08-00916* Bracket, Squeegee Lift Ref.

*Part of Kit 0780-467

P-5159/9907


17

24

7

5

10

6

3

1611

13

1

18

13

19

13

H46

H260

H49 H237

H237

P5159/9907

H38

H45

H46

16

9

H50 8

REF MAIN FRAME

13 14 15 12

APPLY LOCTITE TOSETSCREWS, TTP

APPLY NEVER SEIZE

SWING SQUEEGEE SUPPORT - EXPLODED VIEW


SOLUTION TANK - PARTS LIST


1~ 7-83-04168 Solution Tank, Stainless Steel (Standard) 17-83-04167 Solution Tank, Mild Steel (Option)

2 7-25-02046 Fitting, Drain 13 7-29-00100 Gasket, Tank Drain 14 2-00-04693 Screw, 5/16-18 x .875 SS 45 2-00-04691 Lock Washer, Helical Spring 5/16 Med SS 4

6 2-00-04692 Nut, Hex 5/16 - 18 x .50 x .265 SS 47 7-75-01088 Spacer 48 2-00-01254 Screw, 1/2 - 13 x 1.50 HHC 49 2-00-02371 Nut, 1/2-13 Hex Jam 410 2-00-02312 Lock Washer, Helical Spring 1/2 Med 4

11 2-00-00405 Flat Washer, 1.062 x .531 x .093 412 7-25-02095 Drain Plug Assembly 113 7-82-00017 Switch, Float 114 7-24-04022 Strainer, Pump Inlet 115 2-00-05132 Fitting, 3/4 NPT, 3/4 Barb 90° 1

16 2-00-02220 Hose Clamp, .812 - 1.500 217 7-33-02178 Hose 118 7-29-00176 Gasket, Solution Tank 119 7-32-03020 Holder, Hose 120 2-00-06529 Elbow, 90° 1/4 NPT 1

21 2-00-05724 Plug, 3/4 NPT Nylon 122 7-33-02335 Drain Hose, 44" 123 2-00-02216 Clamp, Hose 124 2-00-00234 Screw, 3/8-16 x 1.50 HHC 125 2-00-05686 Fitting, 3/4 NPT x 2” Nylon Nipple 1

26 2-00-04590 Washer, SS Sealing 427 2-00-06528 Reducer, 1/4 NPT - 1/8 NPT Brass 128 2-00-04687 Lock Washer, 1/4 SS 429 2-00-04688 Nut, 1/4-20 SS Hex 430 2-00-04685 Screw, 1/4 - 20 x .500 HHC SS 4

31 2-00-05940 Plug, 1/4 NPT Nylon 232 2-00-03979 Flat Washer, 3/8 333 2-00-02360 Nut, 3/8-16 Hex 134 2-00-04182 Nut, 3/8-16 Fiber Lock 135* 7-16-07275 Cover, Solution Tank (w/standard metal hinge) 1

*Standard Cover with Stainless Steel Hinge: 0780-715 Stainless Steel Cover with Stainless Steel Hinge: 0780-716

~If you are ordering a replacement tank, you should also order: 1 of 8-18-00541 (7760 decal-provides 2) 1 of 8-18-00525 (American-Lincoln logo) or 1 of 8-18-00549 (A-L Tech for Export)

P4735b/11-04


21

18

3028

14

262920

27

2515

161713

TO SOLUTIONBRACKET

19

3233

34

35

32

24

1

22

12

4

31

3

23

2

5

6

7

11

10

8

9

P4735b/11-04

31

SOLUTION TANK - EXPLODED VIEW


SOLUTION FEED LINKAGE - PARTS LIST


1 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 32 2-00-00530 Lock Washer, Helical Spring 5/16 Med 33 7-41-05086 Solution Control Lever 14 7-09-01057 Bushing 35 2-00-00207 Screw, 5/16 - 18 x 1.250 HHC 2

6 7-42-05090 Solution Control Link 17 2-00-03407 Hose Clamp 18 7-25-02052 Hose Fitting, 3/4 Barbed, 14 NPT Nylon 19 2-00-03586 Pipe Nipple, 3/4 NPT x 2.00 short 210 2-00-03702 Flat Washer, .625 x .281 x .062 2

11 2-00-00518 Lock Washer, Helical Spring 1/4 Med 212 2-00-00221 Screw, 1/4 - 20 x .750 HHC 213 2-00-05132 Fitting, 3/4 NPT, 3/4 Barbed, 90°, Nylon 114 7-08-00437 Bracket, Solution Pipe 115 7-88-00027 Ball Valve 1

16 2-00-03382 Spring Washer, .875 x .500 x .015 117 2-00-00409 Flat Washer, .687 x .343 x .0623 218 7-41-05085 Solution Valve Lever 119 2-00-00600 Nut, Hex Hvy. 3/8 - 16 x .687 x .359 220 2-00-00211 Screw, 5/16 - 18 x 1.750 HHC 1

21 8-39-00002 Knob 122 2-00-05724 Plug, Pipe, 3/4 NPT, Nylon 123 2-00-05131 Nipple, Closed 3/4 NPT x 1.38 1

P-4750/2-04


20

6

21

16

1

2

4

12

34

5

19

12

17

17

184

5

15

23

8

9

10

22

1112

8

7

14

13

CONTROLPANEL

P-4750/0703 TO SOLUTION TANK(7-33-02178 HOSE REF.)

TO SOLUTION TANK(7-33-02178 HOSE REF.)

TO SCRUB BRUSHES(7-33-02322 HOSE REF.)

TO SCRUB BRUSHES(7-33-02322 HOSE REF.)

SOLUTION FEED LINKAGE - EXPLODED VIEW


RECOVERY TANK - PARTS LIST


1* 7-83-04218 Recovery Tank - Stainless Steel (Standard) 17-83-04224 Recovery Tank - Mild Steel (Option)

2 7-56-05023 Fitting Weldment 13 7-81-00126 Support 14 7-71-00009 Shim 45 7-08-00486 Bracket Weldment 16 7-29-00146 Gasket 17 7-25-02095 Drain Plug Assembly 18 2-00-00209 Screw, 3/8 - 16 x 1.250 HHC 49 2-00-02360 Nut, Hex, 3/8 - 16 x .562 x .328 110 2-00-04801 Washer, Flat, 1.000 x .390 x .062 7

11 2-00-02310 Washer, Lock, Helical Spring 3/8 Med 512 2-00-03569 Bolt, Carraige, 5/16 - 18 x .75 213 2-00-00183 Screw, PH THM 1/4-20 x .75 114 2-00-00409 Washer, 5/16 Flat SS 415 2-00-00530 Washer, Lock, Helical Spring 5/16 Med 416 7-78-05009 Stop 217 8-80-05014 Stud, 1/2-13 UNF-2A x 2.50 218 2-00-02371 Nut, Hex Jam, 1/2 - 13 x .750 x .312 219 2-00-00206 Screw, .313-18 x 1.00 120 7-80-05067 Stud, Gas Spring 2

21 7-13-07102 Safety Clip, Gas Spring 222 7-76-00103 Gas Spring, Recovery Tank Tilt 123 2-00-00518 Washer, 1/4 Med. Lock 124 7-82-00021 Switch, Float 125 8-09-01083 Connector, Float Switch 126 2-00-00644 Nut, Insert Fiber, .313-18 627 2-00-04685 Screw 1/4-20 x .75 HHC S.S. 928 2-00-04590 Washer, Sealing 1/4 1229 2-00-04687 Washer, 1/4 Lock Split S.S. 1330 2-00-04688 Nut, 1/4-20 Hex S.S. 13

31 7-13-05058 Chain 132 2-00-00207 Screw, 5/16-18 X 1.250 HHC 233 7-34-09018 Sleeve 134 7-75-01130 Spacer, .500 X .370 X .375 135 2-00-04602 Clamp, Float Switch 336 2-00-04689 Washer, 1/4 Flat S.S. 137 2-00-02216 Clamp 138 7-33-02336 Hose, 50.00 139 7-32-03020 Holder, Hose 140 8-08-07038 Hose 1

41 2-00-04690 Screw, 1/4 - 20 X 1.000 HHC 342 2-00-05028 Washer, Rubber 643 2-00-05236 Washer, Flat, 2.000 X .28 X .08 SS 644 8-43-00002 Loom, Wire 145 2-00-00234 Screw, HHC 3/8 - 16 X 1.500 146 2-00-00410 Washer, Flat, 3/8 347 2-00-02360 Nut, Hex, 3/8 - 16 148 2-00-00432 Washer, Flat, 1.125 x .766 x .063 249 2-00-00594 Nut, Hex, STD FIN 1/4-20 150 2-00-00643 Nut, Fiber, 3/8 - 16 1

*If you are ordering a replacement tank, you should also order: 1 of 8-18-00541 (7760 decal-provides 2) 1 of 8-18-00525 (American-Lincoln logo)

or 1 of 8-18-00549 (A-L Tech for Export)P-4734/0303


44273528

25

36

29

3035

24

29

1

30

13

15

20

19

21

22

33

32

14

26

31

34

20

15

13

10

11

8

9

5

4

10

11

8

4

10

11

8

2

3

DRAINAGE HOSE

6

1323

4948

48

237

38

39

45

464746

50

27

7

40

26

14

16

17

18

12

13 1514

P-4734/0303

NOTE: OPEN LINK TOACCOMMODATESPACER

NOTE: OPEN LINK TOACCOMMODATESPACER

RECOVERY TANK - EXPLODED VIEW


RECOVERY TANK LID - PARTS LIST


1 7-16-07380 Lower Cover, Recovery Tank 10780-714 Option, Stainless Steel Lower Cover

2 7-16-07295 Upper Cover, Recovery Tank 10780-712 Option, Standard Upper Cover but SS Hinge0780-713 Option, Stainless Steel Upper Cover and SS Hinge

3 7-16-07275 Solution Tank Cover 14 2-00-03702 Flat Washer, 1/4 25 3-73-00076 Edging 2.33’6 2-00-01255 Screw, 5-16-18 x .88 HHC 27 2-00-01803 Flat Washer, 5/16 68 2-00-00644 Nut, Hex Fiber Insert 5/16-18 19 7-79-00057 Strap 210 7-08-00490 Bracket 1

11 7-34-09020 Insulation, Lower Cover 112 7-34-09019 Insulation, Lower Cover 113 7-34-09021 Insulation, Lower Cover 114 7-29-00229 Gasket, Center Section 115 7-66-00145 Cover Support Rod 116 7-29-00228 Gasket, Perimeter 117 7-76-00104 Gas Spring 218 7-80-05067 Stud (13 mm) 419 7-13-07102 Clip 420 2-00-01254 Screw, 1/2-13 x 1.500 HHC Ref.

21 2-00-00518 Lock Washer, 1/4 622 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 223 2-00-04876 Screw, 1/4 - 20 x .500 BHS 824 2-00-00221 Screw, 1/4 - 20 x .750 HHC 1425 2-00-00596 Nut, Hex 1/2 - 13 x .750 x .437 Ref.26 2-00-00530 Lock Washer, Helical Spring 5/16 med 827 2-00-00585 Nut, 5/16-18 628 8-41-00033 Latch Assembly 129 2-00-00118 Screw, #10 - 24 x .625 RHM 430 2-00-01974 Sealing Washer, .562 x #10 x .065 2

31 2-00-00519 Lock Washer, Helical Spring #10 Med 432 2-00-00605 Nut, Hex MS #10-24 x .375 x .125 433 2-00-00208 Screw, 5/16-18 x .750 HHC 234 7-23-03048 Spring Washer, .750 x .312 x .013 135 2-00-00409 Flat Washer, .687 x .343 x .062 336 2-00-04707 Pop Rivet, .125 Dia. 3137 7-79-00081 Strap, Gasket Retainer 238 7-79-00082 Strap, Gasket Retainer 139 2-00-00455 Flat Washer #6 3140 7-79-00087 Strap, Gasket Retainer 241 0780-467 Vac Hose 1

Item #s 4, 5 and 6 must be ordered together for proper fit.

Lid Gasket Kit: 0880-644P-4605/9809


3

SOLUTIONTANK

159

42429

4

34UPPERCOVER

23 22 2120

4

27

26

813

35

5

78

1819

1724

2627

2 10

20 25

2726

18

1917

1826

27

27 26

29

26

33

28

3031

3212

11

1

RECOVERYTANKP4605/9510

16

14

40

41

40

37

37

39

3640

RECOVERY TANK LID - EXPLODED VIEW



1 7-34-04002 Impellor 12 2-00-00402 Flat Washer, .750 x .390 x .093 13 2-00-03412 Nut, Lock 3/8 - 24 x .562 x .281 14 2-00-00251 Screw, 1/4 - 20 x .500 HHCBB 4

5 2-00-00518 Lock Washer, Helical Spring 1/4 Med 16

6 2-00-03959 Hose Clamp, 3.562 - 4.500 17 7-79-00061 Strap-Float Ball 28 2-00-04115 Pop Rivet 19 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 1210 7-26-04011 Ball Float 1

11 2-00-00484 Spacer, .625 x .375 x .046 112 2-00-00585 Nut, Hex 5/16 - 18 x .50 x .265 413 2-00-00530 Lock Washer, Helical Spring 5/16 Med 414 7-68-00025 Screen 115 7-81-00134 Support 2

16 2-00-00222 Screw, 1/4 - 20 x 1.250 HHC 1217 7-20-06004 Fan Duct 118 2-00-00641 Nut, Hex Fiber Insert 1/4 - 20 1219 7-75-01159 Spacer 620 2-00-02653 Screw, 5/16 - 18 x 3.500 HHC 4

21 7-16-07276 Fan Cover 122 0782-145 Vacuum Motor 1

Seal Kit: 7-70-00020Coil: 7-14-07007Valve: 7-12-02019

23 7-21-04029 Edging 124 2-00-04707 Rivet, 1/8 x .312 3125 7-79-00081 Strap, Gasket Retainer 2

26 7-79-00082 Strap, Gasket Retainer 127 2-00-00455 Flat Washer, #10 Brass 3128 7-79-00087 Strap, Gasket Retainer 229 2-00-03702 Washer, .625 x .281 x .063 130 2-00-04885 Fitting, SAE - OR 90 EL (not shown) 131 2-00-04975 Fitting, 45 - EL 8 ORS-8 SAE (not shown) 132 2-00-04976 Fitting, 45 - EL 4 ORS-4 SAE (not shown) 1

P4721/8-02

VACUUM MOTOR & FLOAT - PARTS LIST


VACUUM MOTOR & FLOAT - EXPLODED VIEW

11

30

1

2

3

RECOVERYTANK LID

4

5

6

10

7

12

13

2232

31

9

521

20

19

29

18

17

23

15

14

5

4

16

8

P-4721/8-02


FRONT WHEEL & BRAKE - PARTS LIST


1 7-08-02006 Brake Caliper Assembly Weldment 18-08-02036 Caliper (Service Only)

2 2-00-04801 Flat Washer 23 7-89-08098 Molded Wheel 14 7-03-09007 Stub Axle Weldment 15 2-00-02312 Lock Washer, Helical Spring ½ Med. 6

6 2-00-02689 Screw, 1/2-20 x 1.0 HHC 67 2-00-02079 Roller Bearing, 2.328 x 1.250 x .703 18 2-00-04621 Roller Bearing, Cup Only 29 2-00-03051 Screw, 1/4-20 .750 HSHC 510 7-08-02007 Brake Disc 1

11 8-80-05036 Stud, 1/2-20 x 1.56 512 7-33-09027 Hub, Front Wheel 113 2-00-04622 Roller Bearing, Cone (Timke n) 114 2-00-05024 Washer, 1 1/16 x 2.0 115 2-00-05026 Nut, 1-14 Fin. Slotted Hex 1

16 2-00-02436 Cotter Pin, .187 x 1.50 117 8-23-03065 Lug Nut, 1/2-20 x .800 x .620 518 8-11-00030 Dust Cap 1

71007/5-05


FRONT WHEEL & BRAKE - EXPLODED VIEW

1

2

1

3

5 6

78

8

9

17

18

4

1011

12

1315

1614

71007/5-05


REAR WHEEL - PARTS LIST


1 7-81-00225 Support, Rear Wheel 12~ 0885-051-1 Hydraulic Motor 1

(Key: 8-70-00026 - one comes w/motor)(Nut: 8-70-00027 - one comes w/motor)(Motor Seal Kit: 0880-586 - Service Part)(Shaft Seal Kit: 0880-238 - Service Part)

3 7-58-05229 Bearing Plate 14 2-00-04455 Thrust Bearing (TIMKEN -#T581) 15 2-00-04456 Cup Bearing (TIMKEN - #15245) 16 7-29-05037 Spur Gear 17 7-30-08012 Rack Guide 18 7-62-00006 Rack 19 2-00-04841 Nut, 3/4-16 x 1.125 x .641 Slotted Hex 210 8-75-01157 Flat Washer, 3/4 Series W 211 2-00-03761 Key, .250 x 1.750 SQ. 112 2-00-02436 Cotter Pin, 1/8” dia. x 1.50 213 2-00-00242 Screw, 1/2 - 13 x 2.250 HHC 414 2-00-02312 Lock Washer, Helical Spring 1/2 Med 815 2-00-00596 Nut, Hex 1/2 - 13 x .750 x .437 416 2-00-00518 Lock Washer, Helical Spring 1/4 Med 217 2-00-03051 Screw, 1/4-20 x .750 SHCS 118 2-00-01260 Dowel Pin, .250 x .625 219 2-00-00240 Screw, 1/2 - 13 x 1.250 HHC 420 2-00-00220 Screw, 1/4 - 20 x .625 HHC 121 2-00-00566 Lubrication Fitting, Straight 1/8 NPT 122 7-17-05010 Power Steering Hydraulic Cylinder 123 2-00-00591 Nut, Hex Jam 1/2 - 20 x .750 x .312 124 2-00-02568 Lubrication Fitting, 45° 1/8 NPT 125* 7-33-09063 Hub, Drive Wheel 126* 7-80-05056-1 Studs Only 627* 7-89-08069 Tire & Outer Rim Only 1

7-85-06008 Tire Only (16 x 16 x 10.5) 128* 8-23-03065 Nut, Wheel 629 2-00-05225 Washer, 1.25 ID x 2.25 OD x .13 1

~CE Models only use the following: 0885-083 motor; Seal kits are the same as 0885-051-1

*Part of 6” press-on wheel complete assembly 7-89-08068

Hub Assembly w/pressed-in studs (Item No.’s 25 & 26): 0780-656

71020/12-04


71020/12-04

REAR WHEEL - EXPLODED VIEW


BRAKE LINKAGE - PARTS LIST


1 7-41-05083 Lever, Parking Brake 12 2-00-00585 Nut, Hex, 5/16-18 x .500 x .265 93 2-00-00530 Lock Washer, Helical Spring, 5/16 Med 94 7-75-01096 Spacer, Lever Mounting 25 2-00-02708 Screw, 5/16-18 x 1.0 HHC 5

6 2-00-02428 Cotter Pin, .062 x .750 27 7-55-08122 Pin, Brake Clevis 28 8-14-01007-1 Clevis, Brake Pedal 29 7-66-00143 Brake Rod 210 7-70-05145 Cross Shaft 1

11 8-14-01001 Clevis, 3/8 Rod 212 2-00-00234 Screw, 3/8-16 x 1.50 HHC 113 8-09-01065 Bushing, Flanged .875 x .390 x .650 114 8-60-00140 Pulley 115 7-10-00019 Cable, Parking Brake 1

16 2-00-04873 Clamp, 1/2” Cable 117 2-00-02310 Lock Washer, Helical Spring, 3/8 Med 118 2-00-02360 Nut, Hex, 3/8 - 16 x .562 x .328 119 7-08-00502 Bracket, Brake Cross Shaft 120 7-55-00009 Brake Pedal 1

21 7-50-05145 Pad, Brake Pedal 122 7-76-00102 Spring 123 2-00-01770 Screw, 5/16-18 x 2.75 HHC 124 7-08-00501 Bracket, Brake Pulley 125 2-00-00644 Nut, Hex Fiber Insert, 5/16-18 3

26 7-15-01014 Setscrew Collar, 1.625 x 1.00 x .750 227 2-00-00207 Screw, 5/16-18 x 1.25 HHC 228 2-00-02369 Nut, Hex Jam 3/8-16 x .562 x .218 429 2-00-00208 Screw, 5/16-18 x .75 HHC 230 2-00-02597 Screw, 5/16-18 x 3.25 HHC 1

31 2-00-00409 Flat Washer, .687 x .343 x .062 132 7-75-01126 Spacer, .500 x .327 x .780 (Part of Item #1) 2

P-4737/11-03


6

7

8

9

1

10(DIESEL ONLY)

25

26 27

1028

1119

53

225

5

27

26 11

25

233230

21

20528

FRAME

2215

1312

32

14

24

4

32

2

31718

28

1631

3267

89

29

P4737

BRAKE LINKAGE - EXPLODED VIEW


FORWARD/REVERSE CONTROL (FORD 425EFI) - PARTS LIST


1 2-00-00594 Nut, 1/4 - 20 x .437 x .218 Hex 132 2-00-00518 Lock Washer, 1/4 Med Helical Spring 33 2-00-00530 Lock Washer, 5/16 Med Helical Spring 54 2-00-00225 Screw, 5/16-18 x 1.500 HHC 15 7-03-04105 Transmission Arm 16 7-75-01089 Isolator 67 2-00-00246 Screw, 1/4-20 x 2.250 HHC 18 7-58-05220 Plate, Transmission Arm 19 7-75-01110 Spacer 110 2-00-00221 Screw, 1/4-20 x .750 HHC 5

11 2-95-01999 Nut, 1/4-28 x .437 x .156 Hex Jam 612 7-66-00147 Rod, 1/4-28 x 3.000 113 7-25-02050 Rod End, 1/4-28 214 2-00-00633 Nut, RH .25-28 Fiber Insert 215 2-00-02352 Nut, .50-13 Heavy Hex 116 8-16-00025 Centering Control 117 2-00-00501 Lock Washer, 1/4 Int. 2918 2-00-00240 Screw, .50-13 x 1.25 HHC 119 7-08-00917 Bracket, Centering Control 120 2-00-00585 Nut, 5/16-18 x .500 x.265 Hex 4

21 2-00-00641 Nut, .25-20 Fiber Insert 122 8-08-00327 Bracket, Forward/Reverse Pedal 223 7-55-00010 Forward Reverse Pedal 124 2-00-00402 Flat Washer, .750 x .390 x .093 225 2-00-03569 Carriage Bolt, 5/16 - 18 x .75 426 7-08-01200 Bracket, Foot Pedal Prox. Switch 127 7-82-00047 Proximity Switch 228 2-00-00244 Screw, 1/4-20 x 1.00 HHC 1

31 2-00-04563 Screw, #10-24 x .625 x .375 132 8-14-01006 Clevis 133 7-16-00009 Cable, Forward/Reverse Cable 134 8-08-00506 Bracket, Cable Mounting 135 2-00-00451 Flat Washer, .750 x .312 x .065 236 2-00-04602 Clamp, .500 Bracket 137 7-03-04183 Arm, Transmission Link 1

40 2-00-00405 Flat Washer, .750 x .281 x .062 241 2-00-02310 Lock Washer, 3/8 Med Helical Spring 142 2-00-00232 Screw, 3/8 - 16 x .75 HHC 143 2-00-01246 Nut, #10-24 Fiber Insert Hex 144 2-00-00641 Nut, 1/4-20 Fiber Insert Hex 145 2-00-00219 Screw, 1/4-20 x .500 HHC 6

P5068ecp/1-04


2522

2325

24

22

10

3

20

26

27

43

31

32

11

33

34

35

2

1

15

40

14

19

40

18

16

41

42

33

11

13

1337

10

11

14

14

1112

21

44

117

34

5

6

7

8

17

45

9

1

2

3

10P5068ecp/1-04

TRANS. PUMP

INBOARDENGINEMOUNTBRACKET

FLYWHEELHOUSING

ENGINESUPPORT

FORWARD/REVERSE CONTROL (FORD 425EFI) - EXPLODED VIEW


FORWARD/REVERSE CONTROL (MITSUBISHI DIESEL) - PARTS LIST


1 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 112 2-00-00518 Lock Washer, Helical Spring 1/4 Med 33 2-00-00530 Lock Washer, Helical Spring 5/16 Med 54 2-00-00225 Screw, 5/16-18 x 1.500 HHC 15 7-03-04105 Transmission Arm 16 7-75-01089 Isolator, 1/4-20 67 2-00-00246 Screw, 1/4-20 x 2.250 HHC 18 7-58-05220 Transmission Arm Plate 19 7-75-01110 Spacer, Transmission Arm 110 2-00-00221 Screw, 1/4-20 x .750 HHC 5

11 2-95-01999 Nut, Hex Jam 1/4-28 x .437 x .156 412 7-66-00147 Rod, 1/4-28 x 3.000 113 7-25-02050 Rod End, 1/4-28 214 2-00-02312 Lock Washer, Helical Spring 1/2 Med 115 2-00-02352 Nut, Hex 1/2-13 x .875 x .484 116 8-16-00025 Centering Control 117 2-00-00501 Lock Washer, 1/4 Int. 1618 2-00-00240 Screw, 1/2-13 x 1.250 HHC 119 7-08-00583 Centering Control Bracket 120 2-00-00585 Nut, Hex 5/16-18 x .500 x.265 4

21 2-00-00208 Screw, 5/16-18 x .750 HHC 222 8-08-00327 Forward Reverse Pedal Bracket 223 7-55-00010 Forward Reverse Pedal 124 2-00-00402 Flat Washer, .750 x .390 x .093 225 2-00-03569 Carriage Bolt, 5/16 - 18 x .75 426 7-08-01200 Bracket, Foot Pedal Prox. Switch 127 7-82-00047 Switch, Proximity 2

31 2-00-04563 Screw, #10-24 x .625 x .375 SH 132 8-14-01006 Clevis 133 7-16-00009 Forward / Reverse Cable 134 8-08-00506 Cable Mounting Bracket 135 2-00-03702 Flat Washer, .750 x .281 x .062 236 2-00-04602 Hose Clamp, .500 137 2-00-00405 Flat Washer, .500 238 7-03-04106 Transmission Arm 139 2-00-01246 Nut, Hex Fiber Insert #10-24 140 7-34-09018 Insulating Sleeve 1

41 2-00-00641 Nut, Hex Fiber Insert 1/4-20 142 2-00-00219 Screw, 1/4-20 x .500 HHC 643 7-08-01209 Bracket, Forward/Reverse Cable 144 7-08-00585 Hydroback Bracket 1

P5118ecp/1-04


25

2522

22

320

2627

31 11

321

19

10

43

2

1

40331235

34

10

36

32

39

24

2423

1113

117

38

4217

11

7

941

4

18

16

1514

37

44

11

12

117

56

108

1711

13

37

3

P5118ecp/0401

FORWARD/REVERSE CONTROL (MITSUBISHI DIESEL) - EXPLODED VIEW


MAIN FRAME - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY.

1* 7-27-07231 Main Frame 11< 7-27-07232 Main Frame 1

3* 2-00-00208 Screw, 5/16 - 18 x .750 HHC 44 2-00-00594 Nut, Hex ¼ - 20 x .437 x .218 25 2-00-00518 Lock Washer, Helical Spring ¼ Med. 5

6* 8-21-04015 Edging 1

7* 2-00-00409 Flat Washer, .687 x .343 x .062 88* 7-16-07313 Support Wing Cover 19* 7-16-07314 Support Wing Cover 1

10* 2-00-03702 Flat Washer, .562 x .265 x .062 810< 2-00-03702 Flat Washer, .562 x .265 x .062 4

11 7-21-04030 Edging 112 7-21-04031 Edging 513 7-16-07386 Steering Gear Cover 1

14* 2-00-00221 Screw, ¼ - 20 x .750 HHC 414< 2-00-01490 Screw, 1/4-20 x .75 HHC 5

15 2-00-04378 Clamp, .281 116* 2-00-00221 Screw, ¼ - 20 x .750 HHC 117* 2-00-00530 Lock Washer, 5/16 Med HS 818* 2-00-00225 Screw, 5/16-18 x 1.50 Lg HHC 4

20* 7-81-00189 Safety Arm 1

21* 7-75-01167 Spacer 122* 2-00-05187 Carriage Bolt 3/8-16 x 1.25” 123* 2-00-02369 Nut, Hex Jam 3/8-16 124* 8-15-01003 Set Screw Collar - .750 I.D. 1

*Used on Variable Dump Machines Only<Used on Manual Dump Machines Only

P-5153/1-04


18 3 17 8 7

7

9

16

15

5

4

12

1314

10

6

5

DIESEL FUELLINE

FUEL LINEDIESEL ONLY

20

21

22

24

1P5153/0007

19

23

11

MAIN FRAME - EXPLODED VIEW


DRIVER COMPARTMENT - PARTS LIST


1* 2-00-02011 Plastic Plug, .440 Dia. 12* 7-14-07006 Clevis 13* 7-41-05092 Throttle Handle 14 2-95-01999 Nut, Hex Jam 1/4-28 x .437 x .156 25* 7-25-02050 Rod End, 1/4-28 16 2-00-00626 Nut, Hex MS #10-32 x .375 x .125 17* 7-10-00024 Throttle Cable8* 8-13-07094 Clamp 19 2-00-03061 Screw, #10-24 x .500 THM 410 2-00-00221 Screw, 1/4-20 x .75 HHC 6

11 2-00-00518 Lock Washer, Helical Spring 1/4 Med 1412 2-00-03702 Flat Washer, .625 x .281 x .062 1013 7-70-08005 Driver Compartment Cover 114 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 815 2-00-04514 Plastic Plug, .562 Dia. 416 2-00-00209 Screw, 3/8-16 x 1.000 HHC 117 7-08-00845 Drive Compartment Support Bracket 118 2-00-00620 Nut, Hex 7/16-14 119 2-00-04182 Lock Washer, 7/16 120 2-00-00402 Flat Washer, .750 x .390 x .062 3

21 2-00-00585 Nut, Hex 5/16-18 x .500 x .265 122 2-00-00530 Lock Washer, Helical Spring 5/16 Med 123 7-55-08116 Striker Pin 124 2-00-04794 Screw, #10-24 x .625 BHS 225 8-41-00037 Rotary Latch 126 7-31-06061 Grip 127 7-31-06076 Handle 128 2-00-00519 Lock Washer, Helical Spring #10 Med 629 2-00-00605 Nut, Hex MS #10-24 x .375 x .125 430 7-16-07281 Cover 1

31 2-00-00220 Screw, 1/4-20 x .625 HHC 832 7-69-00003 Seat 133< 2-00-06046 Check Engine Light (comes w/engine) 134* 7-39-00017 Knob 135 2-00-00426 Flat Washer, .500 x .218 x .062 236* 7-08-00590 Bracket, Throttle Cable Mounting 137 8-21-04019 Edging 138 2-00-00501 Lock Washer, 1/4 Int 139* 7-08-00589 Bracket, Throttle Control Mounting 1

41 2-00-05261 Riv-Nut - ¼ - 20 THD 143 7-72-05005 Slide Adjuster Kit 144 7-03-04165 Arm Rest Kit 145* 2-00-05758 Cover, Switch 146 7-52-00149 Panel, Access 147* 2-00-04873 Clamp 148* 2-00-00196 Carriage Bolt, 5/16-18 x 1.00 149 2-00-00409 Flat Washer, .687 x .344 x .062 550< 2-00-05827 Base, Switch 151< 2-00-05988 Actuator, Throttle 1

*Diesel Only <Gas & LP Only

P5145ecp/2-04


2835

38

31

3639

29

8

4

67

4

5

9 2847

P5145/0401

33

34

11 50

51

45

149

1

2

3

32,43,44

31

30

24

27

26

11

11

11

11

14

10

10

12

12

4641

13

14

15

1819

20

16

2322

48

4749

22

21

20

17

25

28

29

31

37

49

14

DRIVER COMPARTMENT - EXPLODED VIEW


HYDRAULIC HOSE SYSTEM (VARIABLE DUMP) - PARTS LIST


1^ 8-33-02277 Hydraulic Hose ORS 4-Str. Ends 110" LG. 23^ 8-33-02328 Hydraulic Hose ORS 4-90° to Str. 78.5" LG. 14^ 7-33-02194 Hydraulic Hose ORS 4-90° to Str. 80" LG. 15^ 7-33-02332 Hydraulic Hose ORS 8-90° to Str. 102" 2

7+ 8-33-02327 Hydraulic Hose ORS 8-Str. Ends 94" 17* 8-33-02195 Hydraulic Hose ORS 8 - Str Ends 69.5” 18+^ 7-33-02225 Hydraulic Hose ORS 4-90° to Str. 38" 19+ 7-33-02189 Hydraulic Hose ORS 4-90° to Str. 26" 210+^ 8-33-02218 Hydraulic Hose ORS 4 Ends 60” 2

11 8-33-02178 Hydraulic Hose ORS 4-Str. to Str. 15" LG. 112+ 7-33-02223 Hydraulic Hose ORS 8-45° to Str. 87" 212* 7-33-02200 Hydraulic Hose ORS 8-45° to Str 77” 113+ 8-33-02202 Hydraulic Hose ORS 8-90° to Str. 20" 1

15+ 7-33-02191 Hydraulic Hose ORS 4-90° to Str. 42" 117+ 7-33-02225 Hydraulic Hose ORS 4-Str. to 90° 38" LG. 118+ 8-33-02218 Hydraulic Hose ORS 4-Str. Ends 60" 119 8-33-02320 Hydraulic Hose ORS 4 90°to Str. 64" 2

20 7-33-02327 Hydraulic Hose ORS 8-90° to Str. 15.25" 121+ 7-33-02334 Hydraulic Hose ORS 4-90° to Str. 52.25" 122+ 7-33-02546 Hydraulic Hose ORS 8-90° to Str. 42.5" 124+ 8-33-02214 Hydraulic Hose ORS 8-Str. Ends 29" 2

26+ 7-33-02403 Hydraulic Hose, ORS 4-90° to Str. 29" 127^ 8-33-02178 Hydraulic Hose ORS 4-Str. Ends 15" 128^ 8-33-02201 Hydraulic Hose ORS 8-45° to Str, 18" 129+ 7-33-02189 Hydraulic Hose ORS 4 Str. Ends 66" 1

31 7-33-02201 Hydraulic Hose ORS 8-Str. to JIC Str. 20.5" 132 7-33-02326 Hydraulic Hose ORS 8-90° to Str. 17" 133 2-00-04987 ORFS Union, 13/16-16 138+ 7-33-02190 Hydraulic Hose ORS 4 - 90º to Str. 67” 1

*Used on Diesel-Powered Machines Only+Components of 0760-493, 7760 common hydraulic hose kit.^Components of 0760-494, 7760 VD hydraulic hose kit.

P-4813nm/0703


19

1

37

24

26

13

28

21

33

31

27

8

7

3

4

5

11

FROM RESERVOIR

TO RETURN MANIFOLDA -

B

A

C

P P

T

T

1

1 1 2

4 3

4

12TO DOUBLE GEAR PUMPSECONDARY PORT - BOTTOM

TO VAC MOTORRECOVERY TANK

20

BA C C

C

B

D

C C11

2

2

3

3

4

T

P

29

12*

22

15

17

34

32

18

9

38A

P4813-nm/0703

12

10

TO DOUBLE GEAR PUMPPRIORITY PORT - TOP

CTO POWERSTEERINGUNIT

HYDRAULIC HOSE SYSTEM (VARIABLE DUMP) - EXPLODED VIEW


HYDRAULIC HOSE SYSTEM (MANUAL DUMP) - PARTS LIST


1 7-33-02202 Hydraulic Hose ORS 8 Str. to JIC 8 Str. 69" 12 7-33-02201 Hydraulic Hose ORS 8-Str. to JIC 8 Str. 20.5" 13+ 7-33-02224 Hydraulic Hose ORS 4-90° to Str. 155" 14+ 8-33-02327 Hydraulic Hose ORS 8-Str.to 8 Str. 94" 1* 8-33-02195 Hydraulic Hose ORS 8-Str.to 8 Str. 69.5" 15+ 7-33-02186 Hydraulic Hose ORS 4-Str. Ends 30" 1

6+ 7-33-02225 Hydraulic Hose ORS 4-90° to Str. 38" 17+ 8-33-02200 Hydraulic Hose ORS 4-90° to Str. 55" 28+ 8-33-02214 Hydraulic Hose ORS 4-Str. to 4 Str. 29" 39+ 8-33-02184 Hydraulic Hose ORS 4-Str. to 4 Str. 50.5" 110+ 8-33-02202 Hydraulic Hose ORS 8-90° to 8 Str. 20" 1

11+ 7-33-02325 Hydraulic Hose ORS 8-45° to 8 Str. 34" 112+ 7-33-02334 Hydraulic Hose ORS 4-90° to 4 Str. 52.25" 113+ 7-33-02205 Hydraulic Hose ORS 8-45° to 8 Str. 16.25" 114+ 7-33-02197 Hydraulic Hose ORS 8-45° to 8 Str. 52.50" 115 7-33-02327 Hydraulic Hose ORS 8-90° to 12 Str. 15.25" 1

16+ 7-33-02191 Hydraulic Hose ORS 4-90° to Str. 42" 217+ 7-33-02331 Hydraulic Hose ORS 16-Str. Ends 46" 118+ 7-33-02225 Hydraulic Hose ORS 4-90° to Str. 38" 119+ 7-33-02189 Hydraulic Hose ORS 4-90° to Str. 26" 220+ 8-33-02218 Hydraulic Hose ORS 4-Str. Ends 60" 1

21+ 8-33-02189 Hydraulic Hose ORS 4-Str. Ends 56" 122+ 7-33-02223 Hydraulic Hose ORS 8-45° to Str. 87" 2* 7-33-02200 Hydraulic Hose ORS Str. To 45° 77” 123 7-33-02326 Hydraulic Hose ORS 8-90° to 8 Str.17" 124 8-33-02216 Hydraulic Hose ORS 4-Str. Ends 88" (OPTION) 225 7-33-02244 Hydrulic Hose Raw Ends 1.00 I.D. 1

26 7-33-02316 Hydraulic Hose, 8-Str. to JIC-8 Str. 69" 127+ 7-33-02180 Hydraulic Hose ORS 4-Str. to 4 Str. 37" 128+ 7-33-02190 Hydraulic Hose ORS 4-90° to Str, 67” 129 7-33-02184 Hydraulic Hose ORS 4-Str. Ends 25.5” (OPTION) 1

* Diesel Only+ Hoses are components of 0760-493 7760 common hydraulic hose kit.

C-0356i/0803


A -

-B

24

242

25

3B

4

27 5

7

A A

29

10

14

12 A

C

B

A

D

617

7

16

18

28

15

13

149 11

23

A

T1

P1P 1 2

43

T

B

T

P

AB

C1C3C2

C4

R PT

TOP

19

19

20

21

22

22

1

26

C0356i/0803

FROM RESERVOIR

TO RETURN MANIFOLD

SIDE BROOMOPTIONAL(SIDE BROOM VALVE& FITTINGS ADDEDWITH OPTION)

8

HYDRAULIC HOSE SYSTEM (MANUAL DUMP) - EXPLODED VIEW


SUCTION & RETURN HOSES (VARIABLE DUMP) - PARTS LIST


2* 7-33-02333 Hydraulic Hose ORS 4-90° to Str. 119" 16* 7-33-02187 Hydraulic Hose ORS 8-Str. 42” 1

8* 7-33-02225 Hydraulic Hose ORS 4-90° to Str. 38" 114# 7-33-02186 Hydraulic Hose ORS 4 - Str. Ends 30” 1

15# 7-33-02191 Hydraulic Hose ORS 4 - 90º to Str. 42” 116* 7-33-02433 Hydraulic Hose ORS 8 Str. to JIC 8 Str. 74" 1

23# 8-33-02184 Hydraulic Hose ORS 4-Str. Ends 50.5" 125# 7-33-02197 Hydraulic Hose ORS 8-45° to Str. 52.5" 1

30# 7-33-02224 Hydraulic Hose ORS 4-90° to Str. 155" 134# 7-33-02331 Hydraulic Hose ORS 16-Str. Ends 46" 1

35# 7-33-02244 Hydraulic Hose 1.00 ID Hydraulic 33" 136# 7-33-02180 Hydraulic Hose ORS 4 - Str. Ends 37" 1

37* 8-33-02183 Hydraulic Hose ORS 4 - Str. 49" 139# 8-33-02200 Hydraulic Hose ORS 4-90º to Str. 55” 1

#Components of 0760-493, 7760 common hydraulic hose kit.*Components of 0760-494, 7760 VD hydraulic hose kit.

P4803g/0703


DUMP CYLINDER

SIDE BROOM MOTOR

DUST CONTROL MOTOR

LIFT CYLINDER

OIL COOLER

SQUEEGEEVACUUMMOTOR

MAINBROOMMOTOR

MAINCONTROL

VALVE

HOPPER CONTROL VALVE

CYLINDER CONTROL VALVE

SIDE BROOMVALVE

POWER STEERINGUNIT

STRAINER

FILTER

SCRUBDECKCYLINDER

DRIVE & AUXILIARYPUMP

RETURN MANIFOLD

SCRUB BRUSH MOTOR

POWER STEERING CYLINDER

SQUEEGEE DECK CYLINDER

DRIVE WHEEL MOTOR

RESERVOIR

30

2

37

16

6

39

36

14

25

3435

15

23

8

P4803g/0703

SUCTION & RETURN HOSES (VARIABLE DUMP) - EXPLODED VIEW


SUCTION & RETURN HOSES (MANUAL DUMP) - PARTS LIST


1 7-33-02202 Hydraulic Hose ORS 8 Str. to JIC 8 Str. 69" 123 7-33-02224 Hydraulic Hose ORS 4-90° to Str. 155" 145 7-33-02186 Hydraulic Hose ORS 4-Str. Ends 30" 1

67 8-33-02200 Hydraulic Hose ORS 4-90° to Str. 55" 28 8-33-02214 Hydraulic Hose ORS 4-Str.to 4 Str. 29" 39 8-33-02184 Hydraulic Hose ORS 4-Str. to 4 Str. 50.5" 110

11121314 7-33-02197 Hydraulic Hose ORS 8-45° to 8 Str. 52.50" 115

1617 7-33-02331 Hydraulic Hose ORS 16-Str. Ends 46" 118 7-33-02225 Hydraulic Hose ORS 4-90° to Str. 38" 11920

2122232425 7-33-02244 Hydraulic Hose, 1.000 dia. x 33.000" long 1

2627 7-33-02180 Hydraulic Hose ORS 4-Str. to 4 Str. 37" 12829 7-33-02184 Hydraulic Hose ORS 4-Str. Ends 25.5” (OPTION) 1

C-0379f/0803


A

1

3

OILCOOLER

MAIN BROOMMOTOR

DRIVE & PUMPAUXILIARY

RETURN MANIFOLD

SCRUB BRUSHMOTOR

POWER STEERINGCYLINDER

DRIVE WHEELMOTOR

SCRUB DECK CYLINDER

SQUEEGEE DECK CYLINDER

FILTER

RESERVOIR

STRAINER

POWER STEERINGUNIT

OPTIONSIDE BROOM

VALVE

CYLINDERCONTROL

VALVE

SQUEEGEE VACUUMMOTOR

7

29

14

C0379f/0803

9

17

25

5

278

9

18

SUCTION & RETURN HOSES (MANUAL DUMP) - EXPLODED VIEW


4

2 1

5

6

3

TO PRESSURE PORT OFDUST CONTROL MOTOR

TO RETURN MANIFOLDTO UNION FITTING THENTO PRESSURE PORT OF

DUST CONTROL MOTOR

P-4381-2/9607

TO"1" PORT ON MAINCONTROL VALVE

MAIN BROOM MOTOR & FITTINGS


1 0882-040 Main Broom Motor 12-00-03838 Key (comes w/motor)0880-448 Motor Seal Kit (Service Part)

2 2-00-04885 ORFS 90° Elbow, 3/4-16 to 13/16-16 23 8-33-02214 Hose Ref.4 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 15 8-33-02200 Hose Ref.6 2-00-04987 ORFS Union, 13/16 - 16 Ref.

P-4381-2/9609



1 2-00-04918 ORFS Connector, 9/16-18 22 0885-061 Hydraulic Motor 1

0880-293 Seal Kit for 0885-061 (Up to Serial No. 750055) 10780-144 Seal Kit for 0885-061 (Serial No. 750056 & Above) 1

3 7-33-02181 Hose Ref.4 2-00-05373 Fitting, Union 9/16 - 18 ORS 25 7-33-02330 Hose Ref.

6 2-00-03702 Washer, Flat 67 2-00-04926 Fitting, 90° 38 7-88-00077 Valve, Housing - 3 way 19 2-00-05162 Fitting, Run Tee 110 2-00-02589 Screw 211 2-00-00518 Lock Washer 2

P-4379-1/9809

AB

TO PORT "3" ON SIDEBROOM CONTROL VAVLE

TO PORT "1" ON SIDEBROOM CONTROL VALVE

1

3

4

5 5

4

2

P4379A/9809

FROM “P1”MAIN CONTROL BLOCK

10

11

9

TO TOP OFRETURN BLOCK

TO “B” PORTSIDE BROOM MOTOR

8

TO “A” PORTSIDE BROOMMOTOR

7

6

1

2 3

SIDE BROOM MOTOR & FITTINGS



1 2-00-04974 Fitting - 10 SAE - 8 ORS 12 2-00-04921 Fitting - 10 SAE - 90° - 8 ORS 4

3 2-00-04990 Fitting - 10 SAE - 8 ORS 14 2-00-04970 Fitting - 8 SAE - 8 ORS 1

5 7-33-02326 Hose - 17" 90° End 16 7-33-02327 Hose - 15.25" 90° End 1

7 0782-111 Scrub Motor Hyd. 30780-070 Seal Kit for Motor 0782-111

P-3810-B/0603

P3810b-0603

12

3

4

5

77

6

7

REF SCRUB DECKFRONT OF

MACHINE

SCRUB MOTORS & FITTING


1

6

3

1

2

4

5

1

1

TO "C2" PORT ON CYLINDERCONTROL VALVE



TO "C1" PORT ONCYLINDER CONTROLVALVE

P1824

SQUEEGEE, SCRUB DECK CYLINDERS, & FITTINGS


1 2-00-04892 ORFS 90° Elbow, 7/16-20 to 9/16-18 42 7-17-05019 Hydraulic Cylinder (Squeegee) 13 7-17-05011 Hydraulic Cylinder (Scrub Deck) 1

4 8-33-02189 Hose Ref.5 8-33-02218 Hose Ref.6 7-33-02189 Hose Ref.

P-4824/9609



1 7-33-02194 Hose Ref.2 2-00-04892 ORFS 90° Elbow, 7/16-20 to 9/16-18 23 7-33-02195 Hose Ref.4 7-17-05020 Dump Cylinder 15 7-33-02191 Hose Ref.

6 7-33-02193 Hose Ref.7 7-17-05010 Steering Cylinder 1NS 7-70-00021 Dump and Steering Cylinders Seal Kit 28 7-17-05013 Lift Cylinder 1NS 0880-506 Lift Cylinder Seal Kit 19 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 110 8-33-02178 Hose Ref.

1112 7-33-02225 Hose Ref.13 2-00-04927 Run Tee Fitting 21415 8-88-00045 Fitting, Check Valve 1

16 2-00-04997 Fitting Adapter, 9/16-18 ORFS - 1/4-18 NPT17 2-00-04994 Adapter Fitting 118 2-00-05054 Adapter Fitting 119 7-33-02180 Hose Ref.

P-4878

POWER STEERING, HOPPER DUMP, HOPPER LIFT CYLINDERS, & FITTINGS


TO WORK PORT "C" ON HOPPER PUMP VALVE

TO WORK PORT "D" ONHOPPER DUMP VALVE

TO WORK PORT "A" ONHOPPER DUMP VALVE

TO WORK PORT "B" ONHOPPER DUMP VALVE

TO PORT "R" ON POWERSTEERING UNIT

TO PORT "L" ON POWERSTEERING UNIT

TO RETURN MANIFOLD

POWER STEERING

HOPPER DUMP(VARIABLE DUMP ONLY)

HOPPER LIFT(VARIABLE DUMP ONLY)

12

13

8

6

4

9

10

1 10

10

13

3

18

17

1516

19

5

2

7

P4878

POWER STEERING, HOPPER DUMP, HOPPER LIFT CYLINDERS, & FITTINGS



1 2-00-00644 Nut, Fiber Lock 5/16 - 18 THD’s 12 7-23-03048 Spring Washer, .750 x .312 x .013 13* 2-00-00409 Flat Washer, For 5/16 Bolt (.687 x .343 x .062) 14 2-00-00586 Nut, Hex Jam 5/16-18 x .500 x .187 15 7-13-07110 Hose Clamping Unit 1

6* 7-09-01121 Split Hose Bushing 27 2-00-01770 Screw, 5/16-18 x 2.750 HHC 18 2-00-05358 Fitting 29 8-03-02035 Fitting 110 7-03-00054 Fitting 1

11 2-00-04620 Seal 212 2-00-04895 Fitting 113 0885-051-1 Rear Wheel Motor 1

0880-238 Motor Seal Kit0880-237 Shaft Seal for Eaton P/N 110-1085-0040880-586 Shaft Seal for Eaton P/N 110-1085-006

14 7-33-02223 Hose 215 8-33-02184 Hose Ref.

P-5092/9809

REAR WHEEL MOTOR & FITTINGS - PARTS LIST


13

REAR PORT

FRONT PORT

TO RETURNMANIFOLD

TO LEFT WORK PORTOF TRANSMISSION

TO RIGHT WORK PORTOF TRANSMISSION

RESERVOIR

12

15

11

9

14

10

8

75

65

4

3

2

1

P5092

REAR WHEEL MOTOR & FITTINGS - EXPLODED VIEW



1 8-11-00026 Reservoir Filter Cap 12 2-00-00049 Screw, #10-24 x .500 RHM 143 7-16-07282 Hydraulic Reservoir Cover 14 2-00-00530 Lock Washer, Helical Spring 5/16 Med 25 2-00-00519 Lock Washer, #10 14

6 7-21-03003 Edging 17 2-00-05354 Fitting, 3/4 NPT x 1 7/16-12 28 8-48-05034 Fluid Level Sight Gauge 19 8-24-04115 Strainer 210 2-00-02474 Pipe Plug, 1/2 NPT 1

11 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 312 7-24-04031 Return Filter Assembly 1NS 7-24-04032 Return Filter Replacement Filter 113 2-00-05073 Straight Barbed Stem, 1-11 1/2 to 1.375 x 2.87 114 2-00-02708 Screw, 5/16-18 x 1.000 HHC 215 2-00-02220 Hose Clamp, .812 - 1.500 1

16 2-00-03940 Screw, #10-24 x .500 TC/HH 617 7-33-02244 Hose 11819 7-33-02331 Hose 120 7-33-02333 Hose 1

21 7-33-02224 Hose 122 7-33-02225 Hose 123 2-00-00293 Plug, Pipe 124** 2-00-05177 Plug 7/16-20 O Ring 1

** Manual Dump Only

P-5088/9510

HYDRAULIC RESERVOIR, FILTER, & FITTINGS - PARTS LIST


TO RETURN MANIFOLD

TO AUX. PUMPON TRANSMISSIONTO DUST CONTROL MOTOR

CASE DRAINTO SQUEEGEE VAC. MOTORCASE DRAIN

TO CYLINDERCONTROL VALVE(T-PORT)

1617

19

1

2

35

6

15

14

4

13

12

2221

11

20*

24**

10

23

8

9

7

P-5088/9607

HYDRAULIC RESERVOIR, FILTER, & FITTINGS - EXPLODED VIEW



1 2-00-04979 ORFS Connector, 1 1/16-12 to 13/16-16 12 2-00-04926 ORFS 90° Elbow, 9/16-18 13 7-60-05026 Drive Pump 14 2-00-04922 ORFS 90° Elbow, 1 1/16-12 to 13/16-16 15 2-00-04978 Tee Fitting 1

6 7-60-05027 Auxiliary Pump (Double Gear) 17 7-33-02197 Hose Ref.8 7-33-02223 Hose Ref.9 2-00-00209 Screw, .375-16 x 1.25 HHC 210 7-33-02186 Hose Ref.

11 0880-685 Kit, Pump Assembly 112 2-00-02310 Lock Washer, Helical Spring 213 7-33-02433 Hose, ORS 8-STR, 74” 114 2-00-00402 Flat Washer, .750 x .391 x .093 2

P5070ecp/1-04

DRIVE PUMP & FITTINGS


RECOVERY TANK COVER

CASE

DRAIN

TORESER

VOIR

P4871e/0603

9

7-33-02201 Ref

8

7-33-02224 Ref

10

VAC MOTOR(0782-145)

8-33-02327 Ref

TO

TE

EF

ITT

ING

ON

TO

PO

FD

RIV

EP

UM

P

TO AUXILIARY PUMP DOUBLE GEAR

7

5

1

4

36

27-33-02433 Ref

VAC MOTOR & FITTINGS


1 7-29-00192 Gasket - Oil Cooler 42 8-62-01010 Oil Cooler 1

3 8-13-07088 Clip 24 2-00-01980 Screw - 1/4-200 x 1.25 HHC 2

5 2-00-00641 Nut 0 1/4-20 Fibre Lock Hex 26 7-29-00207 Gasket 2

7 2-00-04822 Fitting - Elbow 38 2-00-04975 Fitting - 45º Elbow 1

9 2-00-04976 Fitting - 45º Elbow (Case Drain Port) 110 2-00-04885 Fitting - Elbow 1

P-4871e/0603


TO RESERVOIR

1

5

TO PORT "2" ON MAINCONTROL VALVE

2

4

3

4

6

TO UNION FITTING

P4837/9608

DUST CONTROL IMPELLER & FITTINGS


1 2-00-04892 Fitting, 90° #4 SAE x #4 ORS 12 2-00-04885 Fitting, 90° #8 SAE x #8 ORS 13 0882-041 Dust Control Motor 14 7-33-02332 Hose Ref.5 7-33-02333 Hose Ref.

6 2-00-04970 Fitting, STRT #8 SAE x #8 ORS 1

P-4837-1/9609


TO PRIORITYPORT ON DOUBLEGEAR PUMP

TO PORT “T” ON CYLINDERCONTROL BLOCK

TO POWER STEERINGCYLINDER

TO POWER STEERINGCYLINDER

T

L

P

R

12

4

6

3

9

9

8

P4834/9705

POWER STEERING UNIT & FITTINGS


1 7-60-05029 Power Steering Unit 12 2-00-04932 ORFS Boss Reducer, 3/4-16 to 9/16-18 23 2-00-05264 Fitting, Straight 24 2-00-04918 ORFS Connector, 9/16-18 15

6 7-33-02334 Hose Ref.78 7-33-00225 Hose Ref.9 7-33-02192 Hose, 67” Ref.

P-4834/9705



1 7-88-00071 Valve 12 2-00-04970 Fitting - Straight 43 2-00-04885 ORFS 90° Elbow, 3/4-16 to 13/16-16 24 2-00-04892 ORFS 90° Elbow, 7/16-20 to 9/16-18 (Gas Only) 15** 8-33-02326 Hose Ref. # 7-33-02325 Hose Ref.6 7-33-02205 Hose Ref.

9** 2-00-04978 Fitting - 90 ° 111** 2-00-04895 Fitting - Straight 113 2-00-04986 Screw, 1/4 - 20 x 4.500 HHC 214 2-00-00518 Lock Washer, 1/4 Split 215 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 2

16 2-00-03702 Flat Washer For 1/4 Bolt 618 2-00-04895 Fitting - Straight 1 # 2-00-04885 ORFS 90° Elbow, 3/4-16 to 13/16-16 1

** Diesel Only # Gas Only

P-4833A/0603

TO HOPPER DUMP VALVE

TO DUST CONTROLMOTOR

TO MAIN BROOM MOTOR(BOTTOM PORT)

TO PORT "2” ON SIDE BROOM VALVE

TO AUXILIARY PUMP

TO RETURN MANIFOLD

15

14

16

4

1

6

3

13

2

P

P1

T1

1 2

4

3

2

2

2

18

16

2

3

4

5

P4833A/0603

MAIN CONTROL VALVE & FITTINGS


2

6

4

7

5

12

14

1

3

10 9

T

P

A

B

C1

C3

C2

C4

TO LOWER PORT OFSQUEEGEE CYLINDER

TO UPPER PORT OF SCRUBDECK CYLINDER

TO UPPER PORT OFSQUEEGEE CYLINDER

TO LOWER PORT OF SCRUBDECK CYLINDER

TO PORT "T" ON POWERSTEERING UNIT

TO REAR CASE DRAINPORT ON RESERVOIR

11 13

6 910

7

8

P4831A/9809

CYLINDER CONTROL VALVE & FITTINGS


1 2-00-04596 Screw, 1/4-20 x 3.500 HHC 22 7-88-00069 Valve 13 2-00-04895 Straight Fitting 64 2-00-04892 ORFS 90° Elbow, 7/16-20 to 9/16-18 25 2-00-00518 Lock Washer, 1/4 Split 2

6 7-12-02032 Cavity Plug 17 8-33-02184 Hose Ref.

9 7-33-02189 Hose Ref.10 8-33-02218 Hose Ref.

11 2-00-05177 Plug 212 7-12-02031 Cartridge 250 PSI Relief Ref.13 8-33-02189 Hose Ref.14 7-33-02225 Hose Ref.

P-4831a/9809



1 2-00-04885 ORFS 90° Elbow, 3/4-16 to 13/16-16 32 2-00-02638 Screw, 1/4-20 x 3.000 HHC 23 7-48-00019 Return Manifold 14 2-00-05177 Plug 16 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 77 2-00-04927 ORFS Run Tee, 7/16-20 to 9/16-18 18 2-00-05073 Straight Barbed Stem, 1-11 1/2 x .50 x 2.57 19 2-00-02220 Hose Clamp, .812 - 1.500 110 2-00-00407 Flat Washer, 1/4 211 7-33-02197 Hose Ref.12* 7-33-02187 Hose Ref.12** 8-33-02214 Hose Ref.13* 8-33-02245 Hose Ref.13** 7-33-02202 Hose Ref.14 7-33-02244 Hose Ref.15 8-33-02184 Hose Ref.16 8-33-02200 Hose Ref.18 7-33-02180 Hose Ref.19 7-33-02186 Hose Ref.

* Variable Dump Hopper Only **Manual Dump Hopper Only

P-5087/9705

FROM OILCOOLER

FROM MAINVALVE "T" PORT

FROMDRIVE PUMP

FROMRESERVOIR

FROM FRONT PORTOF HOPPER LIFTCYLINDER

FROM CASEDRAIN REARWHEEL MOTOR

FROM CASE DRAINMAIN BROOM MOTOR

FROM CONTROLVALVE (PORT TI)

FROM CASE DRAINON DRIVE PUMP

MAIN FRAMEBACKBONE

10

13

14

15

16

4

18

19

20

12*

11

1

9

87

6

3

2

P-5087/9607

RETURN MANIFOLD & FITTINGS


76

8

9

25

1

3

3

4

3

4

TO VACUUM MOTOR

TO TEE FITTING ON TOP OF DRIVE PUMP

P4383b/0603

OIL COOLER & FITTINGS


1 2-00-04822 Fitting - Elbow 32 2-00-00641 Nut, 1/4 - 20 - Fiber Lock Hex 23 7-29-00192 Gasket, Oil Cooler 4

4 2-00-01980 Screw, 1/4 - 20 x 1.250 HHC 25 8-13-07088 Clip 26 7-33-02201 Hose Ref.

7 7-33-02433 Hose Ref.8 8-62-01010 Oil Cooler 19 7-29-00207 Gasket 2

P4383b/0603



1 2-00-05353 Fitting, 90° Elbow 12 2-00-04921 Fitting, 90° Elbow 23 7-60-05027 Auxiliary Pump 14 7-60-05026 Drive Pump Ref.5 2-00-04928 ORFS Run Tee, 13/16 - 16 1

6 2-00-04957 ORFS Cap, #8 ORS 17 8-33-02202 Hose Ref.8 2-00-04932 Fitting, Reducer 19 7-33-02331 Hose, 16ORS 46" Ref.10 2-00-04926 Fitting, 90° Elbow 1

11 7-33-02334 Hose, 52.25" Ref.12 8-33-02327 Hose, 94" Ref.

P5163\9609

4

8 10 6

1

1 9

3

2

2

12

5

5

7

6TO RESERVOIRTO PORT“P” ON MAINCONTROL VALVE

TO RELIEF VALVE INRECOVERY TANK LID

TO PORT “P” ON POWERSTEERING UNIT

AUXILIARY PUMP & FITTINGS (FORD)


10

86

5

7

6

5

2

113

4

12

2

9

1TO RESERVOIR

TO PORT “P” ON MAINCONTROL VALVE

TO RELIEF VALVE INRECOVERY TANK LID

TO PORT “P”ON POWERSTEERING UNIT

AUXILIARY PUMP & FITTINGS (DIESEL)


1 2-00-05353 Fitting, 90° Elbow 12 2-00-04921 Fitting, 90° Elbow 23 7-60-05027 Auxiliary Pump 14 7-60-05026 Drive Pump Ref.5 2-00-04928 ORFS Run Tee, 13/16 - 16 1

6 2-00-04957 ORFS Cap, #8 ORS 17 8-33-02202 Hose Ref.8 2-00-04932 Fitting, Reducer 19 7-33-02331 Hose, 16ORS 46" Ref.10 2-00-04926 Fitting, 90° Elbow 1

11 7-33-02334 Hose, 52.25" Ref.12 8-33-02195 Hose, 69.5” Ref.

P5164\0206



1 8-90-07167 Wire, to Starter 12 0875-008 Battery (Gas & LP) 12 0875-057 Battery (Diesel) 13 8-21-04016 Edging 24 2-00-03569 Carriage Bolt, 5/16 - 18 x .750 35 7-19-08059 Battery Access Door 1

6 7-23-03113 Screw, #17 (.312) x 1.000 CAPT.SL. 17 7-23-03106 Retainer Washer, .265 x .625 x .025 28 2-00-03575 Carriage Bolt, ¼ - 20 x .750 19 7-13-07109 Battery Clamp 110 2-00-03702 Flat Washer, .625 x .281 x .062 1

11 2-00-00518 Lock Washer, Helical Spring ¼ Med. 112 2-00-00594 Nut, Hex ¼ - 20 x .437 x .218 11314 7-23-03108 Receptacle Bracket 115 7-23-00023 Hinge 1

16 2-00-00409 Flat Washer, .687 x .343 x .062 617 2-00-00530 Lock Washer, Helical Spring 5/16 Med. 618 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 61920

21 7-90-07262 Wire, to Ground (Ford 423) 122 2-00-00196 Screw, 5/16 - 18 x 1.000 Carriage 323 2-00-05253 Cable Clamp, .500 124 2-00-05171 Boot, Protective (Red) 125 2-00-05173 Boot, Protective (Black) 1

26 7-90-07280 Battery (+) Cable (Diesel Only) 1

P-5086a/9611

BATTERY - PARTS LIST


18

16

17

23 17

22

1,24,26

21,25

2

3

18

17

16

15

14

3

2

12

11

10

9

8

5

121110

9

8

7

6

5

4

TO STARTER

TO GROUND

GAS & LP

DIESEL ENGINE

P-5086a/9611

BATTERY - EXPLODED VIEW



1 7-16-07389 Engine Cover 12 2-95-04182 Nut, Hex 3/8-16 x .562 x .328 Fiber 143 2-00-02303 Lock Washer, 5/16 14 2-00-00410 Flat Washer, .875 x .375 x .062 285 2-00-01490 Screw, 1/4 - 20 x .875 HHC 4

6 2-00-00221 Screw, 1/4 - 20 x .750 HHC 27 2-00-04794 Screw, #10-24 x .625 HHC 28 8-41-00037 Engine Cover Latch 19 7-31-06062 Handle Cover Latch 110 7-31-06061 Cover Latch Grip 1

11 2-00-00426 Flat Washer, .500 x .218 x .062 212 2-00-00519 Lock Washer, Helical Spring #10 Med 213 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 214 7-81-00138 Center Support 115 2-00-00518 Lock Washer, Helical Spring 1/4 Med 6

16 2-00-00594 Nut, 1/4-20 x .437 x .218 417 2-00-03702 Flat Washer, .625 x .281 x .062 318 2-00-00233 Screw, 3/8-16 x 1.000 HHC 619 7-32-00022 Hinge 120 2-00-00209 Screw, 3/8-16 x 1.250 HHC 6

21 7-29-00157 Gasket 122 7-76-00106 Spring 123 8-32-09013 Horn 124 2-00-00585 Nut, Hex 5/16-18 x .500 x .265 325 2-00-00530 Lock Washer, Helical Spring 5/16 Med 3

26 2-00-00641 Nut, Hex Fiber Insert 1/4 - 20 227 7-78-05016 Engine Cover Stop 128 2-00-00409 Flat Washer, .687 x .343 x .062 329 2-00-01769 Screw, 1/4-20 x 1.75 HHC 230 2-00-01255 Screw, 5/16-18 x .88 HHC 1

31 7-55-08116 Striker Pin 232 7-08-00532 Engine Cover Bracket 133 8-08-07045 Edging 134 8-21-04038 Edging 1

P-5152

ENGINE COVER - PARTS LIST


3128

3228

25

245

1

33

17

15

165 6 7 8 9 10111213 14

15

517

22

21

3

15

16

20

2425

4 19 4 318

31

42

2324

25

26

27

28

29

30

34

2 3 4

P5152ecp/1-04

ENGINE COVER - EXPLODED VIEW



1 2-00-00221 Screw, 1/4-20 x .750 HHC 82 2-00-00518 Lock Washer, 1/4 Helical Spring 103 7-16-07280 Cover 14 7-08-00479 Bracket 25 8-26-04003 Float 1

6 2-00-04737 Screw, #10-32 x .44 (Self-Seal) 57 8-29-00131 Gasket 18 8-83-04029 Fuel Tank 19 7-13-07100 Bracket 210 2-00-03702 Flat Washer, 1.062 x .265 x .062 10

11 2-00-04494 Fitting, 1/8” 90° Male Elbow Compression 112 7-87-02182 Fuel Line (Gas) 1

7-87-02160 Fuel Line (Diesel) 113 2-00-03878 Grommet, 1.125 x .625 x .437 x .187 (Gas Only) 114 7-11-00029 Fuel Cap 115 8-08-07050 Bumper, Fuel Line 2

16 2-00-04618 Fitting, Barbed Female 45° Swivel Hose (Gas Only) 117 8-56-05021 Fitting, Tank (Gas Only) 1

REF Plug, Tank (Diesel-comes w/tank) 118 2-00-00594 Nut,1/4-20 Fin. Hex 219 2-00-003829 Star Washer 120 2-00-00512 Star Washer 1

P4747ecpPP/6-04

FUEL TANK (GAS & DIESEL) - PARTS LIST


8

12

34

1617

5

620

79

12

10

19

1

1

1

2

2

2

10

10

10

10

9

182

10

14

15

13

11

12

P4747ecp-PP

Gas (only) return line(7-33-02619) runs downside of tank to hole inplate (see #13)

Gas (only)return line

(Gas only)

(Gas)

(Diesel)

FUEL TANK (GAS & DIESEL) - EXPLODED VIEW



1 7-08-02049 Bracket, RF Engine Mount 12 8-75-01210 Spacer, Engine Mount 13 2-00-00505 Lock Washer, 7/16 HS Med. 134 2-00-05005 Screw, M10 x 1.5 x 30mm LG HHC 25 2-00-05328 Screw, M10 x 1.5 x 50mm LG HHC 5

6 7-08-02050 Bracket, LF Engine Mount 17 2-00-00409 Flat Washer, .687 x .344 x .062 18 2-00-02303 Lock Washer, 5/16 HS Med. 19 2-00-04366 M10 x 1.5 x 25mm HHC 610 2-00-04948 Screw, M8 x 1.25 x 25mm LG HHC 1

11 2-00-00221 Flat Washer, 1.00 x .39 x .06 412 2-00-04705 Bolt, 3/8-16 x 1.25 LG Fin. Hex Head 713 2-00-02310 Lock Washer, 3/8 Helical Spring 714 2-00-02360 Nut, 3/8-16 Hex 215 2-00-03829 Lock Washer, 3/8 Int/Ext Tooth 1

16 2-00-00402 Washer, 25/64 ID x 3/4 OD 117 2-00-00233 Bolt, 3/8-16 x 1.00 Fin. Hex Head 118* 7-87-02235 Tube, Exhaust 119* 7-11-04038 Catalytic Converter 120* 7-87-02228 Tube, Exhaust 121* 7-49-00042 Muffler 122 7-31-07033 Hanger, Muffler 2*

7-31-07033 Hanger, Muffler 1~

23 8-33-02371 Hose, Lower Radiator 124 8-33-02370 Hose, Upper Radiator 125 2-00-03404 Clamp 426 2-00-04040 Clamp, 1.25 Muffler 2*

2-00-04040 Clamp, 1.25 Muffler 3~27* 7-56-05030 Tail Pipe 1

28< 7-75-01245 Spacer, Ford 425 Fan 129 7-23-00024 Fan, Ford 425 Breeza 130< REF Gasket, Exhaust Manifold 131 2-00-02599 Bolt, 3/8-16 x 2.25 LG 132* 2-00-05995 Clamp, 2.75” Muffler 2

33* 2-00-04400 Clamp 134 2-00-03569 Carriage Bolt 135 2-00-00518 Lock Washer, 1/4 Helical Spring 136 2-00-00594 Nut, 1/4-20 Hex 1

37~ 7-56-05031 Pipe, Exhaust 138~ 7-49-00031 Muffler 139~ 7-56-04055 Tail Pipe 140* 2-00-05149 Clamp, 1.75” Muffler 141 7-81-00276 Support, Front Engine 1

*North American Models Only ~Export Models Only <Comes w/Engine Assy.

C2185-1revE/6-04

FORD 425EFI GAS ENGINE (FAN, EXHAUST, HOSES) - PARTS LIST


C2185-1revE/6-04

FORD 425EFI GAS ENGINE (FAN, EXHAUST, HOSES)- EXPLODED VIEW



1 7-81-00273 Support, Engine 12 7-35-00017 Isolator, Engine Mount (Red Dot) 43 2-00-05067 Spacer, Snubbing Washer 84 7-08-01265 Bracket, Outboard Engine Mount 15 7-08-00918 Bracket, Inboard Engine Mount 1

6 7-75-01187 Spacer, Engine Mount 27 2-00-02312 Lock Washer, 1/2” 68 2-00-02689 Screw, 1/2-13 x 1.00 LG HHC 29 7-33-05098 Housing, Flywheel (Cast Iron) 110 0777-050 Ford 425 EFI Gas Engine Assy. 1

0777-056 Ford 425 EFI Gas Engine Assy. (Export Only) 1

11 7-16-05046 Coupling, Engine 112 7-08-01210 Bracket, Air Cleaner 113 2-00-02694 Screw, 1/2-20 x 2.00 LG HHC 214 2-00-02310 Lock Washer, 3/8 Helical Spring 915 2-00-04705 Bolt, 3/8-16 x 1.25 LG Fin. Hex Head 9

16 2-00-02698 Screw, 1/2-20 x 3.50 LG HHC 417 2-00-00640 Nut, 1/2-20 Fiber Insert 418 2-00-00221 Flat Washer, 1.00 x .39 x .06 219 2-00-02360 Nut, 3/8-16 Hex 220 7-81-00276 Support, Engine Front 1

21 7-33-02624 Hose, Intake 122 7-13-07231 Band, Air Cleaner Assy. 123 7-24-04083 Filter Assy., Air Cleaner 124 2-00-00409 Flat Washer, .687 x .344 x .062 225 2-00-00207 Screw, 5/16-18 x 1.25 Hex Head 2

26 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 227 7-33-02623 Hose, Air Intake 128 2-00-05004 Fitting, 1/8 NPT Nipple 129 7-24-04087 Filter Service Indicator (20” WC) 130 2-00-02216 Clamp, Hose 4

31 2-00-00505 Lock Washer, 7/16 HS Med. 232 2-00-04366 Screw, M10 x 1.5 x 25mm LG HHC 233 8-87-02110 Tube, Coupling 134 2-00-05955 Flat Washer, 1.25 ID x 2,0 OD x 1/4 835 7-21-04031 Edging, Brush Drive Support 4

C2185-2revE/6-04

FORD 425EFI GAS ENGINE (AIR INTAKE/FILTRATION) - PARTS LIST


C2185-2revE/6-04

FORD 425EFI GAS ENGINE (AIR INTAKE/FILTRATION) - EXPLODED VIEW



1 7-08-01201 Bracket, 7760 425EFI ECU 12* 7-11-04042 Fuel Computer 13 7-08-01211 Bracket, Injector Assy. 14* 7-08-01212 Bracket, Fuel Pump 15* 7-08-01213 Bracket, HP Fuel Filter 1

6* 7-60-05051 Pump, Fuel Injector 17* 7-63-05003 Filter, HP Fuel w/bypass 18* 2-00-05971 Clamp, 1/75” ID Cushioned Strap 19 2-00-00518 Lock Washer, 1/4 Helical Spring 710 2-00-00221 Bolt, 1/4-20 x 3/4 LG Fin. Hex Head 3

11* 7-24-04080 Filter, Fuel 112* 8-33-02407 Hose, HP Fuel 113 7-33-02619 Hose, Gas Fuel (40” long) 114 7-33-02625 Hose, Gas Fuel (25” long) 115 7-33-02626 Hose, Gas Fuel (20” long) 1

16 2-00-03589 Collar, Set Screw 217 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 218 2-00-00409 Flat Washer, .687 x .344 x .062 219 2-00-00207 Screw, 5/16-18 x 1.25 Hex Head 220 2-00-02587 Screw, 1/4-20 x 1.25 Hex Head Cap 3

21 2-00-03702 Washer, ,625 x .281 x .063 1122 2-00-00641 Nut, 1/4-20 Fiber Insert 923 2-00-01769 Screw, 1/4-20 x 1.75 HHC 424 8-08-07050 Bumper, Fuel Line 225 7-33-02641 Hose, 5/16” ID x 4” long Fuel 1

26 2-95-04388 Clamp, Hose 327 8-08-00927 Bracket, Relay Box 128 2-00-00220 Screw, 1/4-20 x .625 HHC 229 2-00-00594 Nut, 1/4-20 Hex 230 2-00-06113 Clamp, Hose 6

*Comes w/Engine Assy.

C2185revE/7-04

FORD 425EFI GAS ENGINE (FUEL SYSTEM) - PARTS LIST


C2185revE

FORD 425EFI GAS ENGINE (FUEL SYSTEM) - EXPLODED VIEW



1 7-08-02049 Bracket, RF Engine Mount 12 8-75-01210 Spacer, Engine Mount 13 2-00-00505 Lock Washer, 7/16 HS Med. 134 2-00-05005 Screw, M10 x 1.5 x 30mm LG HHC 35 2-00-05328 Screw, M10 x 1.5 x 50mm LG HHC 5

6 7-08-02050 Bracket, LF Engine Mount 17 2-00-00409 Flat Washer, .687 x .344 x .062 18 2-00-02303 Lock Washer, 5/16 HS Med. 19 2-00-04366 M10 x 1.5 x 25mm HHC 510 2-00-04948 Screw, M8 x 1.25 x 25mm LG HHC 1

11 2-00-00221 Flat Washer, 1.00 x .39 x .06 412 2-00-04705 Bolt, 3/8-16 x 1.25 LG Fin. Hex Head 713 2-00-02310 Lock Washer, 3/8 Helical Spring 714 2-00-02360 Nut, 3/8-16 Hex 215 2-00-03829 Lock Washer, 3/8 Int/Ext Tooth 1

16 2-00-00402 Washer, 25/64 ID x 3/4 OD 117* 7-87-02235 Tube, Exhaust 118* 7-11-04038 Catalytic Converter 119* 7-87-02228 Tube, Exhaust 120* 7-49-00042 Muffler 1

21 7-31-07033 Hanger, Muffler 2*7-31-07033 Hanger, Muffler 1~

22 8-33-02371 Hose, Lower Radiator 123 8-33-02370 Hose, Upper Radiator 124 2-00-03404 Clamp 425* 2-00-05149 Clamp, 1.75” Muffler 1

26 2-00-04040 Clamp, 1.25 Muffler 2*2-00-04040 Clamp, 1.25 Muffler 3~

27* 7-56-05030 Tail Pipe 128< 7-75-01245 Spacer, Ford 425 Fan 129 7-23-00024 Fan, Ford 425 Breeza 130< REF Gasket, Exhaust Manifold 1

31 2-00-02599 Bolt, 3/8-16 x 2.25 LG 132* 2-00-05995 Clamp, 2.75” Muffler 233* 2-00-04400 Clamp 134 2-00-03569 Carriage Bolt 135 2-00-00518 Lock Washer, 1/4 Helical Spring 1

36 2-00-00594 Nut, 1/4-20 Hex 137~ 7-56-05031 Pipe, Exhaust 138~ 7-49-00031 Muffler 139~ 7-56-04055 Tail Pipe 140 2-00-05253 Clamp, 3/4” Double Wire 141 7-81-00276 Support, Front Engine 1

*North American Models Only ~”EX” & “CE” Models Only <Comes w/Engine Assy.

C2184revE/8-04

FORD 425EFI LP ENGINE (FAN, EXHAUST, HOSES) - PARTS LIST


C2184revE

FORD 425EFI LP ENGINE (FAN, EXHAUST, HOSES) - EXPLODED VIEW



1 7-81-00273 Support, Engine 12 7-35-00017 Isolator, Engine Mount (Red Dot) 43 2-00-05067 Spacer, Snubbing Washer 84 7-08-01265 Bracket, Outboard Engine Mount 15 7-08-00918 Bracket, Inboard Engine Mount 1

6 7-75-01187 Spacer, Engine Mount 27 2-00-02312 Lock Washer, 1/2” 68 2-00-02689 Screw, 1/2-13 x 1.00 LG HHC 29 7-33-05098 Housing, Flywheel (Cast Iron) 110 0777-051 Ford 425 EFI LP Engine Assy. 1

0777-057 Ford 425 EFI LP Engine Assy. (CE & EX models only) 1

11 7-16-05046 Coupling, Engine 112 7-08-01210 Bracket, Air Cleaner 113 2-00-02694 Screw, 1/2-20 x 2.00 LG HHC 214 2-00-02310 Lock Washer, 3/8 Helical Spring 615 2-00-04705 Bolt, 3/8-16 x 1.25 LG Fin. Hex Head 5

16 2-00-02698 Screw, 1/2-20 x 3.50 LG HHC 417 2-00-00640 Nut, 1/2-20 Fiber Insert 418 2-00-04801 Flat Washer, .875 x .38 x .120 219 2-00-02360 Nut, 3/8-16 Hex 220 7-81-00276 Support, Engine Front 1

21 7-13-07231 Band, Air Cleaner Assy. 122 7-24-04083 Filter Assy., Air Cleaner 123 2-00-00409 Flat Washer, .687 x .344 x .062 224 2-00-00207 Screw, 5/16-18 x 1.25 Hex Head 225 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 2

26 7-33-02623 Hose, Air Intake 127 7-33-02633 Hose, Intake 128 2-00-00505 Lock Washer, 7/16 HS Med. 229 2-00-05005 Screw, M10 x 1.5 x 30mm LG HHC 230 2-00-02216 Clamp, Hose 4

31 8-87-02110 Tube, Coupling 132 2-00-05004 Fitting, 1/8 NPT Nipple 133 7-24-04087 Filter Service Indicator (20” WC) 134 2-00-05955 Flat Washer, 1.25 ID x 2,0 OD x 1/4 835 7-21-04031 Edging, Brush Drive Support 4

C2184-1revE/8-04

FORD 425EFI LP ENGINE (AIR INTAKE/FILTRATION) - PARTS LIST


C2184-1revE

FORD 425EFI LP ENGINE (AIR INTAKE/FILTRATION) - EXPLODED VIEW



1* 7-11-04044 LP Mixer 12 7-08-01201 Bracket, 425EFI ECU 13* 7-11-04047 EPM, Ford 425EFI ECU 14 7-08-01211 Bracket, Injector Assy. 1

5* 7-11-04045 Megajector 16 7-08-01239 Bracket, LP Regulator 17* 7-11-04043 LP Regulator 18 2-00-05674 Fitting, 1/4 NPT Hex Nipple, Brass 1

9* 7-88-00110 Valve, LP Safety 110 2-00-05972 Fitting, 3/8 NPT x 5/8 90° Hose 211* 2-00-06000 Fitting, 1/2 NPT x 3/4 Barb Str. 112 2-00-05678 Fitting, 1/4 NPT 90° Brass Street Elbow 113 2-00-05942 Fitting, 1/4 NPT x 1/8 NPT x 3/8 JIC Tee 1

14 8-82-00046 Switch, Oil Pressure 115 7-33-02620 Hose, 3/4” ID LP Low Pressure (15” long) 116 7-33-02621 Hose, 3/4” ID LP Low Pressure (38” long) 117* 7-33-02622 Hose, 1/4” ID Vapor (38” long) 1

18 7-33-02616 Hose, 5/8” ID Heater (53” long) 119* 7-33-02617 Hose, 5/8” ID Heater (48” long) 120 2-00-00518 Lock Washer, 1/4 Helical Spring 1121 2-00-00220 Screw, 1/4-20 x .625 HHC 11

22 2-00-00641 Nut, 1/4-20 Fiber Insert 823 2-00-00409 Flat Washer, .687 x .344 x .062 224 2-00-00207 Screw, 5/16-18 x 1.25 Hex Head 225 2-00-03407 Clamp, Wittek #10P 8

26 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 227 2-00-01769 Screw, 1/4-20 x 1.75 HHC 428 2-00-03702 Washer, ,625 x .281 x .063 729 2-00-00221 Bolt, 1/4-20 x 3/4 lg Fin. Hex 1

30 2-00-03589 Collar, Set Screw 231 8-08-00927 Bracket, Relay Box 132 2-00-00594 Nut, 1/4-20 Hex 233 2-00-05363 Clamp, Hose 2

*Comes with Engine Assembly

C2184-2revE/8-04

FORD 425EFI LP ENGINE (FUEL SYSTEM-N. AMERICA) - PARTS LIST


SEE LP TANK ASSEMBLY

WIRING HARNESSFUSE BLOCK

C2184-2revD

FORD 425EFI LP ENGINE (FUEL SYSTEM-N. AMERICA) - EXPLODED VIEW



1 7-08-01201 Bracket, 425EFI ECU 12 7-08-01211 Bracket,Injector Assy. 13 7-08-01239 Bracket, LP Regulator 14 2-00-05674 1/4 NPT Hex Nipple, Brass 1

5* 7-88-00110 Valve, LP Safety 16 2-00-05972 Fitting, 3/8 NPT x 5/8 90° Hose 27 2-00-06000 1/2 NPT x 3/4 Barb Str. 28 2-00-05678 Fitting, 1/4 NPT 90° Brass Street Elbow 1

9 2-00-05942 Fitting, 1/4 NPT x 1/8 NPT x 3/8 JIC Tee 110 8-82-00046 Switch, Oil Pressure 111 7-33-02616 Hose, 5/8” ID Heater (53” long) 112* 7-33-02617 Hose, 5/8” ID Heater (48” long) 1

13 2-00-00518 Lock Washer, 1/4 Helical Spring 714 2-00-00220 Screw, 1/4-20 x .625 HHC 715 2-00-00641 Nut, 1/4-20 Fiber Insert 816 2-00-00409 Flat Washer, .687 x .344 x .062 2

17 2-00-00207 Screw, 5/16-18 x 1.25 Hex Head 218 2-00-03407 Clamp, Wittek #10P 619 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 220 2-00-01769 Screw, 1/4-20 x 1.75 HHC 4

21 2-00-03702 Washer, ,625 x .281 x .063 722 2-00-00221 Bolt, 1/4-20 x 3/4 lg Fin. Hex 123 2-00-03589 Collar, Set Screw 224 7-33-02669 Hose, 3/4” ID LP Low Pressure (44” long) 1

25* 7-33-02670 Hose, 1/4” ID Vapor (44” long) 126* 7-11-04046 LP Regulator 127 8-08-00927 Bracket, Relay Box 128 2-00-00594 Nut, 1/4-20 Hex 2

29 2-00-05363 Clamp, Hose 230* 2-00-04787 Fitting, 1/8 NPT x 1/4 Hose Barb 90° Elbow 231* 7-11-04048 EPM, Ford 425EFI 132* 7-11-04053 LP Mixer 1


C2184-4revE/8-04

FORD 425EFI LP ENGINE (FUEL SYSTEM-EX MODELS) - PARTS LIST


FORD 425EFI LP ENGINE (FUEL SYSTEM-EX MODELS) - EXPLODED VIEW



C2184-4/7-04



1 7-08-01201 Bracket, 425EFI ECU 12 7-08-01211 Bracket,Injector Assy. 13 7-08-01239 Bracket, LP Regulator 14 2-00-05674 Fitting, 1/4 NPT Hex Nipple, Brass 15* 7-88-00110 Valve, LP Safety 1

6 2-00-05972 Fitting, 3/8 NPT x 5/8 90° Hose 27 2-00-06000 1/2 NPT x 3/4 Barb Str. 28 2-00-05678 Fitting, 1/4 NPT 90° Brass Street Elbow 19 7-33-02616 Hose, 5/8” ID Heater (53” long) 110* 7-33-02617 Hose, 5/8” ID Heater (48” long) 1

11 2-00-00518 Lock Washer, 1/4 Helical Spring 712 2-00-00220 Screw, 1/4-20 x .625 HHC 713 2-00-00641 Nut, 1/4-20 Fiber Insert 814 2-00-00409 Flat Washer, .687 x .344 x .062 215 2-00-00207 Screw, 5/16-18 x 1.25 Hex Head 2

16 2-00-03407 Clamp, Wittek #10P 617 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 218 2-00-01769 Screw, 1/4-20 x 1.75 HHC 419 2-00-03702 Washer, ,625 x .281 x .063 720 2-00-00221 Bolt, 1/4-20 x 3/4 lg Fin. Hex 1

21 2-00-03589 Collar, Set Screw 222 7-33-02645 Hose, 3/8” ID Vapor (22” long) 123 7-33-02646 Hose, 3/4” ID LP Low Pressure (44” long) 124* 7-33-02647 Hose, 1/4” ID Vapor (44” long) 125* 7-11-04046 LP Regulator 1

26 7-88-00117 Valve Kit, LP Safety 127 8-08-00927 Bracket, Relay Box 128 2-00-00594 Nut, 1/4-20 Hex 229 2-00-05363 Clamp, Hose 230 2-00-04388 Clamp, Hose 2

31 2-00-06100 Fitting, 3/8Tube x 1/4 NPT Str., SS 132 2-00-06099 Fitting, 3/8 Tube x 1/4 NPT 90° Elbow, SS 133 7-87-02240 Tube, CE LP Fuel 134* 7-11-04048 EPM, Ford 425EFI 135* 7-11-04053 LP Mixer 136* 2-00-04787 Fitting, 1/8 NPT x 1/4 Hose Barb 90° Elbow 2


C2184-2b-revE/8-04

FORD 425EFI LP ENGINE (FUEL SYSTEM-CE MODELS) - PARTS LIST


FORD 425EFI LP ENGINE (FUEL SYSTEM-CE MODELS) - EXPLODED VIEW



C2184-2b-revE



1~# N3-0042-1 Coupling 12~# N2-1106 Fitting, 1/4 NPT x 1/4 FM 45° 13~# N2-1105 Fitting, 1/4 NPT x 3/8 SAE 45, 45° 14~# 31” N8-3001 Hose, 5/16 ID x 31” long #6 UL 1

5~# N2-1107 Fitting, 1/4 NPT x 3/8 SAE 90° 26~# 20” N8-3001 Hose, 5/16 ID x 20” long #6 UL 17~ 2-00-06094 (N3-0038-1) Relief Valve 18~ 2-00-06093 (N3-0037-1) Fitting, Bulkhead 1

9 7-15-01038 Collar 210 7-43-05004 Lock 111 2-00-00220 Screw, 1/4-20 x .625 HHC 212 2-00-00518 Lock Washer, 1/4 Helical Spring 2

13# 8-83-04016 LP Tank 114 2-00-00233 3/8-16 x 1.00 LG 715 2-95-04182 Nut, 3/8-16 Fiber Insert 316 2-00-03702 Washer, ,625 x .281 x .063 2

17 7-50-05143 Pad 218 2-00-02708 5/16-18 x 1.00 LG 419 2-00-00585 Nut, 5/16-18 Hex 420 2-00-00530 Lock Washer, 5/16 4

21 2-00-00409 Flat Washer, .687 x .344 x .062 422 2-00-02310 Lock Washer, 3/8 Helical Spring 423# 7-11-04035 Light, Low LP Indicator 124#< REF Fitting

25~* 2-00-05997 Fitting, 1/8 NPT x 3/8 Hose Barb 126* 2-00-05281 2” Plug 127* 8-56-05050 Fitting, 1/4 NPT x 3/8 SAE Straight 128 8-30-05171 Guard, LP Tank 1

~Contained in LP Kit 7-11-04009 <Comes with LP Tank

#N.American and “EX” models only*CE models only

C2184-3revE/7-04

LP FUEL TANK - PARTS LIST


LP FUEL TANK - EXPLODED VIEW

C2184-3revE


MITSUBISHI S4Q2 DIESEL ENGINE (FAN, EXHAUST, HOSES) - PARTS LIST


1 0777-052 Engine Assy., Mitsubishi S4Q2 Diesel 12 7-31-07033 Hanger, Muffler 13 7-33-02615 Hose, Lower Radiator 14 2-00-03404 Clamp 65 8-33-02367 Hose, Upper Radiator 1

6 7-87-02239 Tube, Exhaust Downpipe 17 7-49-00031 Muffler 18 7-56-04055 Tailpipe 19 2-00-04040 Clamp, 1/4” Muffler 310 7-75-01248 Spacer, S4Q2 Engine Fan 1

11 7-23-00022 Fan, S4Q2 Engine 112 2-00-00530 Lock Washer, 5/16 1213 2-00-00183 Screw, 1/4-20 Round Head 114 2-00-00518 Lock Washer, 1/4” Helical Spring 1

15 2-00-00594 Nut, 1/4-20 Hex 116 2-00-05964 Nut, M8 x 1.25 417 2-00-05981 Screw, M8 x 1.25 x 55mm HHC 418 7-34-09016 Sleeve, Insulating 1

C2186revD/5-04


C2186revD/6-04

MITSUBISHI S4Q2 DIESEL ENGINE (FAN, EXHAUST, HOSES) - EXPLODED VIEW


MITSUBISHI S4Q2 DIESEL ENGINE (SUPPORTS, THROTTLE) - PARTS LIST


1 7-81-00273 Support, Engine 12 7-35-00017 Isolator, Engine Mount (Red Dot) 43 2-00-05067 Spacer, Snubbing Washer 84 7-08-01203 Bracket, Engine Rear 25 7-08-01205 Bracket, Engine Front 2

6 2-00-02310 Lock Washer, 3/8 Helical Spring 67 2-00-04705 Bolt, 3/8-16 x 1.25 LG Fin. Hex Head 68 2-00-02698 Screw, 1/2-20 x 3.50 LG HHC 49 2-00-00640 Nut, 1/2-20 Fiber Insert 410 2-00-04801 Flat Washer, 1.00 x .39 x .06 6

11 2-00-02312 Lock Washer, 1/2” 212 2-00-02360 Nut, 3/8-16 Hex 513 7-81-00276 Support, Engine Front 114 8-03-04321 Arm, Throttle 115 2-00-05043 Washer, 25/64 ID x 3/4 OD Plain 8

16 2-00-05957 Screw, M12 x 1.75 x 25mm HHC 817 2-00-05042 Lock Washer, M10 Helical Spring 1818 2-00-05958 Screw, M10 x 1.25 x 20mm HHC 619 7-16-05045 Coupling, Engine 120 2-00-05963 Screw, M8 x 1.25 x 15mm 8.8 Blox 8

21 7-33-05144 Casting, Pump Plate 122 2-00-05961 Screw, M10 x 1.25 x 30mm HHC 1223 7-08-01209 Bracket, Forward/Reverse Cable 124 8-90-07328 Wire, Ground to Frame 125 2-00-00232 Bolt, 3/8-16 Fin. Hex Head 1

26 2-00-03829 Lock Washer, 3/8 Int./Ext. Tooth 227 8-13-07094 Clamp, Conduit 128 2-00-04794 Screw, #10-24 x .63 BHS 229 2-00-00426 Flat Washer, .500 x .219 x .063 230 2-00-01246 Nut, #10-24 Elastic Stop 2

31 7-10-00024 Cable, Throttle (80”) 132 8-25-02036 Connector, Ball Joint 133 2-00-00626 Nut, 10-32 134 2-00-00633 Nut, 1/4-28 Fiber Insert 135 2-00-05528 Screw, M6 x1.0 x 12mm HHC 2

C2186-1/1-04


1

23

4

5

6

7

8

9

1011

12

13

1415

16

17

18

19

20

21

22

23

24

25

26

27

28

2930

31

32

33

34

35

C2186-1/1-04

MITSUBISHI S4Q2 DIESEL ENGINE (SUPPORTS, THROTTLE) - EXPLODED VIEW


MITS. S4Q2 DIESEL ENGINE (FUEL SYSTEM) - PARTS LIST


1 2-00-04801 Flat Washer, 1.00 x .39 x .06 22 8-08-00940 Bracket, Fuel Filter 13 7-24-04078 Filter, Diesel Fuel 14 2-00-04363 Screw, M8 x 1.25 x 20mm 25 2-00-00209 Bolt, 3/8-16 x 1.25 Hex Head 2

6 2-00-00402 Washer, 25/64 ID x 3/4 OD 27 2-95-04182 Nut, 3/8-16 Hex Stop 28 2-00-05261 Insert, 1/4-20 Threaded 29* 8-60-05028 Pump, Fuel 110 2-00-00518 Lock Washer, 1/4” Helical Spring 3

11 2-00-00221 Bolt, 1/4-20 x .75 Fin. Hex Head 212* 2-00-05973 Hose Barb, 1/8 NPT x 5/16 90° Elbow 113 8-33-02145 Hose, Fuel (22”) 114 2-95-04388 Clamp, Hose 615 2-00-03702 Flat Washer, .625 x .281 x .062 5

16 2-00-02587 Cap Screw, 1/4-20 x 1.25 Hex Head 117 2-00-00594 Nut, 1/4-20 Hex 118 8-08-00936 Bracket, Murphy 119 2-00-00641 Nut, 1/4-20 Fiber Insert 320 2-00-00512 Star Washer 2

21 7-64-00040 Relay, Glow Plug 122 2-00-00052 Screw, #10-24 x .38 RHMS 223 8-08-00939 Bracket, Murphy 124 2-00-00530 Lock Washer, 5/16 425 2-00-00503 Lock Washer, 1/4-20 2

26 7-64-00041 Relay, Murphy 127* 8-74-00012 Solenoid, Starter 128 8-33-02172 Hose, Fuel (15”) 129 8-08-07050 Bumper, Fuel Line 230 2-00-04873 Clamp, Cable 1

31 2-00-04602 Clamp 132 2-00-00501 Washer, 1/4 ID x .44 OD x .046 133 2-00-01490 Screw, 1/4-20 x .875 Hex Head 134 7-21-04051 Edging, Frame 235 2-00-05983 Fitting, 1/8 NPT x 5/16 Hose Barb 1

36 7-33-02641 Hose, 5/16 ID x 4” Fuel 137 2-00-03062 Screw, #10-24 x 5/8 238 2-00-01246 Nut, #10-24 Elastic Stop 2


C2186-2revD/5-04


C2186-2revD/6-04

MITS. S4Q2 DIESEL ENGINE (FUEL SYSTEM) - EXPLODED VIEW


MITS. S4Q2 DIESEL ENGINE (AIR INTAKE/FILTRATION) - PARTS LIST


1 7-08-01206 Bracket, Air Cleaner 12 7-13-07231 Band, Air Cleaner Assy. 13 7-24-04083 Filter Assy., Air Cleaner 14 7-33-02613 Hose, Air Intake 1

5 2-00-05042 Lock Washer, M10 Helical Spring 46 2-00-05958 Screw, M10 x 1.25 x 20mm HHC 47 2-00-00409 Flat Washer, .687 x .344 x .062 28 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 2

9 2-00-00207 Screw, 5/16-18 x 1.25 Hex Head 210 2-00-02216 Clamp, Hose 111 2-00-02217 Clamp, Hose 1

12 2-00-05004 Fitting, 1/8 NPT Nipple 113 7-24-04087 Filter Service Indicator (20” WC) 1

C2184-1/3-04


C2186-3/6-04

MITS. S4Q2 DIESEL ENGINE (AIR INTAKE/FILTRATION) - EXPLODED VIEW



1 7-62-01008 Radiator 12 7-08-01237 Bracket, Radiator Mounting 23 8-50-05053 Isolator, Radiator Mount 44 2-00-03702 Washer, .625 x .281 x .063 9

5 2-00-00501 Washer, .25 ID x .44 OD x .046 46 2-00-00589 Nut, Hex Jam 1/4-20 x .437 x .156 47 2-00-05956 Plug, Radiator Outlet 18 2-00-02214 Clamp, Wittek-28P Hose 1

9 7-08-01238 Bracket, Radiator Mounting 110 2-00-00518 Lock Washer, 1/4 Helical Spring 511 2-00-00220 Screw, 1/4 - 20 x .625 HHC 112 7-07-02002 Overflow Bottle Assy. (1 liter) 1

13 2-00-00409 Flat Washer, .687 x .344 x ..062 414 2-00-00530 Lock Washer, 5/16 415 2-00-00208 Screw, 5/16-18 x .75 HHC 416 7-33-02342 Hose, Black, 1/4” ID x 18” long (Gas/LP) 1

7-33-02343 Hose, Black, 1/4” ID x 36” long (Diesel) 1

17 7-33-02344 Hose, Clear, 1/4” ID x 24” long 118 2-00-04873 Clamp, Cable 419 2-00-05985 Cap, 3/8 ID x 1 Inside Length (Rubber) 120 2-00-05363 Clamp, Hose 3

P4607ecp/3-04

RADIATOR - PARTS LIST


P4607ecp

RADIATOR - EXPLODED VIEW



1 8-79-00030 Stactic Strap 12 8-41-05087 Latch 13 7-41-05099 Brake Lever (replaces 7-41-05083) 1

4 8-50-00016 CE Serial Number Plate 15 0780-377 Back-Up Alarm (see Chapt. 3) 16 8-31-06090 Latch Key (not shown) 2

7 2-00-00233 Screw, .375-16 x 1.00 HHC 18 2-00-02310 Lock Washer, Helical Spring 19 2-00-00402 Flat Washer, .750 x .391 x .093 2

10 2-00-03829 Lock Washer, Int./Ext. Tooth 111 2-00-02360 Nut, .38-16 Fin. Hex 112 2-00-01246 Insert, #10-24 Nylon 2

13 2-00-00426 Flat Washer, .500 x .219 x .063 214 2-00-03062 Screw, #10-24 x .63 THM 2

P library-CE Kit/2-04

CE KIT - PARTS LIST


3

4

5

WHT(+)

48

2

12

.201 dia.(2 places).201 dia.(2 places)

13 14

1.86

.93

Position holes where latch catches and holdson tank by as much as possible, but no less than 3/16”.Leave original engine cover latch in machine.

Position holes where latch catches and holdson tank by as much as possible, but no less than 3/16”.Leave original engine cover latch in machine.

P library-CE Kit/2-04P library-CE Kit/2-04

17

.50 dia..50 dia.

89

910

11

Frame - Front Left SideFrame - Front Left Side

Broom Chamber

3.0.25.25

CE KIT - EXPLODED VIEW



1 8-11-00022 Steering Wheel Cap 12 7-89-08041 Steering Wheel 13 2-00-00232 Screw, 3/8 - 16 x .750 HHC 44 2-00-02310 Lock Washer, Helical Spring 3/8 Med 45 7-70-05135 Steering Column Assembly 1

6 7-33-05099 Steering Housing 17 2-00-04685 Screw, 1/4-20 x .750 SS 88 2-00-03059 Screw, #10 - 24 x .375 THM 69 7-16-07283 Panel Cover 110 7-60-05029 Steering Control Unit Pump 1

0880-675 Seal Kit 1

11 2-00-04688 Nut, Hex 1/4 - 20 Ss 1012 2-00-04687 Lock Washer, 1/4 SS 1013 2-00-04590 Sealing Washer, .63 x .250 814 2-00-04876 Screw, 1/4 - 20 x .500 BHS 415 7-52-00081 Circuit Breaker Panel 1

16 7-52-00080 Instrument Panel 117 7-52-00083 Blank Panel 118 7-33-05096 Console Housing 119 2-00-03702 Flat Washer 420 7-08-00510 Console Support Bracket 1

21 2-00-00219 Screw, .25-20 x .50 322 2-00-03466 Screw, #10-16 x .500 T/F RHM 14

P-4717

STEERING & INSTRUMENT PANEL - PARTS LIST


1

2

3

4

5

6

7

10

14

19

8

21

111220

22

9

1723 16

22

7

18

15

8

1311

12

13

P-4717/9606

STEERING & INSTRUMENT PANEL - EXPLODED VIEW



1*< REF Patent/Patents Pending 12 8-18-00490 Bi-directional Pedal 13 8-18-00517 Front Instrument Panel 14 8-18-00516 Top Instrument Panel 15< REF Turn Off-Lock Wheel 1

6*< REF ATF/Dextron Fluid Only 17*< REF Fill Marker 18*< REF No Gasoline or Combustibles 19*< REF Do Not Use with Flammables 110 8-18-00521 Left Side Control Panel 111< REF Fire Hazard-Fuel Could Explode 1

12< REF Gasoline Only (Gas models) 1REF Diesel Fuel Only (Diesel models) 1

13< REF Surface Hot-Stay Clear 114 8-18-00500 Side Broom-Pull to Raise 115< REF Moving Belts-Stay Clear 1

16< REF Moving Fan Blade-Stay Clear 217*< REF Exhaust Warning 118< REF Pinch Point-Stay Clear 619< REF Cover/Hopper Could Close 220< REF No Step 3

21 8-18-00487 Blank Square-Option Covers 122 8-18-00527 Division of Alto 1

8-18-00549 American-Lincoln Technology (export only) 123 8-18-00526 American-Lincoln (large) 1

8-18-00528 Alto (export only) 124 8-18-00524 American-Lincoln (small) 2

8-18-00548 American-Lincoln Technology (export only) 125 8-18-00541 7760 1

8-18-00561 7760 (export only) 1

26 REF Serial Plate 127 2-00-04115 Rivet 228 8-50-05022 Pad (foot pedal) 329 7-50-05136 Pad (edge) 130 8-18-00552 Check Engine (Gas/LP only) 1

<7760 No-Text and English Text warning/safety decals contained in kit 0760-896

*ALL WARNING/SAFETY DECALS with TEXT SOLD IN A KIT BY LANGUAGE:DANISH 0760-850 ITALIAN 0760-851DUTCH 0760-849 FRENCH 0760-847NORWEGIAN 0760-852 SPANISH 0760-846SWEDISH 0760-853 PORTUGUESE 0760-854GERMAN 0760-848

P5169A/3-04

DECALS - PARTS LIST


21

15

18 163

12

13

7

8

23

22

19

16

24

WITH COVER CLOSED

2524

25

26

27 1

1819

20

3018

10

9

18 18

5

14

4

29

28

2

6

11

20

17

P5169A/2-04

DECALS - EXPLODED VIEW



1 7-82-00026 Key Switch (K-SW) 12 8-82-00024 Horn, Push Button (H-PB) 13 8-64-00008 Circuit Breaker (15 AMP) 84 0795-186 Harness, Instrument Panel 15 8-48-00016 Voltmeter (VM) 1

6 8-48-05027 Gauge, Oil Pressure (OPG) 17 8-48-05023 Gauge, Hour Meter (HM) 18 8-48-05028 Gauge, Water Temperature (WTG) 19 7-40-05028 Light, Rec High - Solution Low 210 8-82-00044 Switch, Main & Side Broom (SPST On/Off) 2

11 7-82-00019 Switch, SPST On/Off (L) 212 7-82-00020 Switch, SPDT On/On 213 8-82-00045 Switch, Glow Plug (Diesel Only) 114 2-00-03062 Screw, #10 - 24 x .625 THM 115 2-00-00519 Washer, #10 Lock Med. Helical Spring 4

16 2-00-00605 Nut, #10 - 24 Hex. 617 8-90-07357 Wire, WTG to FG (Gas & Diesel Only) 218 8-48-05032 Gauge, Fuel (Gas & Diesel Only) 119 8-64-05009 Relay 120 8-64-00012 Relay 3

21 2-00-03063 Screw, #10 - 24 x .750 THM 322 2-00-00466 Flat Washer, .833 x .250 x .031 123 8-82-00045 Switch, Shaker Motor (SM-SW) 124 2-00-04757 Hole Plug 225 2-00-04942 Hole Plug (Light SW) 1

26 7-11-04035 Kit, Low LP Indicator Light (LP Only) 127 2-00-03061 Screw, #10-24 x .50 THM 228 0795-111 Harness, Circuit Breaker 129 7-52-00080 Weldment, Instrument Panel 1

30 7-52-00081 Panel, Circuit Breaker Mount 131 2-00-02330 Nut, #10 - 32 Hex. 432 2-00-00512 Washer, #10 Int. 533 8-08-00748 Bracket, Relay 1

C1304ecp/2-04

INSTRUMENT PANEL CONNECTIONS (GAS/DIESEL) - PARTS LIST


29

32

31

5 6 26 18 817

2712

9

16

15

14

11

4

11

7

161522

20

21

10

23

2

25

2

131

28

30

24

3

1

2

1 2

1

2

1

2

VM

G

I

OP G

S I

G

FGS

G

I

HM

-

+321

321

123

123

WTG

SI

H

GP-SW

-P B

K-S W

CB -5 CB -4

CB -9

CB -3

CB -8

CB -2

CB -7

CB -1

CB -6

15

16

32

19

33

R1

R3R4

R2

20

151621

SIDEBROOMSWITCH

SIDEBROOMSWITCH

MAINBROOMSWITCH

MAINBROOMSWITCH

SHAKERMOTORSWITCH

SHAKERMOTORSWITCH

SQUEEGEEDECKSWITCH

SQUEEGEEDECKSWITCH

BRUSHDECKSWITCH

BRUSHDECKSWITCH

REC. HIGHLIGHTREC. HIGHLIGHT

SOL. LOWLIGHTSOL. LOWLIGHT

SCRUBROTATIONSWITCH

SCRUBROTATIONSWITCH

SCRUBPRESSURESWITCH

SCRUBPRESSURESWITCH

DIESEL ONLY

LP ONLYGAS &DIESELONLY

GAS &DIESELONLY

NOTE: IF ALL OPTIONS ARE NOT ORDERED,PLUG ONE OF 8-11-00015 INTO EACHUNUSED WIRE.

NOTE: IF ALL OPTIONS ARE NOT ORDERED,PLUG ONE OF 8-11-00015 INTO EACHUNUSED WIRE.

C1303ecp/5-04

INSTRUMENT PANEL - EXPLODED VIEW



1 7-82-00017 Float, Switch (Solution Low) Ref.2 7-82-00021 Float, Switch (Rec. High) Ref.3 0875-008 Battery (Gas/LP Only) Ref.

0875-057 Battery (Diesel Only) Ref.4 8-09-01083 Bushing, Connector (Liquid Tight) 15 2-00-05171 Boot, Protective (Red) Ref.

6 2-00-00232 Screw, 3/8-16 x .750 HHC Ref.7 8-32-09013 Horn Ref.8 7-90-07262 Cable, Battery (Negative) Ref.9 2-00-04952 Boot, Protective (Red) 110 2-00-04937 Tie, Cable 1

11 0795-187 Harness, Machine 112 2-00-03060 Screw, #10-24 x .250 THMS Ref.13 7-13-07096 Clamp, Adjustable 3314 8-90-07167 Cable, Battery (Positive) Ref.15 0880-705 Motor, Shaker Ref.

16 8-09-01081 Bushing, Snap 117 2-00-05173 Boot, Protective (Black) Ref.18 8-90-07433 Wire Assembly, Hopper (HO - WA) 119 2-00-04551 Terminal, .156 Bullet 220 2-00-04602 Clamp 3

21 2-00-03061 Screw, #10-24 x .500 RHM Ref.22 2-00-04345 Ty-Rap 3023 2-00-00056 Screw, #10-24 x .750 THM Ref.24 2-00-00233 Screw, 3/8-16 x 1.00 HHC Ref.25 2-00-03829 Lock Washer, 3/8 Int./Ext. Ref.

26 2-00-02360 Nut, 3/8-16 Hex Ref.27 2-00-00519 Lock Washer, #10 228 2-00-00460 Flat Washer, #10 Ref.29 0875-087 Diode Assembly 130 2-00-00183 Screw, 1/4 - 20 x .750 THM 3

31 2-00-00518 Lock Washer, 1/4 ID Helical Spring 532 2-00-00594 Nut, 1/4-20 Hex 433 8-09-01082 Bushing, Universal Ref.34 2-00-03878 Grommet 135 8-90-07328 Cable, Ground Ref.

36 2-00-00498 Lock Washer, 1/4 Ext. 337 2-00-00605 Nut, #10-24 138 2-00-01974 Washer, #10 Sealing 139 0795-164 Harness, Hopper 140 2-00-00221 Screw, 1/4-20 x .75 HHC 141 2-00-03702 Flat Washer, .625 x .281 x .063 342 2-00-01490 Screw, 1/4-20 x .875 HHC 1

MACHINE HARNESS WIRING (GAS/LP/DIESEL) - PARTS LIST

4 2

22

19

42

,41

,te

rmin

al,3

6,

fra

me

,36

,41

,31

,32

10

,23

,27

,3

7,3

8

1

7

22

11

29

8

35

6,2

5,2

6

24

,25

13

9

31

61

71

4

40

,31

,41

5

HIG

HR

EC

OV

ER

YS

WIT

CH

FL

OA

T

RE

CO

VE

RY

TA

NK

(BA

CK

W

AL

L)

SO

LU

TIO

N

TA

NK

(IN

SID

E

WA

LL

)R

EC

OV

ER

YTA

NK

NO

TE

:TA

PE

IN

DIV

IDU

AL

LYW

HE

N

NO

T

US

ED

23

4

HO

RN

+-

FU

EL

TA

NK

D2

59

76

8

SE

E

INS

TR

UM

EN

TP

AN

EL

SO

LU

TIO

NL

OW

F

LO

AT

ON E T O S A E “+”C N C T T RT R

C T OONNEC TENGINE BLOCK

14- N M iPI etr pack GT connector,nder pol onnec2-PIN A son Power e c tor

22

32

31

20

30

27

37

38

10

23

NO

TE

: T

HE

SE

(3

) W

IRE

S

MU

ST

E

XIT

MA

IN

HA

RN

ES

S

IN

TH

E

MID

DL

EO

F

TH

E

OP

EN

ING

F

OR

L

IGH

TO

PT

ION

S

FO

R

TH

E

RE

ST

O

F

TH

E

HA

RN

ES

S

TO

F

IT

15

33

34 39

18

SH

AK

ER

MO

TO

R

Foot

Ped

al P

rox.

Con

nect

ors

Wire

s 12

, 55,

& 4

6 =

Rev

erse

Wire

s 12

, 56,

& 4

6 =

Forw

ard

Foot

Ped

al P

rox.

Con

nect

ors

Wire

s 12

, 55,

& 4

6 =

Rev

erse

Wire

s 12

, 56,

& 4

6 =

Forw

ard

7760 HARNESS WIRING DIAGRAM (GAS/LP/DIESEL)

AMERICAN-LINCOLN 2-1237760

GASOLINEFUEL PUMP

FORD F8JL-9 50AB -A3 come w/Engine Assy.s

DIESEL FUEL PUMP

LP REGULATOR

FROM INSTRUMENT PANEL HARNESS

THROTTLE SW.

MILLIGHT

EPM

TO FORDENGINE HARNESS to MITSUBISHI

ENGINE HARNESS

7760 ELECTRICAL SCHEMATIC (GAS/LP/DIESEL)


12

V

OLT

B

AT

TE

RY

CB

-1S

HA

KE

R

RE

LA

YR

1

87

30

MT

R

PM

SH

AK

ER

M

OT

OR

CB

-2H

-PB

HO

RN

BA

TT

ST IG

N

AC

C

CB

-3

CB

-4

CB

-5

CB

-9

K-S

W

TO L-SW #1

TO OPTIONS

TO L-SW #2

(I)

(I)

(I)

(I)

(G)

(G)

(G)

(S)

(S)

(S)

(GA

S

ON

LY)

(FG

S)

CB

-6H

O-S

W.

HD

-SW

.

CB

-7

CB

-8

(C)

(C)

(NO

)(N

O)

HE

LD

C

LO

SE

DB

Y

HO

PP

ER

HE

LD

C

LO

SE

DB

Y

DO

OR

SH

AK

ER

M

OT

OR

S

W.

(85

)

R1

(86

)S

HA

KE

R

MO

TO

R

RE

LA

Y

DU

ST

C

ON

TR

OL

SW

.

OP

TIO

N

DU

ST

C

ON

TR

OL

SO

L.

(I)

MA

IN

BR

OO

M

SW

.

SID

E

BR

OO

M

SW

.

RA

ISE

MA

IN

BR

OO

M

SO

L.

(2)

SID

E

BR

OO

M

SO

L.

(5)

SC

RU

B

BR

US

HE

S

SO

L.

(6)

SC

RU

B

BR

US

HE

S

SO

L.

(8)

SC

RU

B

BR

US

HE

S

SW

.

LO

WE

R

(ON

)B

RU

SH

P

RE

SS

UR

E

SW

.

12 3

BR

US

HR

OTA

TIO

NS

W.

NO

RM

AL

RO

TA

TIO

N

BR

US

H

SO

L.

(4)

12 3

RE

VE

RS

E

RO

TA

TIO

N

BR

US

H

SO

L.(

3)

SC

RU

B

BR

US

H

LO

CK

U

P

SO

L.

(9)

SQ

UE

EG

EE

L

OC

K

UP

S

OL

. (1

0)

SQ

UE

EG

EE

FA

N

MO

TO

R

SO

L.

(12

)

SQ

UE

EG

EE

C

YL

IND

ER

S

OL

.(7

)

D2

RA

ISE

(TR

AN

SV

ER

SE

)

SQ

UE

EG

EE

S

W.

RE

VE

RS

E

SL

-SW

RH

-SW

RR RR

SO

LU

TIO

N

LO

W

LIG

HT

RE

CO

VE

RY

H

IGH

L

IGH

T

LO

WE

R

VM

OPW

T

FG

K

10

11

A B

32

33

R2

115

0(+

)(-

)H

M

TH

RO

TT

LE

SW

.

R4

R3

19

43

58

40

R3 R

4

LO

W L

PG

SW

SIG

NA

L

JG

LO

W P

LU

G S

W. IN

PU

T

1

28

27

24

12

12

12

12

4656

55

34 35

46

38

39

42 4

61

4

46

18

18

30

30

25

48 20 41

44

19

19

771

8

3

13

57

15

7

46

EN

GIN

E. FA

ULT

LIG

HT

SIG

NA

L

HH

51

GGFF

18

R2

R2

29

9

10

111

10

11

46

PPP

IGN

ITIO

N

CC DD EE

11 12

11

10

STA

RT

/ C

RA

NK

PO

WE

R

LL NN

No

t U

sed

No

t U

sed

No

t U

sed

MM

OIL

PR

ES

SU

RE

SE

ND

ER

HO

UR

ME

TE

R P

OW

ER

WA

TE

R T

EM

PE

RA

TU

RE

SE

ND

ER

3

43

12

12

22

8

Th

rottle

Sw

. G.P

. S

w

37

11 10

17

17

26

14 PIN ENGINE HARNESS CONNECTOR

R R

7760 CONNECTION DIAGRAM (GAS/LP/DIESEL)


39

35 37

38

1515

2

6

6 7

1515

A

1 1

1 1

2 222

2 2

3

SIDE BROOM SW MAIN BROOM SW

SHAKERMOTOR SW OPTION

DUST CONTROL SW.

CB-WH

21

21

19

19

16

Q R S

16

13

13

7

7

6

6

2

1

4

4

5

5

8

8

9

9

10

10

11

11

12

12

INSTRUMENT LIGHTSARE OPTIONS

G

IS

S

24

46

16

46

40

11

18

G

G

I

I50

SG

I

VM

OP

FGWT

HM

(-)

(+)

SQUEEGEE DECK SW BRUSH DECK SW

1

1 1

2

2 2

2

3

3 3

3

1

2

3

SCRUBROTATION SW SCRUB

PRESSURE SW.

THROTTLE SW.

30

19

40

58

43

14 42

101

REC. HIGHLIGHT

SOL. LOWLIGHT

41

16

20

46

IP-WH

GS

OPTIONL-SW.

1

2

24

28 11

H-PB

9

26

B K-SW

1

BST

I

A

5

7 6

4

MIL LIGHT

22 2119

19

19

41

18

18

BL

AN

KB

LA

NK

2344

Z Y X W V T

30

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C

A B C

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

30

25

25

14

14

20

20

41

41

44

44

17

17

34

34

37

37

38

38

39

39

40

40

13

13

42

42

43

43

24

24

26 27

2726

28

28

29

29

32

32

33

33

10

10

11

11

101

101

15

15

21

21

22

22

12 11 10 9 8

5 4 2

67

21 19 18 13

CB-5 CB-4 CB-3 CB-2 CB-1

CB-9 CB-8 CB-7 CB-6

OPTION

CB

-WH

M-WH

M-WH

39

46 46 4646

46

18 1821

46

46 46 46 4646

43 42

30

47

5 6 8

7

9 10BR-SW

OPTION

46

19

46

25

57

24

47

22

23A

B

C

D

E

F

A

B

C

D

E

F

23

N

BLANK BLANK

N1

2222

4646

2424

2727

GS27

46

HO-WA

SM

HD-SW

HO-SW

VARI-DUMPONLY

C

CNO

NO

13

15

BL

KB

LK

WH

TW

HT

12

20

SL-SW

28

HORN1440 38 37

41

44

1234

GSOPTION

BLK

WHT

BLK

RH-SW

E

ELEFT TAIL &BRAKE LIGHT

LEFTREARTURNSIGNAL

R

A

360°ROTATINGFLASHING

360°FLASHING

STROBE

GS FGS

GAS ONLY

49 34 49

48

24

2 9

9

99

8

7

4

2

1

24

7

4

21

1

47

23

B

BA

B

B

B

B

B

A

A

BACKUP ALARM

E

E

R

A

RIGHT TAIL &BRAKE LIGHT

RIGHT REARTURN SIGNAL

SH-SW

DL-SW

SECTION

B

10

1

3

LS-DMP

PUMP

10

BLK

BLK RED

RED

MTR

DETGPUMP

1

K1K

A

B

C

D

E

F

A

B

C

D

E

F

2

4

7

8

9

R1

7

8

1

2

GS

DETG. HIGH

SOL. HIGH F REC-SW

1 4

2 5

3 644

33 53

46

9

36

5GRN

RED

BRN

PLUG

TOGETHER

IF NOT RECYCLE

WIRES 44 &19

ESP-WH

BLU

YELINDICATOR FLASHER

TURN SIGNALS

SECTION "A"

22

24

23

A

E

E

E

AE

LEFT FRONTTURN SIGNAL

LEFTHEADLIGHT

RIGHTHEADLIGHT

RIGHT FRONTTURN SIGNAL

OPTIONS

57

8530

86

87

R285

30

86

87

8530

86

87

8530

86

87

R3

Diode Assy 0775-281

R4

85

86

87

30

87A11

29

50

46 85

86

87

30

87A

3546

278

85

86

87

30

87A

5546

48

19

85

86

87

30

87A43

5646

58

18

4646

46

46

12

12

121233

34

32

51

12

For LPG light recrimp wire 12

with 0.25” insulated fem term.

46

2 9

9

99

8

7

4

2

1

7

4

8

1A A

B

BA

B

B

B

B

B

A

A

A

ASECTION

B

10

1

3

LS-DMP

PUMP

10

BLK

BLK RED

RED

MTR

1

K1K

A

B

C

D

E

F

A

B

C

D

E

F

2

4

7

8

9

ReverseProx

ForwardProx

12

12

4646

56

55

Engine Harness connections

146

46 1

U

A B C D E F

A B C D E F

23 51 48 55 56

23 51 48 55 56

GP-SW1 2

101101PLGPLG1111 PLGPLG

10102929 PLGPLG 51512626

3333PLGPLG

1717PLGPLG

GGFFEEDDCCBBAA

PPNNMMLLKKJJHH

3232

87A

12

12

Diesel fuel pump

HPart of Mitsubishi Engine Harness

5 Neg

Gas fuel pump

Part of 425EFI Engine Harness

F8JL-9A350-AB

PN 0795-200

Included with Engine Assy

Ford Harness

Ford Harness Ford PN 1565000

Megejector

14 Pin connector

Part of 425 EFI Engine Harness

LPG Only

48 25

55 56

2530

17

11

Neg

Neg M

LOW PRESSURESWITCH

(C) (NC)LPG LOCKOUTSOLENOID

PN 0795-200Part of 425 EFIFuel Patch Harness

x x xx

x x xxxx xx

LP REGULATOR

xxxx

xxxx

xxx

x

LPG FUEL CONTROLSLPG FUEL CONTROLS

to FORD ENGINE HARNESSP/N 0895-135

7760 FORD 425EFI FRAME SIDE CONNECTIONS


SPST- ENGINE MOUNTED

GROUND ON ENGINE

USE 12 GAUGE FUSE LINK FROM

FORD CONNECTOR KIT

A

B

C

D

E

F

G

H

J

K

L

M

NP

LOW LPG PRESSURE SWITCH

CUSTOMER SUPPLIED

LPG OPTION

Engine Ground

Frame Ground

Starter Solenoid

Starter

SELF-TEST SWITCH

GROUND ON ENGINE

LOW FUEL LIGHT - LPG

NE

G =

GR

ND

PO

S +

12

V

OR 2 8 AR ESSTo F D 1 A5 1 H N

LPG FUEL LOCKOFF

TOPN

4

9

Alternator

STARTER RELAYZB-014-001

I S8 GAUGE WIRE -RED

8 GAUGE WIRE - BLACK

80 AMP MAXIFUSE AND HOLDER

PIN H - 14 PIN GTSEE CONNECTIONNOTE (1)

POS +12V

OIL PRESSURESENDER

WATER TEMPSENDER

ANDERSON POWER POLE CAT #992Anderson Power Pole 5915 Terminal

.

+ 12V USE FORHOURMETER

14 pin Metri-pack GTCONN: 15326922TERM: 1530473 (MALE SPADE)SEAL: 12191234PLUG: 12010300

CONNECTION DRAWING FORINTERFACE HARNESS P/N 0895-135

NOTE: CONNECTION TO SOLENOIDMADE IN FORD ENGINE HARNESS

SE

E C

ON

NC

TIO

NE

NO

TE

(3

)

SE

E C

ON

NE

CT

ION

NO

TE

(2

)

Pin # 18

(3) FUEL SELECT WIREFOR GASOLINE OPERATION, REMOVE FUEL SELECT WIRE FROM PIN #7FOR LPG OPERATION, REMOVE WIRE FROM PIN #5.REMOVE AND TAPE BACK AT NCFI

CONNECTION NOTES(1) ENGINE RUN SIGNAL

FOR GASOLINE ENGINES:CONNECT SPADE FROM PIN H ON 14 PIN GT TO FUEL PATCH HARNESSCONNECT FUEL PATCH HARNESS 2-PIN PACKARD TO EWHFOR LPG ENGINE:CONNECT SPADE FROM PIN H ON 14 PIN GT TO FUEL PATCH HARNESSCONNECT FUEL PATCH HARNESS 2-PIN PACKARD TO FORDENGINE HARNESSCONNECTION TO BE MADE AT NCFI BASED ON FUELING

(2) SELF-TEST INPUTFOR EXPORT ENGINES CONNECT TO PIN #3FOR 2004-COMPLIANT ENGINES CONNECT TO PIN #18

Fo

rdE

ng

ine

-Sid

eH

arn

ess

7760 S4Q2 DIESEL FRAME SIDE CONNECTIONS


A

B

C

D

E

F

G

H

J

K

L

M

N

P

NA

Alternator

NOTE:CLOSES TO GROUNDIF NOT CHARGING

Ignition Power Signal

Oil Pressure Sender Output

Water Temp Sender Output

‘Engine Running At Speed’ Output

Diesel Glow Plug Signal

Start/ Crank Signal Input

Alternator Light Signal

14 pin Metri-Pack GTCONN: 15326922TERM: 15304731 (MALE SPADE)SEAL: 12191234PLUG: 12010300

FO

R H

OU

R M

ET

ER

12 GA FUSE LINK

MB084-014 CONN. ASSY

CONNECTION DRAWING forINTERFACE HARNESS P/N 0895-134MITSUBISHI S4Q2 DIESEL

MB084-014 CONNECTOR ASSY.GLOW PLUG RELAYMM431-28201

(2) M5800-516 CONN. ASSY.

STARTER RELAYZB-014-001

StarterSolenoid

Frame Ground

Engine Ground

Starter

Fuel Pump

PULL COIL - RED

HOLD COIL - WHITE

30A87-00600 3PC CONN. ASSY.

Oil Pressure Sw Water Temp SwP/N MM432104 (ON BASE ENGINE)P/N 31A900300

14 AMP BUSS FUSE (ON MURPHY)80 AMP MAXI FUSE AND HOLDER

8 GA WIRE - BLACK

8 GA WIRE - RED

ANDERSON POWER POLE CAT #992Anderson Power Pole 5915 Terminal

GROUND TO ENGINE

GROUND TO ENGINE

ENERGIZED TO RUNFUEL CONTROL SOLENOID

GLOW PLUGS

GROUND - BLACK

I S

1

2

3

4

USQ EEGEEVACUUMMOTOR

O L COOLERI

E STE I GPOW R ER NY I D RC L N E

RE RNTUBLOCK

ER AREELWH

MO OT R

FILTER

CYLINDERN ROCO T L

VALVE

SQU EEEGEDECK

YLINDERC

SCRUBDECK

YLINDC ER

4C

C3270 PSI

2C

C1

SIDE BROOMMOT RO

SIDEROOMB

VEVAL

D VE & ARRI AUXILI YPUMP

IN

OH PPERN ROCO T L

VALVE

B

D

A

C

OUT

L F CYL NDI T I ER

SCRU BR SB U HMOTORS

M I DERDU P CYL N

SDU TN OCO TR L

MOTOR

W SWEEPETBYPA VALUESS

(OPTIONAL)

3.05Cir.

15 00P IS

2200 PSI

P T

.1 02C .ri

.1 20C r.i

2 02 0R MP

1.24 15.0 Cir. .Cir

2 050PSI

04.5C r.i

4 0.5Cir.

010.010.

i .C r.Cir

P1

1

2

3

4T

1T

9.7 PMG

8. PM2 G

1. M5 GP

50. 9 1CIR.

1.93CIR.

A

A

P

B

B

P 882A 0 034 / 8

RESERVOIR

.75GPM

P MAIN CONTROLVALVE

7760 HYDRAULIC SCHEMATIC (VARIABLE DUMP)


10.0

1.93CIR.

10.0 10.0

CIR. CIR. CIR.

2500PSI

4.5CIR.

0.154CIR.

2200PSI

2200RPM

1.24 1.02CIR

1.02CIR

CIR

E POW R STEERINGRCYLINDE

SIDERB OOM

VALVEO L(OPTI NA )

3.05Cir.

1500PSI

L

P T

R

T T

3

2

1

A B

P5113/0803

7760 HYDRAULIC SCHEMATIC (MANUAL DUMP)



TABLE OF CONTENTS - CHAPTER 3 - OPTIONS

Overhead Guard Option .............................................................................................................................. 3-2

Brush Options ............................................................................................................................................ 3-4

Side Broom Option - Manual Dump ............................................................................................................ 3-6

Broom Options ........................................................................................................................................... 3-8

Back-Up Alarm Option ................................................................................................................................ 3-9

Lights Option.............................................................................................................................................. 3-10

Turn Signals & Lights Option ...................................................................................................................... 3-12

Warning Lights w/o Overhead Guard Option ............................................................................................... 3-14

Warning Lights with Overhead Guard Option .............................................................................................. 3-16

Curb Light Option ....................................................................................................................................... 3-18

Fire Extinguisher Option ............................................................................................................................. 3-20

Protecto-Seal Gas Cap Option ................................................................................................................... 3-21

Debris Basket Option ................................................................................................................................. 3-22

Suspension Seat Option ............................................................................................................................ 3-23

Seat Belt Option for Suspension Seat ........................................................................................................ 3-24

Seat Belt Option for Standard Seat ............................................................................................................. 3-25

Detergent & Solution Tank, ESP Option ..................................................................................................... 3-26

Recovery Tank & Detergent Pump, ESP Option ......................................................................................... 3-28

Instrument Panel, ESP Option ................................................................................................................... 3-30

Wiring, ESP Option .................................................................................................................................... 3-32

Tire Options ............................................................................................................................................... 3-34

Vacuum Wand Option ................................................................................................................................ 3-35

Wet Sweep Bypass Option ........................................................................................................................ 3-36

Soft Cab Options ........................................................................................................................................ 3-38

High Torque Drive Wheel Motor Option ....................................................................................................... 3-55

Auxiliary LP Tank Option ............................................................................................................................ 3-56

Dual Feed LP Tanks Option........................................................................................................................ 3-58

Solution Off in Neutral Option ..................................................................................................................... 3-60

Stainless Steel Variable Dump Hopper Option ............................................................................................ 3-62

Stainless Steel Manual Dump Hopper Option ............................................................................................. 3-63

Extended Bumpers Option ......................................................................................................................... 3-64

Wrap-Around Bumpers Option .................................................................................................................... 3-66

Hopper High Temperature Shutdown Option ............................................................................................... 3-68

Clogged Filter Indicator Option ................................................................................................................... 3-70

125 Gallon Solution & Recovery Tanks Option ............................................................................................ 3-72

Timed Filter Shaker Option ......................................................................................................................... 3-74

Spare Parts Kit, Gas/LP(Variable Dump) .................................................................................................... 3-75

Spare Parts Kit, Diesel (Variable Dump) ..................................................................................................... 3-76

Spare Parts Kit, Gas/LP (Manual Dump) .................................................................................................... 3-77

Spare Parts Kit, Diesel (Manual Dump) ...................................................................................................... 3-78

Engine Service Parts - Ford 425EFI Gas/LP ............................................................................................... 3-79

Engine Service Parts - Mitsubishi S4Q2 Diesel .......................................................................................... 3-80


OPTION NO. 0780-379


1 7-30-05086 Guard ( Weldment ) 12 7-81-00120 Support ( Weldment ) 13 7-81-00121 Support-( Weldment ) 14 7-81-00188 Support-( Weldment ) Ref.5 2-00-00239 Screw, 1/2 - 13 x 1.000 HHC 12

6 2-00-02352 Nut, Hex 1/2 - 13 x .875 x .484 127 2-00-02312 Lock Washer, Helical Spring 1/2 Med 168 2-00-01444 Flat Washer, .750 x .520 x .062 169 2-00-00240 Screw, 1/2 - 13 x 1.250 HHC 4

P-4621/9703

OVERHEAD GUARD OPTION


OVERHEAD GUARD OPTION

P4621A/9703

5

1

3

9

8

7

8

76

2

5

8

6

7



Disc Brushes:

1 7-08-03170-1 Nylon (Black) 31 7-08-03172-1 Polyprolene/Amerfil (.040) 31 7-08-03173-1 Straight Wire 31 7-08-03205-1 Super Grit (60/45/25) Brown 31 7-08-03262-1 Soft Nylon 3

Sectional Brushes:

3 0760-283 Brush Plate Attachments 34 2-00-04221 Pin, Spring 6

Plastic Back:

5 7-08-03207-1 Super Grit 185 7-08-03173-1 Straight Wire 185 7-08-03194-1 Nylon (Black) 185 7-08-03248-1 Soft Nylon 185 7-08-03196-1 Polyprolene/Amerfil (.040) 185 7-08-03197-1 Amergrit 186 2-00-02706 Screw, 1/4 - 20 x 1.0 HHM 67 2-00-00518 Washer, Helical Spring 1/4 Med 68 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 6

Pad Driver Assembly: 0772-074Individual service pieces which can be ordered separately include:

2 7-45-05026 Lug (2 required)9 7-70-00098 Center-Lok III

P4195d

BRUSH OPTIONS


8

7

9

6

5

4

3

2

Top View

21

P4195d

BRUSH OPTIONS


OPTION 0780-387


1 2-00-04210 Clamp 22 2-00-00049 Screw, #10-24 x .50 23 2-00-00512 Lock Washer, #10 24 2-00-00605 Nut, Hex #10-24 25 8-21-04030 Edging 1

6 7-10-00029 Cable 17 2-00-00585 Nut, Hex 5/16-18 118 2-00-00530 Lock Washer, Helical Spring 5/16 119 7-08-00705 Cable Bracket 110 8-15-01003 Collar, 3/4 ID w/setscrew 1

11 7-09-01134 Bushing, 3/8-16 Thd. 112 7-79-00060 Lift Cable Strap 113 7-08-00841 Bracket Side Broom 114 2-00-00409 Flat Washer, 5/16 515 7-03-04154 Side Broom Arm 1

16 7-08-00859 Side Broom Bracket 117 2-00-03029 Screw, 5/16-18 x 1.0 HSFHC 318 0885-061 Hydraulic Broom Drive Motor, w/Key 119 7-25-06038 Adapter Flange 120 8-08-03107 Side Broom 1

21 2-00-00447 Flat Washer 1.25 x .25 122 2-00-00518 Lock Washer, 1/4 423 2-00-03537 Screw, 1/4-28 x 2.0 HHC 124 2-00-03564 Screw, 5/16-18 x 1.0 525 2-00-02310 Lock Washer, Helical Spring 3/8 1

26 2-00-00232 Screw, 3/8-16 x .75- HHC 127 7-18-00215 Side Broom Label 128 8-82-00044 Switch 129 2-00-04918 Fitting 230 8-33-02216 Hose, ORS-4-Str. Ends 2

31 2-00-04895 Fitting 232 2-00-00218 Screw, 5/16-18 x 2.0 HHC 333 2-00-05350 Screw, 1/4-28 x .625 HHC 3

C-0360/9609

SIDE BROOM OPTION (MANUAL DUMP)


2728

2

1

3

45

30

31

B

A

CONTROLBLOCK

19

14

18

A17

24

32

B

16

15

1413

8

7

12

29

87

25

22

11

10

9

8

7

6

20

2122

23

7

8

14

C0360/9609

SIDE BROOM OPTION (MANUAL DUMP)



1 8-08-03180 Proex and Wire 11 8-08-03190 Proex 11 8-08-03191 Natural Fiber and Wire 11 8-08-03193 Nylon 11 8-08-03200 Poypro Prolene 1

1 8-08-03196 Nylon, High Density 11 8-08-03198 Fiber and Wire, High Density 12 8-08-03107 Poly Prolene 12 8-08-03177 Nylon 1

P-4195a/9609

2

1P4195a

BROOM OPTIONS


OPTION NO. 0780-377


1 2-00-04578 Male Bullet Plug 12 2-00-00221 Screw, 1/4 - 20 x .750 HHC 23 2-00-00501 Lock Washer, 1/4 Int. 14 2-00-00828 Terminal 15 8-32-09009 Backup Alarm 1

6 2-00-00409 Flat Washer, .687 x .343 x .062 27 2-00-00518 Lock Washer, Helical Spring 1/4 Int. 28 2-00-00594 Nut, Hex 1/4 - 20 2

P4899ecp/2-04

5

WHT(+)

48

4

87

6

3

2

1

BACK-UP ALARM OPTION


HEADLIGHTS/TAILLIGHTS/INSTRUMENT LIGHTS: 0880-351HEADLIGHTS/TAILLIGHTS/BRAKE LIGHTS/INSTRUMENT LIGHTS: 0880-354


1 8-08-00871 Light Bracket with Knockouts 42 8-08-00872 Backing Plate 43 2-00-00501 Lock Washer, 1/4 Int. 324 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 165 8-40-05028 Headlight 2

6 2-00-04578 Male Bullet Plug 47 8-90-07358 Ground Wire 48 8-40-05030 Instrument Light and Lead 49 2-00-04588 Wire Nut 110 8-82-00027 Light Switch, Push/Pull 1

11 8-40-05029 Taillight 212 7-90-07229 Wire 113 2-00-00409 Flat Washer, .687 x .343 x .062 214 2-00-04876 Screw, 1/4 - 20 x .500 BHS 1615 8-28-05011 Fuse, FU-1 15 Amp 1

P-4822/9609

LIGHTS OPTION


15

10

12

2

73

4

6

5

1

3

89

14

13

2

6

6

7

313

4

11

1

314

P4822/9609

24A

MAINHARNESS

FRONT

HMOP

VM

FGWT

REAR

PANELHARNESS

LIGHT SWITCH

LIGHTS OPTION


HEADLIGHTS/TAILLIGHTS/INSTRUMENT LIGHTS/BRAKE LIGHTS & TURN SIGNALS: 0780-389


1 REF W/D, Light Bracket 22 7-08-01173 Bracket, Rear Light 23 7-40-05046 Head Light, 12VDC/55W 24 7-08-01174 Bracket, Head Light Mount 25 7-40-05047 Light, Red Tail/Brake/Turn 2

6 2-00-00049 Screw, 10-24 x .50 RHM 207 2-00-01246 Nut, #10-24 Elastic Stop 208 8-40-05048 Light, Amber Side Marker 49 8-40-05030 Instrument Light and Lead 410 2-00-04588 Wire Nut 1

11 8-82-00027 Light Switch, Push/Pull 112 2-00-00501 Lock Washer, 1/4 Int. 1613 2-00-04876 Screw, 1/4 - 20 x .50 BHS 1614 2-00-04578 Bullet Plug (Male) 1115 8-90-07358 Ground Wire for Lights 8

16 7-90-07229 Wire 117 8-64-00008 Circuit Breaker (15 Amp) 118 8-11-00044 Boot 119 8-11-00015 Terminal 120 8-82-00039 Switch, Brake 1

21 2-00-00519 Lock Washer, #10-24 222 2-00-00605 Nut, Hex MS 1/4 - 20 x .437 x .187 223 2-00-00006 Screw, #10-24 Hex 224 2-00-00512 Lock Washer, #10 Int. 225 2-00-00455 Flat Washer # 10 2

26 2-00-01994 Screw, # 8-15 x .75 Sht. Mtl. 127 2-00-01128 Terminal, Butt Splice 228 8-82-00025 Turn Signal Switch 1

29 2-14-03197 Rubber Washer, 1.000 x .187 x .125 130 2-00-05261 Insert 1631 0775-294 Resistor Assy. 2

P4823tiff/2-04

LIGHTS & TURN SIGNALS OPTION


18

28

20

23

30

1213

31

10

11

16

31

24

27

26

29

17

19

14

1312

21 -

HOLE PLUGGED

BRAKE ARM

HARNTO KEY SWITCH(BATT. TERM.)

BACKSIDE OFINSTRUMENTPANEL

USE RED WIRE FROMTURN SIGNAL LIGHT

MOUNT ON LEFT SIDEOF STEERING COLUMN

BUTTSPLICE

FUSEHOLDERFLASHER

TO BE USED IF MATINGCONNECTOR IS NOT OFTHE MOLDED TYPE

BACKSIDE OFCIRCUIT BREAKER PANEL

FROM CB8

CB9

FROM HARNESS

CB5

6A6B

23 22

47

65

7

48

22

24 23

18

34

2221

21A

21B

21A

24C

22A

47

24B

24A

24

24C

47A

47A23A

24A

25

LIGHTS & TURN SIGNALS OPTION


ROTATING LIGHT (Option 0880-406-1)

KEY NO. PART NUMBER DESCRIPTION QTY1 8-40-05041 Amber Lamp Assy. 12 2-00-04578 Connector 13 2-00-00491 Grommet 14 2-00-00512 Lock Washer, #10 Int 2

FLASHING LIGHT (Option 0880-359-1)

KEY NO. PART NUMBER DESCRIPTION QTY5 8-40-05041 Amber Lamp Assy. 16 2-00-04578 Connector 17 2-00-00491 Grommet 18 2-00-00512 Lock Washer, #10 Int 29 2-00-04897 Screw, #10 - 24 x 1.250 THM 210 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 2

STROBE LIGHT (Option 0880-407-1)

KEY NO. PART NUMBER DESCRIPTION QTY11 8-40-05041 Amber Lamp Assy. 112 2-00-00838 Terminal 113 2-00-00491 Grommet 114 2-00-00512 Lock Washer, #10 Int 215 2-00-04578 Connector 116 2-00-04341 Grommet 117 2-00-03063 Screw, #10 - 24 x .750 THM 218 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 2

LIGHT SUPPORT

KEY NO. PART NUMBER DESCRIPTION QTY19 8-81-00145 Weldment 120 8-90-07362 Wire Assembly 121 2-00-00491 Grommet 1

CIRCUIT BREAKER

KEY NO. PART NUMBER DESCRIPTION QTY22 8-64-00008 Circuit Breaker (15AMP) 123 8-11-00044 Boot 124 8-11-00015 Terminal 1

P-4902/9609

WARNING LIGHTS w/o OVERHEAD GUARD OPTION


20

21

19

1

3

2

4

5

6

9

7

8

10

23

22

24

17

11

12

1314

18

15

16

P4902

WARNING LIGHTS w/o OVERHEAD GUARD OPTION


ROTATING LIGHT (Option 0880-408-1)

KEY NO. PART NUMBER DESCRIPTION QTY1 8-40-05041 Amber Lamp Assy. 12 2-00-04578 Connector 13 2-00-00491 Grommet 14 2-00-00512 Lock Washer, #10 Int 2

FLASHING LIGHT (Option 0880-360-1)

KEY NO. PART NUMBER DESCRIPTION QTY5 8-40-05041 Amber Lamp Assy. 16 2-00-04578 Connector 17 2-00-00491 Grommet 18 2-00-00512 Lock Washer, #10 Int 29 2-00-04897 Screw, #10 - 24 x 1.250 THM 210 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 2

STROBE LIGHT (Option 0880-409-1)

KEY NO. PART NUMBER DESCRIPTION QTY11 8-40-05041 Amber Lamp Assy. 112 2-00-00838 Terminal 113 2-00-00491 Grommet 114 2-00-00512 Lock Washer, #10 Int 215 2-00-04578 Connector 116 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 217 2-00-03063 Screw, #10 - 24 x .750 THM 2

GUARD WIRE & SUPPORT ASSEMBLY

KEY NO. PART NUMBER DESCRIPTION QTY18 8-58-05228 Light Support 119 2-00-00221 Screw, 1/4 - 20 x .750 HHC 420 8-90-07363 Wire Assembly 121 2-00-00491 Grommet 122 2-00-00518 Lock Washer, Helical Spring 1/4 Med 42324 2-00-03063 Screw, #10 - 24 x .750 THM 325 2-00-04209 Clamp 326 2-00-00426 Flat Washer, .500 x .218 x .062 327 2-00-00512 Lock Washer, #10 Int 328 2-00-00605 Nut, Hex MS #10 - 24 x.375 x .125 3

CIRCUIT BREAKER

KEY NO. PART NUMBER DESCRIPTION QTY29 8-64-00008 Circuit Breaker (15AMP) 130 8-11-00044 Boot 131 8-11-00015 Terminal 1

P-4901/9609

WARNING LIGHT with OVERHEAD GUARD OPTION


1

3

7

2

6

4

8

5

9

26

17

1112

1314

16

10

15

RED

BLACK

19

18

282726

25

24

21

22

25 26

2827

24

21

20

30

29

31

CB9

CB5

6B

6A

21

P4901/9511

WARNING LIGHTS with OVERHEAD GUARD OPTION


OPTION 0780-725


1 8-40-05049 Light 12 2-00-04578 Male Terminal, .156 (not shown) 1

3 2-00-01128 Butt Splice (not shown) 14 7-16-07504 Cover, Light 1

5 2-00-00081 Screw, 1/4-20 x 1.0 Phillips 46 2-00-00641 Nut, 1/4-20 Fiber Insert 4

0780-725/10-05

CURB LIGHT OPTION


0780-725

CURB LIGHT OPTION


OPTION 0780-380


1 8-83-04033 Fire Extinguisher 12 2-00-00221 Screw, 1/4 - 20 x .750 HHC 43 980657 Lock Washer, 1/4 Split 44 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 4

P-4872-3/9704

P4872-3/9704

H15

1

2

H25

DRIVER’SCOMPARTMENT

FIRE EXTINGUISHER OPTION



1 8-11-00024 Protecto-Seal Gas Cap 1

P4875/3-04

1

P4875

PROTECTO-SEAL GAS CAP OPTION


OPTION 0780-236

KEY NO. PART NUMBER DESCRIPTION QTY1 7-06-00001 Debris Basket 12 7-27-07156 Debris Basket Frame 13 2-00-04685 Screw, 1/4-20 x .750 HHC 24 2-00-04590 Sealing Washer, 1/4 25 2-00-04686 Lock Washer, 1/4 2

6 2-00-04688 Nut, Hex 1/4-20 27 3-73-00024 Edging 3.75 ft.

C-0354/9609

6

6

4

4

DRILL .281 DIA HOLE - 2 PLACESUSE PUNCH MARKS FOR LOCATION

C0354/9609

3

3

5

7

1

2

DEBRIS BASKET OPTION


OPTION 0780-109


1 8-69-00019 Seat without armrests 12 2-00-00225 Screw, 5/16-18 x 1.500 HHC 43 2-00-00409 Flat Washer, .687 x .343 x .062 44 8-71-00016 Shim Block 45 2-00-02322 Lock Washer 5/16 46 2-00-00644 Nut, 5/16-18 Lock 47 8-03-04320 Armrest Kit (Includes both Armrests) 1

P-5080/9601

WEIGHT ADJUSTMENT LEVER

BACKREST ADJUSTMENT

FORWARD/BACKWARDADJUSTMENT LEVER

7

1

2

3

4

6P5080

SUSPENSION SEAT OPTION


0780-661/9-05

SEAT BELT OPTION FOR SUSPENSION SEAT

OPTION 0780-661


1 2-00-06037 Screw, 7/16-20 x .75 Shorthead 12 2-00-00415 Washer, .94 ID x .47 OD x .062 13 2-00-03334 Screw, 7/16-20 x .75 14 2-00-06038 Retractable Seatbelt 1

0780-661/9-05


0780-443/11-01

OPTION 0780-443


1 2-00-05391 Retractable Seatbelt 12 7-70-08005 Drive Compartment Weldment REF3 2-00-04936 Nut, 1/2-13 Fiber Insert 24 2-00-00239 Screw, 1/2-13 x 1.0 HHC 2

0780-443/11-01

SEAT BELT OPTION FOR STANDARD SEAT


OPTION 0780-376

KEY NO. PART NUMBER DESCRIPTION QTY1 7-13-07084 Hose Clamp 102 2-74-00001 Fitting 33 2-00-05022 Fitting, Tee 1/4 NPT 14 7-82-00017 Float 25 2-00-04628 Fitting, Nipple 1/4 NPT to 3/8 NPT 16 2-00-05020 Sealing Washer 17 2-00-05018 Nut 18 2-00-05014 O-Ring Seal 49 2-00-05015 Sealing Washer 410 2-00-05239 Flat Washer, 2x1.063 x .125 SS 211 7-25-02038 Fitting, 90° Elbow, Pipe to Hose 112 2-00-03407 Clamp 413 7-33-02328 Hose, Pump to Solution Tank 114 2-00-04654 Fitting, 90° 215 7-87-02147 Detergent Feed Tube 18” 316 2-95-04268 Elbow, Street 3/4 NPT 217 2-00-04689 Flat Washer, .687 od X.260 id x .050 418 7-83-04162 Detergent Tank 119 7-25-02080 Fitting, Bulkhead (Detergent Float) 120 2-00-05346 Fitting, Bulkhead (Detergent Tank) 121 7-60--05025 Pump, ESP 122 2-00-04685 Screw, 1/4-20 x .750 HHC SS 423 7-81-00187 Detergent Tank Support 124 7-33-02329 Hose, Pump to Recovery Tank 125 2-00-04590 Sealing Washer, 1/4 x .063 426 2-00-04687 Lock Washer, 1/4 Med. HS SS 427 2-00-04688 Nut, Hex 1/4-20 x .437 x .218 SS 428 2-00-01246 Nut, #10-24 x 1.500 RHM 629 2-00-00089 Screw, #10-24 x 1.500 RHM 430 7-87-02129 Tube 131 2-00-05019 O-Ring Seal 132 2-00-05003 Fitting, Reducer 133 2-00-00641 Nut Fiber 134 2-00-04655 Fitting, 90º Elbow 135 2-00-03261 Grommet 136 2-00-05412 Fitting, Union-Reducer Connector 237 7-60-05031 Pump, Peristaltic Metering 138 2-00-05056 Screw, #10-24 x 2.000 SCH 239 8-75-01207 Spacer 240 2-00-00426 Flatwasher, .50 OD x .219 ID x .063 641 2-00-00498 Washer, external Star 242 7-87-02130 Tube (Cut to 11.00) 143 2-00-04578 Terminal 145 2-00-00828 Terminal 146 3-61-00189 Wire, Black-16 AWG. 1’47 2-00-01490 Bolt 148 2-00-03702 Flatwasher 249 2-00-04751 Fitting, 90º Swivel Elbow 150 2-00-04608 Fitting, ¾ NPT Couping 151 2-95-02518 Fitting, ¾ NPT Close Nipple 152 2-00-04469 Fitting, 90º Elbow 153 7-24-04022 Solution Inlet Filter 154 2-00-04736 Fitting, ¾ NPT Connector 155 2-00-05035 Reducing 90º Elbow ¼ to 1/8 NPT 1

P-5170/0007

DETERGENT & SOLUTION TANK, ESP OPTION


TO DETERGENTPUMP COUPLING ATSOLUTION TANK

22

1

1

15

14

19

14

10

H108

H107

21

21

H28

H107H108

H206

1918

18

424

DETERGENTTANK

TOFLOAT

723

654321

SOLUTION TANK

158

22

9

16

1

2

TODETERGENT

PUMP

15

P5170-1/9704

1

2 STRAINER

24

8 9

12

11

13

20

17

FROM PUMP

DETERGENT & SOLUTION TANK, ESP OPTION


OPTION 0780-376 (CON’T)

KEY NO. PART NUMBER DESCRIPTION QTY1 7-13-07084 Hose Clamp 62 2-00-05014 O-Ring Seal 23 2-00-05015 Sealing Washer 24 2-00-03407 Clamp 15 7-33-02328 Hose, Pump to Solution Tank 1

6 7-87-02147 Detergent Feed Tube 18” 17 2-95-04268 Elbow, Street 3/4 NPT 18 7-60-05025 Pump, ESP 19 7-33-02329 Hose, Pump to Recovery Tank 110 2-00-01246 Nut, #10-24 Hex 4

11 2-00-00089 Screw, #10-24 x 1.500 RHM 412 7-87-02129 Tube 113 2-00-04479 Terminal, 3-Way 114 2-00-04655 Fitting, 90° 115 2-00-03261 Grommet 1

16 2-00-04345 Ty-Rap 117 7-60-05031 Pump, Peristaltic Metering 118 2-00-02848 Screw, #10-32 x .500 RHM 319 2-00-00519 Lock Washer, #10 Med. HS 320 2-00-00426 Flat Washer 7

21 8-11-00015 Terminal, 1/4 Male Blade Covered 122 2-00-02296 Washer, #10 Star 123 2-00-01081 Screw, #8-32 x .500 RHPH 124 2-00-00506 Lock Washer, #8 Int. 225 2-00-00842 Terminal 1

26 0780-071 Tubing Connector Service Parts Kit Ref.28 0780-073 Bellows Module Service Parts Kit Ref.29 2-00-04751 Fitting, 90° Swivel Elbow 130 2-00-04608 Fitting, 3/4 NPT Coupling 1

31 2-95-02518 Fitting, 3/4 NPT Close Nipple 132 2-00-04469 Fitting, 90° Elbow 133 7-24-04022 Solution Inlet Filter 134 2-00-04736 Fitting, 3/4 NPT Connector 1

P-5171/9809

RECOVERY TANK & DETERGENT PUMP, ESP OPTION


141

P5171/9706

15

22 10

8

10A

TO SOLUTIONFEEDLINKAGE

TO SCRUB BRUSHES

TO SOLUTIONTANK

CUT OFF EXISTING TERMINAL,RESTRIP & REPLACE WITH#45 2-00-04281

CUT OFF EXISTING TERMINAL,RESTRIP & REPLACE WITH2-00-04626

NOTE:USE PST PIPE SEALANT ON STEEL PIPECONNECTIONSUSE TEFLON TAPE ON PLASTIC CONNECTIONS

RIGHT HAND SIDEMAIN BROOM CHAMBER

CAMELWIRINGHARNESS

RECOVERYTANK

54 8 11

20

8

9

10

733

34 2

32

3130

29

4

348

TO SOLUTIONTANK

TO RECOVERYTANK

TO PUMP INLETMOVE EXISTING HWD.& CLAMP TO TOP HOLE

CUT EXISTING SLEEVE IN1/2, (APPROX. 3.50")

REF. 7-08-00437

19

18

16

13

1720

25

RECOVERY TANK & DETERGENT PUMP, ESP OPTION




1 0795-114 ESP Wiring Harness 12 7-52-00082 ESP Instrument Panel 13 7-82-00022 DPS ON/OFF Switch 14 7-90-07233 Wire Assembly, Gr. for Detergent Low & Solution High 15 7-40-05028 Light 2

6 7-39-00021 Knob 17 2-00-03059 Screw, #10-24 x .375 RHM 28 2-00-02296 Lock Washer, #10 Ext. 29 7-30-05057 Guard, Rheostat 110 2-00-00529 Lock Washer, Helical Spring #8 Med. 2

11 2-00-00602 Nut, Hex MS #8-32 x .375 x .125 212 7-18-00136 Decal, Detergent Flow 1

C1231

INSTRUMENT PANEL, ESP OPTION


EXISTING INSTRUMENTPANEL HARNESS

INSTRUMENTPANEL

1

41A

4419B

3

5

6

K1

7

8

2

59

64

31

1 4

2

3 6

5

H191

H191

H190

H190

H124

8

7

6

5

3

2

4

C1231-1/9704

12

H124

INSTRUMENT PANEL, ESP OPTION




1 0795-114 ESP Wiring Harness, Section A 12 0795-114 ESP Wiring Harness, Section B 13 8-82-00036 LS - DMP Switch 14 2-00-04345 Wire Tie 95 2-00-04551 Terminal, .156 Male 2

6 2-00-03418 Terminal, .250 FISO Female 27 8-21-04019 Edging 18 2-00-03575 Carriage Bolt 29 2-00-00407 Flat Washer, .562 x .265 x .062 210 8-08-00532 Bracket 1

11 2-00-00426 Flat Washer, .500 x .218 x .062 212 2-00-00518 Lock Washer, Helical Spring 1/4 Med. 213 2-00-00594 Nut, Hex MS #10-24 x .375 x .125 214 2-00-00519 Lock Washer, HS #10 Med. 215 2-00-00605 Nut, Hex MS #10-24 x .375 x .125 2

16 2-00-04749 Radial Locking Spring Pin .125 x 1.375 117 2-00-03059 Screw, #10-24 x .375 THM 218 8-11-00015 Terminal, .250 FISO 219 2-00-04578 Terminal, .156 Male 1

C1217/9609

WIRING, ESP OPTION


DETERGENT

TANK

SOLUTION

TANKRECOVERY

TANK

INSTRUMENT

PANEL

DL-SW

EXISTING

SH-SW

RH-SW

12 5

ESP HARNESSSECTION B ESP HARNESS

SECTION A

1

11

7

H9

H86

H72

H10 H25

H206

H11

2

9

8

10

3

C1217-1/9704

3

GND

DETG.PUMP

4

6

RED

5 GPMPUMP

BLK

LS-DMPMACHINE

WIRINGHARNESS

REMOVE EXISTINGTERMINALS

SOLUTIONCONTROLLINKAGE

WIRING, ESP OPTION


TIRE OPTIONS


1 0780-711 Rear Drive Tire, 16 x 6 Non-marking Monogrip 1(7-89-08272 tire)

2 0780-098 Front Tire, Urethane 2(7-89-08043 tire)

0780-711/12-05

1

2


OPTION NO. 0780-382


1 7-13-07097 Clip 102 2-00-04312 Screw, #10 - 24 x .625 T/C HH 103 7-03-00040 Adapter 14 634118 Clarke Hose 15 639804 Clarke 1 1/2" Wand Assembly 16 638828 14" Squeegee 17 7-18-00121 Decal, Warning 1

P-4930/9601

1, 2

3

4

6

5

7

VACUUM WAND OPTION


OPTION 0780-381


1 7-88-00038 Solenoid Valve (N.O.) 12 2-00-04978 ORFS Run Tee, 3/4-16 to 13/16-16 13 8-08-00590 Bracket 14 2-00-04924 ORFS Run Tee, 3/4-16 to 13/16-16 15 2-00-01980 Screw, 1/4 - 20 x 2.500 HHC 2

6 8-33-02190 Hose (Gas) 16 7-33-02205 Hose (Diesel) 17 2-00-03702 Flat Washer, .625 x .281 x .062 18 2-00-00501 Lock Washer, 1/4 Int. 19 2-00-00518 Lock Washer, Helical Spring 1/4 Med 210 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 2

11 7-15-01031 Spacer 212 2-00-05046 Fitting, 90° Elbow 113 7-33-02192 Hose Ref.14 8-33-02214 Hose Ref.15 7-82-00020 Switch 1

16 7-90-07228 Wire, Jumper 1

P-4881/9601

WET SWEEP BYPASS OPTION


3746H46

I

P4881/9809

TO PRESSURE SIDE OFDUST CONTROL MOTOR

109 8

1

12

213

14

WIRINGHARNESS

7

11

4

3

5

615

TO MAIN BROOMMOTOR

TO RETURN SIDE OFDUST CONTROL VALVE

TO NO. 2 PORT MAINCONTROL VALVE

16

1

2

1

2

3

SHAKERMOTORSWITCH

DUSTCONTROLSWITCH

37

15B

WET SWEEP BYPASS OPTION


OPTION 0780-602**


1 7-16-07468 Cover, Front 12 8-52-00201 Panel, Overhead Guard Top Cover 13 8-90-01005 Window 14 0882-070 Motor, Windshield Wiper 1

5 2-00-00409 Flat Washer, .687 x .344 x .062 76 2-00-00228 Screw, 5/16-18 x 2.5 Hex 27 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 58 2-00-00518 Lock Washer, 1/4 Helical Spring 9

9 2-00-00220 Screw, 1/4-20 x .625 HHC 810 7-16-07488 Soft Cover - RH 111 7-16-07486 Soft Cover - Rear (for LP Engine) 112 7-16-07489 Soft Cover - LH (w/o heater) 1

13 3-73-00082 Seal, Window 35 ft.14 8-03-04315 Arm, Wiper 115 8-06-03004 Blade, Wiper 116 7-16-07491 Soft Cover - Rear (for Gas & Diesel engines) 1

17 7-16-07497 Cover, Circuit Breaker 118 2-00-00219 Bolt, 1/4-20 Fin. Hex Head 219 2-00-00641 Nut, 1/4-20 Fiber Insert 1

**Must be assembled on Overhead Guard 0780-379

0780-602-1/3-04

SOFT CAB w/WIPER OPTION


1

2

3

4

5

6

7

8

8

9

9

10

11

12

13

14

15

16

17 18

19

20C2204/3-04

SOFT CAB w/WIPER OPTION


OPTION 0780-602 (LP ONLY)


1 7-16-07469 Cover, LP Tank 12 7-32-00053 Hinge, 1.5 x 6 13 2-00-00049 Screw, 10-24 x 1/2 RHM 44 2-00-01246 Nut, #10-24 Elastic Stop 2

0780-602-2/3-04

0780-602-2/3-04

SOFT CAB w/WIPER OPTION - LP ONLY


OPTION 0780-602


1 8-11-00044 Boot 12 8-64-00008 Circuit Breaker (15 amp) 13 2-00-03418 Terminal, .25 Fisco Female 34 3-61-00189 Wire, 16-gauge (Black) 4 ft.

0780-602-3/3-04

0780-602-3/3-04

SOFT CAB w/WIPER OPTION - WIRING


SOFT CAB w/PRESSURIZED FAN OR HEATER OPTION

OPTION 0780-603 (FAN)**OPTION 0780-604 (HEATER)**


1 7-16-07468 Cover, Front 12 8-52-00201 Panel, Overhead Guard Top Cover 13 8-90-01005 Window 14 0882-070 Motor, Windshield Wiper 1

5 2-00-00409 Flat Washer, .687 x .344 x .062 3<6 2-00-00228 Screw, 5/16-18 x 2.5 Hex 27 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 28 2-00-00518 Lock Washer, 1/4 Helical Spring 9

9 2-00-00220 Screw, 1/4-20 x .625 HHC 810 7-16-07488 Soft Cover - RH 111 7-16-07490 Soft Cover - LH 1

12 3-73-00082 Seal, Window 11 ft.13 7-16-07491 Soft Cover, Rear (for Gas & Diesel engines) 114 8-03-04315 Arm, Wiper 1

15 8-06-03004 Blade, Wiper 116 7-16-07497 Cover, Circuit Breaker 117 2-00-00219 Bolt, 1/4-20 x 1/2 Fin. Hex Head 218 2-00-00641 Nut, 1/4-20 Fiber Insert 1

**Must be assembled on Overhead Guard 0780-379

<QTY. 4 FOR HEATER OPTION

0780-604-1/8-04


0780-604-1/3-04

SOFT CAB w/PRESSURIZED FAN OR HEATER OPTION


OPTION 0780-603


1 8-52-00200 Panel, Heater Mounting 12 8-33-05139 Housing, Blower 13 8-24-04141 Filter 14 8-33-05140 Clamp, Filter 1

5 2-00-00221 Bolt, 1/4-20 x 3/4 Fin. Hex Head 126 2-00-00641 Nut, 1/4-20 Fiber Insert 87 2-00-00208 Screw, 5/16-18 x .75 HHC 38 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 3

9 8-23-00015 Blower Assembly 110 8-75-01205 Spacer, Blower Mounting 411 8-18-03025 Cover, Ajustable Louvered Vent 112 2-00-03042 Screw, 1/4-20 x 1.5 HSHC 4

13 2-00-00501 Flat Washer, .25 ID x .44 OD x .046 414 2-00-00594 Nut, 1/4-20 Hex 415 0882-055 Motor, Blower 116 3-73-00075 Seal 3 ft.

0780-603-2/8-04

SOFT CAB w/PRESSURIZED FAN OPTION (con’t)


0760-603-2/8-04

SOFT CAB w/PRESSURIZED FAN OPTION (con’t)


OPTIONS 0780-603 (LP ONLY)

KEY NO. PART NUMBER DESCRIPTION QTY1 7-16-07469 Cover, LP Tank 12 7-32-00053 Hinge, 1.5 x 6 13 2-00-00049 Screw, 10-24 x 1/2 RHM 44 2-00-01246 Nut, #10-24 Elastic Stop 25 7-16-07486 Soft Cap, Rear 16 2-00-00221 Bolt, 1/4-20 x 3/4 Fin. Hex Head 17 2-00-00518 Lock Washer, 1/4” Helical Spring 18 7-13-07130 Clip, Cable Retainer 1

0780-603-4/8-04

SOFT CAB w/PRESSURIZED FAN OPTION - LP ONLY

DRILL (2) o .21 HOLESON THE FRAME

1

2

3

4

5

6

78

0780-603-4/8-04


0780-604-6/3-04

SOFT CAB w/HEATER OPTION - LP ONLY

OPTIONS 0780-604 (LP ONLY)


1 7-16-07469 Cover, LP Tank 12 7-32-00053 Hinge, 1.5 x 6 13 2-00-00049 Screw, 10-24 x 1/2 RHM 44 2-00-01246 Nut, #10-24 Elastic Stop 25 7-16-07486 Soft Cap, Rear 1

0780-604-6/3-04




1 8-52-00200 Panel, Heater Mounting 12 8-33-05139 Housing, Blower 13 8-24-04141 Filter 14 8-33-05140 Clamp, Filter 1

5 2-00-00221 Bolt, 1/4-20 x 3/4 Fin. Hex Head 126 2-00-00641 Nut, 1/4-20 Fiber Insert 87 2-00-00208 Screw, 5/16-18 x .75 HHC 38 2-00-00644 Nut, 5/16-18 Fiber Insert Hex 3

9 8-23-00015 Blower Assembly 110 8-75-01205 Spacer, Blower Mounting 411 8-18-03025 Cover, Ajustable Louvered Vent 112 2-00-03042 Screw, 1/4-20 x 1.5 HSHC 4

13 2-00-00501 Flat Washer, .25 ID x .44 OD x .046 414 2-00-00594 Nut, 1/4-20 Hex 415 0882-055 Motor, Blower 116 3-73-00075 Seal 3 ft.

17 8-08-00893 Baffle, Heater Air 118 8-62-01015 Heater Core 119 2-00-01994 Screw, #8-15 x 3/4 TF/PRH 420 2-00-03702 Washer, .625 x .281 x .063 2

21 2-00-03407 Clamp, Witteck #10P Hose 222 8-32-00052 Hinge (RH) 123 8-32-00053 Hinge (LH) 124 2-00-00426 Flat Washer, .50 x .219 x .063 4

25 2-00-01246 Nut, #10-24 Elastic Stop 826 2-00-00049 Screw, 10-24 x 1/2 RHM 427 8-33-05141 Door, Blower Housing 128 8-13-07094 Clamp, Conduit 2

29 2-00-00006 Screw, #10-24 x 5/8 FH 430 8-55-08135 Pivot Pin, Heater Door 131 8-33-05142 Handle, Blower Housing 132 8-21-04015 Edging 133 3-71-00125 Hose, 5/8 ID Heater 12 ft.

0780-604-2/4-04

SOFT CAB w/HEATER OPTION (con’t)


0780-604-2/4-04




OPTION 0780-604


1 3-71-00125 Hose, 5/8 ID Heater 25 ft.2 8-88-00043 Valve, 3-way 13 2-00-05152 Fitting, 5/8 90° Elbow Barbed Hose 3

4 2-00-04497 Fitting, Branch Tee Male 15 7-25-02040 Fitting, 1/2 NPT x .62 Hose 16 2-00-03407 Clamp, Witteck #10P Hose 4

7 2-00-00426 Flat Washer, .50 x .219 x .063 38 2-00-00519 Lock Washer, #10-24 Helical Spring 29 2-00-03059 Screw, #10-24 x 3/8 THMS 2

0780-604-3/4-04


0760-604-3/4-04




OPTION 0780-604


1 2-00-05127 Fitting, 1/2 NPT x 3/8 ID Barbed Hose 22 2-95-04388 Clamp, Hose 23 3-71-00085 Hose, 3/8 ID x .62 OD 9 ft.

C2206-3/3-04


0780-604-4/4-04



12

3

4

5

6

0760-603-3/8-04

SOFT CAB w/PRESSURIZED FAN OR HEATER OPTION - WIRING

OPTIONS 0780-603 & 0780-604

KEY NO. PART NUMBER DESCRIPTION QTY1 8-11-00044 Boot 12 8-64-00008 Circuit Breaker (15 amp) 13 2-00-03418 Terminal, .25 Fisco Female 34 3-61-00189 Wire, 16-gauge (Black) 6 ft.5 7-82-00011 Switch, 4-position Rotary 16 7-33-05096 Housing, Console REF

0760-603-3/8-04


HIGH TORQUE DRIVE WHEEL MOTOR OPTION

OPTION 0780-710


1 0885-083 Motor, Hydraulic Drive 12 2-00-00776 Cotter Pin, 1/8 dia. x 1.5” long 1

0780-710/10-05

0780-710/10-05


AUXILIARY LP TANK OPTION

OPTION 0780-721


1 7-08-01025 Plate, Bracket Mounting 12 7-08-00059 Bracket, Tank Mounting 1

3 2-00-00233 Bolt, 3/8-16 x 1.0 Fin. Hex Head 44 2-00-00643 Nut, 3/8-16 Elastic Lock 4

5 2-00-00409 Flat Washer, .687 x .344 x .062 46 2-00-02708 Screw, 5/16-18 x 1.0 Hex Head 4

7 2-00-00530 Lock Washer, 5/16 48 2-00-00585 Nut, 5/16-18 Hex 4

0780-721/11-05


AUXILIARY LP TANK OPTION


DUAL FEED LP TANKS OPTION

OPTION 0780-722


1 7-08-01025 Plate, Bracket Mounting 12 7-08-00059 Bracket, Tank Mounting 13 2-00-00233 Bolt, 3/8-16 x 1.0 Fin. Hex Head 44 2-00-00643 Nut, 3/8-16 Elastic Lock 45 2-00-00409 Flat Washer, .687 x .344 x .062 4

6 2-00-02708 Screw, 5/16-18 x 1.0 Hex Head 47 2-00-00530 Lock Washer, 5/16 48 2-00-00585 Nut, 5/16-18 Hex 49 7-88-00129 Valve, Dual Tank Check 110 8-09-01077 Grommet 1

11 7-33-02718 Hose, LP High Pressure (24”) 112 7-33-02719 Hose, LP High Pressure (28”) 113 7-33-02720 Hose, LP High Pressure (38”) 114 8-56-05023 Fitting, 45 Flare Elbow, 1/4 NPT 115 7-16-05049 Coupling, LP Tank (Acme Rego 7141F) 1

0780-722/11-05


0780-722/11-05

DUAL FEED LP TANKS OPTION


SOLUTION OFF IN NEUTRAL OPTION

OPTION 0780-729


1 7-08-01334 Valve, Bracket 12 7-88-00088 Valve, Solution (12VDC) 13 7-33-02593 Hose, Solution Feed (5/8 ID x 6”) 14 2-00-03407 Clamp, Hose (Witteck #10P) 2

5 2-00-00183 Screw, 1/4-20 Round Head 46 2-00-03702 Washer, .625 x .281 x .063 47 2-00-00641 Nut, 1/4-20 Fiber Insert 4

0780-729/12-05


0780-729

SOLUTION OFF IN NEUTRAL OPTION


STAINLESS STEEL VARIABLE DUMP HOPPER OPTION

OPTION 0780-717


1 7-32-06017-1 Hopper , Stainless Steel 12 7-19-08054-1 Door, Hopper Dump 13 7-13-07162-1 Clamp, Hopper Flap 14 7-79-00089-1 Strap, Outer Seal 15 7-79-00090-1 Strap, Inner Sea 16 7-13-07160-1 Clamp, Door Side Seal 2

0780-717/10-05

0780-717/10-05


0780-718/10-05

OPTION 0780-718


1 7-32-06019-1 Hopper, Stainless Steel 13 7-13-07169-1 Clamp, Hopper Flap 45 7-79-00091-1 Strap, Hopper Flap 4

0780-718/10-05

STAINLESS STEEL MANUAL DUMP HOPPER OPTION


EXTENDED BUMPERS OPTION

OPTION 0780-723


1 7-08-01331 Bracket, Bumper Mount 22 7-08-01330 Bracket, Bumper Mount 23 2-00-04176 Flat Washer 84 7-70-05206 Shaft, Bumper 4

5 2-00-00776 Cotter Pin (1/8 dia. x 1.5” long) 86 2-00-02312 Lock Washer, 1/2” 247 2-00-02676 Screw, 1/2-13 x 3/4 248 7-66-05009 Roller, Bumper 8

0780-723/10-05


0780-723/10-05

EXTENDED BUMPERS OPTION


WRAP-AROUND BUMPERS OPTION

OPTION 0780-724


1 7-08-07129 Bumper, Poly, 5” 22 7-08-07126 Bumper, Poly, 20” 13 2-00-07125 Bumper, Poly, 93.5” 24 7-70-07127 Bumper, Poly, 10” 1

5 2-00-07128 Bumper, Poly, 7.5” 26 2-00-00409 Flat Washer, .687 x .344 x .062 317 2-00-06556 Screw, 1/4-20 x 2.0 31

0780-724/11-05


0780-724/10-05

WRAP-AROUND BUMPERS OPTION


HOPPER HIGH TEMP SHUTDOWN OPTION

OPTION 0780-727


1 8-08-00803 Bracket, Thermostat Switch 12 8-82-00056 Switch, Thermostat 13 2-00-00232 Bolt, 3/8-16 x 3/4 Fin. Hex Head 1

4 2-95-04182 Nut, 3/8-16 Hex Stop 15 2-00-00049 Screw, 10-24 x 1/2 RHM 26 2-00-01246 Nut, #10-24 Elastic Stop 2

0780-727/10-05


HOPPER HIGH TEMP SHUTDOWN OPTION


OPTION 0780-728


1 8-63-05014 Regulator, Differential Pressure Switch 12 2-00-04518 Fitting, 1/8 NPT Barbed End 13 8-24-04075 Filter, Vent Plug 1

4 8-09-01083 Connector, Bulkhead 15 7-87-02155 Hose 1

6 2-00-00049 Screw, #10-24 x 1/2 RHM 27 2-00-01246 Nut, #10-24 Elastic Stop 2

On Control Panel (not shown):7-41-03004-1 Red Lens 12-00-04735 Clip 17-40-05027 Light Assembly (14V) 18-18-00144 Decal 1

0780-728/12-05

CLOGGED FILTER INDICATOR OPTION


CLOGGED FILTER INDICATOR OPTION


OPTION 0780-719(MANUAL DUMP ONLY)


1* 7-83-04203-1 Solution Tank 12 7-08-01254 Bracket, Filler 13* 7-83-04225 Recovery Tank 14< 7-08-01338 Support, Debris Basket 1

5 2-00-04590 Washer, Sealing 36 2-00-04685 Screw, 1/4-20 x 3/4 SS Hex Head 37 2-00-04687 Lock Washer, 1/4 Helical Spring 38 2-00-04688 Nut, 1/4-20 Hex 3

*In lieu of standards 7-83-04218 & 7-83-04168

<Required only if equipped with debris basket (Option 0780-236)

0780-719/1-06

125 GALLON SOLUTION & RECOVERY TANKS OPTION


0780-719/1-06

125 GALLON SOLUTION & RECOVERY TANKS OPTION


TIMED FILTER SHAKER OPTION

OPTION 0780-726


1 8-64-05011 Timer 12 2-00-04897 Screw, #10-24 x 1.25 long 23 2-00-00426 Flat Washer, .500 x .219 x .063 24 2-00-01246 Nut, #10-24 Elastic Stop 2

0780-726/11-05

1

2

3

4


OPTION NO. 0780-620


BROOM & HOPPER COMPONENTS7-25-08036 Flap, Broom Chamber Front 17-25-08032 Flap - Broom Chamber 17-25-08034 Flap - Broom Chamber Rear Sides 27-25-08033 Flap - Broom Door 27-29-00226 Gasket - Broom Door 17-25-08068 Flap - Hopper Lip 17-68-05019 Seal Outer Door 1

SQUEEGEE COMPONENTS7-77-00107 Rubber Rear Squeegee Outer 17-77-00108 Rubber Side Squeegees 27-77-00105 Rubber Rear Squeegee Inner 1

FILTERS7-24-04086* Engine Air Filter (Safety) 17-24-04085* Engine Air Filter (Main) 17-24-04032 Hydraulic Return Filter Element 17-24-04046 Hopper Panel Filter 1

*Both filters should be changed at the same time

ENGINE-RELATED COMPONENTSFord 425EFI Gas/LP Engine

8-24-04156 Oil Filter 17-24-04080 Fuel Filter Element (tank) 12-00-05404 Belt, Alternator/Water Pump 1

SPARE PARTS - GAS/LP (VARIABLE DUMP) MACHINES


OPTION NO. 0780-621


BROOM & HOPPER COMPONENTS7-25-08036 Flap - Broom Chamber Front 17-25-08032 Flap - Broom Chamber 17-25-08034 Flap - Broom Chamber Rear Sides 27-25-08033 Flap - Broom Door 27-29-00226 Gasket - Broom Door 47-25-08068 Flap - Hooper Lip 17-68-05019 Seal - Outer Door 1


FILTERS7-24-04086* Engine Air Filter (Safety) 17-24-04085* Engine Air Filter (Main) 17-24-04032 Hydraulic Return Filter Element 17-24-04046 Hopper Panel Filter 1

*Both filters should be changed at the same time

ENGINE-RELATED COMPONENTS Mitsubishi S4Q2 Diesel Engine

7-24-04097 Oil Filter 17-24-04088 Fuel Filter Element 12-00-05968 Belt, Alternator/Fan 1

SPARE PARTS - DIESEL (VARIABLE DUMP) MACHINE


OPTION NO. 0780-624

PART NUMBER DESCRIPTION QTY.

BROOM & HOPPER COMPONENTS7-25-08052 Flap, Broom Chamber Front 17-25-08051 Flap, Brrom Chamber Upper 17-25-08050 Flap, Hopper Lip 4


FILTERS7-24-04086 Engine Air Filter (Safety) 17-24-04085 Engine Air Filter (Main) 17-24-04032 Hydraulic Return Filter Element 1

ENGINE-RELATED COMPONENTSFord 425EFI Engine

8-24-04156 Oil Filter 17-24-04080 Fuel Filter Element (tank) 12-00-05404 Belt , Alternator/Water Pump 1

SPARE PARTS - GAS/LP (MANUAL DUMP) MACHINES


OPTION NO. 0780-625

PART NUMBER DESCRIPTION QTY.

BROOM & HOPPER COMPONENTS7-25-08052 Flap, Broom Chamber Front 17-25-08051 Flap, Broom Chamber Upper 17-25-08050 Flap, Hopper Lip 4

REAR SQUEEGEE COMPONENTS7-77-00107 Rubber Rear Squeegee Outer 17-77-00108 Rubber Side Squeegees 27-77-00105 Rubber Rear Squeegee Inner 1

FILTERS7-24-04086 Engine Air Filter (Safety) 17-24-04085 Engine Air Filter (Main) 17-24-04032 Hydraulic Return Filter Element 1

ENGINE-RELATED COMPONENTSMitsubishi S4Q2 Diesel Engine

7-24-04088 Fuel Filter Element 17-24-04097 Oil Filter 12-00-05968 Belt, Fan/Alternator 1

SPARE PARTS - DIESEL (MANUAL DUMP) MACHINES


ENGINE SERVICE PARTS - FORD 425EFI GAS/LP

PART NUMBER DESCRIPTION QTY7-88-00106 PCV Valve 18-24-04156 Oil Filter 18-14-07012 Coil Pack 17-75-03008 Spark Plug 47-90-08021 Spark Plug Wire Set 10775-290 New Starter 10875-109 Rebuilt Starter 10880-663 Water Pump 17-82-00054 Switch, Water Temperature (Ford Black) 18-69-00013 Sender, Water Temp (Am. Lin. Instrument Panel) 17-11-04067 Sensor, Water Temperature (Ford Gray) 12-00-05404 Belt, Water Pump/Alternator 17-84-08020 Thermostat 10775-289 Alternator 17-23-00024 Fan, Ford 425 Breeza 17-75-01245 Spacer, 425 Fan (Gas) 17-82-00053 Switch, Oil Pressure (Ford) 18-82-00046 Switch, Oil Pressure (Am. Lin. Instrument Panel) 18-69-00005 Oil Pressure Sender (Am. Lin. Instrument Panel) 17-11-04065 Light, Malfunction Indicator 17-11-04040 Fuel Rail (gas) 17-11-04039 Injector (gas) 47-11-04041 Throttle Body 17-11-04044 LP Mixer (N.Am. certified) 17-11-04072 LP Mixer (EXPORT) 17-11-04043 LP Regulator (N. Am. certified) 18-33-02377 Intake Hose 17-88-00110 LP Safety Valve 10895-135 Wiring Harness 17-63-05003 Filter, HP Fuel w/bypass 17-08-01213 Bracket, HP Fuel Filter 17-60-05051 Fuel Injection Pump 17-24-04080 Filter, Tank Fuel 17-11-04045 MegaJector (N. Am. certified) 17-11-04062 HEGO Sensor 17-11-04063 Sensor, Intake Air TemperatureChange 17-11-04064 MAP Sensor 17-11-04066 O

2 Sensor 1

7-11-04038 Catalytic Converter 10769-033 EPM w/Calibration (N. Am. certified) 10769-034 EPM w/Calibration (EXPORT) 17-11-04075 Sensor, Crankshaft Position (CPS) 12-00-04515 Fitting, 1/4 NPT Street “T” 18-56-05026 Fitting, 1/4 NPT Street 45 12-00-06528 Bushing, 1/4-1/8 NPT 17-24-04085 Element, (Main) Air Filter 17-24-04086 Element, (Safety/Inner) Air Filter 1

2-86-00393 Operator Handbook2-86-00415 Parts Catalog2-86-00208 Service Manual


ENGINE SERVICE PARTS - MITSUBISHI S4Q2 DIESEL

PART NUMBER DESCRIPTION QTY

0775-287 Alternator 17-23-00022 Fan, S4Q2 Engine 12-00-05968 Belt, Alternator/Fan 1

7-60-05048 Water Pump 17-29-00339 Gasket, Water Pump 17-24-04097 Oil Filter 17-75-03005 Glow Plug 4

7-64-00041 Relay, Glow Plug (installed on wire harness) 17-64-00040 Relay, Murphy (installed on wire harness) 10769-029 Injector 1

7-56-04071 Pipe, Cylinder #1 17-56-04072 Pipe, Cylinder #2 17-56-04073 Pipe, Cylinder #3 17-56-04074 Pipe, Cylinder #4 17-56-04079 Pipe, Fuel Leak-Off 1

7-29-00312 Gasket, Thermostat 17-84-08016 Thermostat 10775-285 Starter 17-29-00338 Gasket, Cylinder Head 1

7-24-04089 Element, Water Separator 17-24-04088 Element, Fuel Filter 17-82-00052 Switch, Water Temperature 17-82-00055 Switch, Oil Pressure (for Murphy Shutdown) 1

2-86-00385 Operator Handbook2-86-00386 Parts Catalog2-86-00406 Service Manual


American-Lincoln ©Printed in USA

Documents

7760 - · PDF file7760 American-Lincoln ... Hydraulic Hose (Manual Dump) ... 3 8-16-00041 Drive Broom Arm 1 4 2-00-02310 Lock Washer, Helical Spring 3/8 Med 6